Text

Forwards Info Re Status of Preparedness for Low Power Licensing of Facility,Including Outstanding Items,Status of Preoperational & Precritical Testing,Const Status & Insp Required by Manual Chapter 2513 & 2514
	ML20205J520
Person / Time
Site:	Braidwood
Issue date:	03/23/1987
From:	Norelius C; NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:	Novak T; Office of Nuclear Reactor Regulation
References
	NUDOCS 8704010332
	Download: ML20205J520 (28)
	v • d • e

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MAR 2 31997 MEMORANDUM FOR:

Thomas M. Novak, Acting Director, Division of PWR Licensing-A, NRR FROM:

Charles E. Norelius, Director, Division of Reactor Projects.

Region III

SUBJECT:

COMMONWEALTH EDIS0N COMPANY, BRAIDWOOD UNIT 1, STATUS OF PREPAREDNESS FOR LOW POWER LICENSING This is the eighth memorandum forwarded to you in accordance with IE MC 94300 to provide information on the preparedness for low power licensing of Braidwood Unit 1.

The enclosures include the items requiring inspection and resolution before a finding of readiness for low power operation can be endorsed by Region III. The classification of these items is consistent with the categories used by Commonwealth Edison.

Braidwood 1 received a Fuel Loading and Precritical Testing license on October 17, 1986.

Fuel loading began on October 25, 1986 and was cortpleted on November 3, 1986.

The ASLB hearing was completed on December 9, 1986. A final ASLB decision is not expected until April 1987.

Should you have any questions concerning this matter, please contact me or Mr. W. S. Little of my staff.

Charles E. Norelius, Director Division of Reactor Projects

Enclosures:

1.

Outstanding Items Including Enforcement and Unresolved Items 2.

Preoperational and Precritical Testing 3.

Construction Status 4.

Status of Inspections Required by MC 2513 and 2514 (Summary)

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J. Taylor, IE J. Partlow, IE J. Stevens, NRR A. Davis, RIII J. Hind, RIII C. Paperiello, RIII E. Greenman, RI!!

N. Chrissotimos, RIII J. Harrison, RIII C. Hehl, RIII C. Williams, RIII W. Little, R!!!

W. Axelson, RIII W. Shafer, RIII D. Danielson, RIII F. Jablonski, RI!!

T. Burdick, R!!!

M. Phillips, RIII G. Wright, RIII R. Gardner, RI!!

J. Creed, RIII W. Snell, RIII M. Schumacher, RI!!

R. Greger, RIII P. Pelke, RI!!

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i ENCLOSURE 1 1

Outstanding Items Including

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Enforcement and Unresolved Items i

i The following describes those issues which remain outstanding at Braidwood 1 i

and the milestones by which they must be resolved.

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1. to this enclosure lists 33 items that must be closed prior

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to initial criticality, i

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2. to this enclosure lists 45 items that must be closed prior to 5% power.

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3. to this enclosure lists 32 items that are not required I

to be closed prior to initial criticality or exceeding 5% power.

l 1

4.

There are currently six open allegations that are assigned to the Region III staff.

It is anticipated that these allegations will j

be inspected prior to February 28, 1987.

i' Allegation Tracking Numbers i

AMS No. 84-A-0021 AMS No. 85-A-0032 AMS No. 86-A-0167 1

AMS No. 86-A-0195 AMS No. 86-A-0199 I

AMS No. 87-A-0019

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In addition to the above allegations, the Office of Investigations is j

currently investigating four reports of alleged wrongdoing.

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D 45$/H404*-01 CAT TEAM VIULATION SEVERITY LEVEL 4 BR*!Uwp00 1 JAC0H50N STATUS C A NUusER UF VEN004 PROCURED TANKS AN) MEAT EACHANGERS HAD g,

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456/H40 4-os CAT TLAM VIOLATION SEVERITY LEJEL 4 dRAIDw000 l JACONSON STATUS C D

NCH 39. ISSJta IN AP41L 19/9, IDENTIFIED mELO DEFICIENCIES IN EttCTRICAL STduTS AND HANGENS.

