ML20133L593

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Errata to Insp Repts 50-324/96-15 & 50-325/96-15 on 960915- 1026.Statement in Executive Summary Under Operations Could Be Construed to Convey Wrong Meaning.Corrective Page to Be Inserted Encl
ML20133L593
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 01/09/1997
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20133L534 List:
References
50-324-96-15, 50-325-96-15, NUDOCS 9701220073
Download: ML20133L593 (34)


See also: IR 05000324/1996015

Text

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EXECUTIVE SUMMARY

Brunswick Steam Electric Plant, Units 1 & 2

NRC Inspection Report 50 325/96-15, 50-324/96 15

.

This integrated inspection included aspects of licensee operations,

'

engineering, maintenance, and plant support. The report covers a 6 we

period of resident inspection; in addition, it includes the results o

maintenance, in vessel inspections, and engineering inspections by r gional

inspectors.

ODerations

-

An unresolved item was identified concerning vessel di

ssembly while

secondary containment was inoperable.

(Section 01.1 . This was a

conscious action by the licensee although contrary

technical

specification requirements. This item was unreso ed pending further

review of the technical specifications and licen e's risk assessment.

An unresolved item was identified concerning

loss of shutdown cooling.

(Section 02.2).

Repairs were being

o n instrument rack that

contained the pressure switch to iso

es tdown cooling.

Further

review of the shutdown risk assess

w

being completed.

Maintenance

A noncited violation was id

fie concerning securing of wheeled

equipment and carts in the

(Section M1.1). The licensee

corrected the specific

b

nd revised their procedure.

~

Thealternateremotefiu

equipment and panels have been maintained

in a satisfactory map cr ept for the material condition of two main

RemoteShutdownPanels\\h'hwereconsideredpoor.

(Section M1.3).

The reactor ves

cr shroud ultrasonic examination efforts observed

by the inspector

conducted in an exemplified manner.

(Section

M2.1). Scan plans,

rocedures, personnel, and equipment were integrated

to obtain the bes

ossible inspection results.

In vessel visual

inspections were 1so performed in an effective manner.

Enaineerina

The licens

's progress to correct EQ program deficiencies was

satisfac ry. (Section E1.1).

No equipment operability issues were

identif' d.

An a arent violation was identified concerning exceeding the maximum

th

al power allowed by the license and a technical specification

t rmal limit.

(Section E2.1). This occurred due to inadequate testing

f the plant process computer after installation in 1994.

A repeat violation was identified concerning failure to take corrective

action to correct the cause of chlorine detector failures. (Section

E2.2).

Five out of eight detectors failed on September 19, 1996. This

9701220073 970109

PDR

ADOCK 05000324

0

PDR

J

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_ _ _ _ _ _ . - . _ _ _ _

.

.

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i

EXECUTIVE SUMMARY

Brunswick Steam Electric Plant, Units 1 & 2

NRC Inspection Report 50 325/96 15, 50-324/96 15

This integrated inspection included aspects of licensee operations,

engineering, maintenance, and plant support. The report covers a 6-week

period of resident inspection; in addition, it includes the results of

maintenance, in-vessel inspections, and engineering inspections by regional

'

inspectors.

'

Operations

,

An unresolved item was identified concerning vessel disassembly while

secondary containment was inoperable.

(Section 01.1). This was a

conscious decision planned by the licensee with the belief that

technical specification requirements were met although secondary

containment was recuired to be maintained during refueling. This item

was unresolved pencing further review of the technical specifications

and licensee's risk assessment.

An unresolved item was identified concerning a loss of shutdown cooling.

(Section 02.2).

Repairs were being made to an instrument rack that

contained the pressure switch to isolate shutdown cooling.

Further

review of the shutdown risk assessment was being completed.

Maintenance

'

.

A noncited violation was identified concerning securing of wheeled

equipment and carts in the plant.

(Section M1.1). The licensee

corrected the specific problems and revised their procedure.

The alternate remote shutdown equipment and panels have been maintained

in a satisfactory manner except for the material condition of two main

Remote Shutdown Panels which were considered poor.

(Section M1.3).

The reactor vessel core shroud ultrasonic examination efforts observed

by the inspector were conducted in an exemplified manner.

(Section

i

M2.1).

Scan plans, procedures, personnel, and equipment were integrated

to obtain the best possible inspection results.

In vessel visual

inspections were also performed in an effective manner.

Enaineerina

The licensee's progress to correct EQ program deficiencies was

satisfactory. (Section E1.1). No equipment operability issues were

identified.

An apparent violation was identified concerning exceeding the maximum

thermal power allowed by the license and a technical specification

thermal limit.

(Section E2.1). This occurred due to inadequate testing

of the plant process computer after installation in 1994.

,

.

A repeat violation was identified concerning failure to take corrective

action to correct the cause of chlorine detector failures. (Section

E2. 2.) .

Five out of eight detectors failed on September 19, 1996. This

.s

ENCLOSURE 3

.

i

.

1

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d

2

,

Enaineerina

The licensee committed to keep the unit at the old 100% power

vel

pending resolution of questions.

Plant Support

Overall, the licensee's program for monitoring externa exposure and

tracking dose within the restricted area was effectiv . (Section R1 &

RS).

However, outside the restricted area, the lic see's dosimetry

,

procedures did not adequately address occupational

oses to workers in

the controlled area who were receiving doses abo

the public dose

limit. One violation was identifie

failur to implement a

radiological control procedure cons;

t wit the requirements of 10

CFR 20.1502 (a)(2) which requires m

toring f dose to declared

'

pregnant women likely to receiv ad e in xcess of 500 millirem. One

l

unresolved item was open for t

nresolv

issue of accurate dose

"

tracking and assignment prac 'ces nd r ated procedures. One non cited

violation was identified f

ilure o the licensee to train workers

,

!

receiving occupational dose

ccor nce with the requirements of 10 CFR 19.12. Instructions to

rkers.

