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Rev 0 to Inservice Insp Rept,Catawba Unit 1 1987 Refueling Outage 2, Including Final Inservice Insp Plan,Insp Results, Exam Summary,Certification Data for Personnel,Matl & Equipment & Corrective Actions for Unacceptable Conditions
	ML20150B260
Person / Time
Site:	Catawba
Issue date:	02/29/1988
From:	Hogge A; DUKE POWER CO.
To:	;
Shared Package
ML20150B264	List: ML20150B260; ML20150B432;
References
	NUDOCS 8803160268
	Download: ML20150B260 (194)
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4 193 Pages FORM NES 1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS i.

As requared by the Provunons of the ASME Code Rules l

1. Owner Duke Power Comoany. 422 S. Church Stroot. Charlntto. Nr 9A?d2 (Nease and Address of Owner)

2. Ptaat Catawba Nuclear Station, Hiahway 274 Newoort. SC 29710 (Nenne and Address of Ptaat)

3. Ptaat Unit I

4. Owner Cernficane of Authermance (if requared)

NA

3. en===r esal Semce Daer 6-29-85 6.Nanomal BM Nummber for Unit 130

7. G, n zu laspected Manufacturer Coenosat c:

Manufacturer or tastaner Staae or Nanomat Apper====

or lastaaer Seral No.

Pronace No.

Board No.

O See Section 1 Paragrap_h 1.5 in the attached report.

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Ncts: Suppwrnental sheets ta form of lists. sketches. or drawmgs may be used prended (1) size is 8% in. 211 in..

(2) !aformsoon in rtems 1 through 6 on this data report is metuded ce each sheet and (3) esen sheet is numbered and the aur.bvr of sheets is recorded at the top of this form.

a eso316o26agggj$313 PDR ADOCK PDR O

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7 INSERVICE INSPECTION REPORT UNIT 1 CATAWBA 1987 REFUELING OUTAGE 2 4

Location:

Hyw. 274, Newport, South Carolina NATIONAL BOARD NO. 130 COMERCIAL SERVICE DATE: JUNE 29, 1985 Owner:

Duke Power Company 422 S. Church St.

Charlotte, N. C.

28242 Revision 0 I

i 4

Prepared By:

Date f'/M((

Reviewed By:

,a Date J2-19-89 2/UfPE Approved By:

M Date

'O Copy No.

5 Assigned To flRC 00CUllEllT C0flTROL Controlled X

Uncontrolled O

l C/6550049 l

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CONTROLLED DISTRIBUTION i

!O Copy No.

Assigned To, t

Original J. O. Barbour i

1 C. P. Cheezem i

2 J. W. Willis (Catawb'a) 3

1. E. Smith (B&W l

Lynchburg) i t'

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R. O. Sharpe (To Licensing E

File) l 5

NRC Dcoument Control l

4 t

UNCONTROLLED DISTRIBUTION-6, 7 R. O. Sharpe (To Licensing) i 4

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O C/6550049

1 TABLE OF CONTENTS Section Title Revision 1.

Summary of Inservice Inspection 0

2.

Status of Required Inspecclons 0

3.

Final Inservice Inspection Plan for Outage 2 0

4.

Results of Inspections Performed During Outage 2 0

5.

Class 1 Inspection Results 0

6.

Class 2 Inspection Results 0

4 7.

Augmented Inspection Results 0

8.

Personnel, Equipment, and Material Certifications 0

l 9.

Problem. Investigition Reports 0

1 10.

Reference Documents 0

11.

Classes 1 and 2 Repairs and Replacements 0

LO i

I i

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C/6550049 n

1. 0 Summary of Inservice Inspection

(

This report describes the Inservice Inspection of Duke Power Company's Catawba Nuclear Station Unit 1 during the 1987 Refueling Outage (also referred to as Outage 2).

Included in this report are the final inservice inspection plan, the inspection results for each item, a summary for each category of exami-nations, certification data for all personnel, material and equipment and corrective action taken when unacceptable conditions

ei i found.

In addition, there is a section included for repairr

.d replacements required since November 14, 1986.

1.1 Class 1 Inspection The Class 1 Inservice Inspection included examinations on the Reacter Vessel, Reactor Vessel Outlet Nozzle and Safe-End Welds, and the Reactor Vessel to Upper Head Injection Tubes.

Also included were Reactor Vessel Threads in Flange, CRDM Tubes to Reactor Vessel Upper Head and Incore Instrument Tubes to Reactor Vessel Lower Head.

In addition, the Class 1 Inspections included examinations on Pressurizer Head to Shell Welds, Pressurizer Spray and Relief Nozzle and Safe-End Welds, Pressurizer Integrally Welded Attachment Welds, Pressurizer Heater Penetration Welds, Steam Generator Bolts, Studs and Nuts.

Also included were examinations on Reactor Coolant Pump Bolting, valve bolting and circumferential butt welds in piping for the Reactor Coolant System (NC).

O Visual examinations were performed on the Class 1 Pressure Boundary during inservice leakage tests.

Also, visual examinations were performed d

on Class 1 Component Supports of the Reactor Coolant System (NC),

Safety Injection System (NI), Chemical and Volume Control System (NV) 3 and on Pressurizer Support Brackets.

The Inconel 600 tubing in Steam Generators 1A, 18, 1C and 10 was inspected by eddy current during Outage 2.

The results of the inspec-tions are shown in Section 5 of this report.

No reportable indications were found on the Class 1 Inspections.

A detailed description of each inspection is found in the final ISI Plan in Section 3 of this report.

Results of each examination are found in Section 4.

National Board Numbers are found in Paragraph 1.5 of this report.

4

1. 2 Class 2 Inspection 4

+

The Class 2 Inspections included examination of the Steam Generator 10 Transition Cone to Upper Head Weld, RHR Heat Exchanger 1A Shell to Lower

]

Head Weld and Steam Generator 1A Tube Sheet to Stub Barrel Weld.

Also 1

included in the Class 2 Inspections were Steam Generator 10 Auxiliary Feedwater Nozzle to Shell Weld and a valve body to bonnet weld.

O Page 1 Revision 0 C/6550049 February 15, 1988

r.--..---

Visual examinations were performed on the applicable Class 2 Pretsure p/

Boundary during system functional tests, Also, visual examinations were performed on Class 2 Component Supports of Auxiliary Feedwater (CA),

v Main Feedwater (CF), Residual Heat Removal (ND), Safety Injection (NI),

and Auxiliary Steam (SA) Systems.

No reportable indications were found on the Class 2 Inspections.

A detailed description of each inspection is found in the final Inservice Inspection Plan in Section 3 of this report.

Results of each examination are found in Section 4.

1.3 Augmented Inspection Air 'nted Inspections were performed on all four Reactor Coolant Pump aels and on Steam Generator Tubes in the Preheater Section.

A led description of each examinaticn is found in the final ISI Plan w

in ction 3 of this report.

Results of each augmented examination are found in Section 7 of this report.

1.4 Alternate Examination No alternate examinations were performed during Outage 2.

1.5 Identification Numbers Owner:

Duke Power Company, 422 S. Chur:h St., Charlotte, NC 28242 Plant:

Catawba Nuclear Station, Highv:ay 274, Newport, SC 29710 Plant Unit:

1 Owner Certificate of Authorization:

N/A Commercial Service Date:

6/29/85 Manufacturer State or National Manufacturer or Installer Province Board Item or Installer Serial No.

No.

Reactor Vessel Westinghouse Duke Power Co.

N/A N/A Pressurizer Westinghouse DCPT-1911 N/A W18589 Steam Generator 1A Westinghoase DCPT-1902 N/A W11300 Steam Generator 1B Westinghouse DCPT-1901-N/A W11299 Steam Generator 1C Westinghouse DCPT-1904 N/A W11302 Steam Generator 10 Westinghouse DCPT-1903 N/A W11301 Reactor Coolant System Duke Power Co.

NC N/A 126 Residual Heat Removal System Duke Power Co.

ND N/A 115 Safety Injection System Duke Power Co.

NI N/A 128 Chemical And Volume Control System Duke Power Co.

NV N/A 127 Auxiliary Feedwater System Duke Power Co.

CA N/A 121 Feedwater System Duke Power Co.

CF N/A 120 Refueling Water System Duke Power Co.

FW N/A 91 Page 2 Revision 0 C/6550049 February 15, 1988

Manufacturer State or National (q

Manufacturer or Installer Province Board

'o Item or Installer Serial No.

No.

Main Steam Supply to Auxiliary Equipment System Duke Power Co.

SA N/A 114 Main Steam System Duke Power Co.

SM N/A 122 Main Steam Vent to Atmosphere System Duke Power Co.

SV N/A 96 Safety Injection Accumulator Tank 1A Westinghouse N/A N/A 310 Safety Injection Accumulator Tank 1B Westinghause N/A N/A 309 Safety Injection Accumulator Tank 1C Westiaghouse N/A N/A 308 i

Safety Injection i

Accumulator Tank 10 Westinghouse N/A N/A 311 UHI Water Accumulator 4

Tank Westinghouse N/A N/A 4072 UHI Nitrogen Accumulator Tank Westinghouse N/A N/A 4073 Unit 1 Duke Power Co.

N/A N/A 130

1. 6 The Reactor Vessel, Steam Generators, Pressurizer, Reactor Coolant System Piping, Reactor Coolant Pumps, Safety Injection Accumulator Tanks, and UHI Accumulator Tanks were manufacturerd by Westinghouse Electric Corpo-ration, Pittsburgh, PA under purchase agreements from Duke Power Company.

All other systems were fabricated and installed by Duke Power Company, 422 S. Church St., Charlotte, NC 28242.

i 1

i J

Page 3 Revision 0 C/6550049 February 15, 1988

2.0 Status of Required Inspections The completion status of inspections required by the 1980 ASME Code Section XI, including addenda through WinW 1981, is summarized in this section.

The requirements are listed by the A5ME Section XI examination category as defined in Table IWB-2500-1 for Class 1 Inspections and in IWC-2500-1 for Class 2 Inspections.

Augmented inspections are also included.

Class 1 InspectionsSection XI Inspections Inspections Percentage Deferral Category Description Required Completed Completed Allowed B-A Pressure Retaining 14 Welds 2.5 Welds 17.86%

Yes Welds in Reactor Vessel B-B Pressure Retaining 8 Welds 2 Welds 25%

No Welds in Vessels Other than Reactor Vessels i

B-D Full Penetration Welds 36 Inspctions 10 Inspections 27.78%

Partial of Nozzles in Vessels U

B-E Pressure Retaining 55 Welds 55 Welds 34%

No Partial Penetration Credited Welds in Vessels B-F Pressure Retaining 46 Welds 14 Welds 30.43%

No Dissimilar Metal Welds B-G-1 Pressure Retaining 466 Items 153 Items 32.83%

Yes Bolting Greater Than 2 Inch Diameter s

B-G-2 Pressure Retaining

79 Connections 21 Connections 26.58%

No Bolting 2 Inches and Less in Diameter B-H Integral Attachments 9 Attachments 2 Attachments 22.22%

No For Vessels B-J Pressure Retaining 285 Welds 65 Welds 22.81%

No Welds in Piping B-X-1 Integral Attachments for None N/A N/A N/A Piping, Pumps, & Valves

Total connections include CROMS that are disassembled.

Page 1 Revision 0 C/6550049 February 15, 1988

,e-.

- - -. _ -., - - ~, - - - -. - - -, -

.----r g

Class 1 Inspections (Continued) v)

Section XI Inspections Inspections Percentage Deferral Category Description Required Completed Completed Allowed B-L-1 Pressure Retaining Welds None N/A N/A N/A in Pump Casings B-L-2 Pump Casings None N/A N/A N/A B-M-1 Pressure Retaining Welds 2 Welds None 0%

Yes in Valve Bodies B-M-2 Valve Bodies > 4 In.

7 Valves None 0%

Yes Nominal Pipe Size B-N-1 Interior of Reactor 3 Items 1 Item 33.33%

No Vessel B-N-2 Integrally Welded Core None N/A N/A N/A Support Structures and Interior Attachments to Reactor Vessels B-N-3 Removable Core 1 Item None 0%

Yes Support Structures B-0 Pressure Retaining 3 Welds None 0%

Yes Welds in Control Rod Housings B-P All Pressure Retaining 189 Components 43 Components 22.75%

Yes Components B-Q Steam Generator Tubing 100% of Technical Specifications met N/A F1.01 Class 1 Component 367 Supports 119 Supports 32.43%

No Supports t'

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O Page 2 Revision 0 C/6550049 February 15, 1988 I

Class 2 Examinations O

V Section XI Inspections Inspections Percentage Deferral Category Description Required Completed Completed Allowed C-A Pressure Retaining 13 Welds 3 Welds 23.08%

No Welds In Pressure Vessels C-B Pressure Retaining 10 Welds 3 Welds 30%

No flozzle Welds in Vessels C-C Integral Attachments 38 Items 10 Items 26.32%

No for Vessels, Piping, Pumps and Valves C-D Pressure Retaining 2 Items None 0%

No Bolting Greater than 2 Inches in Diameter C-F Pressure Retaining 323 Welds 106 Welds 32.82%

No Welds in Piping C-G Pressure Retaining 25 Welds 7 Welds 28%

No f\\,

Welds in Pumps and v

Valves C-H All Pressure Retaining 108 Components 14 Components 12.96%

No Components F1.02 Class 2 Component 591 Supports 155 Supports 26.23%

No Supports O

Page 3 Revision 0 C/6550049 February 15, 1988

Augmented Inspections (3

V Description Percentage Complete Reactor Coolant Pump Flywheels Exams 25%

Steam Generator Tube Exams on 100% of requirements for Outages 1 & 2 Preheater Section Main Steam Pipe Rupture Protection 100% of requirements for Outages 1 & 2 Containment Spray System 100% of requirements for Outages 1 & 2 O

O Page 4 Revision 0 C/6550049 February 15, 1988

3.0 Final Inservice Inspection Plan for Outage 2 The final ISI Plan presented in this section lists all examinations credited for Outage 2 at Catawba Unit 1.

This includes ASME Section XI Class 1, 2 and augmented inspections required by the plant technical specifications.

The information shown below is a field description for the reporting format included in this section of the report:

Item Number ASME Section XI Tables IWB-2500-1 (Class 1),

=

l IWC-2500-1 (Class 2), IWD-2500-1 (Class 3) and Augmented Requirements Unique Identification Number 10 Number

=

Drawing Famber Location and/or Detail Drawing

=

Locs.

Location

=

Insp. Req.

Examination Technique - Magnetic Particle, Dye

=

Penetrant, etc.

Proc. Numbers Examination Procedures

=

Material Type / Grade =

General Description of Material Diam./ Thick Diameter / Thickness

=

Calib. Block Calibration Block

=

Comments General and/or Detail Description

=

O Page 1 Revision 0 C/6550049 February 15, 1988

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ITEM PAASER F1.

CATA6SA 1 IN0ERVICR INSPECTICD4 LISTING - ERITAGE 2 INSP PROC.

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ITLM DANSER F1.

