ML20203G099
| ML20203G099 | |
| Person / Time | |
|---|---|
| Site: | Perry |
| Issue date: | 06/27/1986 |
| From: | Braun J, Grimm J CLEVELAND ELECTRIC ILLUMINATING CO. |
| To: | |
| Shared Package | |
| ML20203G077 | List:
|
| References | |
| RTI-0008, RTI-8, NUDOCS 8607310323 | |
| Download: ML20203G099 (28) | |
Text
_-_
O OM19E RTI-0008 Paste : i Rev. : 1 THE CLEVELAND ELECTRIC ILLUMINATING COMPANY PERRY NUCLEAR POWER PLANT OPERATIONS MANUAL TEMPORARY INSTRUCTION TITLE:
OFF-GAS SYSTEM ACTIVATED CARBON ANALYSIS TYPE OF INSTRUCTION: OM12A; CHI EFFECTIVE EXPIRATION
- /22.7!fC REVISION:__h__
DATE':la[d_ SC DATE DATE PREPARER:__ John J.
Grimm / James L.
Braun_______
~) h _______
REVIEWER:____
ct. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ S/JL E ________
PORC MEETING NO __________/d k _________________________ ________
APPROVED:_________
_b_ _
_1_3 _D ____
8607310323 060729 PDR ADOCK 05000440 PDR S
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4 OM19E RTI-0008 Pase 1 ii' Rev. : 1
' O OFF-GAS SYSTEM ACTIVATED CARBON ANALYSIS f
Table of Contents SECTION TITLE PAGE
1.0 DESCRIPTION
1 1.1 Purpose 1
1.2 General Discussion 1
1.3 Interferences 3
1.4 Special Precautions 3
2.0 APPARATUS 4
i 3.0 REAGANTS 4
4.0 PROCEDURE 4
)
5.0 CALCULATIONS 6
6.0 REFERENCES
6 i
A 7.0 RECORDS 7
l U 8.0 ATTACHMENTS 7
8.1 - Sample Data Sheet 8
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OM19Et RTI-0008 Pase : iii Rev. : 1 20CFR30.59 Apelicabilitw Check Yes No Is there a change to the plant a,s describe in the dul.ipiiJ _bOF_
.daudrd.r9 i__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ p f./ w r
.,deisO FS Reaso g_y Is there a change to a procedure / instruction as described in the FSAR? Reason:_~I!*._ M 2
_ in.f_S 8_b_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
[_-]
[8J Is there a test or expegimen,t not described in F S AR ? Re a s o n :.Ck.cudsit_g r.M q4Lt..}st3g_pcd0C M *__the b_-)
b__d Is there a change to the Technical Specifications?
b_)
bk)
Is there an effect on the environment or change on the Environmental Protection Plan?
R e a s o n : Ida.AAiv'LC D hwuadal _ imp 4 LI_ - _ _ _ _ - _ _ _ _ _ _ - _ _
b__)
S_.!
p g
Answers to all ouestions are 'No'r no Potential for an bb Unreviewed Safetw or Environmental Question exists, no further review reouired.
l_) Answers to one or more ouestions is
'Yes',
further review reouired.
Prepared B9:__
E Q.___________L--________ Date!.fah_ 314._____
R e v i e w e d B w _ _ _C_ _ _ _ _ow k_ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ D a t e. _4 /_2 Bw____Q__&____hm~ - _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _
Approved Scope of Revision:
Incorporate NRC comments.
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OM19Et RTI-0008 Page : 1 Rev.
1 O
0FF-GAS SYSTEM ACTIVATED CARBON ANALYSIS
1.0 DESCRIPTION
11 Purpose This instruction provides a Plan and implementation for investination of Off-Gas Treatment Swstem activated carbon after the occurrence of isnition in both N64-D014 vessels durins testins. Included in this procedure are methods and rationales for the investisation to determine acceptabilitw of adsorbent for use in situe and any intrusion of organic vapor contamination in the swstem as a whole.
