ML20198C732

Rev 1 to Operating Procedures Acceptance Test & Maint Program, Source Changer,IR-50

ML20198C732
Person / Time
Site:	07109156
Issue date:	12/29/1997
From:	Cuthbertson T, Huddleston E INDUSTRIAL NUCLEAR CO.
To:
Shared Package
ML20198C722	List: ML20198C717 ML20198C732 ML20198C758 ML20198C782 ML20198C802 ML20198C836
References
PROC-971229, NUDOCS 9801080040
Download: ML20198C732 (24)

Text

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g i i i W INDUS TH: AL NUCLL AR CO. INC DPERATING PROCEDURES, RCCEPTRNCE TEST, AND MAINTENRNCE PROGRAM Industrial Nuclear Company 14320 Wicks Illvd.

San Leandro, California 94577 Source Changer, IR-58, US A/9156/B(U) 88/31/92 Reulsion 8 11/94/92 Reulsion 1

Reference:

Qualitg Assurance Program No.8962 and Quality Control Procedure 3.2 (519) 352-6766 IM/

7 /#27 PREPARED DY_

iud DATE T6iit4'. Cuthbertson, itSO APPHOUED BY l

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uthbertson, itSO I

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( E. W. (Ilill) linddleston, l' resident

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iAA I iI W* Uperniing Procedures, Heroplance Test, and Hnintenance Progrnin TADLE_0E_ CONTENTS Ro00 1.0 ODJECTIVE 1

2.0 REGULATIONS 1

3.0 APPLICATION I

4.0 RECEIVING RADIDACTIVE MATERIAL I-2 41 Picking up shipment 4 2 Recolving shipment 4 3 Monttoring equipment 4 4 Radletion reading /Reguletorg Limits 4 5 Conteminetton wipe test 46 Inspection 4 7 Documentotton 5.0 PROCEDURE FOR SOURCE CllANGER (IR-50) USE FOR SOURCE EXCllANGE 3

51 Warning 5 2 Transfer spent (nId) source from device to changer 5 3 Installing new wce in empty Exposure Device 5 4 Instruction 6.0 SillPPING RADIDACTIVE MATERIAL 3

6 I through 6 4 - Procedure 7.0 PREPARATION FOR SillPPING - IRIDIUM 192 4-5 71 'through 713 - Procedure 0.0 SillPMENT Of EMPTY CONTAINER 5-6 9.0 SillPPING PAPERS 6-9 91 Iridium 192 9 2 Empty PacLege 10.0 ACCEPTANCE TEST AND MAINTENANCE PROGRAM 9 - 1i 101 Accepinnce Test 10 ? 11aintenance Program 11/92 Source Ehnnger, 111-50,11$f!/9156/H(11)

Rev.1 i

I I I W, fliiernlinn l'rocettures, licceptance lest.

IAm ulit! Haintenance Prograin 1.0 00dlCilHl' - The objetlive of this proredure is to assure that the ptoper methods and piattites are used and follolved to ensure compilance ruith iederal and $1 ate flegulations which effett the transporting, shipplr9 and iet elving of Iadioa(110e mater 101.

7.0 fl[Gulflil0NS - negulations currently in force governing the transport, shipping and receiving of radioactive material are:

Nfl0 flegulations 10CI A Pari 20.205,100fil Part 71, 00T flegulations 19till Paris 171 through 179 and State llegulations.

5.0 HPPLICilil0N - Licensee authorized and personnel qualified to ship, store and receive radioattive innterialin INC's Motiel lil-50 Source Changer, Tgpe Il pac kage, USil/9156/Il(U).

4.0 ll[CClHING 1111010f1011111 MIITI:llifil 4.1 Picking up shipmerit - f ach licensee ruho parks up shipments from a rattler's terininal shall do 50 enpedillously upon receipt of notification.

The shipment shall lie inofiltored as soon as proclitable af ter retellit for surf at e iadiation levels of Iontainer,1100f fl Par 120.2051 4.2 Fleceiving shipment - Monitoring shall he performed as scan as practicable after receipt, but no later than three (3) hours af ter the package is received at the facility if ietelved during normal tuorking hours, or 10 hours1.157407e-4 days <br />0.00278 hours <br />1.653439e-5 weeks <br />3.805e-6 months <br /> if ietelped after normal uforking hours, tluff A Part 20.2051 4.5 Monitoring equipment - On operable and calibrated Surung Meter h apable of ineasuring itom 2 mil /hr. to at least 1000 mil /hr.) shall be used every time individuals are required to make source thonges. To perforrn a sourte thonge, the operator must ruear a pocket dosimeter Ihaving a range of zero to at least 200 milliroentgens and terharged at the stari of enth shif11 and a film hadge or il0.

4.4 Iludiation surpeg meter readings skull not enceed the surf are iearlin0 tshipping (ontainerI and/or the itunspori In tleH (higlies t indlation scatling at I meter (10'l from the container), as stated no the Containers Yelloro labeling, shipping document Illir Oill or Truck Dill of Iadingl and/or requiatory limits l200 mil /hr at the sur f at e or 10 mil'hr. at I meter 110'11. It radiation survey hinits are found m ein en of thow 11/92 Source Changer, 10-50,11Sf1/9156 /0(111 lle o.1 Page D

DQ sAA I I I W, tiporntinal Prnceitures, Hcceptance inst.

nilil Mniis teniniscu Prngr ani stated Itur f ate, iransport Inden and/or llegulatory limitsi, tile containes shoulti he secured in a flestricted firna and the insistufacture nr uppropriate persolittel linmediatelg notifleil.

Regulatory l_imits:

lithite I nhel 1 - $11011 riot enceed 0.5 rnretn/Ilt, surfare or none (0) at I rnet er (40*).

Yellotu t.nhel ll - Shall not eucced 50 inrem/llr. surf ace or I mrem /lir. at

' meter (40").

Yellow inhel lli - Shall not eHreed 200 mrem /llr, surface or 10 mrem /llr.

at I rneter (40").