.

A fire protection mod ication a ociated with the deluge valves was

adequate. (Section F

The esign review failed to identify an

updated final safety

ysis eport discrepancy for internal flooding

in the reactor building.

,

i

a

,

4

1

a

_

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.

._.

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N

2

Enaineerino

a

The licensee committed to keep the unit at the old 100% power level

pending resolution of questiens.

Plant Support

d

Overall, the licensee's program for monitoring external exposure and

-

i

tracking dose within the restricted area was effective. (Section R1 &

RS). However, outside the restricted area, the licensee's dosimetry

.

procedures did not adequately address occupational doses to workers in

the controlled area who were receiving doses above the public dose

limit. One violation was identified for failure to implement a

radiological control procedure consistent with the requirements of 10 CFR 20.1502 (a)(2) which requires monitoring of dose to declared

pregnant women likely to receive a dose in excess of 500 millirem. One

unresolved item was open for the unresolved issue of accurate dose

tracking and assignment practices and related procedures. One non cited

violation was identified for failure of the licensee to train workers

receiving occupational dose in accordance with the requirements of 10 CFR 19.12. Instructions to Workers.

-

1

The radiological controls program was being effectively implemented with

good occupational exposure controls demonstrated during outage

conditions. Internal and external exposures were being maintained to a

small fraction of regulatory limits. The ALARA program was reducing

total site dose but overall site dose remains relatively high. The

licensee has e:,perienced a high level of personnel contamination events

during 1996 year to date but a significant reduction in PCEs was noted

during the Unit 1 Fall outage was noted. Hinor discrepancies in

radioactive raterial labeling and control were observed while onsite

which were promptly corrected by the licensee.

A fire protection modification associated with the deluge valves was

adequate. (Section F2.1). The design review failed to identify an

updated final safety analysis report discrepancy for internal flooding

in the reactor building.

.

.

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2

1

12

bottom of the cabinet were checked and found properly sealed.

he

,

inspection reviewed the WR/JO for the task.

No deficiencies ere noted.

c.

Conclusion

The inspector concluded that the work observed on the

was in

accordance with the instructions provided to provide

aling protection

from a possible HELB. This WR/JO was one of many to orrect EQ material

condition problems with the MCCs in the reactor bu' ding for both units.

'

IV. Plant Support

,

R1

Radiological Protection and

istry Contr s

4

R1.4 External Occupational Exoasu

trol a

Personal Dosimetry

\\

a.

Insoection Scope (83724)

The inspectors evalu

the adequ y of the licensee's program for

monitoring external

tional

posures during normal operations and

the adequacy of the

n ee's

rsonal dosimetry program.

Emphasis was

!

given to the lic

ee' monito ng of occupational dose in buildings

close to but out

e res icted area fence that are within the

licensee's contr

area.

'

b.

Observations

dino

x

The inspec ors review

area Thermoluminescent Dosimeter (TLD) results

for the

ido Ja ary 11, 1996, through October 10. 1996, with focus

j

on exposure in ui dings occupied by personnel adjacent to the

licensee's re ri ed area boundary fence. A review of these iLD

'

results average for a 2000 hour0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> work year indicated several work areas

.

outside the fe e with elevated doses above the regulatory public dose

limit of 100

llirem aer year.

Doses for an average work year were

found to ra e from a ligh of 229 millirem on the second floor of the

Administra ve Building to doses under 100 millirem in the TAC Building.

The elev ed doses above the public dose limit were primarily

i

attribu ble to N-16 Turbine Shine resultant from the licensee's use of

5

Hydro n Water Chemistry. The licensee's area TLD monitoring network

conf' med that doses to workers were the highest for those workers whose

,

off'ces were the closest to the source (Turbine Building) as might be

e ected. Doses above the public dose limit were identified in the

ministrative Annex (Old Training) and Document Control Buildings

although these doses were less on average than those doses in the

Administrative Building. The inspectors review of licensee dosimetry,

monitoring, and general radiation control procedures indicated the

licensee did not treat dose to occupational workers in these buildings

in the controlled area as occupational dose and licensee procedures were

generally deficient in this regard. However, as defined in the

regulation, dose above the public dose limit which is received by a

worker in the course of employment during which the worker's assigned

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duties involve exposure to radiation from licensed sources is

occupational dose. The licensee was aware that some workers

tside of

the restricted area were receiving occupational doses above

e public

dose limit incidental to their occupational activities bas

on limited

data contained in a dosimetry technical report (95 08) da d August 28,

1995. However, this report failed to address the issue omprehensively

other than to conclude that no workers exceeded the 50 miiiirem

monitoring threshold based on an analysis of actual i dividual summed

'

doses inside and outside the restricted area during id 1995 and,

,

therefore, there was no regulatory requirement for he monitoring of

-

individuals in the controlled area.

1

The inspectors reviewed available dose data f

radiation workers

.

outside the restricted area and determined t t no workers were

exceeding regulatory limits.

However, the

spectors reviewed dose

monitoring procedures as w

as dose rec ds of other categories of

,

individuals including memb

f the pub

c, casual visitors, and the

i

exposure monitoring prac i

ocedur

for declared pregnant women and

<

the embryo / fetus.

No c ce

s were i

ntified with respect to public or

casual visitors. Howeve , bec)use t

regulatory limits for declared

pregnant women are at n tenth of ccupational dose limits for ex30sure

and monitoring the ' 1p

ilatio of declared pregnant women at t1e

site was reviewed flr he p ior wo years. Of this population of

workers none were ir

ied t t exceeded regulatory limits with

respect to radi

'on

xposur . A review of licensee actions with

respect to decl

hr nan women indicated the licensee had taken

actions with res

t to t se workers post pregnancy declaration to

minimize occ

1 ex sure.