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PROGRAMS NISIRthe-QAISIO2 Ot.NCE PCHER CtMPANY PAGE 78 FILE:

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CATApeA 1 DGERVICE INSPECTI(N LISTING - GUTAGE 2 INSP PROC.

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C007153 QUAL.ITY AS".URANCE DEPARTMENT DATE 02/19/88 (LANT:

CATAMA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTI(M SYSTEM KEY:

ITEM NUBBER F1.

CATAM A 1 INGERVICE INSPECTI N LISTING - GUTAGE 2 INSP PROC.

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CATA6SA 1 INSERVICE INSPECTICM LISTING - OLJTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MASER ID. PARSER DRANING NUPBERS LOCS. REQ. NutBERS TYPE / GRADE THICK BLOCK Ct99ENTS I

smannassansa ammassassassamassamm massmassssass=== sass===== mass ss==ssas aussamassa====== massa massassassammassammmassumssans F1.83.468 1-R-KC-0804 CH-1492-KC-027R VT QCL-14 08.00 RIGID SUPPORT F1.C3.703 1-R-RN-0601 CN-1492-RN-016R VT QCL-14 30.00 RIGID SUPPORT F1.63.703A 1-R-RN-0734 CN-1492-RN-016R VT QCL-14 30.00 SPRING HANGER F1.C3.704 1-R-RN-0602 CN-1492-RN-028R VT QCL-14 30.03 RIGIO SUPPORT F1.C3.704A 1-R-RN-0735 CN-1492-RN-028R VT QdL-14 30.00 SPRING HANGER F1.83.705 1-R-RN-0599 CN-1492-RN-041R VT QCL-14 30.00 RIGID SUPPORT F1.C3.705A 1-R-RN-0732 CN-1492-RN-041R VT QCL-14 30.00 SPRING HANGER 1

F1.C3.706 1-R-RN-0600 CN-1492-RN.042R VT QCL-14 30.00 RIGID *.AJPPORT

/N (N.

%)-

PROGRAM: NISTRLDB-QAISI!2 DUKE PCHER CG9ANY PAGE 81 FILE:

C007133 QUALITY A*IAJRANCE DEPARTMENT DATE 02/19/88 PLANT:

CATAMBA LNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTI N SYSTEM KEY:

ITEM fe.RSER F1.

CATAl6A 1 IPCERVICE INOPECTI N LISTING - CUTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM 942SER ID. NLRBER ORAHING HlRSERS LOCS. REQ. MABERS TYPE / GRADE THICK BLOCK Cm91ENTS

ss=======ss==ss======sss=== sus===s==ssammassmus ass== mass ausss============= r.s==ss massa ass========== sass==ss====

F1.C3.7C6A 1-R-RN-0733 CN-1492-RN-042R VT QCL-14 30.00 SPRING HANGER r

F1.C3.711A 1-R-RN-0122 CN-1492-RN-050R VT QCL-14 30.00 RIGID St.lPPORT F1.C3.712 1-R-RN-0123 CN-1492-RN-050R VT QCL-14 30.00 RIGID SUPPORT F1.C3.712A 1-R-RN-0124 CH-1492-RN-050R VT QCL-14 30.00 RIGID SUPPORT F1.C3.713 1-R-RN-0125 CN-1492-RN-050R VT QCL-14 24.00 RIGID TAJPPORT F1.C3.713A 1-R-RN-0126 CN-1492-RN-050R VT QCL-14 24.00 MECHANICAL TJABBER F1.C3.714 1-R-RN-0127 CN-1492-RN-050R VT QCL-14 24.00 RIGID SUPPORT 1

F1.C3.714A 1-R-RN-0129 CH-1492-RN-050R VT QCL-14 20.00 RIGID SUPPORT O

1l v

PRrEmast: NISIRUpe-GAI3102 OtACE PSER CMANY PAGE 82 FILET C0cI133 QUALITY ASSURANCE DEPARTMENT DATE 02/19/88 PLANT:

CATA6BA LMIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIt90 SYSTEN KEY:

ITEN 842SER F1.

CATA6SA 1 INSERVICE INSPECTIN LISTING.- OUTAGE 2 INSP PROC.

NATERIAL DIAN./ CALIS ITEN 94JPSER ID. NUPSER DRANING 94ASERS LOCS. REQ. 94ASERS TYPE / GRADE THICK SLOCK CtRGENTS

==============================================================================

==================

F1.83.715 1-R-RN-0130 CN-1492-RN-050R VT QCL-14 20.00 NECHANICAL SpaataFR (2) Apg y

FPO"4G MANGER 8 2 )

a li l

F1.03.715A 1-R-RN-0338 CN-1492-RN-050R VT GCL-14 30.00 RIGID SUPPORT 9

i F1.C3.716 1-R-RN-0339 CN-1492-IW4-050R VT QCL-14 24.00 RIGID SUPPtNtf i

4 q

F1.83.716A 1-R-RN-0340 CN-1492-RN-050R VT GCL-14 20.00 RIGID SUPPORT 4

i j

F1.83.718A 1-R-RN-0104 CN-1492-RN-052R VT GCL-14 30.00 RIGID SUPFORT 4

J 1

}

F1.83.719 1-R-ItN-0105 CN-1492-RN-052R VT QCL-14 24.00 RIGID SUPPORT F1.C3.719A 1-R-RN-0106 CN-1492-RN-052R VT QCL-14 24.00 RIGID SUPPORT t

F1.C3.720 1-R-RN-0107 CN-1492-RN-052R VT GCL-14 24.00 RIGID SUPPORT

PROGRAM: NISIRUPe-QAISIO2 DUKE PONER C(MPANY PAGE 83 FILER C007133 QUALITY ASSURANCE DEPARTMENT DATF. 02/19/88 PLANT:

CATMBA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTI(34 SYSTEM KEY:

ITEM MASER F1.

CATMBA 1 INSERVICE INSPECTIt24 LISTING - (RITAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MASER ID. MABER DRANING M#eERS LOCS. REQ. MASERS TYPE / GRADE THICK BLOCK C(99ENTS seassamasses

ssass===========

sass==sss==sassanssa sessa====

======ss

====

===ss

=============== s=

F1.83.720A 1-R-RN-0108 CN-1492-RN-052R VT QCL-14 24.00 RIGID SUPPORT F1.43.721 1-R-RN-0110 CN-1492-RN-052R VT QCL-14 24.00 RIGIO SUPPORT F1.53.721A 1-R-RN-0111 CN-1492-RN-052R VT QCL-14 20.00 RIGID SUPPORT F1.C3.722 1-R-RN-0112 CN-1492-RN-052R VT QCL-14 20.00 SPRING HANGER (28 F1.83.722A 1-R-RN-0258 CN-1492-RN-052R VT QCL-14 24.00 RIGID SUPPORT F1.C3.723 1-R-RN-0329 CN-1492-RN-052R VT QCL-14 30.00 MECHANICAL SNUBBER F1.C3.723A 1-R-RN-0330 CH-1492-RN-052R VT QCL-14 24.00 MECHANICAL $NUBBER

.}.

F1.C3.724 1-R-RN-0331 CH-1492-RN-052R VT QCL-14 24.00 MECHANICAL SNUBBER

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.G PROGRAM: NISIRtDS-QAISIO2 DUKE P(RGER CMANY PAGE 84 FILE:

C007133 QUALITY ASSURANCE DEPARTMENT DATE O2/19/88 PLANT:

CATANA (A4IT 1 PRL-SERVICE AND IN-SERVICE INSPECTI N SYSTEM KEY:

ITEM NLDBt.R F1.

CATANA 1 INGERVICE INGPECTIt24 LISTING - (RJTAGE 2 INGP PROC.

MATERIAL DIAM./ CALIB ITEM DRDSER ID. PA22ER DRANING MJPBERS LOCS. REQ. PAABERS TYPE / GRADE THICK BLOCK CC991ENTS a===========

==================== sessssssssssssssssas===== sans======== samassassa samass massa assassmassesammassmassamassaan F1.43.724A 1-R-RN-0332 CH-1492-RN-052R VT QCL-14 20.00 MECHANICAL SNUBSERit)

F1.63.725 1-R-RN-0333 CN-1492-RN-052R

__ VT QCL-14 20.00 RIGID SUPPORT F1.43.725A 1-R-RN-0348 CN-1492-RN-052R VT QCL-14 30.00 RIGID SUPPORT 4

F1.83.726 1-R-RN-0134 CN-1492-RN-055R VT QCL-14 20.00 RIGID SUPPORT F1.63.726A 1-R-RN-0135 CH-1492-RN-055R VT QCL-14 20.00 MECHANICAL SNUB 8ER F1.03.727 1-R-RN-0136 CN-1492-RN-055R VT QCL-14 20.00 RIGID SUPPORT F1.83.727A 1-R-RN-0344 CN-1492-RN-055R VT QCL-14 20.00 RIGID SUPPORT

=_

1 F1.63.728A 1-R-RN-0114 CN-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT

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O

gm PROGRAM: NISIRt#8-QAISIO2 DUKE PCHER COMPANY PAGE 85 FILE:

C007153 QUALITY ASSURANCE DEPART 7ENT DATE O2/19/88 PLANT 2 CATA>eA UNIT 1 PRE-SERVICE AtS IN-SERVICE INSPECTIt94 SYSTEM KEY:

1TEtt NUESER F1.

CATA6eA 1 INSERVICE INSPECTION LISTING - OUTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM PA7SER ID.PAREER DRAMING PARSERS LOCS. REQ. PERSERS TYPE / GRADE THICK BLOCK CtM1ENTS sunses============================================== sassa=======ssamm massan==== meansa samma

==================

, F1.C3.729 1-R-RR-0115 CN-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT F1.C3.729A 1-R-RN-0116 CN-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT F1.83.730 1-R-RN-0117 CN-1492-RN-060R VT QCL-14 18.00 MECHANICAL SNUBBER i

F1.C3.730A 1-R-RN-0118 CN-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT 4

F1.C3.731A 1-R-RN-0120 CH-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT F1,63.732 1-R-RN-0121 CH-1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT O

FI.CJ.732A 1-R-Rf 4-0259 Cf4 1492-RN-060R VT QCL-14 18.00 RIGID SUPPORT F1.C3.733 1-R-RN-0334 CH-1492-RN-060R VT QCL-14 18.00 MECHANICAL SPAB8ER e

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PROGRAM: MISIRUPS-QAISIO2 DUKE P WER C WPANY PAGE 86 fit.E :

C007133 QUALITY ASSURAtaCE DEPARTMENT DATE 02/19/88 PLANT:

CATAHBA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIM SYSTEM KEY:

ITEM NUtBER F1.

CATA>6A 1 INSERVICE INSPECTI M LISTING - CUTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MDBER

10. MPBER DRANING NUtBERS LOCS. REQ. NUlBERS TYPE / GRADE THICK BLOCK COPt1ENTS

msame============================================= =2=ss==

s=======

===== suussa

mammassum== san==ss==uses

F1.63.733A

1-R-RN-0335 CN-1492-RN-060R VT QCL-14 18.00 MECHANICAL SNUBBER 42)

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F1.03.734 1-R-RN-0336 CH-1492-RN-060R VT QCL-14 18.00 SPRING HANGER I23 F1.83.734A 1-R-RN-0337 CN-1492-RN-060R VT QCL-14 18.00 iXCHANICAL SNUB 8ER F1.83.735 1-R-RN-0131 CN-1492-RN-067R VT QCL-14 18.00 MECHANICAL SPAJBBER F1.03.735A 1-R-RN-0132 CN-1492-RN-067R VT QCL-14 18.00 RIGID SUPPORT F1.C3.736 1-R-RN-0133 CN-1492-RN-067R VT QCL-14 18.00 MECHANICAL SNUB 8ER 82)

F1.C3.736A 1-R-RN-0341 CN-1492-RN-067R VT QCL-14 18.00 RIGID SUPPORT I

F1.C3.737 1-R-RN-0342 CH-1492-RN-067R VT QCL-14 18.00 SPRING HANGER E23

Q-PROGRAM: NISIRUre-GAISIO2 DLKE PtBER CMANY PAGE 87 FILE:

COO 7133 GUALITY ASSURANCE DEPAditENT DATE 02/19/86 PLANTS CATA>SA LMIT 1 PRE-SERVICE AND IN-SERVICE INSPESTItse SYSTEM KEY:

ITEM PAmeER F1.

CATADeA 1 INSERVICE INSPECTIt24 LISTItG - ERJTAGE 2 INSP PROC.

MATERIAL DIAN./ CALIB ITEM NLDSER ID. NUPSER DRAMING NUPSERS LOCS. REG. Nur2ERS TYPE / GRAD BLOCK Ct90ENTS

===================================================================== maass====E THICK

==

==========================ss

F1.83.737A 1-R-RN-0345 CN-1492-RN-067R VT QCL-14 18.00 MECHANICAL SPASSER F1.63.738 1-R-RN-0074 CN-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT 10 BE DONE HITH D02.020.085 F1.C3.738A 1-R-RN-0075 CN-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT TO BE DONE HITH D02.020.086 F1.83.739 1-R-RN-0076 CN-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT 10 BE DONE HITH D02.020.087 F1.43.739A 1-R-RN-0077 CN-1492-RN-076R VT GCL-14 42.00 RIGID SUPPORT F1.83.740 1-R-RN-0078 CN-1492-RN-076R VT QCL-14 42.00 RIGIO SUPPORT F1.03.740A 1-R-RN-0091 CH-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT F1.63.741A 1-R-RN-0286 CN-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT

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C007133 QUE.LITY ASSURANCE DEPARTMENT DATE 02/19/88 PLANT:

CATA>BA LE4IT 1 PRE-SERVICE AND IN-SERVICE INSPECTItM SYSTEM KEY:

ITEM NUtBER F1.

CATAMBA 1 INSERVICE INSPECTION LISTING - CRJTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MRSER ID. MRSER DRANING NiksERS LOCS. REQ. NUPBERS TYPE / GRADE THICK BLOCK CtHENTS

n=

======================================== samma==== mass===========sas

====== mamma

==================

F1.83.742 1-R-RN-0287 CH-1492-RN-076R VT QCL-14 42.00 MECHANICAL SNUBBEst F1.03.742A 1-R-RN-0288 CH-1492-RN-076R VT QCL-14 42.00 RIGID StJPPORT TO BE DmE NITH D02.020.089 F1.83.743 1-R-RN-0289 CH-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT F1.C3.743A 1-R-RN-0325 CN-1492-RN-076R VT QCL-14 42.00 RIGID *.AJPPORT TO BE D mE NITH D02.020.090 F1.63.744 1-R-RN-0327 CH-1492-RN-076R VT QCL-14 42.00 RIGID SUPPORT TO BE DONE NITH 002.020.091 F1.C3.744A 1-R-RN-0365 CN-1492-RN-0 76R VT QCL-14 42.00 RIGID SUPPORT F1.C3.745 1-R-RN-0366 CH-1492-RN-076R VT QCL-14 42.00 MECHANICAL SNUB 8ER F1.03.745A 1-R-RN-0751 CN-1492-RN-076R VT QCL-14 42.00 MECHANCIAL SNUB 8ER (2 )

TO BE DONE NITH D02.020.092

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t PROGRAN: NISIRUPS-QAISIO2 DUKE P WER COMPANY PAGE 89 FILE:

C007133 QUALI1Y ASSURANCE DEPARTIENT DATE 02/19/88 PLANT:

CATAMBA UNIT 1 PRE-SERVICE AtaD IN-SERVICE IPCPECTICD4 SYSTEN KEY:

ITEN NLRSER F1.