1.2 General Discussion 1.2.2 Samplins 1.2.1.1The inlet of adsorbers 14A and 14B will be samplede using a multi-slotted tube' thief sampler. This sample will be used to determine acceptability for further use based on General Electric Specification 2149375, Activated Carbon
.amuSF for Charcoal Adsorbers, Off-Gas Swstem.
1.2.1.2 The inlet of adsorbers 12A and 12B will be sampled and tests performed bw this Procedure to determine the Presence of Possible swstem contamination bw hwdrocarbonse in,cludins ethwlene slwcol. Tests will also be performed Per General Electric 21A9375 to provide current acceptance data for this adsorber which was not involved in ignition.
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OM19E: RT1-0008 Pase : 2 Rev. : 1 1.2.1.3 A representative sample will be taken from a drum in storage of the same twee of activated carbon used in the Off-Gas adsorber vessels whose contents have not been used Previous 1w and whose seal is intact. This sample will undergo the same testins in this Procedure as described in subsections 1.2.1.1 and 1.2.1.2.
1.2.1.4 Samplins will be performed in a manner to achieve representation. Guidance in sampling is Provided bw ASTM E-300.
1.2.2 Methods for Implementation 1.2.2.1 Tasks to be completed to Perform this instruction shall be Performed in acCordance With PHPP Work Order Swstem O
PAP-0905,, Rev.
4.
1.2.2.2 Sampling shall be according to this instruction, RTI-0008 1.2.2.3 Analvses shall be Performed bw approved independant contractors.
I 1.2.3 Analvses to be Performed 1.2.3.1 Conformance to General Electric 21A9375 Samples collected from subsections 1.2.1.1, 1.2.1.2 and 1.2.1.3 shall be ana19 zed for conformance with General Electric Specification 21A9375 usind Procedures outlined in this specification, ASTM Procedures and/or approved vendor Procedures.
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OM19E RTI-0008 Pase : 3 Rev. : 1 O
1.2.3.2 Hwdrocarbon Contamination Samples collected fros, subsection 1.2.1.2 and 1.2.1.3 shall be analwzed to determine intrusion of organics /hwdrocarbons into the Off-Gas Treatment cvstem. ASTM Procedures and/or approved vendor procedures shall be used.
1.2.3.3 1snition Temperature Samples collected in eubsections 1.2.1.1, 1.2.1.2, and 1.2.1 3 shall be analw ed for isnition temperature Per ASTM D3466-76 with flow conditions altered to closelv approximate actual conditions in the adsorbers at the time of ignition. Flow rate shall be adjusted so as to maintain a superficial velocitw acrous the test bed of 4.0 +/- 0.1 feet per e-minute.
1.2.4 Acceptance Criteria Passins all analvtical testing specifications per GE 21A9375 and no indicated organic contamination shall be the basis for continued use in situ.
Analvtical results outside acceptance criteria of GE 21A9375 or detectable organic contamination shall have an engineerins evaluation Performed to determine suitabilitw for further use and the PC$sible need for further investigation.
1.3 Interferences None 1.4 Special Precautions I
None 4
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OM19Et RTI-0008 Poco 8 4 Rev. : 1 2.0 APPARATUS O(~s TEMP CHANGE l
r.00L 1.
Sampler: Seedburo Eouipment Companw PAGE. _/_0iF _)L.
3.0 REAGANTS None 4.0 PROCEDURE 4.1 Sanieling N64-D012A, N64-D012B and N64-D014B Tanks 1.
Obtain a sample from the Off-Gas Charcoal Adsorber N64-D012A The sample point will be located on the bottosi side where a thermowell'had been removed f r o.snthe tank.
~
2.
Insert the tube herirontally until the top of sampler is g
i even with the sample port openinc.
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3.
Rotate the sasieler 180 degrees and leave the resisterins slots facins upward prior to samplins.
()
4.
Open the sampler resisterins slots.
5.
Allow the sampler to sit undisturbed for creronimatelu 20 seconds then close the resisterins slots and r e sio v e the sampler from the vault.
6.
Place sample bottles directiv beneath the resisterins slots.
7.