Transport Inden - The highest amount of radletion measured (Yellom 11 and Yellom lli labels) at I meter 140") from any surface of the shipping conteiner.

4.5 Contuminution mlpe test - Perform a radioactive contamination mlpe test of the shipping package. This consists of rubbing filter paper or other absothent material, using moderate pressure, over an area of 100 square tentimeters of the package surfare. The activity on the filter paper should not eHceed 0.01 microcuries of temovable contamination.

(10Cfil Part 20,205).

4.6 Inspection - Industilal Nuclear Company's Souf re Changer, Model lll-50, Type O Patkoge,is shipped in a steel drum (shippitig container - overpack).

Inspect the shipping container and the source Clianger for signs of any damage. If damage is euldent, the carrier and Industrial Nuclear Company should be informed immediately.

4.7 Oncumentation - lhe source tisotopel, artipity, model number, serial numhet, date received, radiation levels and the sourte Changer IModel IR-Sul und serial number should be recorded on a tereiving report. Records ate lequired to be maintained for inspection.

I1/92 Source Clianger,1R-50, llSil/9156/11(11)

Rev.1 Page

g l> A A I I I W, Ulter n lin ti l'r oc edist es, flot ela t u n ce l e s i.

nut! Main t ennute l'r ugr unn S.n Pl1001:Ilullt f 0ll SOUHCE CilllNGEH (1H-50) USE 1011 SOUllCE EllCHilNGE 5.1 IUnt ning: lhe ModelIH-50 Source Changer has been ptepared for use u'ith Industrial Niltlear's soutt e inodels. Univever, compuruhlo sources florn another inanufacturer should be atteptable.

No attempt should he made to alter the assembly or to insert an unauthorized source model.

5.7 tise and/or sourca enchange - EHposure depite use and source changer ifor sourre enchangest procedures should be in strict accordante uilth the resper110s manufat turer's opeinting Instturtions.

Note: If sulfate reading enceeds 200 mH/ht, or 10 inh /hr at 1 meter HO"I, place container in a safe testricted area and the appropliate per sonnel notified.

S.A fl topy of enposure device and sourte thanget instructions should be available during tise at soutte eHrhange tuith each sourte shipment. Use anti sotitte thanging slioult* be in sitert attotdance tuith the respertive manuf at turer3 insit tit lions.

6. 11 S il l P P I N G. Hil D l u ll C l l lll M a l l 111111-6.t The Hadioactive Material Isourcel Shippmg Ins tr uc tion Pr oc edtir e, tiestilhed herein, otitlines the basit methods and practices used by the 1:rensee to meet the objectives of the regulations.

6.7 This procedure is yolit gillde for instructions to be used whenever you are shipping radicartlpe material.

11 should be made available for revietv ivhen shippmg sotilte material in the Ifl-50 Source Changer. Type H Pat kage lutfi/9156/010ll.

6.5 This pioredure is not subject to modification at revision tvilhout the approval of Industrial Nuclear Company and the U.S. Nutlear Regulatory i nmtmssion 10epariment at ironspot totioni.

6.4 Per form a todioat live iontumination wipe test of the shippnig Udt Ld40.

This (onsists on tubbmq tillet papel of other dhsothen! Indterial, using mollerate pienuie, over an aten af 500 square t entimetels of the par Lage sut tct e.

The at tivity on the tillet papet should not ourved 0.001 mit Iat uites of IetnoPable ( ontainination.110t I H Par t /1.8 /l 11,92 Sout re Changer, Ill-50,11511/9156/H1111 flev. I Page

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't I I I W. Opertling ProccalHres, ficcepinHce f es t, nilt! MaiHit!HHHCt! PrugrniH 7.0 PilEPHHHTl0N.f 0H SHIPPING..f rirllum.192 - NRC Hegulatioris 10Cfit Part 71 and 00T Ilegulatioris 40Cffl Parts 171 through 179 regarding the tiansporIallon of Iadioat110e motet 101.

7.1 Packaging - 1he Model 18-50 Source Changer, llSil/9156Mi! ;, Igra 0

Package and the shipping drum (sliipping rantainer - overpm k) racet the requirements of the 11.5. Nuclear Regulatorg Commission (Department of Iransportation).

7.2 Inspect Source Claunger (IR-50) to ensure that flie sourte is locked in its safe shielded pusillori. The unit niust not he dumuged, mottifieti, or incomplete.

7.3 Surueg surface of changer for the highest radiation level.

Note: Source changer shall not heve a surface reading in entess of 200 mil /hr. or 10 mR/hr at I meter (40") from the surface.

7.4 Place Source Changer [Model 10-50, USfl/9156/D(U). Type D, Packagel in shipping container proulded by Industrial Nuclear Co.

7.5 Place cover on shipping container, secure the cover with tile clamp-ring type closure ring and lock holl/ nut with a ruire seal provided.

7.6 Surveg the package at the surface and at a distance of I meter (40") from the surface to determine the pinper radioactive material labels to he plat ed on the package.149Cfil Part 172.403) liefer _.to Paragraph _4._4_for_ Ileguintorg t imit s 7.7 Pffin address label on shipping container Iremove or cover old labell.

If sh@ ped by alt lin: f ederal Enpress),

the Hithill can he uwd as the addieu label.

7. !!

Thoroughly remove fladioactive Shipping labels from previous shionient.

Un not obscure permanent labels on Source Changer or shipping container.

I1/92 Sut.rce Changer,1H-50, USil/9156/D(U)

Ree.1 Page

p iAA I I I W. Operniinu Procedtirns, Hoceptance Inst, ttiltl Mttiillt!!!HilC(! Pingruill 7.9 f omplete Hadicarlive Illhlte I, Yellom 11 of lil I ahels and place on opposite sides of shipping (Ontainer.

Do Not ship without two 121 Iladioactive Illhlte or Yellotu labels (on opposite sides of container).

"Radianctive Yellow 11' - Does not require vehicle placard for highway shipments.