CATAM5A 1 IPCERVICE INSPECTION LISTING - CUTAGE 2 ItCP PROC.

NATCRIAL DIAN./ CALIS ITEN NLRSER ID. NUPSER DRANING NUtBERS LOCS. REQ. NLRSERS TYPE / GRADE THICK BLOCK CtDMENTS saammassassa saamassassamassasses==================== massa suas======================== mamma assanssamassassamasusssssssssa F1.$3.746 1-R-RN-0072 CN-1492-RN-077R VT QCL-14 42.00 RIGID SUPPORT TO BE D WE NITH D02.020.093 F1.E3.746A 1-R-RN-0073 CN-1492-RN-077R VT QCL-14 42.00 NECHANICAL SMJDBER 8 2)

F1.C3.747 1-R-RN-0103 CN-1492-RN-077R VT QCL-14 42.00 RIGID SUPPORT F1.C3.747A 1-R-RN-0191 CN-1492-RN-077R VT QCL-14 42.00 RIGID SUPPORT F1.E3.748 1-R-RN-0669 CN-1492-RN-077R YT QCL-14 42.00 RIGID SUPPORT TO BE DONE NITH 002.020.0 %

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C007133 QUALITY ASSURANCE DEPARTPENT DATE 02/19/86 PLANT:

CATALBA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIER4 SYSTEM KEY:

ITEM MRSER G01 CATA>BA 1 IPCERVICE INSPECTICM LISTING - IRJTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MlASER ID. MRSER ORAMING NUPSERS LOCS. REQ. PARBERS TYPE / GRADE THICK BLOCK CtRTENTS numassmassas

=================c== massasses==ma==sassa esass==== -samanum================ massa

sss=========================

G01.001.000 ******* REACTOR COULANT PLRIPsannseum wee mammene wesem women enunumemeneummeen**mene***emme FLYHHEEL EXAMS ***ame

- - me***** men ****mee *m**een**

G01.001.001 1RCP-1A CH-1NC-024 UT ISI-117 CS

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CH-1553-1.0 1

G01.001.002 1RCP-15 CH-1NC-022 UT ISI-117 CS

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G01.001.004 1RCP-ID CN-INC-023 UT ISI-117 CS CN-1553-1.0

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PROGRAM. MISIRtRe-GAISIO2 DUKE PSeER CSFANY PAGE 91 fit,E r C007133 QUALITY ASSURAtaCE DEPARTMENT DATE 02/19/88 PLANT:

CATANA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIW4 SYSTEM KEY:

ITEM NUPSER G02 CATADSA 1 INGERVICE INSPECTION LISTING - CUTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MlfeER ID.94RSER DRANING MASERS LOCS. REQ. PRRSERS TYPE / GRADE THICK SLOCK COMENTS assamass==========================ss=======ammasassa=========================== suussa massa

==================

G02.001.000

- - - - =me=STEAN GENERATOR TUBE EXAMS une nemmene eueen musee. eeeeeeeeeeeeeeeeeeeeeeeenwesee CN PREHEATER SECTIDH

[.1 emeewe*memenemmamenemenaamween G02.001.001 ISGA-TIBES Ctm 1201.01-106 ET ISI-424 IN 00.75 TUBES IN RON 49 00.044 CAL. STDS. 50285 AND 50379 G02.001.002 ISGB-TUBES Cim 1201.01-106 ET ISI-424 IN 00.75 TUBES IN RON 49 00.044 CAL. STDS. 50285 AND 50379 G02.001.003 ISGC-TUBES Cfm 1201.01-106 ET ISI-424 IN 00.75 TUBES IN RON 49 00.044 CAL. STDS. 50285 AND 50379 CO2.001.0 % ISGO-TUBES CFM 1201.01-106 ET ISI-424 IN 00.75 TUBES IN RON 49 00.044 CAL. STDS. 50285 AND 50379 s

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%s'f PROGRAM: NISIRUPEHIAISIO2 DlEE PWER C N ANY PAGE 95 FILE:

C007131 QUALITY ASSURANCE DEPARTMNT DATE 02/19/88 PLANT CATA88A UNIT I PRE-SERVICE APO IN-SERVICE 19CPECTItM SYSTEM j

KEY:

ITEM NLRSER G04 CATADSA 1 INS [RVICE INSPECTIN LISTING - (RJTAGE 2 INSP PROC.

MATERIAL DIAM./ CALIB ITEM MASER ID.PAASER DRANING PRABERS LOCS. RE9. MAeERS TYPE / GRADE THICK BLOCK CtNTENTS

============ sensassassamassasssa susssssssssssssssums masas sans massassa================ massa assamassamasassmasassanssamass Gos.001.000 me=CONTAINHENT SPRAY SYSTEMmeemmene men emmenee nemme

__ menos seenemmennemmeemamenemenenneee meneemmeemmeemmemme.

meenemmesomeoneenmeemen*memene 4

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4.0 Results of Inspections Performed During Outage 2 The results of each inspection shown in the final ISI Plan (Section 3 of this report) are included in this section.

The completion date and status for each inspection are shown.

All inspections revealing report-able indications are described in further detail in Section 5, 6, or 7 as applicable.

The information shown below is a field description for the reporting format included in this section of the report:

Item Number

=

ASME Section XI Tables IWB-2500-1 (Class 1),

IWC-2500-1 (Class 2), IWD-2500-1 (Class 3) and Augmented Requirements ID Number Unique Identification Number

=

Inspection Date Date of Examination

=

Inspection Status CLR = Clear REC = Recordable REP = Reportable Inspection Limited L = Limited

- = No g

Geo. Ref.

Geometric Reflector

=

N = No Y = Yes General and/or Detail Description Coments

=

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0 Page 1 i

Revision 0 C/6550049 February 15, 1988

)

%J PAGERAM: NISIRtDS-GAISIO4 DLACE PCD4ER CWANf PAGE 1

FILE:

C007153 QUALITY ASSURANCE DEPARTM NT DATE 02/22/88 PRE-SERVICE AhD IN-SERVICE INSPECTItpd SYSTEH INSPECTI M RESULTS LISTI E REPoiti BREAKS 124 L241T AM START OF ITEM > RASER

ee**me..

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- - REPST SELECTIt24 CRITERIA IS LISTED BELT 36 e**

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1 2

3 4

5 6

7 1234%78901234%78901234M78901234%78901234M78901234%78901234M78901234%7890 t

PLANT CARD:

P= CAT 1 TITLE CARD:

T CATAeSA 1 INSERVICE INSPECTION RESULTS - CUTACE 2 INSPECTIt24 CARD:

I 2

1234% 78901234%78901234M 78901234M 78901234M 78901234M 78901234M 78901234M 7890 1

2 3

4 5

6 7

:::::::eer :::::::::::::::::::

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R e

EPORT BREAK TOTALS ARE L.ISTED BELtSt ITEM MASERS STARTING HITH 801 FOR lA4IT 1 4

ITEM MASERS STARTING MITH 802 FOR LA41T 1 2

ITEM MASERS STARTItG HITH B05 FM EA4IT 1 12 ITEM LEASERS STARTING MITH B04 FtNt LA4IT 1 3

ITEM MASERS STARTING HITH BOS FOR LA4IT 1 28 ITEM MASERS STARTING MITH B06 FOR LA4IT 1 16 ITEM MASERS STARTING MITH B07 FOR UNIT 1 11 ITEM MASERS STARTING HITH BOS FtNt IA4IT 1 2

ITEM MASERS STARTING MITH B09 FOR 424IT 1 16 ITEM MABERS STARTING HITH BIS FOR tA4IT 1 21 ITEM MASERS STARTING HITH B16 FtNt t#4IT 1 w

ITEM MABERS STARTING HITH C01 FOR 4A4IT 1 3

ITEM MASERS STARTING MITH CO2 FOR LA41T 1 2

7 TEM 84ASERS STARTING MITH CO6 FOR 424IT 1 1

I1CM MASERS STARTING MITH C07 FINt tA41T 1 14 ITEM MASERS STARTING HITH D02 FOR th4IT 1 u

ITEM MABERS STARTING HITH F1. FOR LA41T 1 354 ITEM MASERS STARTING HITH GOL FOR LA4IT 1 3

ITEM MASERS STARTING MITH G02 FOR LA4IT 1 4

TOTAL RECORDS SELECTED FOR t#4IT 1 511 1

3333333 TOTAL RECORDS SELECTED FOR Rt#4 511

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v p et MISIIRDdD-GAISIO4 OtKf! PtBER CENANY PAGE 1

FILE:

C007133 QUALITY ASSURAfCE DEPARTIENT DATE 02/22/88 PLANT:

CATAptA tmsIT 1 PRE-SERVICE AND IN-SERVICE INSPECTICD4 SYSTEN

, KEY:

ITEM 842SER 501 CATAteA 1 INSERVICE IN',PECTIIDE RESULTS - (RITAGE 2 j

i INSPECTION INSPECTItDi INSPECTItDi GES.

ITE.M MASER ID MDSER DATE STATUS LINITED REF.

Ct99ENTS 4

j

==

==================

==

me========

==

========me========

901.021.002 1RPV-N09 11/04/87 CLR L

M i

j 801.030.002 1RPV-N07 11/14/87 CLR L

N 801.040.001 1RPV-NOS 11/04/87 CLR L

N 4

B01.040.002 1RPV-N06 11/05/87 CLR N

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PRSIRAM: MISIRLSS-SAISIO4 OIRE PGER CtDWAfW PAGE 2

FILE:

COOT 135 GUALITY attammaaEE DEPART?ENT DATE 02/22/84 PLANT:

C4TApSA L841T 1 PR2-SERVICE A86 IN-SERVICE INSPECTIM SYSTF99 KEY:

ITEM ft99ER 802 CATMSA 1 INSERVICE INSPECTIm RESULTS - ERRAGE 2 IMSPECTI M INSPECTIESt INSPECTIN GES.

ITEM laseER IDSt#SER DATE STATUS LIMITED REF.

Ct99ENTS

s===

========es

==

mammasassa saamassass

==

a=============================

802.011.002 IPZR-MSE 10/26/87 REC L

Y S02.012.002 IPZR-N9D 10/26/87 CLR N

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PROGRAM: MISIMAS4b4ISIO4 OLME PtBER CWANY PAGE 3

FILE:

C007133 GUALITY ASSURAfCE DEPARTIENT DATE 02/22/84 PLAft CATA8SA LAEIT 1 PRE-SERVICE AND IN-SERVICE INSPECTI m SYSTEM KEY:

ITEM passer 503 CATA8SA 1 INSERVICE INSPECTI m RESULTS - OUTAGE 2 INSPECTI m INSPECTI m INSPECTI m CE6.

ITEM MABER IDleRSER OATE STATUS LIMITED REF.

CWWENTS

==

==================

==

e=====================

803.090.0054 1RPV-M15 10/31/87 CLR N

B03.090.0C4A 1RPV-M16 10/30/87 CLR Y

503.090.007A 1RPV-M17 30/30/87 CLR N

503.090.000A 1RPV-M18 10/29/87 CLR Y

S03.100.005 1RPV-M15 10/31/87 CLR L

N 903.100.006 1RPV-M16 10/30/87 CLR Y

803.100.007 1RPV-M17 10/30/87 CLR N

903.100.C?S 1RPV-M18 10/29/87 CLR Y

S03.110,002 IPZR-M2 10/26/87 CLR L

Y 803.110.003 IPZR-M3 10/26/87 CLR L

Y B03.120.002 1PZR-M2 10/26/37 CLR N

803.120.003 IPZR-M3 10/26/87 CLR N

4

PRIERAM: MISIRLMD-41AISIO4 DLRE Pt9ER CtNAMf PAE 4

FILE:

C007153 QUALITY ASSURANCE DEPARTPENT DATE 02/22/88 PLANT:

CATApea LMIT 1 PRE-SERVICE AND IN-SERVICE INSPECTItDt SYSTEM REY:

ITEM MmeER SO4 CATANDA A INSERVICE INSPECTItpt RESULTS - tRITAGE 2 INSPECTICDI INSPECTIEpt INSPECTItpt CES.

ITEM MASER ID MASER DATE STATUS LIMITED REF.

Ct99ENTS

==

==================

==

==================

904.012. %:

1RPV-CROM 12/26/87 CLR N

804.013.001 1RPV-INCORE 12/26/87 CLR N

904.020.001 IPZR-NEATER 12/26/87 CLR N

4 N

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PROGRAM: NISIRLSG-GAISIO4 DLKE PEDER CtpWADW PAGE 5

FILE:

COO 7153 EluALITY auamaaCE DEPART 1ENT DATE 02/22/88 PLANT:

CATABSA LSSIT 1 PRE-SERVICE Afe IN-SERVICE INSPECTIM SYSTEN KEY:

ITEM Da#eER 905 CATApeA 1 INSERVICE INSPECT 1tSt RESULYS - ERATAGE 2 INSPECT 1(26 INSPECTIt24 INSPECTIESt CES.

ITEM 88AGER ID 949eER DATE STATUS LIMITED REF.

Ct99ENTS

==

==================

==

mame usesammenemassessemes=========

905.010.005 1RPV-M15-SE 10/30/87 CLR L

N 905.010.005A 1RPV-M15-SE 10/30/87 CLR L

M B05.010.006 1RPV-M16-SE 10/30/87 CLR L

M 905.010.000A 1RPv416-SE 10/30/87 CLR L

M S05.010.007 1RPV-M17-SE 10/30/87 CLR L

N 905.010.007A 1RPV-M17-SE 10/30/87 CLR L

M 805.010.008 1RPV-M18-SE 10/29/87 CLR L

M S05.010.008A 1RPV-M18-SE 10/29/87 CLR L

N 905.010.009 1RPV-M51-01-SE 11/03/87 CLR L

M S05.010.009A 1RPV-M51-01-SE 11/02/c7 CLR N

B05.010.010 1RPV-M51-02-SE 11/03/87 CLR L

N 905.010.010A 1RPV-M51-02-SE 11/02/87 CLR N

B05.010.011 1RPV-M51-03-SE 11/03/87 CLR L

N B05.010.011A 1RPV-M51-03-SE 11/02/87 CLR N

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CER9ENTS

==

==================

==

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805.010.012A 1RPV-N51-04-SE 11/02/87 CLR N

905.040.002 1PZR-NZSE 10/24/87 CLR L

M 905.040.002A IPZR-N2SE 10/21/87 CLR N

B05.040.003 IPZR-MISE 10/24/87 CLR L

M 805.040.003A IP/_1-N3SE 10/21/87 CLR N

905.130.001 1MC22-01 10/30/87 CLR L

M 905.130.001A INC22-01 10/30/87 CLR L

M 805.130.005 1NC23-01 10/29/87 CLR L

M B05.130.0054 INC23-01 10/29/87 CLR L

M 905.130.009 INC2441 10/30/87 CLR L

M S05.130.0097.