Licensee actions included reassignment

of workers t

e

dose 'ntensive duties to lower their exposures.

However, t e 1

nsee as not monitoring declared pregnant women who

were worki g in he

ntrolled area and had no procedural provision for

declared

e a

men who may work in buildings with exposure levels

above pub i

e imits. These workers, based on a review of area TLD

monitoring res 1 s for office space located in the controlled area, have

potential to r eive during a nine month gestation period doses in

excess of the 0 millirem occupational dose limit at which monitoring is

required.

though no declared pregnant women were identified who would

actually e eed the 50 millirem monitoring limit based on specific

declarat' n dates and remaining periods of pregnancy, the workers

reviewe approached the limit (maximum prospective dose was 43 millirem)

indic ing the need for monitoring as a conservative measure.

Inc' dental to this review the inspectors identified a defect with

r pect to the applicable procedure for dosimetry issuance for the

nitoring of declared pregnant women. Carolina Power & Light Company

iuclear Generation Group Standard Procedure DOS NGGC 0002 " Dosimetry

Issuance" Revision 1 Effective Date August 12, 1996, states within

paragraph 9.9.5. Individual Monitoring of Declared Pregnant Women, "If

the woman works solely in the controlled area (does not enter the

restricted area), then individual monitoring is not required if the dose

is not likely to exceed 100 mrem in a year, the public dose limit."

This procedure directly contradicts the requirements of 10 CFR 20.1502

.

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(a) (2) which requires licensees to monitor exposures to radiati n for

declared pregnant women likely to receive in one year from sou _es

external to the body a dose in excess of 50 millirem. The fa' ure to

implement a radiological control procedure consistent with

e

requirements of 10 CFR 20.1502 (a) (2) is a violation of r ulatory

recuirements (VIO 50 325(324)/96 16 02), Failure to Impi

ent a

Raciological Control Procedure Consistent with 10 CFR 2 .1502 (a)(2).

The inspectors evaluated the licensee *s procedures a

practices with

respect to the monitoring and tracking of occupatio 1 dose for

radiation workers. The licensee was unable to de nstrate adecuately

during the period of inspect'

that occupationa dose receivec by

workers in the controlled arha

s being consi

red in the prospective

analysis used to determine if

rs require monitoring in accordance

with the requirements of 0

1502.

Ra ation workers who are

required to be monitored or r iation wor in restricted areas, i.e.,

workers who are likely t receive greater han 500 millirem in a year

based on a prospective na sis of likel

dose, are also required to be

monitored for occupati nal

e receiv

in controlled areas. The

licensee was unable

oduce recor

or reference procedures which

demonstrated full c

ce with t

requirements of 10 CFR 20.1502 for

monitoring occupati

exposure.

ditionally, the licensee was asked

to demonstrate, as co

rvative

radiological safety and within

regulatory re i

.ts, the cu ent dosimetry practice of subtracting

100% of turbi

ine dose fro the sitewide personnel TLDs stored in

racks at the entr ces to th restrict

area. The inspectors stated to

the licens

that t 's prac ce ap)earee ..anconservative with respect to

the accura

ing of ose bot 1 in terms of cumulative site dose and

individual

e assignme

s.

The licensee was unable to provide any

data to demons ate thi

practice as conservative or reasonable during

the wee of insp tio .

A subtraction of less than 100% of the turbine

shine

se oul

be

reasonable approach in the view of the inspectors

due to

fac th

most of the TLDs actively in use are typically on

personnel 1

e

e restricted area for 2000 hours0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> or more during a

usual workyea .

he subtraction from worker dose assignments of the

full turbine s ne dose component as detected on the area TLDs in the

vicinity of t.

TLD racks (which includes the turbine shine dose workers

receive whi

working in the restricted area and while wearing their

TLDs) does at appear reasonable.

Subtracting the turbine shine dose

componen incurred by radiation workers during normal working hours when

the TLD are being worn by the radiation workers is not clearly

justif'able or conservative with respect to dose assignment practices.

The icensee indicated further evaluation and time to prepare a response

w

necessary due in part to the need to coordinate a response with

rporate dosimetry personnel who worked offsite in the Harris Energy

and Environmental Center at New Hill, N. C.

These inspector concerns

were unresolved at the end of the inspection and will require further

evaluation of licensee data. These issues regarding demonstration of

accurate and reasonable dose tracking and dose assignment practices and

related procedures were identified to the licensee as Unresolved Item

_

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15

(URI 50 325(324)/96-16 03), Unresolved Item for Lack of Accurate ose

Tracking and Dose Assignment Practices and Related Procedures.

c.

Conclusions

The licensee's program for monitoring external exposure a

tracking

dose within the restricted area was determined to be eff tive. The

licensee requires by procedure all radiation workers e ering the

1

restricted area to be monitored by TLD and all worker entering the RCA

to be monitored with electronic dosimetry as well.

e monitoring of

-

all workers inside the restricted area by TLDs for ose of record

pur>oses exceeds regulator requirements in that

ly a fraction of the

wor (ers who actually enter

restricted area u

1 exceed the 500

millirem threshold requiri

itoring. Outs' e the restricted area,

however, licensee dosimetr

rocedures were

icient in that the

'

monitoring and tracking f

pational dos in the controlled area was

not adequately address

in procedure.

Sp ifically, procedures which

require monitoring of o

in the control ed area for workers who are

.

required to be monito di

the restric d area and practices for

'

adjusting radiatio

rker dose assig ents to eliminate all turbine

shine dose were id

ied to the li

nsee as issues requiring further

evaluation by the

and proc ural treatment as appropriate.