InE SUPP0dTINS 00CJuENTATION ATTACHED TO TnE NCR IDENTIFIED THAT 40s OF THE = ELDS mE4E b

UNaCCEPTAoLE.

THE CuwdECTIVt ACTION ALOCK ON TME NCR WAS MAHnED "N/A" AND CONTAINEO A STATEMENT IDENTIrYING THE WELDS AS ACCEPTAHLE.

THERE WAS NO DOCU*ENTATION SuaP09 TING THIS b

C0d4ECTIVE ACTION STATEMENT ON TmE NCR (SECTION VIII.s.I.n).

AS6/A5004-03 OUNLUP OPEN ITEM 8AAI0wo00 1 00NLop 703413 STATUS C IUtNTIFY PREOPERATIONAL TST TO SATISFY REGULATORY GUIDE 86027 OUNLop b

1 108 SECTION C.2.A(H).

H6052 00NLOP b

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INSPECTOR /

ITEM TYPE /

FACILITY NAMt LICENSEE INTERIM INSPECTOR CLOSEOUT Resp 0NSE Out M000LE NO.

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456/MS053-07 HAMSFY OPEd ITEM HRAID*000 I ULIE 64703 STATUS C D

FAILURE To INSTALL NEw HOSE STATION AND MOSE REEL.

D 456/HS053-08 RAMSEY OPtd ITEM BRAIUdO30 1 ULIE 64703 STATUS C CodTROL VALVES INSIDE CONTAINMENT IN FIRE HOSE STATION en STANDPIPE SYSTEM NOT UL APPHovE0.

456/Hn002-09 GILL OPEd ITEM HRAI0w000 I FRv5 STATUS C COMPLETE INSTALLATION. PROCEuuRES AN3 TwAININS ON USF OF 86026 GILL b

POST-ACCIDENT EFFLUENT SAMPLING SYSTEM PER NU4EG-0T37 ITEM 2.F.1.2.

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456/86017-01 OESTMANN OPEd ITEM 8RAIOwo00 1 RECS ROS21 STATUS C LICENSEE IS TO INSTALL 3 ADDITIONAL aid SAMPLES IN THE 86037 HOLTZMAN GL FIELD WY SA P0wER.

R6051 HOLTZMAN b

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ANO A COPY OF THE APP 40VED daA10do0D TECMNICAL SPECIFICATIONS MU5T HE AVAILAHLE IN TML EOF.

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456/H6045-04 HNL OPEd ITEM HRAlow000 I HOLMES 42700 STATUS C D

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b 456/86045-0T KUdICKI OPEN ITEM dRAIOWOOD I PSS/ FPS 64704 STATUS C LACK OF MANUAL HOSE STATIONS IN CAHLE TUNNEL AHEAS INCLUDING VALVE GALLERIES.

b 456/d6045-OH KUNICKI OPEd ITEM BRAIOwo00 I PSS/ FPS 64704 STATUS C D

GAPS IN THE STEEL DIA*0NO PLATE ELEVATION 426 IN TME AUXILIARY uu!LOING SHOULO HE SEALEO.

b 456/86045-13 HOLMF.S UNRtSOLVED ITEM HWAIOWO30 I PSS/ FPS 64704 STATUS C b

RUSKIN PART 21 DAMPERS FAILING TO CLOSE UNDEM AIP Flow CONDITIONS.

456/Nn0,0-0$

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O 456/60051-01 MOLTZMAN OPEm ITEM HRA10w000 1 RECS r

R3523 STATUS C D

RCT'S TO uEC04E ANSI-QUALIFIED.

b 456/H6051-05 HOLTZMAN OPEN ITEM BRAIOm030 1 RECS 79501 STATUS C i

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PROGRAM IN NEAT AUDIT OF CHEMISTRY.