INC24-01 10/30/87 CLR L

M 905.130.013 1NC25-01 10/30/87 CLR L

M 805.130.013A INC25-01 10/30/87 CLR L

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==

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==

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806.040.001 1RPV-THREAO-01 11/14/87 CLR N

B06.040.002 1RPV-THREAO-02 11/14/87 CLR N

B06.040.003 1RPV-THREAD-03 11/14/87 CLR N

806.040.004 1RPV-THREAD-04 11/14/87 CLR N

B06.040.005 1RPV-THREAD-05 11/14/87 CLR N

906.040.006 1RPV-THREAD-06 11/14/87 CLR N

906.040.007 1RPV-THREAO-07 11/14/87 CLR N

906.040.006 IRPV-THREAD-08 11/14/87 CLR N

B06.040.009 1RPV-THREAD-09 11/14/87 CLR N

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805.011.0184 1NC24-05 11/09/87 CLR N

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C007153 GUALITY a w m M E DEPART 9ENT DATE 02/22/88 PLANT:

CATA8SA LMIT I PRE-SERVICE AfG IN-SERVICE INSPECTItBd SYSTEM KEY:

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ITEM NUPSER 10 842952 DATE ETATUS LIMITED REF.

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==

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ITEN 84ASER 10ft#SER DATE STATUS LIMITED REF.

CS9ENTS mammessnes==

seemessamens==================

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815.010.001 1RPV 12/26/87 CLR N

815.020.001 1PZR 12/26/87 CLR N

B15.030.001 ISG-1A 12/26/87 CLR N

815.030.002 ISG-18 12/26/87 CLR N

i-815.030.003 ISG-IC 12/26/87 CLR N

815.050.004 ISG-1D 12/25/87 CLR N

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B15.050.002 1CN-1553-1.1 12/26/87 CLR 1

N S15.050.003 1CN-1553-1.2 12/26/87 CLR i

N B15.0$0.004 1CM-1554-1.0 12/26/87 CLR N

B15.050.005 1CM-1554-1.5 12/26/87 CLR N

815.050.006 1CN-1561-1.0 12/26/87 CLR N

815.050.007 1CN-1561-1.1 12/26/87 CLR N

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815.060.002 1RCP-18 12/26/87 CLR N

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M CO2.021.012A 1SGD-06A-AFM II/02/87 CLR N

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C07.010.004 1VOL Ct9fT-TApet 12/26/87 CLR N

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C07.030.002 iCM-1554-1.1 12/26/87 REC N

C07.030.003 1CN-15%-1.2 12/26/87 CLR N

C07.030.004 1CN-15%-1.4 12/26/87 CLR N

CC7.030.005 1CN-15%-1.5 12/26/87 CLR N

C07.030. 006 1CN-15%-1. 6 12/26/87 CLR M

C07.030.007 1CN-15%-1. 7 12/26/87 CLR N

C07. 030.008 1CN-15%-1.8 12/26/87 CLR N

C07.030.012 1CN-1% 2-1.0 12/2U87 CLR N

C07.030.019 1CN-1556-1.0 12/26/87 CLR N

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002.020.0tu 1-R-RN-0075 08/03/87 CLR N

D02.020.087 1-R-RN-0076 08/03/87 CLR N

D02.020.089 1-R-RN-0208 08/05/87 CLR M

002.020.090 1-R-RN-0325 08/03/87 CLR N

D02.020.091 1-R-RN-0327 08/03/87 CLR N

002.020.092 1-R-fed-0751 08/05/87 CLR N

D02.020.093 1-R-RN-0072 08/03/87 CLR N

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F1.01.110 1-R-NC-1061 10/15/87 REC N

F1.01.111 1-R-NC-1062 10/15/87 CLR i

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F1.01.115 1-R-NC-1066 10/06/87 CLR N

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F1.01.153 1-R-NC-1093 10/10/87 CLR N

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COO 7133 GUALITY ASSURAfCE DEPARTMNT DATE 02/22/88 PLANTS CATASSA UNIT 1 PRE-SERVICE Age IN-SEFNICE INSPECTItBd SYSTEN OLEY s ITEN MAGER F1.

CATADSA 1 INSERVICE INSPECTItB8 RESULTS - (RNAGE Z INSPECTItDi INSPECT 1tBd INSPECTItB6 CES.

ITEN TEASER 10DR#eER DATE STATUS LIMITED REF.

Ct90ENTS same========

==================

==

==================

F1.01.155 1-R-NC-1095 10/10/87 CLR N

F1.01.458 1-R-MI-1383 10/10/87 CLR M

F1.01.459 1-R-MI-1584 10/10/87 CLR N

F1.01.460 1-R-MI-1385 10/10/87 CLR N

'i.01.461 1-R-MI-1386 10/10/87 CLR N

F1.01.462 1-R-N1-1347 10/10/87 CLR N

F1.01.463 1-R-N1-1388 10/10/87 CLR N

F1.01.464 1-R-NI-1389 10/20/87 CLR N

F1.01.635 1-R-WV-1489 10/14/87 CLR N

F1.01.636 1-R-NV-1490 10/14/87 CLR N

F1.01.637 1-R-NV-1491 10/14/87 CLR N

F1.01.638 1-R-WV-1492 10/14/87 CLR N

F1.01.639 1-R-NV-1493 10/14/87 CLR N

F1.01.640 1-R-NV-1494 10/14/87 CLR N

i F1.01.641 1-R-NV-2217 10/14/87 CLR N

O O

O PROGRANs MISIntam-4tAISIO4 OtmE PERER COWANV PAGE 24 FILE:

COO 7135 ERAALITY ASSimABCE BEPARTIENT SATE 82/22/88 PLANTS CATAseA LAi!T 1 PRE-SERVICE Age IN-SERVICE INSPECTIS8 SYSTEN KEY:

ITEN 9tfeER F1.

CATAsSA 1 INSERVICE INSPECTISE RESULTS - IRMAGE 2 INSPECTIE9d INSPECTIt90 INSPECTitps GES.

ITEN..DEAeER ID 9tseER.amesamenes OATE STATUS LIMITED REF.

CEDGENTS

===..

an==

ss====nem

==

==================

F1.01.705 1P2R-9 RACKETS 11/30/87 CLR N

F1.02.001 1-R-CA-1061 10/06/87 CLR N

F1.02.002 1-R-CA-1962 10/14/87 CLR N

F1.02.003 1-R-CA-1063 10/06/87 CLR N

F1.02.004 1-R-CA-1064 10/15/87 CLR N

F1.02.005 14-CA-1965 10/14/87 CLR N

F1.02.006 1-R-CA-1066 10/14/87 CLR N

F1.02.007 1-R-CA-1067 10/14/87 CLR N

F1.02.008 1-R-CA-1068 10/06/87 CLR N

F1.02.009 1-R-CA-1969 10/15/87 CLR N

F1.02.010 1-R-CA-1070 10/06/87 CLR N

F1.02.011 1-R-CA-1071 10/14/87 CLR N

F1.02.012 1-R-CA-1072 10/14/87 CLR N

F1.02.011 1-R C -1073 IW14/87 CLR N

F1.02.014 1-R-CA-1074 10/06/87 CLR M

h m

d U

PeseRAM: NISTERadB-441SIO4 SLSLE PEREER CERFANY PAGE 25 FILE C807135 GUALITY FasmanEE DEPART 9E9fr SATE 82/12/98 PLANTS CATAsea LafIT 1 PRE-SERVICE AIS IN-SERVICE INSPECTItB8 SYSTEM KEY:

ITEM 9ApeER F1.

CATApeA 1 INSERVICE INSPECTItst RESULTS - SKAGE 2 INSPECTIt98 INSPECTItst 19e5PECTIEB8 GES.

I.T.EM.fa.s.eE R..

ID 949e.E.R OPTE STATUS n a m e.T.E.D REF.

LIMI CENGE.N..TS.m a s e s sa s sa nssa m m e s e s= =

see a.

smem mmesse messeesses semamsness e==

==

esse F1.02.044 1-R-CA-1025 10/15/87 CLR N

F1.02.045 1-2-CA-1030 10/15/87 CLR N

F1.02.046 1-R-CA-1051 10/15/87 CLR N

F1.02.047 1-R-CA-1032 10/15/87 CLR N

F1.02.048 1-R-CA-1075 10/15/87 CLR N

F1.02.049 1-R CA-1976 10/15/87 CLR N

F1.02.050 1-R-CA-1077 10/15/87 CLR N

F1.02.051 1-R-CA-1978 10/15/87 CLR N

F1.02.052 1-R-CA-1979 10/15/87 CLR N

F1.02.055 1-R-CA-1000 10/15/87 CLR N

F1.02.054 1-R-CA-1981 10/15/87 CLR N

F1.02.055 1-R-CA-1982 10/ W 87 CLR N

F1.02.151 1-R-CF-1909 10/15/87 CLR N

F1.02.152 1-R-CF-1910 10/15/87 CLR N

i F1.02.153 1-R-CF-1911 10/15/87 CLR N

/

(

s PROGRANs MISIRLSS-4AIS194 StAlf PERER CSFAffF PAGE 26 FILE:

C007135 4UALITy atuanEE SEPART9EIK SATE 92/22/98 PLAIKs CATAgeA LS$1T 1 PRE-SERVICE Ale IN-5ERVICE INSPECT 1tB8 SYSTEN EEYs ITEM OSAGER F1.

CATafeA 1 INSERVICE INSPECT 198 KSULT5 - SKAGE 2 196PECTit24 INSPECT 1tSt IBGMCT198 GES.

ETEM SapeER 199 ANGER DATE STAT MF.

CtDOENTS essee US s.IMIT.E.S..

L...

mese

=======semassammennosseneer es see se....

essemesessnes======= sesassesse es==

F1.02.154 1-R-CF-1561 10/06/87 CLR N

F1.02.155 1-R-CF-1562 10/06/57 CLR N

F1.02.156 1-R-CF-1000 10/15/87 CLR N

l F1.02.157 1-R-CF-1001 10/15/87 CLR N

F1.02.154 1-R-CF-1002 10/15/87 CLR N

F1.02.398 1-R-te-0245 08/04/87 CLR N

F1.02.401 1-R-88-0250 11/13/87 CLR M

F1.02.402 1-R-te-0251 11/13/87 CLR N

F1.02.403 1-R-46-0121 11/13/87 CLR N

F1.02.404 1-R-ee-0322 11/13/87 CLR N

F1.02.405 1-R-96-0562 11/13/87 CLR N

F1.02.411 1-R-96-0233 08/04/87 CLR N

F1.02.412 1-R-#S-4234 08/04/87 CLA N

F1.02.413 1-R-98-0235 08/04/87 CLR N

4 F1.02.414 1-R-96-0217 08/04/87 CLR N

O O

PR50 RAM: NISISLee-GAISIS4 Stale PEBER CerA8W PAGE 27 FILE:

C007155 euaLITY answr sEPARfDENF SATE 02/22/98 PLAstT:

CATAseA LS81T 1 PSE-SERVICE ase IN-SERVICE INSPECT 190 SYSTE98 KEYS ITEN 88 ster F1.

CATAfe41 IN5ERVICE INSPECT 198 mMa TS - ERNAGE 2 1

IDEPECTItSt INSPECTIESG IH5pfCTitpd GES.

ITEN 088eE.R.

19..I.S#WE.R s m e = = = = e s s e DATE

..S.T.ATUS

.L.I.MIT.E.D REF C.EDO.E.NTS

=

...s

======...

.. ems

.m===========............

F1.02.415 1-R-te-0238 08/04/87 CLR N

F1.02.416 1-R-te-0239 08/04/87 CLR M

)

F1.02.417 1-R-96-0240 08/04/87 CLR N

F1.02.418 1-R-te-0241 98/04/87 CLR M

F1.02.419 1-R-48-0242 08/04/87 CLR N

F1.02.420 1-R-te-0245 08/04/87 CLR N

F1.02.421 1-E-ND-0244 08/04/87 CLR N

F1.02.422 1-R-te-R399 08/04/87 CLR M

F1.02.423 1-R-te-0400 08/04/87 CLR N

F1.02.424 1-R-te-0401 08/04/87 CLR M

F1.02.425 1-E-MD-0402 08/04/87 IEEC N

F1.02.42 7 1-R-98-0%6 08/04/87 CLR N

F1.02.428 1-R-te-0%8 08/04/87 CLR N

F1.02.429 1-R-98-0%9 08/04/87 CLR N

F1.02.450 1-R-09-0550 08/04/87 CLR N

J O

PSSIRSS: NESISLOS-442SIG4 OLALE PSER CSPANT PAM 24 FILE:

C887111 SMALITY awammarf SEPART999ff DATE 92/22/08 I

PLAstT CATApSA La$1T 1 PRE-SERVICE ABS IN-SERVICE INSPECTim SYSTEN 9tEY t ITEM OSSOER F1.

CATASSA 118 SERVICE INSPECTISS RESULTS - WTAGE 2 INSMCTISI Ite5PECTISS 186PECTIWG SES.

I.TE.M..IS.S.S.E.R.. I S..S.E.N.G.E.R..............S. A TE......S.T. A.TU.S....L.I.NE T.E.S... M..F.

C.S.S.E.N..TS.......................

F1.02.683 1-A-98K-1581 10/20/87 CLR N

F1.02.604 1-R-M1-1382 10/20/87 CLR N

F1.02.M1 1-R-GEE-2306 10/20/87 CLR N

F1.02.642 1-R-NE-0330 11/12/87 CLR N

F1.w2.M3 1-R-981-1421 10/21/87 CLR N

F1.02.M4 1-A-MI-1422 10/21/87 CLR N

F1.02.M5 1-R-NE-1423 10/21/87 CLR N

F1.02.646 1-A-081-1425 10/21/87 CLR N

F1.02.647 1-R-881-1428 10/28/87 CLR N

F1.02.751 1-A-54-1582 10/06/87 CLR N

F1.02.752 1-4-SA-1543 10/06/87 CLR N

F1.02.753 1-R-SA-1505 10/06/87 CLA N

F1.02.754 1-R-SA-1507 10/06/87 CLR N

F1.02.755 1-R-SA-1548 10/06/87 CLR N

1 F1.02. 7%

1-R-SA-1510 10/12/87 CLR N

)

N./

PA: NISIRtme-441SIM STAT MNER Ctprafer PAGE 29 FILE:

C587133 SUALITY ammaamrE DEPARTDEsfF DATE S2/22/88 PL Afff s CATAfeA Lad 1T 1 PRE-SERVICE Afe IN-SERVICE IN5PECTies SYSTEN KEY:

ITEN peseER F1.

CATA$e41 IN5ERVICE INSPECT 198 MSULTS - SMAGE 2 INSPECT 190 INSPECTitAt INSPECT 198 SES.