These issues are an

esolved It

with respect to dose tracking,

assignment of

and related

ocedural improvement. One violation

was identified f r a osimetry

suance procedure which allowed declared

pregnant women 1

the control

d area to go unmonitored for prospective

radiation d e abo

50 mill' em contrary to the requirements of 10 CFR 1502 (a) (

.

!

R5

Staff Trpni

Qualifi tion in Radiation Protection and Chemistry

R5.1 Trainina oi Radiation orkers

a.

Insoectio

De (

50)

The inspectors

aluated the adequacy of training of radiation workers

who were recei

ng occupational exposure consistent with the

,

requirements or training contained in 10 CFR 19.12. Also evaluated

were the qu ifications of a recently assigned Radiation Protection

Manager to etermine if all qualification requirements were satisfied

consiste

with Technical Specification 6.3.1 and Reg Guide 1.8.

b.

Observ ions and Findinas

'

The nspectors determined that workers in the licensee's controlled area

a

outside the restricted area were receiving occupational dose as

fined in 10 CFR Part 20 (also reference above Paragraph R.1.4.b.).

he intent of the training requirement of 10 CFR 19.12. Instruction to

Workers, is that individuals who are permitted to receive occupational

doses within occupational limits will receive appropriate training

commensurate with associated radiological risk.

Furthermore, < hen doses

received by workers are in fact occupational dose, appropriate

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4

16

instructions should inform the worker that he/she is subject to

occupational dose limits rather than public dose limits.

Plant orkers

have the right to be fully informed as to radiological hazards nd

conditions of their workplace in order that they may make inf rmed

decisions related to matters such as

d the

minimizing of occupational exposure. pregnancy declaration

The inspectors deter ined through

a review of training material and related quizzes that t

intent of 10 CFR 19.12 training was met by the licensee's Radiation orker Training

course. The radiological training content of the lic see's Plant

Access Training was minimal, did not meet the intent f 10 CFR 19.12,

and was not sufficient to provide training commens ate with risk as

4

specified in regulatory guidanc

In order to en re that workers who

were receiving occupational dos

trained i

accordance with 10 CFR 19.12, the inspectors reviewed

ining record for a large sample of

workers whose normal work s tion were in bu~ dings in the controlled

'

area. Through this review

was determine that one or more workers

,

receiving occupational dos h

not been t ined in accordance with 10 CFR 19.12. These workers ithe current 1

were receiving or aotentially

could receive occupational dose that re ired the workers to

1 ave

.

radiaticn worker traini

e failure f the licensee to have trained

all workers who were re

occup ional doses was determined to be a

violation of the require

qts of 10 FR 19.12. Although this violation

of regulatory requ

ents was NR identified the violation will not be

cited due its isol

re an relatively low safety significance.

The licensee commi

to trai

he workers affected in accordance with

10 CFR 19.12 an commi

d to pgrade training for all workers in the

controlled arc

.

would nsure that they were aware of the

occupational c

being r eived to include a characterization of

associated radio

ical r' ks, and to conduct a review of rad worker

training a quacy in ge ral to ensure that the full intent of 10 CFR 19.12 was

ing met fo all workers receiving occupational exposures

both in r

r4te a

controlled areas. The failure of the licensee to

train all wo

r i

accordance with the requirements of 10 CFR 19.12,

Instruction to

r rs, constitutes a violation of minor safety

significance and s being treated as a Non-Cited Violation, consistent

with Section IV f the NRC Enforcement Policy (NCV 50-325(324)/96-16-

04), Failure

Train Workers Receiving Occupational Dose in Accordance

with 10 CFR

.12.

A qualifi

tion review was conducted for a recently assigned Radiation

Protecti

Manager (RPM) to determine if the individual assigned

posses d the necessary qualifications for the position. Qualification

requi ments, as committed to through the licensee's Technical

Spe

ication 6.3.1, specify that the RPM will meet or exceed the

cu ifications outlined in Reg Guide 1.8. which include a bachelor's

c

ree in science or engineering and five years experience in applied

adiation protection.

s

17

c.

Conclusions

Although the licensee was adequately training workers who work n the

restricted area in accordance with 10 CFR 19.12. Instruction

Workers,

the ins)ector identified a noncompliance with 10 CFR 19.12 i that not

all wor (ers who were receiving occupational dose were trai

d in

accordance with 10 CFR 19.12.

Specifically, examples of orkers in the

controlled area were identified who were receiving occu tional dose but

who were not trained in accordance with 10 CFR 19.12.

his violation

will be treated as a Non Cited Violation consistent

th Section IV of

the NRC Enforcement Policy.

A qualification review of an 1

i

al recently ssigned as Radiation

Protection Manager conclud

th individual wa sufficiently qualified.

F2

Status of Fire Protectio

ilities and Eq pment

F2.1 Fire Protection Desian Chance and Plant

difications

a.

Insoection Scope (71;

04)

The inspector review

e adequac of s design change to a number of

plant automatifY1 -

pression

stems associated with ESR 94 00345.

The inspector

1 ed down the pl nt areas affected by the change to

inspect the imp

ntation of

e modification in the field and observed

portions of post mo 'ficatio

esting.

b.

Observatii

ndinas

'

L

'

The ins ector eviewed

plementation of ESR 94-00345. The purpose of

i

this m dificati

was o decommission the Automatic Sprinkler

Corpo tio "Model C". 3 rimed preaction deluge valves by removal of the

clappe ,

nka

s.

atcling arm and sealing diaphragm. and sealing the

valve dia ra

o ning with a cover plate. This type of valve had been

experiencin

e rring failures including the inability to reset the

latching arm a

re)eated rupturing of the latch arm diaphragm seal.