Open the resisterins slots and roll sampler over such that the l
charcoal will fall into the sample bottles, i
- 8. Place aeeroxisatelv one third of the sample in an individual l
sample bottle and consolidate the rest in cosiposite bottle.
Label each bottle with a sample 1.D.
sticker (PNPP Fors No. 6073) containing the followins infors.ation:
a.
HPL No. of Adsorber bed sampled.
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b.
Date and time of sample collection.
c.
Initials of person obtairiins sasiele.
d.
Depth and location identification for each individual sasiele shall be recorded.
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OM19E: RT,1-0008 ease : s Rev. : 1
- 9. Obtain a sample of the Off-Gas Adsorber N64-D0012B and N64-D014B es per Steps 2-8 Section 4.1.
- 10. Perform analwsis as per Attachment 1 for each sample obtained.
4.2 SaniPling N64-D0014A and N64-D0014B Tanks 1
Note: 12 foot saniPler should be utilized for this method of samplins 1.
Obtain a sample from the Off-Ges Charcoal Adsorber N64-D014A. The sample Point Will be located Where the tant fill Port was removed at the top of tank.
2.
Ensure the sampler resisterins slots are closed.
3.
Place the sampler vertical 19 into the bed to a siinisium eenetration of four (4) feet into the charcoal bed.
4.
Rotate the sampler 180 desrees prior to sampling.
- 5. Open the sampler resistering slots once the sampier has penetrated such that representative samples of the upper half
~ ~ -
of the bed can be obtained.
Asitate the sampler for approximatelw ten (10) seconds to ensure complete filling of sample compartments.
'6. Allow the sampler to sit undisturbed for approximate 1w 20 seconds then close the resisterins slots and remove the i
sampler from the vault.
I
- 7. Place sample bottles direct 1w beneath the resistering I
slots.
8.
Open the resisterins slots and roll sasPler over such that I
the charcoal will fall into the sample bottles.
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OM19E: RTI-0008 i
Pase : 6 Rev. : 1 9.
Place appro::imatelv one third of the sample in an individual sample bottle and consolidate the rest in a composite bottle. Label each sample bottle with an 1.D. sticker (PNPP Form No. 6073) containing the following information:
a.
MPL No. of Adsorber bed sampled.
b.
Date and time of sample collection c.
Initials of Person obtaining sas.eles d.
Deeth and location identification for each individual sample shall be recorded.
- 10. Repeat Steps 2-9 Section 4.2 one in each ouadrant of the tank, each Line placing the sample into a new bottle.
w.
- 11. Obtain a sample from the Off-Gas Charcoal Adsorber N64-D014B as described in Steps 2-10 Section 4.2.
The semple point will be located where the tank fill Port was removed.
4.3 Chercoal Drum Samplins 1.
Utilizins the 5 foot sampler obtain samples from the charcoal drums, located in the warehouse, as per Steps 2-9 Section 4.2.
5.0 CALCULATIONS.
None
6.0 REFERENCES
1.
General Electric Specification 21A9375 2.
ASTM D3466-76
(
3.
ASTM E-300
OM19Et RTI-0008 Pase : 7 Rev. : 1 O
i 7.0 RECORDS The followins documents are senerated bw this instruction:
Qualitw Assurance Records None Non Qualitw Records None Records identification and disposition are accosiplished in accordance with the Records Retention / Disposition Schedule i
1 (RR/DS) and handled in accordance with PAP-1701, Plant Records Management.
i 8.0 ATTACHHENTS j
8.1 Attachment 1 - Sample Data Sheet
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OM19E RTI-0008 Page ! 8-last Rev. 3 1 MPL4:_______________
Semele point :_______________
Date Parameter Limit Result Arbitrarv Adsoretion Coefficient Xenon
> 1170 cm3 Xe at STP sm carbon atm Nrvpton
> 59.7 cm3 Kr at STP f
sm carbon atm i
Apparent Densitw 0.50 g/cc Attrition Hardness
< 15 % / mm particle size reduction Moisture Content ASTM D2867
< 2% bv weight Eauilibrium desorption moisture content
< 3% bw weight Particle Distribution
+8 US mesh 5% max.