ITEN 8AmeE.R 1DpastER SATE STATUS LIMTED SEF.

C99ENTS

===ames..

maansessemessessenes mensmesses emmannesse naamasseem enes messmenesseammenessnes===semos F1.02.757 1-R-SA-1511 10/12/s7 CLR N

F1.02.758 1-R-SA-1512 10/06/87 CLR N

F1.02.759 1-R-SA-1525 10/06/87 CLR N

F1.02.760 1-R-SA-1527 10/06/87 CLR N

F1.02.761 1-R-SA-1531 10/22/87 CLR N

F1.03.201 1-R-F9-0001 98/04/87 CLR N

F1.03.202 1-R-FD-0002 08/05/87 CLR N

F1.03.211 1-R-LS-0001 08/04/87 CLR N

F1.03.212 1-R-LD-0003 08/04/87 CLR N

F1.03.213 1-R-LS-0004 08/04/87 CLR N

F1.03.214 1-R-LD-0008 08/04/87 CLR N

F1.03.215 1-R-LD-0073 0s/04/87 CLR N

f1.03.216 1-R-LD-0074 08/04/87 CLR N

F1.03.217 1-R-LD-0075 08/04/87 CLR N

F1.03.218 1-R-LD-0077 08/04/87 CLR N

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O PRWRAM: NISImpe-941SIO4 BWE PtBER CtRWANY PAGE 31 FILE:

C807133 SMLITY attaamaasrE SEPART9ENT DATE S2/22/88 PLANT 3 CAraseA 1981T 1 PRE-SERVICE Age IN-SERVICE INSPECTIEBf SYSTEM KEY:

ITEM laseER F1.

CATAteA 1 INSERVICE INSPECTItst K$utTS - SKAGE 2 l

INSPECTIEB6 INSPECTIESE INSPECTIEBf GES.

ITEM ItseER IOSaseER DATE STATUS LIMITED REF.

CEDGENTS sensamessene messenessenessansene emmenenoss

==

essommesee

==

es=============== mss=====

F1.03.324 1-R-KD-9121 Os/04/87 CLR N

F1.03.391 1-R-KC-1061 10/20/87 CLR N

F1.03.391A 1-R-KC-1062 10/21/87 CLR N

F1.03.392 1-R-KC-1063 10/21/87 CLR N

F1.03.392A 1-R-KC-10 M 10/20/87 CLR N

F1.03.393 1-R-KC-1474 10/21/87 CLR N

F1.03.393A 1-R-KC-1475 10/20/87 CLR M

F1.03.394 1-R-KC-1477 10/20/87 CLR N

F1.03.3944 1-R-KC-1088 10/22/87 CLR N

F1.03.395 1-R-KC-1989 10/2t/87 CLR N

F1.03.3954 1-R-KC-1090 10/22/87 CLR N

F1.03.396 1-R-KC-1478 10/22/87 CLR N

F1.03.396A 1-R-KC-1091 10/20/87 CLR N

F1.03.397 1-R-KC-1092 10/20/87 CLR N

F1.03.397A 1-R-KC-1093 10/20/87 CLR N

l l

i i

J

\\

/

i V

(/

PaeGRAN: MISIIFAS-4AISIO4 Stale PEBER CSFANT PAGE 32 FILE:

C007133 GUALITY awsuasrE gEPARTIENT SATE St/22/88 PLANT:

CATASSA LatIT 1 PSE-SERVICE AfS IN-SERVICE IN5PECTISt SYSTEN REY:

ITEN SENGER F1.

CATASSA 1 INSERVICE INSPECTItBe mESULTS - SMAGE 2 INSPECTIS4 INSPECTIEpt 19tSPECTIed GES.

I.T.E.N..DEstE.R 10 paster DATE Stains me MIT.E.S...

LI..

REF.

CEDGENTS pe====.

.meess====

.==========

sesses==me

==

========================m F1.03.398 1-R 4C-1094 10/20/87 CLR N

F1.05.3984 1-R-KC-1095 10/20/87 CLR N

F1.05.399 1-R-KC-1996 10/20/87 CLR N

F1.05.3994 1-R-Kr.-1105 10/21/87 CLR N

F1.05.400 1-R-KC-1105 10/21/87 CLR N

F1.05.400A 1-R-KC-1574 10/20/87 CLR N

F1.05.401 1-R-KC-1579 10/21/87 CLR N

F1.05.401A 1-R-KC-1904 10/20/87 CLR N

F1.03.402 1-R-KC-1005 10/20/87 CLR N

F1.05.402A 1-R-KC-1906 10/21/87 CLR N

F1.03.4054 1-R-KC-1956 10/29/e7 CLR M

F1.03.406 1-R-KC-1957 10/20/87 CLR N

F1.05.406A 1-R-KC-1058 10/20/87 CLR N

l F1.03.407 1-R-KC-1059 10/21/87 CLR N

F1.05.407A 1-R-KC-1940 10/21/87 CLR N

O s

Pemmaals NESIGUIS-441SIO4 OUKE PtBER CWWANF PAGE 55 FILE:

COO 7135 GuaLITy ataammars 3EPARTMNT SATE S2/22/88 PLANY CATABSA (281T 1 PRE-SERVICE A05 IN-SERVICE INSPECTISI SYSTEM ILEY:

ITEM OASSER F1.

CATA0SA 1 IMEERVICE INSPECTIEB6 MSULTS - SNA0E 2 19EPECT1tpf IN5PECT196 IN5PECT198 SES.

I. TEM DRAGE.R.. 10..SENGE.R.............D. ATE....

STATUS LIMITES REF.

C.tB0E.NTS..se m e s s e ss es = = me s a mm e.

.m===...

===. musse sessanseen seem F1.05.40s 1-R-ItC-1957 10/20/07 CLR N

F1.05.408A 1-R-KC-1960 10/20/87 CLR N

F1.05.409 1-R-8tC-1475 10/20/87 CLR N

F1.05.4094 1-R 4C-1905 10/20/S' CLR N

F1.05.411 1-R-KC-1561 10/21/87 CLR N

F1.05.411A 1-R-ftC-1128 10/20/87 CLR M

F1.05.412 1-R-KC-1955 10/20/47 CLR N

F1.05.612A 1-R-EC-1054 10/20/87 CLR N

F1.05.415 1-A-KC-1055 10/20/47 CLR N

F1.05.415A 1-R-KC-1455 10/20/87 CLR N

F1.05.414 1-st-KC-1562 10/22/97 CLR M

F1.05.414A 1-R-KC-1042 10/21/87 CLR N

F1.05.415 1-R-OtC-1451 10/21/87 CLR N

F1.05.415A 1-R-4tC-1452 10/21/87 CLR M

F1.05.416 1-R-KC-1106 10/21/87 CLR N

/^%

PREBRANs MISIAUMB4AISIO4 Statt POES CS FANF PAGE 54 FIf_E s C887135 maALITy ammaart gEPARTIENF SATE S2/22/88 PLANfs CATaseA tasti 1 PSE-SERVICE Age IN-SERVICE 1885pfCTISt SYSTEN REY:.

ITEN papeER F1.

CATAISA 1 INSERVICE INSPECTItB8 RESULTS - WTAGE 2 19E5PECT1md 1985PECTIWI IteSpfCTIS8 GES.

I.T.E.N.9es.e.E.R.

IB..D.es.eE.R................za.TE....

..S.T.AT.US..

.L.I.NE TES...

RE.F.

C.I.B.G.EN..FS.......................

SA F1.01.416A 1-R 4C-1107 10/21/87 CLR N

F1.05.417 1-R 4C-1188 10/21/87 CLR N

(3.05.417A 1-R 4C-1065 10/20/87 REC N

F1.03.418 1-R4C-1917 10/20/87 CL?

N F1.03.4184 1-R 4C-1918 10/21/87 CLR M

F1.05.419 1-R 4C-1919 10/22/8F CLE N

F1.03.4194 1-R4C-1455 10/21/87 CLR N

F1.01.420 1-R-KC-0458 08/05/87 CLR N

F1.01.4204 1-R 4C-9440 08/05/87 CLR M

F1.03.421 1-R-EC-0441 08/03/87 CLR N

F1.03.425 1-R 4C-8445 08/03/87 CLR N

F1.03.423A 1-R4C-9446 08/01/87 CLR N

F1.05.424 1-R-EC-444F 08/05/8F CLR N

F1.01.424A 1-R4C-0550 08/05/87 CLR M

ra.Os.425 1-R-aC-o669 en/Os/ar Ctm N

l i

l l

O 1

i v

PREERAM: MISIRube-4A151M SEALE PEBER CEDEPANF PAGE 35 FILE C007133 SUALITy ammaasrE SEPaRfpE9ff SATE S U 2 U SS PLAf0fs CAYaseA tae1T 1 PRE-SERVICE ABS IN-SERVICE IDEFECT198 SYSTEM EEY:

ITEM 9eSWER F1.

CATABSA 1 INSERVICE INSPECTISd SESULTS - SNeeE 2 INSPECTIEDd INSPECTItps 3805MCTIS$

GES.

I.TE.M..pa.pe.E.R IB 963e.E.R...............D.AT.E....

..S.T.A f.t.s...

.L.I.M.I.T.E.D... R.E.F.. C.EB9.E.OR.S.......................

F1.03.425A 1-A-EC-0218 1U12/87 CLR N

F1.03.426 1-R-EC-0219 1U11/87 CLR N

F1.03.426A 1-R 4C-9633 11/11/87 CLR N

FI.03.427 1-R-EC-0207 luluSF CLR N

F1.03.4274 1 -R-EC-0208 11/12/87 CLR N

F1.03.424 1-R-EC-4299 IU1UST CLR N

F1.03.4284 1-R-EC-9210 IUluS7 CLR N

F1.03.429 1-R-EC-0211 1U12/87 CLR N

F1.03.4294 1-R-EC-0212 1UluS7 CLR N

F1.03.450 1-R-EC-4213 11/12/87 CLR N

F1.03.430A 1-R-EC-0214 luluSF CLR N

F1.03.431 1-2-EC-9215 luluSF CLR N

F1.03.431A 1-4-EC-0217 11/12/87 CLR N

F1.03.432 1-2-EC-0475 1U12/87 CLR N

F1.01.432A 1-R-EC-0476 1U12/87 CLR N

l O

N/

)

PemWAN: NZSIGUBS-441 SIS 4 SLSLE PSER CN PAGE 36 I

FILE:

CesF155 GUALITY wmaarE SEPARTIE8ff SATE St/11/98 PLANT:

CATApSA LatIT 1 PRE-SERVICE Ape IN-SERVICE 196PECTim SYSTEM KEY:

ITEM OSSSER F1.

CATAISA 11985ERVICE 18SPECT1m RESULTS - SNAGE 2 INSPECT 1tB4 1885PECT198 IN5PECT198 SES.

I.TE.N.IS89tE.R 18 ISSSE.R.............. SATE...

..S.T. AT.US

.L.I.N!!.E.S..

RE.F.

C.tB9EN..TS.......................

F1.05.453 1-R4C-9637 11/12/87 CLR M

F1.95.435A 1-R4C-9%S 98/03/87 CLR M

F1.05.434 1-R4C-9450 88/95/87 CLR N

.a.es.454A 1-R 4C-9451 95/9s/87 CLR M

i F1.05.435 1-R4C-9679 98/05/87 CLE N

F1.05.435A 1-R 4C-9671 88/95/87 CLR N

F1.85.436 1-R4C-9716 88/95/87 CLR 88 F1.01.416A 1-R-8LC-9453 SW85/87 CLR N

F1.03.437 1-R4C-9454 08/95/87 CLR M

F1.93.4574 1-8 4C-9455 SWO5/87 CLR N

F1.03.43SA 1-R 4C-9457 10/20/87 CLR M

F1.8*.439 1-R 4C-9458 10/28/87 CLR M

F1.05.440 1-R4C-9%1 10/20/87 CLR N

F1.05.4404 1-R4C-9%2 10/28/87 CLR N

F1.05.441 1-R4C-9465 10/28/87 WEC N

p.

J N.

PROGRAN: NISIRtDe-eAISIO4 DLKE PtRER CENAMr PAGE 37 FILE:

COO 7133 QUALITY ASSURANCE DEPARTPENT DATE 02/22/88 PLANT:

CATABSA UNIT 1 PRE-SERVICE AIS IN-SERVICE INSPECTIM SYSRN KEY:

ITEM MASER F1.

CATA8SA 1 INSERVICE INSPECTIM RESULTS - CRITAGE 2 INSPECTIN INSPECTim INSPECTIm GE6.

ITEN NLA9ER ID MASER DATE STATUS LINITED REF.

CtD9ENTS

==

==================== mammaammme

==

mass

==================

l F1.03.442 1-R-KC-0%5 10/20/87 CLR N

F1.03.444 1-R-FC-0551 08/03/87 CLR N

F1.03.444A 1-R-KC-0717 08/03/87 CLR N

F1.03.445 1-R-KC-0013 08/03/87 CLR N

F1.03.% 5A 1-R-KC-Oel4 08/03/87 CLR N

F1.03.%6 1-R-KC-0015 08/05/87 CLR N

F1.03.%7A 1-R-FC -0018 08/03/87 CLR N

F1.03.%8 1-A-KC-0019 08/03/87 CLR N

F1.03.448A 1-R-KC-0023 08/05/87 CLR N

F1.03.449 1-R-KC-0024 08/03/87 CLR N

F1.03.450 1-R-KC-0323 08/03/87 CLR N

F1.03.450A 1-R-KC-0324 03/03/87 CLR N

F1.03.451 1-R-KC-0325 03/03/87 CLR N

F1.03.451A 1-R-KC-0327 01/03/87 CLR N

1 F1.03.452 1-R-KC-0329 08/03/87 CLR N

//

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PROGRAM: NISIRUND-QAIS104 DLEE POER CHAMf PAGE 38 FILE:

COO 7133 QU#LITY ASSE1tANCE DEPARTMNT DATE 02/22/88 PLANT CATADSA IJNIT 1 PRE-SERVICE APG IN-SERVICE INSPECTIN CVSTEM KEY:

ITIM passer F1.

CATADSA 1 IIGERVICE INSPECTIt24 RESULTS - tRJTAGE 2 INSPECTI M INSPECTICD4 INSPECTI N GEff.

ITEM MASER ID DANSER DATE STATUS LIMITED REF.

CER9ENTS

==

==================

==

==================

F1.03.453 1-R-KC-0339 08/05/87 CLR h

F1.03.453A 1-R-KC-0674 08/03/87 CLR N

F1.03.454 1-R-KC-0675 08/03/87 CLR N

F1.03.456 1-R-KC-0376 08/03/87 CLR N

F1.03.458A 1-R-KC-0377 08/03/87 CLR N

F1.03.459 1-R-KC-0378 08/03/87 CLR N

F1.03.459A 1-R-KC-0379 08/03/87 CLR N

F1.03.460A 1-R-KC-0381 08/04/87 CLR N

F1.03.461 1-R-KC-0479 08/03/87 CLR N

F1.03.461A 1-R-KC-0480 08/03/87 CLR N

F1.03.462 1-R-KC-0481 08/05/87 REC N

F1.03.462A 1-R-KC-0483 08/03/87 CLR N

F1,03.463 1-R-KC-0484 08/03/87 CLR N

F1.03.463A 1-R-KC-0485 08/03/87 CLR N

1 F1.03.464 1-R-KC-0486 08/05/87 CLR N

l 4

~

o c

O, Panceag: NISIIILMD-GAISIO4 DUKE PSER CMANY PAGE 39 i

.g FILE:

COO 7133 QUALITY atWANCE DEPARTIENT DATE 02/22/88 PLANT:

CATAleA LMIT 1 PRF-SERVICE Ape IN-SERVICE INSPECTIW SYSTEN KEY:

ITEN 982SER F1.