Failure of t

diaparagm seal resulted in continuous water leakage to

the floor a a near the valve assembly. This modification effectively

eliminate

he preaction valve function and converted the preaction

i

system t a full flow net pipe sprinkler system design.

'

The m ification involved changes to the following fire suppression

sys

deluge valves:

actor Buildinas

1 FP DV20, 2 FP-DV20,

1 FP DV319.

2-FP DV319

i

18

Diesel Generator Buildina

2 FP DV13, 2 FP DV14,

2-FP DV15,

2 FP DV16, 2 FP-DV17,

2 FP-DV18

2 FP-DV19

Service Water Intake Buildina

2 FP DV21,

1 FP DV22, 2-FP DV2,

Radwaste Buildina

2 FP DV704

The licensee's engineer revi ed the inter al flooding analysis and

calculations for the R ctor Buildings, D' sel Generator Building,

Radwaste Building, and

vice Water Bui ding and concluded that due to

the physical separati

o

edundant s ety-related equipment in the

Reactor Buildings

docum ted conc sions of previous flooding

analysis, the modi

'on did not

ter these analysis nor the

redundancy of the

The in ector reviewed the history and

assumations for the

fication nd the 10 CFR 50.59 Safety Evaluation

for t7e chang

and d

rmined

at they were adequately evaluated. No

unreviewed sa e

c

erns wer found, however, the inspector identified

a UFSAR discrep

as ociat

with flooding protection in the reactor

buildings.

UFSARSecho

2.1 st es that Class I Motor Control Centers and

.

instrument n ks i the reactor buildings, when near (water) leakage

source , were

vide with drip shields to minimize damage.

During the

walkd n f areas of he reactor buildings where automatic sprinkler

prote i

is rovi ed the inspector identified that Class I instrument

racks H

0

on he 20' elevation and H21-P014, P017. P018, and P022

on the -17

lev ion were not provided with drip shields.

In some

cases sprinkler heads and piping were installed within five feet above

these instrum t racks. Additional licensee walkdowns of other reactor

,

building el

ations indicated that dri) shields had not been installed

,

over any o the Class I instrument rac(s within areas provided with

automati

et pipe sprinkler systems in the RBs.

After

scussions with the licensee, Condition Report CR 96-03943 was

issu

to track the failure to provide dri) shields over Class I

ins" ument racks near leakage sourcas in t1e reactor buildings. This

UF AR discrepancy was identified by the inspector, and is discussed in

ction F2.2.

A review of post modification testing for modification ESR 94 00345 was

performed to confirm that appropriate National Fire Protection

Association hydrostatic test pressures and duration had been specified.

i

On November 25, 1996, the inspector observed the successful hydrostatic

testing for a deluge system protecting the diesel generator building.

No discrepancies were identified.

1

l

19

c.

Conclusions

The inspectors concluded that the design change and plant

difications

of the deluge valves were adequate, however, the design r view failed to

identify an UFSAR discrepancy associated with internal

ooding in the

reactor building.

F2.2 Soecial UFSAR Review

A recent discovery of a licensee o>erating the f ility in a manner

contrary to the UFSAR description lighlighted t

need for a special

focused review that compa e

ant practices,

rocedures, and/or

parameters to the UFSAR d ser

ons. While erforming the inspections

discussed in this report,

ins ectors re ewed the applicable

portions of the UFSAR

at

ated to the reas inspected. The

inspectors verified t t the

SAR wordi

was consistent with the

observed plant practi e

procedures, a d/or parameters.

The licensee start

revie of the FSAR on July 1,1996. After the

,

first quarter of r vie , the licens e had written 23 condition reports

'

for 70 discrepanci

Th

number of problems indicated a programmatic

problem with maintai

the UFS

current.

The inspectoH

UFSAR

ction 3.4.2.1, as part of the fire

protection ES

ification alkdown activities. An inconsistency was

noted in that the

censee ailed to provide drip shields over Class I

instrumen

c

near lea ge sources in the reactor buildings. This

issue is

sse in Se ion F2.1. This item will be identified as

part of URI

(324)/9 05 02.

V.

Manaaement Meetinas

XI

Exit

elina[umm

v

The ins

esented the inspection results to members of licensee

management at he conclusion of the inspection on Decemh? 12, 1996. On

December 19 1996, the licensee was informed that

3revious unresolved

item 325/9 15 02, Loss of Shutdown Cooling, was clanged to violation

325/96-16 1 discussed in this re) ort.

Post inspection briefings were

conduct

on November 7 and Decem)er 6, 1996. Tne licensee acknowledged

the fi

ings presented.

The icensee did not identify any materials used during the inspection

as roprietary information.

___.__.

_

_ _ . _ _ - . ~ . _ .

.

20

PARTIAL LIST OF PERSONS CONTACTED

Licensee

G. Barnes, Manager Training

C. Barnhill, Dosimetry Supervisor, E&RC

A. Brittain Manager Security

W. Campbell, Vice President. Brunswick Steam Electric P1

t

R. Crate, Radwaste Upgrade Project Manager

B. Deacy, Outage Manager

N. Gannon, Manager Maintenance

'

J. Gawron, Manager Nuclear Asses m

W. Icenogle, Corporate Dosimetry Ha

's Energy & nvironmental Center

W. Levis, Director Site Operat' r

R. Lopriore, General Plant Ma ger

J. Lyash, Brunswick Engineer g Supp t Secti

J. McGowan, Senior Speciali

, Regulatory Af irs

B. Nurnburger, Superintend

t,

vironmenta and Chemistry

C. Pardee, Manager Opera

ns

P. Sawyer, Acting Super ~ te ent, Radiat' n Protection

R. Schlichter, Manager

v' o

ntal a

Radiation Control

S. Tabor, Senior Speciali - Regulato

Affairs

J. Terry, Program

yst,

RC

J

M. Turkal, Supervi

~

nsing an

egulatory Programs

H. Wall, Training

rvis

1

Other licens

ees r co ractors included office, operation,

maintenance,

e str

radia on, and corporate personnel.