-16 US mesh 5% max.
-20 US mesh 0.5% max.
throush 12e on 16 US mesh 30% min.
}
through 8, on 12 US mesh 30% min.
(or other Particle size distribution approved bw Buwer)
Isnition Tesiperature I
at 4 +/-
.1 FPM at 30 +/- 0.5 MPM
> 250 C Volatile matter (wt. Percent)
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ATTACHMENT 2 I
General Electric Specification 21A9375 Activated Carbon For Charcoal Adsorbers, Off-Gas System O
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f D DENT 8 ACTIVATE CARBOR REVl$10N STATU$ SHEET GENERAL @ ELECTRIC 21A9375 co~5 o~ s ccv 2 s
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1 NUCLEAR ENERGY DIVISION
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ACTIVATED CARBON FOR CHARCOAL AD50RBERS. OFF-GAS SYSTEM occuMENT TITLE PURCHASE O sPiclFIC AT10N OoRawiNs O OTHER TYPE FMF 0FF-GAS SYSTEM
. N6/,-D021. 6 LEGEND OR DESCRIFTION OF GROUPE MPL N o. _ -
2865 avons!
REVisl0NS l@
I REWRITTEN WITH CHANGES
' ' ' I vE "
2 Per ECN NE 71526. General Document Change.
Changes too extensive to
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be identified with a spade.
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gJpg E.S.HUBB&hfIIN6
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CHKD BY:
'k115(8)
'225 229 349 PR B18 g/
[l PRINTS TO ff uter L oc at io~
MAM ev p u-w-g4 arenovats B. A. SMITH 7/22/71 NED SAN JOSE D. SOLOI 6/2/76 hk{ 17 }3D
. REZOG 7/11/71 ji J
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GEN ER AL $ ELECTRIC 21A9375 sa. =o. 3 Q
NUCLEAR ENERGY DLVisl0N 3.
DESCRIPTION 3.1 Granular activated carbon is used in adsorter vessels in nuclear power plant off gas systems. This carton acts as a medium to retard the progress of xenon and krypton gases present in the off-gas stream, allowing the radioactive isotopes to decay to levels acceptable for release to the atmosphere.
4.
REQUIREMENTS 4.1.
Properties 4.1.1.
Activated carbon, as specified herein, shall have the following material
~~
properties :
4.1.1.1.
Arbitrary adsorption coefficients K,g measured in accordance with Paragraph 5.2.2.:
c e at Kb Xenon: No less than 1170 a.
ar g
9 O
3 cm at O
b.
Kb Krypton: No less than 59.7 ai g, g, 9
4.1.1.2 Apparent density:
(Measured in accordance with ASTM D-2854).
No less than 0.50 grams per cubic centimeter.
4.1.1.3.
Attrition hardness.
(Measured in accordance with the Stirring Abrasion Test Paragraph 5.2.4).
Average particle size reduction shall be no greater than 15 percent per millimeter.
4.1.1.4.
Moistura content shall be as follows:
a.
Maximum pemitted (in manufactured charcoal, measured in accordance with ATSTM D2867). No greater than 2 weight percent b.
Equilibrium desorption moisture content (measured in accordance with Paragraph 5.2.3).
No greater than 3 weight percent.
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GEN ER AL h ELECTRIC 21A9375 suo. 4 q
Q
. NUCLEAR ENERGY DIVISION Mv. 2 4.1.1.5 Particle size distribution:*
Nominal mesh size:
8 x 16 USS
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+ 8 mesh 5 percent maximum
- 16 mesh 5 percent maximum
- 20 mesh 0.5 percent maximum through 12, on 16 mesh 30 percent minimum through 8, on 12' mesh 30 percent minimum (or other particle size distribution approved by Buyer) 4.1.1.6 Ignition Temperature.
Ignition temperature shall not be less than 250*C, measured in flowing air, in accordance with the ASTM standard methods for testing ignition temperature. One test shall be conducted for every four lots, on an aggregate. sample consisting of equal portions from the four lots.
5.