CATANDA 1 INSERVICE INSPECTISI RESULTS - SUTAGE 2 INSPECTION INSPECTISI INSPECTI M GES.

ITEM 94ASER 10ISDSER DATE STATUS LIMITED REF.

C99ENTS sassamasassa

==================== seassammas maassssess asammaanes mass seassammassenssammassassarassa F1.03.464A 1-R-KC-0488 08/03/87 CLR N

F1.03.465 1-R-KC-0490 08/03/87 CLR N

F1.03.465A 1-R-KC-0491 08/03/87 CLR N

F1.03.466 1-R-KC-0492 08/03/87 CLR N

F1.03.466A 1-R-KC-0557 08/03/87 CLR N

F1.03.467 1-R-KC-0558 08/03/87 CLR N

F1.03.467A 1-R-KC-0713 08/03/87 CLR N

F1.03.468 1-R-KC-0804 08/05/87 CLR H

F1.03.703 1-R-RN-0601 O/05/87 CLR N

F1.03.703A 1-R-RN-0734 08/05/87 CLR N

F1.03.704 1-R-Rrt-0602 08/05/87 CLR N

F1.03.704A 1-R-RN-0735 08/05/87 CLR N

F1.03.705 1-R-RN-0599 08/05/87 CLR N

F1.03.705A 1-R-RN-0732 08/05/87 CLR N

F1.03.706 1 f<-RN-0600 08/05/87 CLR N

M

i PROGRAM: NISI3 NO-GAISIO4 DLKE PSER CMANY PAGE 40 FILE:

C007133 GUALITY ASSURANCE DEPARTPENT DATE 02/22/86 PLANT:

CATANA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIM SYSTEM

+

KEY:

ITEN NLRSER F1.

CATA M A 1 INSERVICE INSPECTI M RESULTS - (RJTAGE 2 INSPECTIm INSPECTIN INSPECTI M GEU.

ITEM DEASER IDIAASER DATE STATUS LIMITED REF.

C99ENTS

==

========

=========a

==

san====semassass==============

F1.03.706A 1-R-RN-0733 08/05/87 CLR N

F1.03.711A 1-R-RN-0122 08/03/87 CLR N

F1.03.712 1-R-RN-0123 08/03/87 CLR N

F1.03.712A 1-R-RN-0124 08/03/87 CLR 1

N F1.03.713 1-R-RN-0125 08/03/87 CLR N

F1.03.713A 1-R-RN-0126 08/03/87 CLR Il F1.03.714 1-R-D*-0127 08/03/87 CLR N

i a

F1.03.714A 1-R-RN-0129 08/03/87 CLR N

2 F1.03.715 1-R-RN-0130 08/03/87 CLR N

F1.03.n5A 1-R-RN-0338 08/03/87 CLR N

F1.03.716 1-R-RN-0339 08/03/87 CLR i

N F1.03.716A 1-R-RN-0340 08/03/87 CLR N

j F1.03.718A 1-R-RN-0104 08/03/87 CLR N

F1.C3.719 1-R-RN-01C5 08/03/87 CLR N

P1.03.719A 1-R-RN-0106 08/03/87 CLR N

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PROGRAM: NISIRUpe-GAISIO4 Dt2tE PSER C099AhY PAGE 41 FILE:

COO 7133 GUALITY ASSURANCE DEPARTMNT OATE 02/22/88 PLANT:

CATApeA (MIT 1 PRE-SERVICE ADS IN-SERVICE INSPCCTI M SYSTEM KEY:

ITEM #ANSER F1.

CATApeA 1 INSERVICE INSPECTIN RESULTS - OUTAGE 2 IICPECTION INSPECTIt24 INSPECTI N GE6.

ITEM PERSER IDlASSER DATE STATUS LIMITED REF.

Col 91ENTS

==

==================

==

==================

F1.03.720 1-R-RN-0107 08/03/87 CLR N

F1.03.720A 1-R-RN-0108 08/03/87 CLR N

F1.03.721 1-R-RN-0110 08/03/87 CLR N

F1.03.721A 1-R-RN-0111 08/03/87 CLR N

F1.03.722 1-R-RN-0112 08/03/87 CLR 14 F1.03.722A 1-R-RN-0258 08/05/87 CLR N

F1.03.723 1-R-RN-0329 08/03/87 CLR N

F1.03.725A 1-R-RN-0330 08/03/87 CLR N

F1.03.724 1-R-RN-0331 08/03/87 CLR N

F1.03.724A 1-R-RN-0332 08/05/87 CLR N

F1.03.725 1-R-RN-0333 08/03/87 CLR N

F1.03.725A 1-R-RN-0348 08/03/87 CLR N

F1.03.726 1-R-RN-0134 08/03/87 CLR N

F1.03.726A 1-R-RN-0135 08/03/67 CLR N

F1.03.727 1-R-RN-61

08/03/87 CLR N

i

J O

O PROGRAN: MISIRupe-GAISIO4 DLEE PokfR CtMPANY PACE 42 FILE:

C007133 QUALITY ASSURANCE OEPARTPENT DATE 02/22/88 PLANT:

CATA>SA LMIT 1 PRE-SERVICE A6s IN-SERVICE INSPECTIt94 SYSTEN KEY:

ITEllPERSER F1.

CATA8eA 1 INSERVICE INSPECTIER4 RESULTS - StRAGE 2 INSPECTICD4 INSPECTICD4 INSPECTIt94 CE6.

ITEN MABER IDPA2SER DATE STATUS LINITED REF.

CER9ENTS

==

==================

==

==================

F1.03.727A 1-R-RN-03%

08/03/87 CLR N

F1.03.728A 1-R-RN-0114 08/03/87 CLR N

F1.03.729 1-R-RN-0115 08/03/87 CLR N

F1.03.729A 1-R-RN-0116 08/03/87 CLR N

F1.03.730 1-R-RN-0117 08/03/87 CLR N

F1.03.730A 1-R-RN-0118 08/05/87 CLR N

F1.03.731A 1-R-RN-0120 10/20/87 REC N

F1.03.732 1-R-RN-0121 11/13/87 CLR N

F1.03.732A 1-R-RN-0259 10/20/87 CLR N

F1.03.733 1-R-RN-0334 08/03/87 CLR N

F1.03.733A 1-R-RN-0335 08/03/87 CLR N

F1.03.734 1-R-RN-0336 11/13/87 CLR N

i i

F1.03.734A 1-R-RN-0337 11/13/87 REC N

(1.03.735 1-R-RN-0131 08/03/87 CLR N

F1.03.735A 1-R-RN-0132 11/13/87 CLR N

l

\\

PROGRAM: NISIRLMD-GAISIO4 DlKE PtMER COWANY PAGE 43 FILE:

C007133 GUALITY ASSURANCE DEPART?ENT DATE 02/22/88 PLANT:

CATAM A LMIT 1 PRE-SERVICE Ape IN-SERVICE INSPECT 738 SYSTEN KEY:.

ITEN PRMbER F1.

CATADSA 1 INSERVICE INSPECTItN RESULTS - OUTAGE 2 INSPECTItM INSPECTItH INSPE' TIN GEU.

4 ITEN MASER IDDAH5ER DATF.

STATUS LIMITED REF.

CtRGENTS

==

==================

==

================3=

F'.03.736 1-R-RN-0133 11/13/87 CLR N

s F1.03.736A 1-R-RN-0341 08/05/87 CLR N

F1.03.737 1-R-RN-0342 11/13/87 CLR N

F1.03.737A 1-R-RN-0343 11/13/87 CLR N

F1.03.738 1-R-RN-0074 08/03/87 CLR N

F1.03.738A 1-R-RN-0075 08/03/87 CLR N

F1.03.739 1-R-RN-0076 08/r.3/87 CLR N

F1.03.739A 1-R-RN-0077 08/03/87 CLR N

F1.03.740 1-R-RN-0078 08/03/87 CLR N

F1.03.740A 1-R-RN-0091 08/05/87 CLR N

F1.03.741A 1-R-RN-0286 08/03/87 REC N

F1.03.742 1-R-RN-0287 08/03/87 CLR N

F1.03.742A 1-R-RN-0288 08/03/87 CLR N

F1.03.743 1-R-RN-0289 08/03/87 CLR N

1 F1.03.743A 1-R-RN-0325 08/03/87 CLR N

PROGRAM: MISIRUNO-GAISIO4 OlatE PMER COMPANY PAGE 44 FILE:

C007133 GUALITY ASSURANCE DEPARTIENT DATE 02/22/86 PLANT:

CATABSA tmIT 1 PRE-SERVICE ADS IN-SERVICE INSPECT 1 W SYSTEM KEY:

ITEM MASER F1.

CATAMBA 1 INSERVICE INSPECTIN RESULTS - DUTAGE 2 i

INSPECTION INSPECTIM INSPECTI N GES.

ITEM MASER ID NLASER DATE STATUS LIMITED REF.

C99ENTS i

==

==================

==

mmac2============me===me

F1.03.744 1-R-RN-0327 08/03/87 CLR N

F1.03.744A 1-R-RN-0365 08/03/87 CLR N

F1.03.745 1-R-RN-0366 08/03/87 CLR N

F1.03.745A 1-R-RN-0751 08/03/87 CLR N

f F1.03.746 1-R-RN-0072 08/03/87 CLR N

F1.03.746A 1-R-RN-0073 08/03/87 CLR N

F1.03.747 1-R-RN-0103 08/03/87 CLR N

F1.03.747A 1-R-RN-0191 08/03/87 CLR N

F1.03.748 1-R-RN-0669 08/03/87 CLR N

i i

i

4 PACERAN: NISIRUpe-4lAISIO4 DtKE PtheER Ct99ANY P4GE 45 FILE:

C007133 GUALITY ASSURANCE DEPART 9ENT DAfE 02/22/88 PLANT:

CATA8SA LMIT 1 PRE-SERVICE Ape IN-SERVICE INSPECTIt24 SYSTEN KEY:

ITEN NJISER G01 CATA6SA 1 INSERVICE INSPECTIN RESULTS - SUTAGE 2

)

INSPECTIt24 INSPECTIt24 INSPECTItpt GEff.

ITEM IAASER IDISABER DATE STATUS LINITED REF.

Ct99ENTS

==

============================s.

==

==================

G01.001.001 1RCP-1A 11/15/87 CLR L

N G01.001.002 1RCP-18 11/15/87 CLR L

M G01.001.004 1RCP-1D 11/15/87 CLR L

N i

i I

l l

i I

l J

O O

PROGRAN: MISIREDe-GAISIO4 DLEE PCBER CNANY PAGE 46 l

FILE:

COO 7133 GUALITY ASSURANCE DEPARTIENT DATE 02/22/88 PLANT:

CATAteA UNIT 1 PRE-SERVICE AND IN-SERVICE INSPECTIS4 SYSTEN KEY:

ITEN MDSER G02 CATApeA 1 INSERVICE INSPECTIW4 RESULTS - CUTAGE 2 INSPECTION INSPECTICD4 INSPECTICR4 CES.

ITEN MDSER 10 NLNSER DATE STATUS LINITED REF.

CWWENTS 4

4===========

==================

==

==================

G02.001.001 ISGA-TUBES 11/08/87 REC N

G02.001.002 ISG8-TLSES 11/06/87 REC N

G02.001.003 ISGC-TUBES 11/06/87 REC N

i j

CO2.001.004 ISGD-RSES 11/08/87 REC N

I s

5.0 Class 1 Inspection Results

/

\\

V Examinations were performed during Outage 2 on the Reactor Vessel, Pressurizer, Steam Generator, Reactor Coolant Pump, primary piping and valves.

5.1 Reactor Vessel Reactor Vessel Circumferential Weld to Upper Head Pc.09 to 10 and Nozzle Belt to Flange Weld Pc.06 to 07 received an ultrasonic examination.

Four (4) Outlet Nozzle to Reactor Vessel Shell Welds located at 22,

158, 202 and 338 were examined by remote ultrasonic techniques.

In addition, the adjoining Safe-End to Nozzle Welds and Pipe to Safe-End Welds were exarnined by remote ultrasonic techniques.

These weld examina-tions are described in more detail in Babcock and Wilcox's 1987 Outage 2 Examination Results of Reactor Vessel Welds Report included in Section 10 of this report.

No reportable indications were found.

Reactor Vessel Upper Head to Flange Circumferential Weld Pc.08 to 09 received an ultrasonic and a magnetic particle examination.

No report-able indications were found.

Four (4) Reactor Vessel Head to Upper Head In an ultrasonic and a dye penetrant examination.jection Tube Welds received No reportable indications were found.

A visual examination was performed on seventy-eight (78) CRDM Tube to O-Reactor Vessel Upper Head Welds and fif ty-eight (58) Incore Instrument Tube to Reactor Vessel Lower Head Welds.

No reportable conditions were found.

5.2 Pressurizer Pressurizer Upper Head to Shell Circumferential Weld, Upper Head to Shell Longitudinal Weld, Spray and Relief Nozzle to Upper Head Welds received ultrasonic examinations.

No reportable indications were found.

Two (2) Nozzle Safe-End Welds received an ultrasonic and a dye penetrant examination.

No reportable indications were found.

Two (2) integrally welded attachments received a magnetic particle exami-nation.

No reportable indications were found.

Seventy eight (78) Heater Penetration Welds in Lower Head and Pressurizer Support Brackets received a visual examination.

No reportable conditions were found.

5.3 Steam Generators Steam Generator 1A Manway Bolting at W-X Quadrant and Z-W Quadrant received a visual examination.

No reportable conditions were found.

Page 1 Revision 0 C/6550049 February 15, 1988

5.4 Pumps

.,9 (J -

Reactor Coolant Pump 1A Main Flange and Seal Housing Bolts received a visual examination.

No reportable conditions were found.

5.5 Piping Similar Metal Butt Welds:

Six (6) circumferential welds four inches and greater received an ultra-sonic and a dye penetrant examination.

Two (2) branch welds less' than four inches received a dye penetrant examination.

No reportable indica-tions were found.

Dissimilar Metal Butt Welds:

Four (4) circumferential dissimilar metal butt welds greater than four inches received an ultrasonic examination.

No reportable indications were found.

Piping Supports:

Forty-five (45) hangers were examined by visual methods.

No reportable indications were found.

5. 6 Valves p;

Pressure retaining bolting in valves 1ND-18, IND-2A, IND-368, IND-37A, v

1NI-175,1NI-176,1NI-180 and INI-181 received a visual examination.