"fladioactive Yelloin lil" - flequires uchicle placards on ell four (4) sides.

7.10 Shlpping container shall have afflHed a 'DHNGER CflilGO filRCRHFT DNLY' label (for shipments by air).

7.1 i Shipping container shall be labeled with the basic description of the material. ("IIHDIORCTillE MilTElllllt SPECI AL FORM N.O.S. UN 2974").

7.12 Shipping container shall be labeled with certificate number and type of package, ilSil/9156/H(U), Igpe 11.

7.13 Shipping container shall be labeled with:

"INSlur PACKAGES COMPl Y IDITil PRESCulDED CPEClflCATIONS IIADI0flCTilli MATERifll SPECInl f 0HM N.O.S.

llN 2974 USfl/9156/D (UI, Type 0" 8.0 SHIPMENT of IMPTY_ CONTAINER H.1 Inspect and sutucy the source changer to ensure that it is empty.

To perify the 18-50 Source Changer is empty insert the 10" Teflon (1/4" dia.)

od in either end of the lock bodies (to the "S" tube) carefully enemining the survey meter reading. The 10" Teflon (1/4" dia.) rod is permanently attached (by a long wire cord) to the shipping container's (overpackl inside plywood support frame structure.

Place the changer in the shipping container provided by industrial Nuclear Company. Secure the cover seal ring and lock holt with a mile seal provided.

H.2 Mark the outside of the shipping container:

"Il0010AfIllif MAlf HlHI - l 50, N.0.5."

11/92 Source Changer,111-50, USil/9156/Il(U)

IleH.1 Pnge

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" 3 I I W. flpernient] Procesitires, licceptance lost, nnel Maintennnte Progrnin 8.5 Pet form a radioactitie contamination tillpe test of the shipping package and ensure that the tulpe test does not PHreed 0.001 microcuries per 300 squor e t entimeter s. (100fIl Par i 71.071 8.4 Sutuey the shipping container at the surface and at I meter (40") from the surface to determine the proper radioactitle material labels to be placed on the container.

R e f e r_ t o_P_ a r a g ra p h _4,4_ f o r_H e g u l a t o r g _Li m i t s No t e:

If the surface radiation letsel is less than 0.5 millirnentgens per hour and there is no sneasurable tadiation leisel at 1 meter (40") ftorn the surface, no labelis required. Mark the outside of the package tuith the proper shipping name and identification number (Hadioactive Material, flrtitles Manufactured from Depleted Uranium, UN 2909 and the statement:

"EHempt from specification packaging, shipping papers and certification, marking and labeling, and eHempt from the requirements of 49Cf A Parts 171 - 170 per 49CfRI?3,421-1 and 49CfRi?5.424."

If the surface radiation level enceeds 0.5 mR/hr., or if there is a measurable radiation level at 1 meter from the surface, refer to the Regulatorg Limits in Paragraph 4.4 to determine the proper radioactive shipping labels to be applied to the package.

9.0 SHIPPING. PHPEHS 9.1 Iridium 192 Snurce Proper shipping name:

Hadioatlive Material Special form N.O.S. (IN 2974 Iladionuclide:

liitlium 197 Phgsical or Cinemical I orm:

Solid Metal lic tivit y:

Number of curies or milliculies lladioac tive I ahels:

Yellous 11 or Yellow lil ili92 Source Changer,1R-50, llSG/9156/D(U)

Rev.I Page

a.

.la.:.._

DJQ l A A. Operating Procettures, Acceptance Test, I II W anil Hnintennuce Prograin Transport IndeH (TI):

fladiation level at i Meter (40")

from the surface of the package Package Identification:

USil/9156/ Type B (U)

Shipped By Rlr "CHRGO ONLY RIRCRAFT' t

Shippers Certification:

"This is to certify that the above named materials are properly classified, described, packaged, marked and labeled and are in proper condition for transportation according to the applicable regulations of the Department of Transportation."

Rir shipments:

"I hereby declare that the contents of this consignment are fully and accurately described above by prof,er shipping name and are cMssified, packed, marked and labeled, and are in all respects in flu proper condition for transport by air according to applicable national governmental regulations."

=). 2 fmpty Package - Depleted dronium 9.2.1 Note: If the surface radiation level does not onceed 0.5 mR/hr, and no measurable radiation level at'I meter (40") from the surface, no label is required. Mark the outside of the package with the proper shipping name (Radioactive material, articles manufactured from depleted uranium UN 2909). Mark the outside of the package:

"EHempt from specification packaging, shipping paper and certification, marking and labeling and enempt from the requirements of Ports 171-178 per 49 CFil 173.421-1 and 49 Cf fl 173.424."

Packing List Prnaer shipping name:

Hadlonctlue Material LSf1, N.D.S. UN 2909 Radionuclide:

Depleted Uranium Physical or Chem! cal form:

So 'd Metai 11/92 Source Changer, IR-50, USA /9156/B(U) lleu.1 Page

I I I W, Operating Prnceitures, fleceptance Test, IAA nut! Maintenance Prograrn Eclivity:

Number of curies or millicuries (cH. 5 millicuries)

Radioactive Labels:

No labeling required Package identification:

USil/9156/ Type B (U)

EMPTY Statement:

"Enempt from specification packaging, shipping paper and certification, marking and labeling, and enempt from the requirements of 49CfH Parts 171 - 170 per 49Cril173.421-1 and 49Cf fil ?3.424."

"This package conforms to the conditions and limitations specified in 49Cf8173.424 for EHcepted fladioactlpe Material, Articles Manufactured from Depleted Uranium, UN ?909.*

9.2.2 Note: If the surface radiatio') level eHoeeds 0.5 mil /hr., or if there is a measurable redletion level at I meter (40") from the surface, refer to the regulatory limits to determine the proper radioactlpe shipping labels to be applied to the package.