E. Brown

M. Janus

i

C. Patter on

W. Ranki

G. Wiseman

__ .

_ _ -

_ _ _

_ _ _ _

_ _ - _ -

t

21

INSPECTION PROCEDURES USED

IP 37551:

Onsite Engineering

IP 40500:

Effectiveness of Licensee Controls in Identifying.

esolving, and

Preventing Problems

IP 61726:

Surveillance Observations

IP 62707:

Maintenance Observations

IP 71707:

Plant Operations

IP 71714:

Cold Weather Preparati

IP 71750:

Plant Support Activiti s

IP 83724:

External Occupational

o

Control

d Personal Dosimetry

IP 83750:

Occupational Radiati n

sur During ower

IP 92901:

Followup - Operatio

ITEMS OP

D. CLOSED,

DISCUSSED

Ooened

50 325(324)/96 16-01

V

reper ork Planning Resulted in a loss of

Shu dow Cooling (Paragraph 02.1)

50-325(324)/96 16 0

0

Fail

e to Implement a Radiological Control

Pr edure Consistent with 10 CFR 20.1502 (a)(2)

(

ragraph R1.4)

50 325(324)/96

6-

URI

Unresolved Item for Lack of Accurate Dose

Tracking and Dose Assignment Practices and

Related Procedures

(Paragraph R1.4)

50 325(324 96-

-04

NCV

Failure to Train Workers Receiving Occupational

Dose in Accordance with 10 CFR 19.12 (Paragraph

R5.1)

Closed

50 325/96 15-

URI

Loss of Shutdown Cooling (Paragraph 08.1)

Discussed

50-325( 4)/96 05 02

URI

UFSAR Discrepancies (Paragraph F2.2)

1

._.

._

. _ .

_

_._ _ ._. _

._ _ _

.

_

_

. _ .

_.

._

,

,

12

bottom of the cabinet were checked and found properly sealed. The

,

inspection reviewed the WR/JO for the task. No deficiencies were noted.

c.

Conclusion

f

The inspector concluded that the work observed on the MCC was in

'

accordance with the instructions provided to provide sealing protection

from a possible HELB. This WR/JO was one of many to correct EQ material

condition problems with the MCCs in the reactor building for both units.

'

IV. Plant Support

'

!

!

R1

Radiological Protection end Chemistry Controls

4

R1.1 General Radioloaical Controls

,

a.

Insoection Scope (83750 & 83729)

The inspectors evaluated the adequacy of the licensee's general

radiological controls program with em)hasis on exposure controls during

'

outage operations, adequac.y of pre jo) health physics planning and

briefings, effectiveness of the Radiation Work Permit (RWP) process,

i

adequacy of current radiological surveys to support work activities, and

the adequacy of Radiation Control (RC) Technician staffing for coverage

of ongoing work.

1

t, . Observations and Findinas

The inspectors evaluated general controls for radiological exposures,

such as the Radiation Work Permit (RWP) process, radiation surveys, and

pre job briefings, to determine if they met applicable regulatory

requirements and were designed to maintain exposures As Low As

Reasonably Achievable (ALARA). The inspectors reviewed several RWPs

utilized to control ongoing outage work within the radiologically

controlled area (RCA), including high dose activities, and noted that

the rad controls observed were appropriate for the described tasks and

radiological conditions. Several specific RWPs were reviewed to

l

determine if the supporting radiological survey data was current and

,

sufficient to support work to be conducted under the RWP. No

,

discrepancies were noted. Radiological control requirements specified

for the specific RWPs reviewed were determined to be adequate for the

work scopes identified for each of these RWPs. The licensee utilizes

special RWPs for specific plant locations and tasks primarily involving

higher doses and for tasks needing more complex radiological controls.

General RWPs are used for work not requiring as stringent radiation

controls and are used for routine job coverage and are not valid for

entry into very high radiation areas.

The inspectors reviewed the RWPs being utilized on the refuel floor for

general maintenance tasks, routine job coverage, and inspection

activity. Based on the inspectors review of these RWPs and discussions

I

--

- , .

13

with licensee personnel, the inspectors determined that the broad scope

radiation work permits being utilized for general refuel floor work were

appropriate and adequate for the tasks that were permitted under these

RWPs.

Specific tasks to be conducted on the refuel floor with

significant radiological hazards and requiring special radiological

controls require a special RWP. The licensee was able to demonstrate

that appropriate RWPs had been prepared for those situations requiring a

special RWP in accordance with licensee procedure Environmental and

Radiation Control

(E&RC) 0230, " Issue and Use of Radiation Work

Permits" (Revision 33). No discrepancies in implementation of the

licensee's RWP procedure or with regulatory requirements were identified

during this evaluation of the licensee's RWP practices.

3

The inspectors evaluated the adequacy of the licensee's pre job briefing

program to ensure that ALARA/ Radiation Control Briefings were in full

compliance with the licensee's E&RC-0045 Procedure Revision 5,

"ALARA/ Radiation Control Pre Job Briefings" and were conducted in a

manner fully sufficient to address radiological concerns of ongoing

work. The inspectors attended pre job briefings during this inspection,

'

and had attended additional pre job briefings during earlier 1996

inspection activity at BNP. The inspector consistently observed

thorough and indepth pre job briefings sufficient to minimize

unnecessary exposure and to identify radiological risks to radiation

workers. Also observed during these briefings was good specific

planning as to how to minimize personnel exposure as well as good

planning of the specific tasks to be conducted with full consideration

of ALARA objectives. Without exception, for the pre job briefings

attended, good work evolution planning and good "What If?" questioning

as to the work process and adequacy of radiation controls was observed.