EXAMINATION AND TEST a.1 Buyer Notification 5.1.1 The Seller chall allow the Buyer 7 days prior notice of scheduled production runs or tests.
5.2 Test Procedure 5.2.1 General 5.2.1.1 The exact test procedures and equipment used shall be subject to Buyer approval.
5.2.2 Detennining Arbitrary Adsorption Coefficient (Kg) for Krypton and Xenon l
cn Activated Carbon.
i (Measured in accordance with ASTM D2862.
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(
1 0
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6ENER AL $ ELECTRIC 21A9375 sa.no. 5
]
NUCt. EAR ENERGY DIVI $lON 5.2.2.1 Equipment. The following test equipment shall be used in perfonning this test:
Recording microbalance - with sensitivity ratio of weight change to a.
sample load of 1 x 10-6 g/g.
(Cahn Model "RG", Cahn Div., Ventron Instrument Corp., or Buyer appmved equivalent)
Vacuum Chamber - capable of 10-6mm Hg operation, surrounding the b.
sample pan of the microbalance, and associated vacuum equipment, so that the balance can be operated while the chamber is evacuated.*
Glassware - capable of injecting controlled amounts of Xenon or krypton c.
into the system, Thennometer (0.2'C division) - with ground glass joint, capable of d.
insertion in close proxity to the sample pan in the vacuum chaaber.*
Sam)1e Preparation. Activated carbon sLmples shall be preheated at 5.2.2.2 120^C for 4 tours and placed in a dessicator containing. anhydrous calcium sulfate (CaSO ) until equilibrated at room temperature, then placed in the 4
balance pan in the vacuum chanber, which shall be maintained at 2511*C as indicated by the internal thennometer.
2.2.3 Test Sequence. Test as follows:
The system shall be evacuated to 10-6 mm Hg for 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> minimum, or a.
until the weight stabalizes, with the prepared carbon in place upon the balance pan, The vacuum side of the apparatus shall then be closed of f from the b.
weighing chamber and gas inlet and the exact weight of carton noted.
Xenon or krypton gas shall then be allowed to enter until a pressure c.
of 0.1 m Hg is obtained.
d.
Gas adsorption shall be allowed to continue until equilibrium is reached and no more weight gain is noted, admitting xenon or krypton periodically to maintain system pressure at 0.1 i.001m Hg.
Weight of the carton shall again be noted at the end of the test e.
period; the system can then be purged in preparation for the next test.
The difference between initial and final weights of the carbon 5.2.2.4 Res ul ts.
shall be considered the weight of krypton or xenon adsorted on the carbon; this value shall be converted to a volume in cubic centimeters at standard temperature This value, multiplied by 7600 to bring it to and pressure (STP - 0'C, I atm).
1 atmosphere and divided by the initial weight gf carbon, shall be reported as the arbitrary adsorption coefficient:
Karb, cm STP/ grams carbon - atm.
O
- See Figure 1 for a suggested experimental setup.
GEN ER AL h ELECTRIC 21A937s as. o. s Q
NUCt. EAR ENERGY DIVISION nev. 2 l
5.2.3 Determining Equilibrium Desorption Moisture Content. The equilibrium moisture on the activated charcoal at 25"C 33-percent relative humidity (R.H.)
shall be determined as follows:
5.2.3.1 Process.
Dried carbon is first exposed to high humidity and then to low htsnidity until it equilibrates, and the net retention of moisture is measured.
Specifically, air of 75-80 percent R.H. is passed through a sample of carbon until approximately 10 percent moisture is adsorted, after which air of 33 percent R.H.
is passed through until equilibrium is attained. The net gain in weight represents the equilibrium desorption moisture at 33 percent R.H.
5.2.3.2 Apparatus. Test equipment shall include, but not be limited to the following:
a.
Constant tenperature bath at 25'C.
b.
Three gas-washing bottles with fritted glass cylinders, 250 ml.
(Scientific Glass Apparatus No. 6069 or engineering approved equivalent): One to contain water, the other two for saturated magnesium chloride solution.
c.
Flowmeter:
1000cc air per minute.
J d.