Proper shipping name:

fladioactlpe Material LSft, N.O.S. UN 2912 Radionuclide:

Depleted Uranium Physical or Chemical form:

Solid Metal Activity:

Number of curies or millicuries (en. 5 millituries)

Radioactive Labels:

len, fladioactive Yellotu ll) l Transport inden (TI):

l Iladiation level at 1 Meter (40")

from the surface of the package l

l 1i/92 Source Changer, lH-50, USil/9156/B(U)

Rev.1 Page

I I I nd, liverutin!! l'rocellures, licceptance Ins t, 1AA unt! Maintenunce Prograin Puckage lilentificatinsi:

U50/9156/ Type il (UI EMPTY Shippers Certification:

"This is to certify that the abotte named materials are properly classified, described, packaged, marked and labeled and are in proper condition for transportation according to the applicable iegulations of the Department of Transportation,"

Hir shipments:

"I hereby certify that the contents of this (onsignment are fully and accurately described abotie by proper shipping name and are classified, packed, marked and labeled, and are in all respects in the proper condition for transport by air according to applicable national gotiernmental regulations "

for Air Shipments, the package must he labeled tirith a " Cargo Alicraf t Only" label and the shipping papers must state:

"This shipms cl is within the limitations prescribed for Cargo Airrr afi Only,"

l '). O flCCEl'IllNCE TEST _flNDMillNTENilNflLPil0GROM 10.1 floceptance lest - Equipment is manufactured and tested in strict arcardonte uilth Indtstrial Nuclear Company's Quality Assurance Progtom.

Equipment falling any por tion of the acceptance test shall be rejected until replaced and/or repaired prior to use. Equipment must not be damaged, inodified or incomplete.

10.1.1 Ulsual Inspection - The Model 11150 Source Changer is tiisually enamined to assure proper assembly and that the package is properly inarked and labeled.

1he sealed weld of the radioac title sourc e lli-192) capsule is trisually inspetted and leak tested for proper closure.

10.1.7 Structural and Pressure lests - The source assembly is subjected to a pull tensile test with a dead load weight of one nundred thir ty fitie 11351 t1/92 Sour ce Chuuger,111-50, ilSil/9156/Pltil Rei'. I Page o

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I I I W, llperating Procestures, Hoceptance Test, ani! Mnin tennnce Pr ogr nin pounds. Iallure of this test mill prevent the source assemMu from being used.

10.1.3 Leak Tests - The radioactive Iridium 1.

source capsule is mise tested forleakage of redloottive contamination, f ailure of this test mill prevent the use of the source capsule.

10. f.4 Component Test - The lock assembly of the Model 18-50 Source Changer is tested to assure that the security of the source assembly will he maintained, failure of this test tvill prevent use of the package until the lock assembly is replaced or repaired and retested.

IUnrning: Thr Model III-50 Source Changer has been prepared for use with Industrial Nuclear's source models.

Ilomever comparable sources from another manufacture should be acceptable. No attempt should be made to alter the assembly or to insert an unauthorized source model(s).

10.1.5 Test for Shiniding integrity - The radiation levels at the surf ace of the Model 18-50 Source Changer, and at I meter (40") from the surface are measured using a calibrated survey Instrument. The radiation levels, when loaded to its rated capacity, should not euceed 200 mH/hr at the surface nor 10 mH/hr. at I meter (40") from the surface, f ailure of this test will prevent shipment of the package.

10.2 Maintenance Program - The Model IR-50 Source Chanr,er is inspected and tested prior to each source shipment. f ailure of the inspection and/or test will cause the shipment to be rejected until corrected, re-inspected and tested.

The Source Changer is also subject to inspection and maintenance each day the equipment is used and/or at intervals not to eucced three (3) months.

10.2.1 ienk Inst - The radioactive source assembly is leak tested by Industrial Nuclear Company prior to shipment. Additionally, the source assembly is suhJr.r t to lenk testing for leakage of radioactive contamination every sin (6) months.

10.2.2 Subsystem Maintenance - The lock assembly is ir.spected and tested prior to each use of the Source Changer. Additionally, the Sourte Changer is inspected for tightness of the equipment and the general condition prior to each use.

I 11/92 Source Changer,111-50, US A/9156/H(U) fiev. i Page l

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1 Dyg i m m, Operatina Procedures, llcceptance Test, I II W and Maintenance Program 10.2.3 Shielding - Prior to each use, a radiation surueg of the Source Changer is made to assure that the rodlotion levels do not eHceed 200 mR/hr. at the surf ace and 10 mR/hr. at I meter (40") from the surface.

11/92 Source Chenger, IR-50, US A/9156/U(U)

Rev.1 Page

05 OELNarthl Source Changer Model IR-BO Transfer of Sources This device has been prepared for use with Industnal Souce Changer Instructions Nuclear source e n indicated on the loc k assembly, while COMPAR, sources from another manuf acturer should be accept.

no attempt should be made of alter the assembly or to wrt other model sources Persons ut.ing this equipment should be thoroghly famshnt with techtuques and safety precautions 1 Survey new source shippmg drum Pecord both concerned with the safe handhng of radioactive materials surface MR.'hr and 39 inch MR/hr.

Operations should be performed in strict accordance with Nota radiation safety procedures Survey anstruments should if surface dose rate exceeds 200 MR/hr., Place container be ori and operating and af ter the transfer, a thorough in a safe area and contact the supplier.

check should be rnade of all equipment to verify that radiation levels are within safety hmits 2 Remove the source shipping container from drum.