No procedural discrepancies were identified during observations of pre-

job briefings.

The inspectors evaluated the adequacy of the licensee's radiation survey

program to ensure that sufficient surveys were being conducted at the

needed frequency to identify potential radiological hazards that may be

present. The inspectors selected at random a broad sample of current

surveys on file in the Radiation Control Office and evaluated the

surveys against the requirements of Procedure E&RC-0100," Routine /Special

Dose Rate Survey", Revision 24. The representative surveys selected for

review were surveys of areas in the reactor buildings, turbine

buildings, and radwaste building and included specific areas such as the

Unit 1 & Unit 2 Tip rooms. Several of the specific area surveys reviewed

were selected in advance in order to determine that current radiological

surveys were readily avdilable and accessible to radiation workers and

RC Technicians in order to support emergent work evolutions as needed.

All surveys selected were available to the inspectors in the Radiation

Control Office files although procedurally the licensee has no

requirement to store these survey records in this location.

Each of the

selected surveys was determined to be in compliance with the licensee's

procedure with respect to being up to date, of adequate detail and

completeness to fully characterize radiological hazards, and sufficient

.- . - - -

.

_ _ _

-.

__

-

-.

.

. . . .

-

,

14

and current to support work planning needs with no discrepancies noted.

.

The inspectors reviewed the licensee's current organization and staffing

levels as they related to maintaining an effective Environmental and

Radiation Control organization in support of plant activities Within

the Radiation Protection subunit there were 47 currently authorized

Radiation Control Technician positions although there were six vacancies

'

at the time of the inspection which the licensee is not currently

planning to fill. The licensee is currently su)plementing this

<

organization during peak workload periods, suc1 as an outage, with

shared resources from other licensee sites as well as with contract

technician support. During plant walkdowns, to include observation of RC

,

Tech coverage at the primary RCA access point and coverage on the spent

'

fuel pool floor, the inspectors observed the utilization of RC

'

Technician resources and determined that appropriate numbers of RC

personnel were being employed to ensure adequate job coverage and

1

adequate E&RC procedural adherence during heightened outage levels of

work activity. The inspector evaluated the overall adequacy of

operational RC Technician coverage and determined that adequate shift

,

coverage was available to support operational requirements with no

concerns noted.

c.

Conclusions

Implementation of the radiological control areas of RWP processes,

radiation surveys, pre job briefings, and Radiation Control Technician

staffing met regulatory requirements.

R1.2 Specific Radioloaical Controls

a.

Inspection Scope (83750 & 83729)

Specific radiological control areas inspected included internal and

external exposure controls, locked high and very high radiation area

controls, radiation area postings, contamination area training

corrective actions, and labeling of radioactive material.

b.

Observation and Findinas

The inspectors made frequent tours of the radiologically controlled area

(RCA), observed compliance of licensee personnel with radiation

protection procedures for high dose outage work evolutions, and

conducted interviews with licensee personnel with respect to knowledge

of radiological controls and working conditions.

During plant walkdowns within the RCA, the inspectors conducted brief

interviews at random with radiation workers inside the RCA. The

interviews were conducted with radiation workers of various discialines

in order to determine the level of understanding of radiation wor (

permit (RWP) requirements from a representative cross section of plant

workers. All of the workers interviewed were verified to have signed

-.

- - . - - .

- -

. . - . . . - _ - .

. _ - - -

-

-

.

.--_

- . . ,

j

i

,

2

!

15

i

-

I

onto an RWP, were wearing electronic dosimetry appropriate to their work

.

activities within the RCA in accordance with plant 3rocedures, and were

i

performing specific work activities on appropriate RWPs. The questions

asked included the RWP number of the RWP signed in on, electronic

dosimetry dose limits, and general radiological working conditions for

the areas worked in. For the workers interviewed, a good knowledge of

RWP requirements and a good knowledge of radiological working conditions

was demonstrated.

The inspectors reviewed total whole body exposures for all Brunswick

Nuclear Plant (BNP) radiation workers and determined that all whole body

l

l

exposures assigned since the beginning of the SALP cycle (5/14/95)

through the end of this inspection were within 10 CFR Part 20 limits. A

,

i

review of licensee personnel exposure records indicated the following

maximum individual exposures at the plant during this period: Total

,

Effective Dose Equivalent (TEDE): 2212 mrem: Committed Effective Dose

>

Equivalent (CEDE): 92 mrem: and Shallow Dose Equivalent (SDE) whole

body: 2212 mrem. The inspectors determined the licensee had adequately

,

!

monitored and tracked individual occupational radiation exposures in

i

accordance with 10 CFR Part 20 requirements and that all doses reported

j

were at a small percentage of applicable regulatory limits.

The inspectors reviewed and discussed with licensee representatives the

j

arogram for controlling access to high radiation areas (HRAs), locked

,

ligh radiation areas (LHRAs), and very high radiation areas (VHRAs).

Control of these areas was also inspected during tours for proper

posting and access controls. No HRAs, LHRAs, or VHRAs were identified

1

where required posting were needed but not posted. Areas controlled as

LHRAs were found locked in accordance with licensee procedure. The

!

licensee had completed a posting u) grade with respect to radiation areas

to achieve full conformance with t1e regulatory intent of 10 CFR

20.1902. The inspectors noted significantly upgraded and improved

l

posting practices throughout the plant.

!