1 GP 456/en063-02 KR0pp VIOLATION SEVEw!TY LEVEL 5 URAIDWOOD 1

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45s/87003-01 00PONT OPEN ITEM 3RAluwo00 1 OUNLOP 7032*

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456/82010-EE CECO 10 Cr.R 50. SS I E ) REPORT 3RAIOW000 1 42-10 JACOHSON e

0e/15/65 STATUS C Followup DUE DATE: 07/01/s3 REVIEW OF BOLTED AND WELDED eLOC< WALL COLUMNS AND TEES BY d40ir SCnULE GJ5 4 NEwdERG FAILED TO FIND INSPECTION DECOR 05 FOR.

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DATE REP 0dTE0 11/19/92 1

INTERIM 3 12/30/82, 7/1/63, 5/7/A4, T/3/84, 11/02/H4, 8

01/17/85..

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,GP 456/43003-tE CECO 10CFRs0.SSIE) REPORT dRA10dOOD 1 R3-03 JACONSON 06/09/H3 STATUS C Followup OUE DATE: 04/16/83 GP AS-du!LT LOCATION OF NSSS.

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Stt HEACEL Ltd DATED 11/08/84 b

456/94005-FE CECO 10CEd50.SStEl DEPORT 84AI0dOOD 1 JACONSON Eb 03/01/66 STATUS C AN OVERVIEW OF SOME STRUCTURAL STEEL INSTALLATION TRAVELER PACKAGES HAS REVEALED So=E INCONSISTENCIES Gb DATE REPodTED: 01//3/84 INTERIM 04/07/s4, 10/24/84 03/06/95, 3/3/es Fle4AL HEPORT: 09/16/A6 3

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Gy nATE REPDHTED: 06/05/84 INTE9!**

T/1d/H4, 10/9/H4. 12/12/H4. 3/21/M5 b

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4. NEwdERG To REWOVE COVENS OF So TENDONS 46031 TONGUE TO DETERMINE PRESENCE OF =ATER.

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CECO MILL Nos EXAMINE ALL VERTICAL TtNDONS.

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REGION III TRACKING SYSTEu 03/IH/M7 d4410 000 - ATTACHMENT 3 TO ENCLOSURE I 3/1M/h7 GP STILL OPEN SORT 6Y STATUS KEY: 0 D

ITFM RESOLUTION D

ITEM NU./

INSPECT 04/

ITEM TYPE /

FACILITY NA*E LICENSEE INTERIM INSPECTOR CLOSE007 RESPONSE OUE MODULE No.

H41EF DESCHIPTION DESIGNATED No. INSdECTION ASSIGNED REPORT NO.

6 456/8700M-01 HOLTZMAN OPEa ITEM 8RA104000 I RECS AA525 STATUS O LICENSEE =IL UETE4MINE FE-55 ACTIVITY IN A wESL 59I4E0 SAMoLE ANJ HEPodi dESULT5 TO REGION III.

D 456/d7006-02 HOLTZMAN OPLM ITEd BRAIDwo00 I RECS 79501 STATUS 0 D

LICENSEE TO SEND C09p0 RATE QA/QC OIRECTIVE To HEGION III AND TO DISCUS 5 IMPLEMENTATION SCHEDULE AT THAT TIME.

D 456/86000-11 SER CHAP 7 OPEH ITEM ddAIUw000 1 DUNLOP STATUS 0 g

REMOTE SHUT 00dN CAPAMILITY SECTION 7.4.2.2 PAGE 7-21.

S 436/79001-so BULLETIN BRA 10w030 I wESTHE4G STATUS 0 ISSUE DATE: 02/0H/79 CLOSE0VTI

/ /

FOLL0 dup 00E DATE: 06/0R/79 ENVIRONMENTAL QUALIFICATION OF CLASS IE EQUIPMENT g,

SENT FOR INFO D

456/79001-16 suLLETIN BRAIDWOOO I MUFFETT STATUS O ISSUE DATE: 06/06/79 CLOSEQUT

/ /

FOLLOWUP OUE DATEt 12/09/79 IEu 79-01A - ENVIRONMENTAL QUALIFICATION OF CLASS IE EQUIPMENT D

(UtFICIENCIES IN THE ENVIRONMENTAL QUALIFICATION OF ASCO SOLEN 0ID VALVES)

SENT FOR INFO.