Instructions for Transfer of Spent Source From Camera to Changer 3 Attach one (1)end of the transfer tube to thecamerain source changer Survey the equipment to venf y the the usual rnanner Unlock and remove shipping plug insertion of the source f rom changer Romove adaptor plug from dust cap Attach it to source changer lock body. Connect the 7 Secure the source changer tomk. Indicator fully other end of the exposure tube to the adaptor plug on retracted. Test pigtail to venf y source is securely held the ernpty side of the source changer Position the by cit oed lock This may be done by attempting to equipment in such a manner as to permit free travel of retract the source atter the lock has been closed the source assembly in the tube 8 Unscrew the adaptor couphng connecting the 4 Position the drive crank the Maximum distance from exposme tube and the sourcechanger Disconnect the I

the camera source f rom the dnve cable in accordance with the camera manufacturer's instructions 5 lInfock the empty side of the source changer This will be indicated by the f ully e n tended indicator on the lock 9 Replace the dust cap on the lock body and attach the t >od y spent source tag with wire seal 6 Quickly crank the source out of the camera and into the Instructions for Installing New Source in Empty Isotope Camera 10 Remove the dust cap on the lock body with the new 14 Position the camera dove crank the maximum distance source tag from the camera i1 Abgn the isotope camera and esposure tube with 15 Unlock the safety feature securing the new source in hource chanqer 1 he en posure habe should be straight the source changer - indicated by fully extended and free of kinks with the end of the drnte cable pro-indica tor trudmq one hatt (S) nu h from the end of the housing 16 Quickly crank the new source into the camera, Survey

!? Conne() the new source to the drive cable in the equipment to verify safe position of the source accordance with the isotope carnera manufac trer s instruction 17 Lock the camera and replace the adaptor and shipping plug Attach the riew source indentification plate to the 13 Connect the esposuie tube anct adaptor couphng to isotope camera the sourci changer lock body

Shipment Pecking Instructions 1 Replace source changer in shipping drum.

5 Bill of landing. complete bill of lading as shown:

Consignee and Consignor's adress, number of pieces

? Replace stiipping drum cover and secure the lock bolt shipped. Type B Description of contents: Class 7. UN with wire seal provided 2974; Special from No S., Iridium 192; Number of Curies, Total weight: Transport index, Yellow Label.

3 Survey and record both surface MR/hr. and 1 Meter MR/h r, 6 Yellow ll labels may be used if the surface does rate does not exceed 50 HR/hr and the 1 meter does rate

4. Labehng Complete the description and packageing does not exceed one(1) MR/hr.

certification and place on outside of container. Outside container must be marked with the proper shipping name and labeled as shown.

Instructions for return of Source Changer The Source Changer should be returned freight prepaid TO I N C.

2515 Wilharns Street San teandro. CA 94577 Tel (415) 352 6767

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RADIDACTIVE 11 R.AD.l0ACTIVEll!

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7 FOR USE ON SHIPMENT VIA AIR R ADIOACTIVE YELLOW 11 RADIOACTIVE YELLOW til 0.5 to 50 MREM /HR SURFACE

>50 MREM /HR SURFACE & <200 NOT OVER 10 MREM /HR 1 METER

> t.0 MERM/HR. 1 METER & <10 i

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t Industrial-l Nuclear Company 25i5 winiams street. san teannrn canfnrnin nas77 Tri - <4:e mzn7nv ro..,a,ci

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4 CHIPPING LABELS i

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"RAPIOACTIVE YELLOW-II"

" RADIOACTIVE YELLOW-III" 0.5 to 50 mrem /hr on the surface.

50 mrem /hr on surface but $ 200.

Not over 1.0 mrem /hr at 3 ft.

> 1.0 mrem /hr at 3 ft. but $> 1.0.

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secruan bb CnonGER IR-5'O.

Scate: Furt.

t DR NG. No: 26.

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• W M *I" E J ] 7 E U U *T W E 5fi E E EEEIIIE E YE*YEDEM*NJ*Wes.ONs*

I NRC IOZ1818 N

U.s. NUCLEAn nEGULATOnY COMMISSION i

mea CERTIFICATE OF COMPLIANCE FOR RADIOACTIVE MATERIAL.T PACKAGES L

4

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9156 4

USA /9156/B(U) 1 2

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. ist. t.rtif 4.I. As issu.d to t.n,'y on.t tne pech.g6ng.nd contenta d.sc,6f.ed M tiem & teolow, e,io.ts the.pphe.ble s.iet y.t.nd.rds.et io,th in Titie 10. Code l

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L i, i n....,w.c.. do. no i... me con. no, i,o-e mni..ne... n.ny

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i ties cenos scAir isi,ssvi.o cw tur aAsis cw a r.Atetwwvsis areont cw tut eAcrut orsion on acetscation '

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. esstan to <w, u.

e o mte ano auwic4ticw cv nrxm em arctic 4 tion t

Industrial Nuclear Company Indus, trial Nuclear Company application f

2515 Williams Street dated December 23, 1981, as supplemented, j

5 q

San Leandro, CA 94577 p g.

p D,. y s s t (,,y /

)

W r.

t 724356 i

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• nta 4

s. i *

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. co,oisons ibis (ettifsC.te 1. Condalso,sel upon fuffdlin, it*. a.quirement. of to Cf n P.rt it,.t.pplic.ble..nd tne coradition..pecified t.eio.

F-v N

s 7

F d

i

-(a)

Packaging i

V A

H (1)

Model No.:

IR-50 d, J

• fO, i

[

L' s

jf, q

(2)

Description

(

g-)

w IR-50 shipping container.isJ esigned forJ.use as a source d

s The Model No.

d changer, storage container, and.-Type B shipping container for re iiographic sour'cet, in special' form.

The Model No. IR-50 source changer measures 8.875 inches long,.4;5 inches wide, and 8.5 inches high, The W,

radioactive source assembly is housed in Zircalloy or titanium "S" tube.

H The "S" tube is surrounded by depleted urar)ium metal 4.s shielding material. The depleted uranium shield assembly is'Jepcased in a stainless M

steel housing, sThe void space betseen the depleted *~ uranium shield h

assembly and the. inner container is filled with a rigid polyurethane

(

A foam.

The 45 pound source changer is centered by plywood supports within y

a 10 gallon (min 20 gauge) steel drum with'a 12-gauge steel closure ring.