Adsorption tube - (special construction; see Figure 2.1).
An ordinary U-tube, in which the sample fills both legs, should not be used because of the distorted air-flow pattern through it. The dimensions given in the diagram are for example only and need not be adhered to exactly.
The important point is that the carbon bed is contained as a vertical cylinder.
e.
Balance:
accurate to a centigram.
(See Figure 2.2 for the arrangement of the apparatus).
5.2.3.3 Test. The test shall be performed as follows:
a.
Dry a sample of carbon (at least 50 cc) at 130 C for 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
b.
Obtain the tare weight of the empty adsorption tube (weight A),
fill to the 10 cm mark (does not have to be exact) with dried sample and reweigh (weight B).
Place the tube in the water bath, c.
Pass air through just the water-wash bottle and then through the sample at a 1000cc/ min flow rate, until approximately 10 percent moisture is adsorbed, as determined by weighing.
The time required for this to occur varies with the type of carbon; usually 1-2 hours is sufficient.
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G EN ER AL h El.ECTRIC 21A9375 sm 7 (J
NUCLE AR ENERGY DIVillON
.5.2.3.3 (Continued) d.
Change the air flow to pass through the MgC1 2 wash bottles and the sample. Weigh-periodically until equilibrium is attained (weight C),
Depending on the carbon type this may require 2 to 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
e.
Calculate:
Equilibrium Desorption Moisture (%) = w,[.
j.B x 100
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Notes 1.
Passing air through a saturated solution of MgC12 at 25*C, is a convenient method of obtaining 33 percent R.H.
Other means of producing this humidity may be used, i.e. diluting a saturated air stream with dry air, but the humidity of the final air stream should be checked by an independent method.
2.
For cartons with equilibrium desorption moisture level well below O
10 percent (e.g.1 to 3 percent) it is not necessary to initially adsorb 10 percent. This level is specified to cover most carbon types. Actually, at the high-humidity level it is only necessary to adsorb several percent of water above the desorption equilibrium level. By reducing the amount first adsorbed, the time necessary to reach desorption equilibrium is reduced more than proportionally.
Of course, the final value must be known before the procedure is modified, but it is applicable as a means of quality control for different carbon lots from the same source.
5.2.4 Stirring Abrasion Test. An indication of the abrasion resistance of an activated carbon sanple is obtained by measurement of the percentage reduction of the average particle size resulting from the action of a T-bar stirrer in a special apparatus.
5.2.4.1 Apparatus. The equipment shall consist essentially of an inverted T-shaped stirrer turning rapidly in a cylindrical vessel containing the activated carbon. The clearance at the ends of the stirrer and bottom are the only critical dimensions. The speed of the shaft is 875 + 15 rpm. This speed is obtained with 2:1 reduction by a V-belt from a 1750 rpm motor,1/10 h.p.
or larger. A simple frame for holding the drive motor and bearing container assembly is also required.
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GENER AL $ ELECTRIC 21A9375 m.eso. 8 NUCLEAR ENERGY DIVISION g
nev. 2 5.2.4.2 Test. Perform the test as follows:
Prepare a sample of activated carbon having a volume of 250 to a.
500 ml.
b.
Place the sample on the top (coarsest) sc: ten of a stack of U.S. Sieves numbers 12, 16, 20, 40, 50, and 70. Shake the screens for 15 minutes i 10 seconds on a Ro-Top sieve shaker.
c.
After the shaking period, the screens are removed from the shaker and the weight of the carbon on each screen is recorded.
Discard the -70 material.
d.
The remaining fractions are then recombined and blended, then introduced into the abrasion apparatus.
e.
The abrasion apparatus is operated for one hour i one minute, f.
After the stirring periodIthe carton is removed and rescreened (steps b and c).
Measure the -70 material in the bottom pan and record as the percent dust formation.
5.2.5.3 Calculations The average particle size, before and after stirring, is obtained a.
using the equation:
y " I WD IT W = weight of a mesh fraction in grams.
D = opening (in m) that corresponds to the average of the opening in the two sieves that enclose the specific mesh fractions.
b.