No reportable conditions were found.

5.7 SteamGeneratorTubh The tubing in all four steam generators were inspected by eddy current using multi-frequency techniques.

The inspection results on all tubes showing equal to or greater than 20% through wall are shown in this section of the report.

Steam Generator 1A - 528 tubes were examined.

Eight (8) tubes had indications greater than or equal to 20% through wall but less than 40% through wall.

Steam Generator IB - 491 tubes were exsmined.

No tubes exhibited wall degradation of 20% through wall or greater.

Steam Generator 1C - 570 tubes were examined.

Four (4) tubes had indications greater than or equal to 20% through wall but less than 40% through wall.

O Page 2 Revision 0 C/6550049 February 15, 1988

A Steam Generator 10 - 577 tubes were examined.

V No tubes exhibited wall degradation of 20% through wall or greater.

5.8 Inservice Leakage Tests The Class 1 Pressure Boundary was subjected to an inservice leakage test as required by ASME Section XI, Article IWB-5000.

No reportable condi-tions were found.

5.9 Class 1 Repairs and Replacements Repairs and replacements for work performed from November 15,1986 to December 26, 1987 are itemized in Section 11 of this report.

O 4

Page 3 Revision 0 C/6550049 February 15, 1988

.... sin se riste avstan une even. s.oi..........., a....

., si, i.e, r...

a.... sancoex n itcon ca..... P._up ?

1 Plant: Catawba Unit 1 Steam Generator: A Outage:

11/87 RFO QUERY: QUERY ALL DEECTS THAT ARE =\\? 20 % fW i

ROW Col. IND %TW VOLTS LOCATION EXTENT f.NAL FAPE TEST

_____ ___._____- j 48 59 WcR 24 1.90 17Til TSP-O.40 FL K9933 2

EDIIBIN 48 64 WAR 73 1.70 ISTH TSP-0.60 FL M9933 2

1:-OBB I N 48 65 WAR 20 1.20 15TH TSP-0.50 FL UO933 2

00BBIN 49 58 WAR 27 2.48 15TH TSP-O.40 FL K9933 2

BODDIN 49 59 ODI 22 2.19 17TH TSP +

0.00 FL W2506 17 BOBBIN 49 60 WAR 29 2.79 17TH T5P-0.60 FL K9933 2

BOBBIN 49 61 WAR 20 1.27 17TH TSP-0.60 FL K 993.7 2

BOBBIN j

49 65 WA:

28 2.63 17TH TSP-0.60 FL M9933 2

BOBBIN TOTAL TUDES FOUND 8

.2 TOTAL INDICATION FOUND :

8 I

f 1

l l

l i

l l

i 1

1 l

l l

l 1

-.... - - ~,.., - - - _... - - -,,.. - _ - -. _, _ _. _ _ _ - _.. _.,. _. - - _ -, _ _ - -

.... es.

se rieto sysrs= erni evsn. 3.s>..........,......, si, i,er r.., an.... saseceu a witcon ca..... Page i,

l Plant: Cat mba Unit 1 Steam Generator: C Outage:

11/87 RFO OUERY: QUERY ALL DEFECTS THAT ARE =\\>

20% TW ROW COL IN9 %TW VOLTS LOCATION EXTD4T AN:,L T4PE TEST 47 53 WAR 20 0.71 18TH TSP +

0.00 FL G4366 4

BODDIN 47 64 ODI 25 1.13 1GTH TSP-0.40 FL W2006 3

DOBBIN 40 St< WAR 24 1.53 17TH TOP +

0.00 FL G4366 4

BGHBIN 40 6.

WAR 23 1.77 18TH TSP +

0.00 FL G4366 3

DOBBIN TOTAL TU r<E S FOUND 4

=

TOTAi_ INDICATION FOUND 4

=

6.0 Class 2 Inspection Results U

Inspections were performed during Outage 2 on Steam Generators, Residual Heat Remover Heat Exchanger, valve and supports.

6.1 Steam Generators and Residual Heat Removal Heat Exchanger Steam Generator ID Transition Cone to Upper Shell Weld and steam Gene-rator 1A Tube Sheet to Stub Barrel Weld received an ultrasonic exami-nation.

In addition, the Residual Heat Removal Heat Exchanger 1A Shell to Lower Head Weld received an ultrasonic examination.

No reportable indications were found.

Steam Generator 10 Auxiliary Feedwater Nozzle to Shell Weld received an ultrasonic and a magnetic particle examination.

No reportable indica-tions were found.

6.2 Valves Valve IND33 body to bonnet weld received a dye penetrant examination.

No reportable indications were found.

6.3 Class 2 Component Supports Seventy-nine (79) Class 2 Component Supports received a visual examina-tion as required by ASME Section XI, Article IWF-2000.

No reportable conditions were found.

6. 4 System or Component Functional Test A Class 2 Functional Test was performed as required by ASME Section XI, Article IWC-5000.

No reportable conditions were found.

6.5 Class 2 Repairs and Replacements Repairs and replacements for work performed from November 15,1986 to December 26, 1987 are itemized in Section 11 of this report.

l O

Page 1 i

l Revision 0 C/6550049 February 15, 1988

7. 0

. Augmented Inspection Results Augumented inspections were performed on the Reactor Coolant Pump Fly-wheels and Steam Generator Tube Preheater Section.

7.1 Reactor Coolant Pump Flywheels Reactor Coolant Pump 1A,18,10 Flywheels received an ultrasonic exami-nation-in place.

No reportable indications were found.

7.2 Steam Generator Tube Preheater Section All four steam generators were examined by eddy current methods.

No reportable indications were found.

I O

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l i

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Page 1 i

Revision 0 C/6550049 February 15, 1988 l

8.0 Personnel, Equipment, and Material Certifications (3

w/

All personnel who performed r evaluated results of inservice inspections from November 15, 1986 to December 26, 1987 at Catawba 1 were certified in accordance with the requirements of the 1980 ASME Section XI with Addenda through Winter 1981.

The appropriate certification records for each Duke Power Company inspector is on file at Catawba Nuclear Station.

The certification records for the Babcock and Wilcox inspectors are on file at the Babcock and Wilcox offices in Lynchburg, Virginia.

The certification records for the Nuclear Energy Services inspectors are on file at the Nuclear Energy Services offices in Danbury, Connecticut.

Records of periodic calibration of Babcock and Wilcox inspection equip-ment are on file at the Babcock and Wilcox offices in Lynchburg, Virginia.

Records of periodic calibration of Duke Power Company and Nuclear Energy Services inspection equipment are on file at Catawba Nuclear Station or in the Corporate of fices in Charlotte, North Carolina.

O O

Page 1 Revision 0 C/6550049 February 15, 1988

9.0 Problem' Investigation Reports There were no Problem Investigation R'eports, resulting in reportable items, originated against scheduled inservice inspections performed during Outage 2.

O O

Page 1 Revision 0 C/6550049 February 15, 1988

,J

10.0 Reference Documents The following reference. document applies to the inservice inspection performed during Outage 2 at Catawba 1:

Letter, T. E. Smith to Mr. Ron Giles, dated November 23, 1987, with enclosure (1987 Exam Results of Reactor Vessel Welds).

O O

Page 1 Revision 0 C/6550049 February 15, 1988

Babcock & Wilcox EEUUT Inteersted Field Services

[

a McDermott company L

3110 Odd Fellows Road November 23, 1987 ffy)*g"4y3[on V N SGBM-87-1608 Mr. Ron Giles Quality Assurance

~

Duke Power Company Catawba Nuclear Station Highway 274 Clover, SC 29710

Subject:

Transmittal of Original Data from 1987 Catawba Unit 1 ARIS-III Reactor Vessel Examination

Reference:

Catawba Inservice Inspection Contract Purchase Order #E51746-74; B&W Contract #702-1151

Dear Ron:

The enclosed report entitled, "1987 Exam Results of Reactor Vessel Welds for Duke Power Company, Catawba Unit 1," contains the above subject original data.

This data is forwarded to you for your official records in accordance with your November 23, 1987,

()

telephone conversation with our Mr. Mike Key.

Upon receipt, please sign, date, and return the attached "Receipt of Documents" letter to us.

Please let me know if you have any questions with regard to the report or the original data hereby submitted to you.

Sincerely,

.ef T. E. Smith Product Manager bwm tes-9-6 Enclosure cc (w/o enclosure)

CB Cheezem AJ Hogge RJ Patterson O

Copy No.

f-Controlled: 6/ef Y.))

1987 EXAMINATION RESULTS OF REACTOR VESSEL WELDS FOR DUKE POWER COMPANY CATAWBA UNIT 1 Revision 0 Owner Duke Power Company P.O.

Box 33189 Charlotte, NC 28242 Duke Power Company PO Number E51746-74 NRC DOCKET NUMBER:

50-413 REACTOR SUPPLIER:

WESTINGHOUSE ELECTRIC CORPORATION

-O GROSS GENERATING CAPABILITY:

3411 MWT COMMERCIAL SERVICE DATE:

JUNE 1985 Prepared By M /2/S ////8/67 Reviewed Bysj k O // f!/7 M.

W.

by,dPIS M. G.

Hacker, SPIS Approved By:

w/

//-/8 - 9 7 padycutt, Supvr., Inspection Engineering, SPIS C.

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i BABCOCK & WILCOX Special Products & Integrated Field Services 3110 Odd Fellows Road l

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Revision 0 TABLE OF CONTENTS Section

1.0 INTRODUCTION

1

2.0 DESCRIPTION

OF TECHNIQUE USED 2

3.0 EXAMINATION

SUMMARY

3 4.0 DATA SHEET / DATA INDEX 4

Data Sheets 4A Data Index Sheets 4B 5.0 EVALUATION REPORTS 5

6.0 LIMITED EXAMINATION DATA 6

7.0 CALIBRATION SFEETS 7

Setup 1 Setup 2 Setup 3

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Setup 5 Setup 7 i

8.0 FREQUENCY SPECTRUM ANALYSIS SHEETS 8

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9.0 INSTRUMENT LINEARITY & BEAM SPREAD SHEETS 9

1 10.0 SCAN PLAN VERIFICATION SHEETS 10 i

11.0 CERTIFICATIONS 11 Personnel Certifications 11A Equipment Certifications llB

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12.0 REFERENCE DOCUMENTATION 12

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1.0 INTRODUCTION

This report covers the automated ultrasonic examination performed on the reactor vessel outlet nozzle-to-shell welds and nozzle-to-safe end welds at Duke Power Company's Catawba Unit 1 Nuclear Station.

The examinations were performed during the second refueling outage in October, 1987, using Babcock & Wilcox's Automated Reactor Inspection System (ARIS III) and the contact method.

The Ultrasonic data was acquired and analyzed using the Automatic Data Acquisition System (ACCUSONEX) (see Section 2.0 for description of ARIS III and ACCUSONEX).

The specific examinations performed by the contact method are identified in this report.

In addition, the following documentation is included which defines the method of examinations examination summaries, data sheets and data indexes, evaluation reports, limited examination data, calibration sheets, frequency analysis sheets, scan plan verification sheets, personnel

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certifications and equipuent certifications.

The examinations were conducted in accordance with the requirements of the 1980 Edition,Section XI of the ASME Boiler and Pressure vessel Code with Addenda through the Winter 1981, and B&W position on NRC Regulatory Guide 1.150 (Reference Section 12).

This report was prepared by the Special Products-& Integrated Field Services' organization of Babcock & Wilcox.

The information contained herein is furnished to Duke Power Company solely for its use in conjunction with the workscope performed.-

The documentation contained herein has been reviewed for legibility and reproducibility by Inspection Engineering.

These are the best copies available as submitted by the originating organization.

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2.0 DESCRIPTION

OF TECHNIOUE USED The ultrasonic examination of the reactor vessel nozzle-to-shell welds and nozzle-to-safe end welds at Catawba Nuclear Power Station, Unit 1, was conducted in accordance with the examination requirements specified in ASME Boiler and Pressure Vessel code,Section XI, 1980 edition through Winter 1981 and B&W's position on NRC Regulatory Guide (Reg. Guide) 1.150.

The examination was accomplished by use of the Automated Reactor Inspection System (ARIS III) tool interfaced with the Automated Data Acquisition and Analysis System (ACCUSONEX).

ARIS III ARIS-III is designed specitically to perform intermediate reactor vessel examinations; nozzle-to-vessel welds, nozzle inside radius sectiono, and nozzle-to-safe end welds with the core barrel em installed.

The support structure, with its hinged leg, spans the diameter of the reactor vessel and is positioned on the flange via two guide poles and guide studs.

A mast section is attached to the suppcrt structure and a boom containing the inspection head attaches to the mast.

The mast has a limited up-and-down motion to permit positioning on calibration blocks and to accommodate varying nozzle elevations.

With the mast in a fixed location, the boom is free to move in and out of the nozzles.

The range of travel of the boom (designated as "R") extends from 71,1" to 136.4" from the reactor centerline.

A mechanism attached to the support structure allows the mast and boom to be tilted for easy installation and removal from the reactor vessel.

A unique feature of ARIS-III is a single simulator block that is mouv;ed on the boom that allows an intermediate calibration check at each nozzle location without removing the system from the reactor vessel.

The articulating inspection head contains the contact UT assembly consisting of seven longitudinal wave transducers:

One Oo, two 45o L-dual element, one 45n L-sirigle element, and three 700 L-dual element transducers.

These transducers are spring-loaded into cups that OWOO21 2-1

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pivot and conform to various contours inside the reactor vessel and associated piping.

A position encoder monitors contact head compression while a limit switch assures safe operation.

ARIS-III SCAN PLAN Before the actual scans can be developed, specific manipulator variables which define the physical configuration of the ARIS-III mechanical manipulator are entered into the computer by the operator.

By reason of this input, the scan plan generator has a basis for defining all examination areas and/or weld data in terms of these manipulator variables.

Additionally, a predetermined zero reference system for each of the eight motions on the ARIS-III device is also input into the scan plan generator by the operator to be utilized in conjunction with the manipulator variables.

The remaining data that the scan plan generator requires before specific scans are formulated are the safe operating envelopes.

These "envelopes" are designated areas within the reactor vessel nozzles in which the ARIS-III manipulator can move safely without s_/

fear of encountering obstructions inherent in vessel design.

The operator reviews engineering as-built drawings of the reactor vessel to be examined and inputs specific reactor vessel dimensions and nozzle sizes and locations into the scan plan generator.

After the data input is completed, the scan plan generator provides the operator with a list of thirteen different scans.

The operator then chooses which scan he wishes to develop by entering the number (1 through 13) corresponding to the scan desired.

The scan plan then requires more specific data of the area to be examined.

For instance, for scans of nozzle-to-safe end welds, the system would request the location of the nozzle centerline in 1 and THETA (elevation and rotation, respectively).

The radius, R,

of the weld centerline, referenced from the vessel centerline, as well as the ID of the nozzle and the wall thickness, transducer index, and weld width are also input.

This data is then reduced to the basic coordinates of each of the eight motions.