1 The gross weight of the source changer and overpack is 70 pounds.

hl k

(3)

Drawings q

W

.i The packaging is constructed in accordance with Industrial Nuclear Company Drawing Nos.: 2A, Rev. 1, dated November 4, 1992; 2B, Rev. 1, q

W dated August 31,1992; 50-4, Rev. 2, dated November 4,1992; and 50-4(A),

).,

5 Rev. 2, dated August 31, 1992.

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i Page 2 - Certificate No. 9156 - Revision No. 4 - Docket No. 71-9156 W

kl 9

-(b) Contents p

t p

i (1)

Type and form of material h

i V

k 0

Iridium 192 as sealed sources that meet the requirements of l

special form radioactive material, f

4 W

W (2)

Maximum quantity of material per package hI d

{

120 curies f

f 6.

The sources must be secured in the shielded position of the packaging of the w

q shipping plug, source assembly, and locking device.

The shipping plug, source q

assembly used must be fabricated of materials capable of resisting a 1475'T 3(

fire environment for one-half hour and maintaining their positioning function.

g

(

The ball stop of the source assembly must engage the locking device.

The l

flexible cable of the source assembly and shipping plug must be of sufficient g

4 length and diameter to provide positive positioning of the source in the p

q shielded position.

W 4

{}%

7.

The name plate on overpack m'ust be fabricated of materials capable of resisting the fire test of 10 CFR Part 71 and maintaininq its legibility, bi 1he two vent holes in the side of the overpack must be covered with tape or f'

q rubt,er (plastic) plugs to prevent entry of rain water, p

4 W

m 8.

In addition to the requirements of Subpart G of 10 CFR Part 71, each package

,W 9

must meet the acceptance tests and maintenance program, and shall be operated d

and prepared for shipment in accordance with the operating procedures in the 4

application document entitled " Operating Procedures, Acceptance Test, and l

Maintenanto Program," Revision 1, dated November 4,1992.

4 4

9.

The packaging authorized by this certificate is hereby approved for use under p

the general license provisions of 10 CFR 571.12.

10.

Expiration date: January 31, 1998.

l f W

1 REFERENCES

>q 4

(

Industrial Nuclear Company application dated December 23, 1981.

E h

Supplements dated: May 28, 1982; October 13, 1983; and March 20, June 25, l

September 4, and November 4, 1992.

I 4

H d

FOR THE U.S. NUCLEAR REGULATORY COMMISSION F

b i

h Y

w' 4

Charles E. MacDonald, Chief l

Transportation Branch Division of Safeguards and f

Transportation, NMSS y

(

d JAN7 1993 W

4 Date:

W

"%%'~554W+ w w sum ax,a ww+ w w x mirmic+wsvw,riv+www, w wxw+wrtw++wsifwsJik

U S Degrytment

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o m, s.

Of Irrv.por tatm

• • mw P c aw Reseorth and COMPETRNT AUTHORITY CERTIFICATION speg g py y POR A TYPE B(U)

Adminhtration RADIOACTIVE MATERIALS PACKAGE DESIGN CERTIPICATE USA /91$6/n(U), RRVISION 2 This certifies that the radioactive materials package design described below has been certified by the competent authority of the United States as snecting the regulatory requirements for a Type R(U) packaging for radioactive materigls as prescribed in the regulatlogs of the International Atomic Energy Agency and the United States of America 1.

Packa.ge Identification - Model tio. IR-50.

2.

Packaging Descrip, tion and Authorized Radioactive Contents - as de sc ri bed in U.S.

Iluel ea r Regulatory Commission Certificate of Comp) lance No. 915 fi, Revision 4 (attached).

3.

G E HFilA1 CON DI_T 1_ON S -

3 n.

Each user of this certificate shall have in his possession a copy of this certificate aid all documents necessary to properly prepare the package for transportation.

The user shall prepare the package f or shiptnent in accordance with the documentation and applicable regulations.

h.

rach user of this certificate, other than the original petitioner, shall register his identity in writing to the Office of Ila za rdou s Materials Technology,

( DilM-2 3 ),

Research and Special Programs Administration, U.S.

Departinent of Transpor t ation, Washington D.C. 20590-0001.

c.

This certificate does not relieve any consignor or carrier from compliance with any requirement of the Government of any country through or into which the package is to be transported.

....~...........

I

" Safety Series No.

6, Regulationn for the Safe Transport of Radioactive Materials, 1973 Revised Edition, amended," published by the International Atomic Fnergy Agency (IAEA), Vienna Austria.

2 Title 49, Code of Federal Regulations, Part s lOJ - 199, United States o-America.

l

b

(-

2 -)

)

.. 4 CERTIFICATE USA /9156/D(U), REVISION 3 Majt isig and habeljng - The package shall bear the marking k

4.

USA /9156/B(U) in addition to other required markings and

labeling, 5.

Expiration Date - This certificate expires on January 31, 1998.

This certificate is issued in accordance with paragraph 806 of the IAEA negulations and Section 173.471 of Title 49 of the Code of Federal Regulations, in response to the April 1, 1991 petition by Industrial Nuclear

Company, San I.eandro, CA, and in consideration of other information on file in this Office.

Certi/ico by:

L JUN 3 1993 N

a_. M Georg A.

Brown, Chief (DATE)

Radioactive Materialm Dranch Office of Hazardous Materials Technology Pevision 2 - I s s u cti to incorporate U.S. Nuclear Regulatory Commission Certificate of Compliance No. 9156, Fevision 4, and to extend the expiration date.

+,wse&Jewouxw REGISTRY OE RADlDACTIVE SEALED' SOURCES AND DEVICE 5 SAFETY-EVAL,UAT1011 OF DEV:CE

1101, CA384D1155 pATE:

l'ebr ua ry 6, 1989 EAQJ a 1 of 11-DF31GE.'fYEf Radiographic Source Changer f

HQDEh 1R-50

' H Al!VEAGI#i1EBEllC>IlRILVIDE:

Indust t f al riucleat-co.