The percentage reduction in particle size corrected for 1 mm is calculated as follows:
% Reduction (Di - D )
f x 100 1m (Dj)2 The value obtained is reported as the percentage reduction in particle c.
size from abrasion.
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6EN ER AL $ ELECTRIC 21A9375 sq. wo. 9 NUCt. EAR ENERGY DIVISION 5.3 Sampling 5.3.1 A representative sample of 10 pounds minimum shall be taken from each lot (defined below), mixedJhorough_1y, and placed in a clean, dry container with an airtight closure. The method by which representative samples are obtained is subject to Buyer approval.
5.3.2 Each sample shall be labelled according to lot and, after tests, shall be retained for possible retest or until the lot has, completion of been accepted.
5.3.3 A " lot", for purposes of this specification, shall be defined as no more than 14000 lbs. of activated carbon, produced without change in materials by one continuous process, or in successive increments using the same process.
5.4 Independent La.boratory Testing 5.4.1 Samples from all lots endorsed by the Seller shall be analyzed by an independent testing laboratory selected by the Seller and approved by the Buyer.
5.4.2 Samples which fail to meet the requirements imposed by this specification shall be retested by the same laboratory with respect to the property or O
properties in question.
Failure to meet specified requirements upon retest shall be considered sufficient cause for rejection of the lot, subject to the provisions of Paragraph 5.7.
5.4.3 If the samples satisfy specified requirements upon independent laboratory retest, the lot shall be considered acceptable by the Buyer.
5.4.4 All independent laboratory testing required shall be arranged and financed by the Seller.
5.5 Audit 5.5.1 At the Buyer's option, required sampling and tests thall be performed in the presence of a Buyer quality-assurance representative or other Buyer approved agent.
5.6 Retests 5.6.1 If a lot sample fails any requirement, the Seller may, at his option per-fonn and report a retest of the failed requirements, rather than reject the lot.
Failure to meet the requirements upon retest shall be considered sufficient cause for rejection of the lot, subject to the provisions of Paragraph 5.7.
If all requirements are met upon retest, the lot may be endorsed by the ~ Seller and samples forwarded to the independent lab (Paragraph 5.4).
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GEN ER AL h ELECTRIC 21A9375
- a. ao. 10 NUCLEAR ENERGY DIVISION m
REv. 2 5.7 Waiver of Requirements 5.7.1 The Seller may request that the Buyer waive specific requirements for a given lot, any such waiver being granted strictly at the option of the Buyer.
6.
PPIPARATION FOR SHIi MT 6.1 General 6.1.1 Activated carbon shall be shipped in noistureproof fiber drums. The drums shall be laminated (or lined) with vapor-barrier material MIL-B-131, or aluninum, and the closure shall be sealed moisture-tight by using cover gaskets, by heat-sealing, or by other Buyer-approved method. Additional pro-tection may be used to exclude contaminating vapors and liquids. Avoid methods of handling that tend to grind the grains. Vendor shall demonstrate water-vapor transmission rate be less than.15g/100 sq. in. (approx. 5 g. for a 55 9allon drun per day for an atmosphere of 90% relative humidity).
6.1.2 Each drum shall be plainly marked with the drun number and the total number of drums in the shipment (e.g. f5 of 100), complete " ship to" address,
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purchase order nunber, MPL number, lot nunber, quantity / weight, description of material, and handling marks such as:
fragile, keep dry, and up Export shipping packs shall be containerized. Lots shall be clearly identified and shall remain segregated while awaiting shipment.
6.'2 Shipment of Tested Material 6.2.1 Shipment of a carbon lot shall be made only after the Buyer has been infonned on certified results of required tests, and has expressly authorized the Seller to proceed with such shipment.
7.
SUBMITTALS TO BUYER 7.1 General 7.1.1 Submittal requirements to the Buyer shall apply to the Seller and to the Seller's subcontractors.
If any changes are made by either the Buyer or Seller on the submittals, a new revision shall be sent to the Buyer by the Seller.
i 7.1.2 The following items shall be submitted in accordance with the requirements of Attachment "A" "Docunent Submittal Requirements." Attachment "A" lists the documents to be submitted by the Seller to the Buyer, the number of copies, required submittal dates, and whether these submittals are for information, approval or certification.