D 456/79001-4H 80LLETIN BRAI0w000 1 wESTHEMG GD STATUS 0 ISSUE DATE: 09/30/80 CLOSEUUTI

/ /

. Followup DUE 0 Aft 03/30/81 IEo 74-01d $UPPLEMENT 2 - LNv!RONMENTAL QUALIFICATION OF CLASS IE EQUIPMENT.

b 456/79001-58 9ULLETIN BRAIOWOOJ I MUFFETT

$6 STATUS 0 ISSUE DATE: 10/2A/NO CLOSE0VT3

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FOLLOWUP DUE DATE8 04/24/RI IEd 79-Old SUPPLEMENT 3 - ENVIRONMENTAL QUALIFICATION OF CLASS IE EQUIPMENT SENT F04 INFO.

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O' PAGE 6

dEGION III TRACKING SYSTEM 03/19/87 ddAID=000 - ATTACH *ENT 3 TO ENCLosuwE 1 3/IH/M7 Gk -

STILL OPEN SORT Hf STATUS KEY: 0 l

ITEM RESOLUTION O

ITEM No./

INSPECTOR /

ITEM TYPE /

FACILITV NAME LICENSEE INTERIM INSPECT 04 CLOSE00T RESPONSE 00E MODULE NO.

HRIEF DESCRIPTION DESIGNATED NO. INSPECTION ASSIGNE0 REPORT NO.

6 A56/M30!*-NM GENERIC LETTER BRAIOw000 1 GREGEd STATUS D ISSJE DATE: 0e/01/85 CLOSE0VT

/ /

$p CoddEWCIAL STORAGE AT PwR HX SITES Or Low LEVEL HA WASTE.

b D

6 4

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6 6.

C r

4 ENCLOSURE 2 Preoperational and Precritical Testing Preoperational testing is approximately 97% complete. The overall status of the test program is listed below:

Total Preoperational Tests........... 95 Tests Started........................

94 Tests Completed......................

93 Tes ts i n Prog res s....................

1 PED Approved.........................

91 Precritical testing is approximately 33% complete. The overall status of the test program is listed below:

Total Precritical Test Procedures.... 32 Total Precritical Test Executions.... 33 Test Started (includes complete)..... 29 Tests Completed......................

25 Tests in Progress (not complete)..... 4 PED Approved..........................

O Preoperational tests started but not yet complete:

Test No.

Test Title DG-50 Diesel Generator 2A Preoperational tests required for low power operation but not yet started Test No.

Test Title VA-11 Auxiliary Building HVAC Post Core Loading Precritical Test Status Tests Complete-VD-30 Heat Capacity Verification for DG Ventilation NR-80 Precritical Checkout, Post-Accident Neutron Monitor PS-32 Chemistry Criteria for Monitoring Water Quality (Mode 5)

EM-80 Thermal Expansion RD-30 Control Rod Drive Mechanism Checkout IT-33 Incore Thermocouples EM-30A Pipe Vibration (Precritical)

FW-33A Main Feedwater

e o

e l

Tests Complete:

(cont'd)

IT-32A Thermal Power Measurement (Precritical)

PS-32 Chemistry Criteria for Monitoring Water Quality (Mode 3)

RC-30 RTD Bypass Loop Flow Verification RC-33 Reactor Coolant System Leak Test RD-31 Rod Control System Checkout RP-30 Reactor Protection Logic l

RY-30 Pressurizer Sprays, Heaters and Bypass Flow Adjustment Tests in Progress:

FH-31 Post-Core Loading Precritical Test Sequence i

FW-32A Thermal Expansion FW (Precritical)

PI-30 PI System Checkout IC-30 Incore Flux Mapping System Checkout RC-31A Reactor Coolant System Flow Coastdown RD-33 Rod Drop Time Measurement Testing Tests not Started:

l LM-30 Reactor Loose Parts Monitor NR-34C Operational Alignment of Excore Nuclear Instrumentation (Prior to Initial Criticality)

RC-32 Reactor Coolant System Flow Measurement VI-80 Heat Capacity Verification Remote Shutdown Area HVAC l

Status of systems turned over for preoperational testing as of February 28, 1987 i

i Total Complete Systems...... 75 l

Total Systems Accepted...... 75 Partial Systems Accepted.... 00 Status of systems accepted for operation:

Total Complete Systems...... 75 Total Systems Accepted...... 71 l

Partial Systems Accepted.... 00 0

Status of deficiencies as of February 28, 1987 l

There are presently 534 open tracking items against operational modes 1-2.