2$06 Davis Street fian f.eandt e: CA 94577 Al%EDl0VRGILH9DKlJISIGilALLQll Industrini fluclear Hodels 1, 2,

5, 6,

7; S, 0,

32, and 33 and equivalent

. imus c e s tium other manufacturets, 11010EE:

MAKIMUM AcIlvlTY:

Iridium 192 120 curies i

Deplet ed tiranium (as shielding, 3? pounds 12f t; JEST FBEQUErr l-ERitLQlfaldSE:

IndusttI'l Radior,raphy GM010tL50HKGE:

YES

_E_ tl0 CM1101LUf4Ei tio s

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REGISTRY OF RAD 10 ACTIVE SEALED SOURCES AND DEVICES SAFETY EVAltlATION OF DEVICE E

CA384D1155 PATE:

February 6, 1989

{' AGE :

2 of 11 pfflCE_lYIE:

Radiographic Source Changer t-DE.0CH1Pfl0H The Model IR-50 radiographic source change cone lSt s of a welded stain}ess st eel (11 gauge) s ec t angul a t-box. with handle, approximately 9 inches long and 0 1/7 inches high by 4-i/? -inches vide. containing a depleted uranium shield (32 pounds).

The void space bet ween t he out et body and the utanium shield is filled with a rigid polyutethane foam.

/ lock assembly secures the pigtall ancembly with the cource capsule (IR. 92) positioned in the center of the shield within a titanium

• S'

tube, The tube of 3/7 inch i 1/64 inch diamet er vill accept pigtail arsemblies listed in Table 1.

The lock assembly is key actuated and the key can only be removed in the ' locked

• pos i t ic n.

The assembly also has a blocking featute to prevent

• pass through* of the pigt ail - assembly.

The various pigtails are accommodated by -varying the position of the lock assembly t o assure that all source assemblies vill always be secured in the center of the shield.

To prevent tampering, a lead seal is provided through the lock assembly plug.

The changer has a gross veight of 45 pounds.

- The Hodel IR.50 source changer i s.

uitable foi changing the source assemblies listed in Table 1 utilizjng a standard souice guide tube 4 oup)ing t he changer ta the camesa.

Identity of the pouice in the device is maint ained using t he sottrce identificat ion t ag secut ed to t he lead seal vite.

Under no circumstances should this device be used directly for radiographic operations in place of a radiographic camets.

I s

l

REGISTRY OF RADIOACTIVE SEAL.ED SOURCES AND DEVICE

f. AFETY EVAll'A f10N OF DEVICE lbhi CA3f4D3 3 5S DAIE: Februa ry 6, 1989 byjg 3 o{ 11 DEVICE _ H fE:

Radiographic Source Changer t-TA!!!.E l a Cotepalible Scaled Sources for IR-50, eta 5 H N 500kCI' FICTall.S A.nhd 1 13 83 INC O. l.ft.

' AHl RA

'b[Eiii6} f0E4l".diiidfiT Ball cal'Sull "1

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A424-1 53) 5 P 13/32 39 37 m

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A-1-A ClNT11RY 5 3/lb 71 40 38 7

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700-750 170

$ 7/32 3 73/37 39 37 8

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700 ?%0 570 5 7/37 i 23/3?

40 38 7

f, 010 j

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NOTl (d Swa r e Exposuse Device Guric I""b""'#'

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Mtp. & Model Number Cupocity F4 del Model Number ladustrial Nurient Company Number 1R 100 I?D 32 IR 56 33 Tcchrucs.l Opscallom 40?

200 1

490 $33 100 660,713 t

30i)

IR 50 Gamma industrics

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Century 100 Century SA

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In-50 100 g

Automallon Indirsille s

$?O 100 5G Magnallum

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REG 157RY OF R ADIOACTIVE fr.A1.0D !,0t!PCES AnD DEV1CEs LAFl:TY EVAL.UATION OT DEVICE UL: CA304D1155 DATI:

rebruary 6 1989 TApf 4 of JJ pfd K Q TE: T.adiographic Source Changer t*

IdihlllFS:

AtIached to Ihe ex t e r i tit susiare of the t:odel 1R-50 sousce changer are

s. t a i n l e s s, rteel J r.be l plates with the folloving etthed and colored inior cia t f on :

A.

Radiasjon syn.bol (magenta and yellov)

Caut ion Radioac t ive 1:at t rial Special Tot m !!.0.S.

11. litme of manufactutes and eddress Medej 1R-50 Changer (and re: Ja1 nunber )

Do Not llandle Notify Civil Author ities !! Toond Capacity 170 curies Iridium 192 Contains 32 pounds' Depicted Uranium Gross Vt. 45 pounds Type B USA /9356/B (U)

Each changer is ' accompanied by a set of user instructions, source rettificate vith decay and leak test date, and return shipping labels.

?)A2122 Firuse la Side end End Vice of IR-50 Source Changer T3gute 7:

Identifled Pasts of IR.50 Source Changer conres.ponding to Figure 1.

Figune 3:

Side View of 3R.50 Source Changer.

Tj ure 4:

Dor.c Rat e !!casur ement s at Sui f ace of IR-50 Sour c e Changer.

g l

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REOISTRY OF RADIDACTIVE SEAL.ED SOURCES A!;D DEVICES t

SAFETY EVALUATIO!1 0F DEVICE l%: CA384D115S phil;: February 6, 1989 RAQ.E 5 of 11 DEYICE J1IEi Radiographic Sriurce Changer TJgure le Side and End View of IR 50 Souice Changer.

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5

't REGISTRY OF P.AD10 ACTIVE SEAL.ED SOURCES'AND DEVICES

" SAFETY EVAL.UATION OF DEVICE CA384D1155-DATI.:

February 6, 1989 PAGE:

6 of 11 DEVICE TYff,e Radlographic Source Changer t..

Figure 2:

Identified Parts of.~1R-50 Source Changer arresponding to Figure 1.

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g n.

bt sc a n 9Y6 cd *

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nEGISTRY OF RADIDACTIVE SEAL,ED SOURCES AND DEVICES SAFETY EVAL,UATION OF DEVICE PA: CA384D115S DAIE: February 6 1989 EAGE:

7 of 11 pgylgyd yfE Radiographic Source Changer 1*

Figute 3:

Side Vlev of IR.50 Source Changer.