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GENER AL $ ELECTRIC riA937s m e.o. ii Nuct. EAR ENERGY DIVISION 7.2 Test Data 7.2.1 The Seller shall submit the following test data:
a.
Certified test reports for all tests performed.
b.
Detailed descriptions of test procedures and equipment used to obtain certified test data, or Buyer-approved ASTM procedures.
c.
Description of th_e method used to obtain a representative carbon sample.
7.3 Other Instructions 7.3.1 The Seller shall also submit the following:
a.
Storage instructions.
b.
Names of one or more independent testing laboratories that the Seller considers competent to perform the tests specified herein.
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CARBON SAMPLE IN ADSORPTION TUBE l
FIGURE 2.2 APPARATUS ARRANGEMENT FOR EQUILIBRIUM DES 0RPTION M0ISTURE DETERMINATION l
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O ATTACHMDir 3 Tabulation of Test Results of Barneby-Cheney Co. Supplied Carbon O
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ANALYSIS PERFORMED ANALYSIS RESULTS CARBON MFR : BARNEBY CHENEY CO.
BY: NUCLEAR CONSULTING SERVICES,1NC.
ACTIVATED CARBON FROM CARBON TYPE: 483 JUNE 30 JULY 6, 1986 ADSORBER VESSELS AND WAREHOUSE p
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SAMPLE /DATE/ RESULT ANALYSIS D 0014A D 0014B D 0012A D 0012B D 0014B BC 483 BC 483 BC 483 AND TOP TOP BOTTOM BOTTOM BOTTOM LOT 1605 LOT 1605 LOT 1605 PROCEDURE 62786 6 27 86 7386 7 2 86 7-2 86 6-30 86 6 30-86 6-30 86 B.3 3E333333333..E.33333333 333SBE.ESSEEEEEEEEEEEERSES.SE.EEEEEER33333333333 333 338338. 333333EE.EEEEEE.EEESESSE.SS ES.
APPARENT DENSITY (g/cc) 0.57 0.55 0.56 0.58 0.57 0.58 0.59 0.59 ASTM D2854 MOISTURE WT.(%)
0.8 0.6 0.6 0.6 0.6 1.8 2.0 1.9 ASTM D2867 ASH WT. (%)
1.6 1.8 1.7 1.7 1.5 1.5 1.6 1.9 ASTM D2866 HARDNESS (%)
95.4 95.3 86.1 93.5 86.1 92.6 91.8 91.9 ASTM D3802 VOLATILE WT (%)
1.1 1.8 1.9 3.0 1.9 1.7 3.9 2.3 NUCON PROC.121 IGNITION TEMP (DEG C) 405 390 415 370 370 385 395 370 ASTM D3466 IGNITION TEMP (DEG C) 153 220 280 300 280 315 215 280 m
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'K' KRYPTON 53 53 57 54 57 54 54 54 NUCON PROC.30 (SEE NOTE 1)
'K' XENON 1090 1050 1150 1075 1150 1120 1100 1080 NUCON PROC.30 (SEE NOTE 1)
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% ON 6 US MESH 0
0 0
0 0
0 0.1 0
% ON 8 US MESH 1.4 3.3 2.0 2.1 4.9 0.4 0.1 0.2
% ON 12 US MESH 39.8 35.9 34.4 43.8 44.2 50.2 41.1 43.7
% ON 16 US MESH 55.4 55.8 59.6 51.9 50.4 46.4 54.7 52.0
% ON 20 US MESH 3.1 4.6 3.7 2.1 0.3 2.1 3.8 3.2
% THRU 20 US MESH 0.3 0.4 0.3 0.1 0.2 0.2 0.2 0.9 NOTE 1: AVERAGE OF 3 DETERMINATIONS ATTACHMENT 3 n
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O ATTACHMENT 4 Carbon Sample Test Report Of The Original Barneby-Cheney Co. Carbon O
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