A two-dimensional scan OWOO21 2-2

Revision 0 area is formulated showing the beginning and ending locations of the scan area in terms of the scan and index variables.

The operator is then requested to assign a scan identification number (SIN) to this scan area.

A E1H is an acronym denoting "scan identification number".

The individual scan plans are entered into the computer and are identified by a SIE.

The Ein 13 made up of the examination sequence number and the number of weld parts or segments to be examined.

All E1Hs start with the letter "B".

EXAMPLE:

gl.

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Engitence #

/'

The #1 may be used for subscans 1 through 4

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Part #2 of Secuence #5 The scan plan labels the examination volume in the nozzle bore region as segment "A" which includos four subscans to examine the volume with four different beam directions when required.

These four subscan areas are identical in size but are set apart.from each other by the orientation of the contact head which is accomplished by changing the GAMMA motion.

Subscan 1 requires the GAMMA motion be located at 0o and provides scanning along the nozzle axis.

Subscan 3 requires GAMMA at +900 and provides scanning circumferential1y around the nozzle.

When Segment "A",

Subscan 1 is invoked by the ARIS operator, scanning is done by the "R" motion and indexing by the BETA" motion.

Segment "A",

Subscan 3 requires scanning in "BETA" and indexing in "R".

SIN's B3.1.1, B3.2.1, B3.3.1, B5.1.1, B5.2.1, B5.3.1, B7.1.1, B7.2.1, B7.3.1, B9.1.1, B9.2.1, and 89.3.1 were scanned in this manner.

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For the nozzle-to-safe end welds, the scan plan again labe3s the examination volume as segment "A" and subdivides the volume im:o four quadrants which are designated as subscans 1 through 4.

Subscans 5 and 6 combine the areas of Subscans 1 and 2 and Subscans 3 and 4, respectively.

Subscan 5, which scans with the "R" motion and indexes with the "BETA" motion, is performed with GAMMA at Oo.

During this scan, the ultrasonic beams from the opposing 450 L-dual element transducers are projected essentially normal

o the weld axis.

Subscan 6, which scans in "BETA" and indexes in

'R",

is performed with GAMMA at 900 During this scan, the ultrasonic beams are projected essentially parallel to the weld axis.

SIN's B3.4.1, B5.4.1, B7.4.1, and B9.4.1 were scanned in this manner.

For illustrative purposes, refer to B&W drawing number 1183637C, Revision 0 (included in this section).

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ACCUSONEX B&W's Automatic Data Acquisition and Analysis System (ACCUSONEX) was used during the examination.

The ACCUSONEX system digitizes the UT data from each of the UT channels, records time and amplitude of all signals that exceed the preset threshold, and records the applicable ARIS position coordinates at the t.ime the

, signal exceeded the threshold.

The system is configured to acquire data by use of the Setup function.

The setup function is the vehicle by which different types of examination configurations (i.e., setup #1:

nozzle-to-shell welds, setup #2: nozzle-to-safe end welds) are stored for immediate recall.

All setups which are stored within the ACCUSONEX system are listed in the Setup Index ( see Sect. ion 7.0).

Each setup is comprised of two main sections:

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1. KB-6000 UT Instrument Settings i

a. CRT F.ODULE:

Controls CRT display of UT instrument

-(NOTE:

ACCUSONEX does not use CRT module l

for data collection.)

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b. RECEIVER MODULE:

Controls Gain, frequency, video filtering, and delay (programmed by ACCUSONEX).

c. GATE MODULE:

Controls when to start acquiring data (programmed by ACCUSONEX).

NOTE:

The exact controls which the setup function used to program the system for a specific examination are identified by an asterisk (*) in Section 7.0.

2. Calibration Records:

This data includes the DAC curve

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information for each channel used in the setup.

After determining which setups and channels are necessary to

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complete a certain examination, initial calibrations can begin.

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After completion of initial calibrations, the UT instrument settings used to establish the initial calibration are entered into the system.

Prior to examining a specific vessel weld with,ARIS, the setup that was designated for the weld to be examined is recalled for scanning. The data that is acquired is stored on a high density magnetic tape for analys's and to serve as a perme.nent record of the inspection.

The analysis features of ACCUSONEX include the ability to select the X and Y axis and the thickness of the section for display.

A top view, side view, and end view of i

the selected section are displayed for analysis.

Color is used for amplitude discrimination.

Hard copy reports are generated for all j

recordable indications.

These reports identify the weld which has

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the recordable condition and the position, depth, and amplitude of each point that makes up the indication.

These reports are O

included in Section 5.0 of this report.

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V Calibration Secuence & Descriotions Initial calibrations were accomplished at the Babcock & Wilcox facility in Mt. Vernon, Indiana.

The 0 and 45 degree angle beams are calibrated using the standard ASME sida drilled holes as required.- The 70-degree angle beams'are-calibrated using 1/16th inch diameter side drilled holes for the contact method.

The 70-degree examinations are designed to reliably detect near surface flaw sizes consistent with those identified in the act,ptance standards of IWB-3500 of ASME Section XI (see Section 12 for report concerning effectiveness of the contact technique for near-surface flaw detection).

The two 45-degree L dual element transducers (Setup #2) were calibrated in both the circumferential direction (Setup #2) and the axial direction (Setup #7) for nozzle-to-safe end welds.

Before the UT examination began all initial calibrations were verified or recalibrated (see Section 7.0 for

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details).

When all reflectors were verif1Sd (or calibrated), the first 12-hour calibration period began.

The ARIS tool was then moved to the vessel and positioned on the flange.

When positioning 4

was complete, the simulator block was used to acquire an initial calibration (Setup #3).

Because of site delays in setting ARIS on the vessel, the initial calibration confirmati,n was not completed within the 12-hour period as noted below 4

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First Initial calibration Reginning of confirmation Time beyond M

M pur nariod on aimulator block M houra 1

0841 22:24 (10:24pm) 5:43 hours 2

0519 22:42 (10:42pm) 5.23 hours2.662037e-4 days <br />0.00639 hours <br />3.80291e-5 weeks <br />8.7515e-6 months <br /> 3

0845 22:38 (10:38pm) 1:53 hours 4

0915

2:35 (10:35pm) 1:20 hours 5

0830 22:35 (10:35pm) 2:05 hours Although the calibrations listed above were out by the specified times, no data was acquired between the checks.

All other calibration conformations, including the final calibrations, were completed successfully within the required time limits.

Tho initial calibration on the simulator block started the first scanning 12-hour calibration period.

Subsequently calibration conformations were completed on the simulator while final calibrations were performed on the calibration blocks after all

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scanning requirements wars addressed.

For an examination movement Jummary see, ARIS Examination Flow Chart in chis section.

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The 70-degree (Setup G1 & 2) and 45-degree dual element (Setup #2) transducer DAC curves were changed to flat DACs for scanning.

This yielded a lower recording threshold than that of a standard DAC curve.

Plat DAC data was called up and evaluated against the j

corresponding DAC curve during analysis.

Calibration (verifications and final) for these transducers are located in a separate setup i

file as follows:

l Scanning Calibration 2Ao setup #1_

gaggi serun an 2AS11 l

CH 3 10 CH 3 52 L

CH 4 11 CH 4 53 CH $

12 CH 5 54 (Flat DACs)

(DAC curves)

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Scanning Calibration 150 Setuo #2 Pagei Setuo #5 Pace #

CH 6 19 CH 6 55 CH 7 20 CH 7 56 (Flat-DACs)

(DAC curves)

All fin 61 calibrations were completed on the calibration block reflectors used for initial calibration.

Prepared by:

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Approved by: /7/ I b e _

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M. G.

Hacker, UT Level III UT O

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CATAWBA ARIS EXAMINATION FLOW CHART Initial Calibrations i

Setup # 1, 2, 5, & 7 M t '. Vernon 10/8-9/87 se Make New Initial Calibrations Setup # 1, 2, 5, & 7 Re-verify Initial Calibrations Setup 1 Channels 1 & 2 Catawba 10/28/87 ARIS Moves to Vessel Initial Simulator Calibration t

Setup # 3 Catawba 10/28/87 Move to Nozzle "H" at 3380 Completed The Following SIN's B3.1.1 B3.2.1 se Calibration Confirmation of Setup # 3 10/29/87 0800-0850 se Completed The Following SIN's B3.3.1 B3.4.1 V

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Calibration Confirmation of Setup # 3 10/29/87 1258-1306 Move to Nozzle "A"

at 220 Completed The Following SIN's B5.1.1 B5.4.1 B5.2.1 B5.3.1 se Calibration Confirmation of Setup # 3 10/29/87 1822-1834 Move to Nozzle "D" at 1580 se O

Completed The Following SIN's B7.1.1 B7.4.1 B7.2.1 B7.3.1 v

Calibration Confirmaticn of Setup # 3 10/30/87 0357-0418 Move to Nozzle "E" at 2020 se B

2-10

B s

Completed The Following SIN's B9.1.1 B9.2.1 a

Calibration Confirmation of Setup # 3 10/30/87 0711-0734 v

Completed The Following SIN's B9.3.1 B9.4.1 Rescan Issued:

B9.1.1

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B9.4.1 mi Calibration Confirmation O

of Setup # 3 10/30/87 1142-1327 l

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Completed The Following SIN's B9.1.1 i

B9.4.1 Rescan Issued:

B5.1.1 1

B5.4.1 a

Calibre, tion Confirmation of Setup # 3 10/30/87 i

1750-1805 C

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Completed The Following SIN's B5.1.1 B5.4.1

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Calibration Confirmation of Setup # 3 10/31/87 0521-0547 Remove ARIS From Vessel Final Calibrations on Calibration Blocks 10/31/87 1118-1312 O

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Revision 0 U/ 3.0 EXAMINAT10F

SUMMARY

Contained in this section is the summary of the ultrasonic examinations performed on the specified reactor vessel nozzle-to-vessel welds and nozzle..to-safe end welds using the contact method. Four nozzle-to-shell welds and four nozzle-to-safe end welds were examined. Indications were recorded on two of the four nozzle-to-shell welds (welds IRPV-18 and IRPV-16). These indications were determined to be geometric in origin and considered acceptable. No other indications were recorded. The results of this examination are contained in the Examination Summary Table presented on pages 3-3 and 3-4 of this section. The examination summary table includes the following information () concerning each examination performed:

Weld Figure number & weld identifit. tion number
Weld description
Scan identification number (SIN) Segment & Subscan For detailed descriptions on SIN, segment, and subscan, refer to Section 2.0.

NOTE: Figures 3-1 and 3-2 depict the location of the scan identification numbers (SIN).

Data tape cartridge number with tape entry number where the data is stored.
Recordable indications - designation as to whether recordable indications where found t
Evaluation report (ER) number, if applicable p

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Status indication number - identifies the location on the analysis disk where the evaluation report information is recorded.
Results - disposition of the ER (refer to Section 5.0)
Limited exam indicator - identified if exam was limited (refer to Section 6.0)
Percent of weld required by code.
Percent of weld examined
Angles used during examination.

O e OWOO21 3-2

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SUMMARY

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i OO EXAMINATION

SUMMARY

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SCAN IDENTIFICdTION NUMBERS (SIN) LOCATION OUTLET N0ZZLES O' i B3.4.1 F B5.4.I A-5 A-5 B3.4.1 B5.4.1 A-6 / A-6 \\ \\ 338* 22' .'N INLET N0ZZLES INLEThbZZLES e 270* + 30* o ~ 2.01* 158' / \\ \\ r / \\ \\ B9.4.1 / l80* s 37,4,t A-5 89.4.1 A-5 97,4,g l A-6 A-6 l OUTLET N0ZZLES DUKE POWER COMPANY CATAWBA UNIT 1 FIGURE 3-1

l SCAN IDENTIFICATION NUMBERS (SIN) LOCATION _D7.1.1 A-1 B7.2.1 B9.1.1 A-3 g_g B7.3.1 B9.2.1 A-3 L / A-3 B9.3.1 , E3_ o' $0* 1!kt 2f0* 360' / \\ 3 O G~ e~ s e%s 0s 07 @s ud l I k x y ^j; 2 2 7 B3.1.1 I B5.2.1 d ,_5-g A-3 B5.3.1 g_3 ,,B3.3.1 A-3 4 DUKE POWER COMPANY CATAWBA UNIT 1 FIGURE 3-2 I

11.0 Classes 1 and 2 Repairs and Replacements As required by ASME Section XI,1981 Edition, a record of the Classes 1 and 2 Repairs and Replacements for work performed from November 15, 1986 to December 26, 1987 is provided and is included in this section of the report. The individual work request documents are on file at the Catawba Nuclear Station. O O Page 1 Revision 0 C/6550049 February 15, 1988

O O REPAIRS / REPLACEMENT LOC ASME SECTION XI-1981 Page of c4 I ~Jork Request # UNIT Description Remarks e $bt1 mHT 1 AlfletE D Lo cat-NOT oM S4 Am* C=&A. 5-L MZ" 8 23L (foo b InnT E fernsAGO MECHM e c A L-Josuf INC SS-M38 4700 n.uf 8 AEp c4 C EO Lodo AIN Ou eMvM A-l-A-5M-fo f f 44 2 (, 9 muT l AE#A sd e O Surf (>AT[ Af 5TAA8MT l-E-S M * # S (**f 4 %M }nNT l artsAcEO 14 Aouc+ecAs ou support / ttesTAA sur g-A-5A - o oIS 431S m erT l REPLA CEO JA LV E o sm ~I'tb 44ol mur s pers.acen sa cron t. ou vA LVd lNC Gsj svo rsAT/ pes 1AAsnr 1-2-sm-AS(*'4 4 488 mer i ternsato e 1 4 ~19 8 MNT l As#< Acto 6 11rwtuons on SveroAT/gg$ rase on.>T l-t -CA - IO G *4 4 ~13 t retruT I LG*NA LE O LOAO Po ^* O ^* M40 MR-8-A*S*V I T *10 S u/poAf} $2STAAs** r I./- AN-Ottt '41 4 % nwr l ActLA c60 couCAcTG A ovtH& A s ou 47&O maa r i AEfl. Acto C lam t* oM HAu fe t A. g-A-N C-1S 31. 48(o4 InNT l JerLat EO w.obotAs o n.o foLLowon G: p A-NC - 8 4 4,4 ,J g-NC-84LT g-A-oaC-IL4 1 g-A NC~ lGML l-A uC.- /(,45; ;- A-as C-IC,4*f J-A N C-Jt, *f 3, f-A-m C-J Gaf t; l-A- VC-8252., I-A-M C-2 49 7 l-A-N C-3 % 8 . A-N C-1143 f-A-NC-Jz44, ~ l-A-NC -f oT3, f-g-su C-18 6 8, I-A-NC zlT3 1-A-NC-10 %i I-A,.N C. - lle 4 7-l-A NC-Ib's l-R-N C-It 4 to g-A-AoC-toon,J-A.ss C - In 2. l-A N C-ISbG g.g.ac.-g u q Date Period From is-s s-8 4 to it-u-87 Date Transmitted to ISI Supervisor /4 /Date /J-J4-37 Initials

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