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• e et I-Indicator 2 tockbody 3 Backing Plate 4 Duet cap 5-Shipping Plug 6 Trap 7-Stopbel1 8-tock 12-Pitta 11 17-Support, Bracket

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18 D.U. Shield 20 Source Capsule 21 Safety Flug Stepbell 23 Itousing 24 Ilandle 25 copper Interface 16 Weld NOTE Lock system same both, ids 7ttr.stm s t = 12"

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proit,7RY OF RAD 10ACTjyg seat.l:D SOURC):!;.*.dt) DEVICES S AFETY 1: val.UAT10H OF DEVICE

}{h e CA384D1155 pATE:

Fetiruary 6 W M8 8NU DEVICE _1Ygs Radiographic sour:e ChanF.et t

iir,ure 8,i Dose Rat c Hvasureinent s at !;utiacc of 1R $0.

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REGISTRY Or lit,D10 ACTIVE LE!. LED SOURCES AND I:EVICES f

t SATETY EVAL,UATION OF DEVICE i

l r

j{Q4: CA38f.Dil5S DATE: February 6 1989 PAGE:

9 of 11 i

PSVICE_IYEE:

Radingt aphic Source Changer t.

s 00lfDITJ0flLOF_fl0RiiAL *J5I:s The Hodel 1R.$0 source thangen is used f or the tianspor t ation and exchange of encapsulat ed radioactive sources used in radiogr aphic ex, ) sus e devices.

The source changer i s designed to contain the radioactive r.ou r ce n during t :anspot i at ten and t o perinit the ficld excha.tge of same.

fllQID.IRX_TE!!IlliG l

1he Model IR.50 source changer van deemed acceptable foi liccusing putposes by the ti. S.

flucleat Regulat oty Commission on Decesde 73, 1981.

Industijnl fluclean Co. pe foamed shielding and dimensional tests on the 9

source assemblies manuf actur ed by Indust rial fluelear Co. listed in Table 1

- t o demonst t at e their compat ibilf ty (dimensional and extcanal dose tate) i vith the source changer, i

EXTERilAluRADIAT101L14YLLO 5

A :adlet ion pt of fle perfo med 1y Induct rial fluclear Cn. vith a 100-cuile 1k-102 souice indicated exte nal sadiation levels well below regulato y limits.

(See Figune 4.)

QUALIIL AMUR6tKE.wAt!1LC0111ROL:

The Model IR 50 alicady has been deemed acceptable by the U. S.

11uclear Regulat ory Commission, and the addition of the source assemblies should not affect the qualit y assutance and control of the model sic,nif f rant ly, i

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1:1C151RY Of LAD 10AC71VE !.E/.1.TD $0lfECES AND DEVICES I

LAI L7Y I VA1.UAT10N OT DEVIC" j%: CA304D11SS DAII:

Tebruary 6, 1989 I>Ang:

io of ))

JilyJEE_71tE Radiogssphic Source Changer IJ h]J AI1 MIL AllDI0fLD111ERJOUDIllDFLDJ3E :

1hc device shall be dist ributed only to pe: sons specifically llu rned by the V, $. flurical regulatory Commission er an Lgreement State.

(Toteign dist ribut f ori subject to tegulations, of cognitent authority.)

An inst ruct ion si,e e t for use of the souire thanges is provided by the arenuiertus en and rhould be p:esent when the devire is used.

TIM $ ge halljd be u n1 sfMBr WWn:Wurfndu r ria3s l$l

'.~'o}djl h @shipp Tr,V@a,r)mdmyfWe'aTf Ilandling, storage, use t ansfer, and disposals to be determined by the lic ensing authority.. Due to the potential for high radiation Icvels (unshirided), these functions should only be pe r f orined by qualified per sonnel using appropriate safeguards and approved pioredores.

!!odiffration of this equipment may be perf ormed only in arroidsnce vith appr op:la t e r egula t ions,

f AITILAttAl,YF1LillMBAtiY:

liased on reviev of the inioimation and data list ed unde: 'Refriecces*, the St ate of Calif ornia roncludes that t he Model IK-50 tource that.rer design is arrept abic for licensing pu poses.

The state of California further concludes that the device should continue to inaintain its full integiity foi noimal ronditions of use as vell as accidental conditions which might.

ortus duilng uses specified in this rettif f rate.

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i k} G1!.11 Y $} RAD 10.*t11Yr 01A1.tD 00tthci.$ AllD DINICES

f. Al J 7Y l'VA1.UAT1011 Of DINICI:

i l%:

CA3Bl,D13SE JRE:

February 6, 1989 JME!;

31 of 12 JTY]CILJ1ft; L '.or,tephic toutre Changer 12.!:fl;Rfff1CH:

l.

1he f ollowing Suppor ting docornent s. f or t he 3R-50 e.ource thsinges are hes eby incorporat ed liy r ef errrice t.nd rnade a par t of this arglMiy application.

e 1.

Pr eviously appr oved Cer t ificat e of Cornpliatice tir.A/9156/h (1))

l i

Pa rviously si).,.oved Cri t if icat r of Cor ;'et ent Aut hor it y l'f A/o]BS/l: (1})

)*

Q/

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I:1V11NED 1.Yr /

1. • T C

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DAlt DATE:

_t C0!!Clli:hEllCE :

1!.Lll31!G AGl:!JCY: Calif ornia Drps i t raent of fle Ith Scavires

{RilD 32. DOC)

I Q Q, i I I tuf INDUb1R AL IJUCLt Mt CO, NC UNITED STATES NUCLEAR REGULATORY COMMISSION CERTIFICATE OF COMPLIANCE RENEWAL APPLICATION US A /9157/B(U)

EXPOSURE DEVICE. IR-100 December 29.

1997 (Esolration Date.Innunt y 31. 1998)

$d7.'/.'Ils[ATIS:

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