Required for Mode 2......

213 j.

1......

321 TOTAL 534 i

2 i

1 o

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i w

ENCLOSURE 3 Construction Status General As of February 28, 1987, the licensee reported the status of construction as 100% complete. System turnover to the Operations Department is on a system basis and is described in Enclosure (2).

i Specific l

Status of Completion of Major Components:

Concrete installation 100.0 Large bore piping installation 100.0 l

Small bore piping installation 100.0 Large bore hanger installation 100.0

]

Small bore hanger installation 100.0 Cable tray installation 100.0 Cable pulls 98.1 l

4 Conduit 100.0 Terminations 98.1 1

Labor Situation l

There are no anticipated craft availability problems.

4 Critical Path Construction Items Fire protection construction and electrical penetration closures are expected j

to be completed in accordance with License Condition 3(c).

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ENCLOSURE 4 Status of Inspections Required by MC 2513 and 2514 All modules in the NRC Region III inspection program have been completed except as noted below:

MC 2513 Percent Reason Not Module #

Title Complete Completed 35744 QA Program - Design Changes and Mods 20 Note 1 35746 QA Program - Procurement Control 20 Note 1 35747 QA Program - Receipt, Storage, and Hand 50 Note 1 35749 QA Program - Tests and Experiments 50 Note 1 40301 Safety Committee Activity Inspection 50 Note 1 64703 Fire Prevention / Protection 75 Note 1 70562 RCS Hydrostatic Test Results Eval 70 Note 1 83524 External Exposure Control and Dosimetry 80 Note 1 83525 Internal Exposure Control and Assessment 75 Note 1 83526 Control of Radioactive Materials and Cont 75 Note 1 83527 Facilities and Equipment 90 Note 1 83528 Maintaining Occupational Exposures 40 Note 1 84522 Solid Wastes 30 Note 1 84523 Liquids and Liquid Wastes 30 Note 1 84524 Gaseous Waste System 30 Note 1 84525 Radiological and Chemical Measurements 90 Note 1 92719 SER Review and Followup 75 Note 1 Note 1:

Inspection activity is scheduled or in progress.

It is estimated that the MC 2513 inspection program is approximately 97%

complete at this time.

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MC2514 Percent Reason Not i

Mcdule #

Title Complete Completed i

l 72300 Startup Test Procedure Review 50 Note 1 72301 Startup Test Results 00 Note 1 72302 Startup Test Witnessing 00 Note 1 72400 Overall Startup Test Program 80 Note 1 72572 Low Power Test Procedure Review 00 Note 2 1

72576 Power Ascension Test Procedure Review 00 Note 2

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72578 Power Ascension Test Procedure Review 00 Note 2 72580 Power Ascension Test Procedure Review 00 Note 2 4

72582 Power Ascension Test Procedure Review 00 Note 2

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72583 Power Ascension Test Procedure Review-00 Note 2 72592 Initial Criticality Witnessing 00 Note 1 f

72596 Precritical Data Review 00 Note 1 72600 Power Level Plateau Data Review (25%)

00 Note 1 72608 Power Level Plateau Data Review (50%)

00 Note 1 72616 Power Level Plateau Data Review (75%)

00 Note 1 72624 Power Level Plateau Data Review (100%)

00 Note 1 TI-2514/01 OL Applicant TMI Inspection Requirements 10 Note 1 Note 1:

Inspection activity is scheduled or in progress.

Note 2:

Inspection activity will be completed prior to initial criticality.

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The MC 2514 inspection program is 40% complete at this time.

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ML20205J520

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SUBJECT:

Enclosures:

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