Key controls for entry into locked and very high radiation areas were

evaluated against the requirements of the licensee's administrative

control procedure. Appropriate keys were controlled in accordance with

i

procedure. During a tour of the Unit 1 Spent Fuel Pool area the

l

inspectors observed end of outage clean up and decontamination

i

activities. Good radiological controls were in place in this area

'

overall. A comprehensive sample of survey instruments and respirators

l

available for issuance were inspected and all were determined to have

current calibration dates. Radiation workers during peak traffic

periods were observed exiting the RCA in accordance with procedures for

i

frisking out of the RCA to include properly clearing small articles with

the small articles monitor.

i

During tours of the plant, the inspectors observed HP technicians

performing radiation and contamination surveys in accordance with

'

procedure. Also, during inspection of the tool issuance rooms good

1

controls for slightly contaminated tools inside the RCA and for clean

tools outside the RCA were noted.

i

J

_ . _ .

,

_

_ . _

!

!

i

16

During a walkdown of the RCA near the scaffold warehouse a yellow rad

material bag containing used protective clothing, laundry bags, and

miscellaneous trash was found by the inspectors unlabeled and

unattended. Also, a nearby dumpster located on the west side of the

fabrication shop was found by the inspectors to contain green bags with

1

purple tools indicative of fixed contamination in them. The container

j

was designated for clean radioactive waste and was unlabeled. All

1

material was later surveyed and determined to be less than 100 cpm over

background and, therefore, no label was required by regulation

'

(exemption for less than Appendix C per 10 CFR 20.1905 (a)) or by

licensee procedure. However, control of the materials was below normal

plant rad material control standards and the licensee initiated a

radioactive material control condition report and promptly corrected the

deficiencies. Also, outside the RCA between the radwaste building and

the diesel generator building, one rad material label on a concrete

vault containing resins was identified as labeled in minimal compliance

with 10 CFR 20.1904. The licensee corrected this isolated example of a

minimally sufficient label with the addition of an increased description

of material contents.

c.

Conclusions

.

The radiological controls program was being effectively implemented.

Good occupational exposure controls were demonstrated during outage

conditions. An upgrade in radiation area posting throughout the

facility was evident. Minor discrepancies in radioactive material

control were identified and corrected.

R1.3 Contamination Controls

.

a.

Insoection Scope (83750)

The inspectors evaluated the licensee's personnel contamination events

(PCEs) experience and the adequacy of corrective actions and related

followup. Also evaluated was the adequacy of contaminated area controls.

b.

Observations and Findinas

During the Unit 1 Fall outage through November 6, 1996 the site had

incurred 52 Personnel Contamination Events (PCE) which was substantially

less than the initial Unit 1 outage goal of 71. This superior PCE Unit 1

outage performance was noteworthy due to the relatively high number of

PCEs experienced by the licensee earlier in 1996 primarily during the

Unit 2 outage. The licensee significantly exceeded the Unit 2 PCE

outage goal of 81 during the Spring 1996 outage by approximately 200

percent necessitating a revised annual PCE goal of 320. As of the date

of this inspection the licensee was achieving much improved PCE

performance relative to the earlier 1996 Unit 2 Spring outage

performance and the revised goal should be met at year end. The

inspectors evaluated the licensee's PCE reduction initiative and

identified several contributors to the improved PCE performance to

-

.

_

.

i

r

17

include: 1) Increased work group ownership for PCE goals: 2) Improved

training to include develoament of Double Step Off Pad training: and 3)

Increased and more prompt E&RC management oversight for each PCE

i

occurrence. The inspectors also selectively reviewed the higher assigned

dose PCE reports and noted no assessment or procedural errors. Where a

skin dose assessment was required by licensee procedure based on the

level of skin activity in corrected counts per minute, the inspectors

were able to verify the assessment had been performed as per procedure

with conservative dose assessment methodology utilized.

c.

Conclusions

Although the licensee experienced a high level of personnel

contamination events through 1996, significantly improved PCE

performance was identified during the Unit 1 outage. No deficiencies

were identified with respect to adequacy of followup on individual

personnel contaminations. Licensee actions with respect to improving

personnel contamination controls were determined to be appropriate with

no regulatory concerns noted.

R1.4 External Occupational Exoosure Control and Personal Dosimetry

]

a.

Inspection Scope (83724)

i

The inspectors evaluated the adequacy of the licensee's program for

j

monitoring external occupational exposures during normal operations and

j

the adequacy of the licensee's personal dosimetry program. Emphasis was

'

given to the licensee's monitoring of occupational dose in buildings

close to but outside the restricted area fence that are within the

licensee's controlled area.

b.

Observations and Findinas

The inspectors reviewed area Thermoluminescent Dosimeter (TLD) results

for the period of January 11, 1996, through October 10, 1996, with focus

on exposures in buildings occupied by personnel adjacent to the

licensee's restricted area boundary fence. A review of these TLD

results averaged for a 2000 hour0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> work year indicated several work areas

outside the fence with elevated doses above the regulatory public dose

limit of 100 millirem 3er year. Doses for an average work year were

found to range from a ligh of 229 millirem on the second floor of the

Administrative Building to doses under 100 millirem in the TAC Building.

The elevated doses above the public dose limit were primarily

attributable to N 16 Turbine Shine resultant from the licensee's use of

Hydrogen Water Chemistry. The licensee's area TLD monitoring network

confirmed that doses to workers were the highest for those workers whose

offices were the closest to the source (Turbine Building) as might be

expected. Doses above the public dose limit were identified in the

Administrative Annex (Old Training) and Document Control Buildings

although these doses were less on average than those doses in the

Administrative Building. The inspectors review of licensee dosimetry,

monitoring, and general radiation control procedures indicated the

._.

.

_

. _ . . . _ . .

- - _ _ _ _ _ _

__

_

. .

_.

18

1

l

licensee did not treat dose to occupational workers in these buildings

in the controlled area as occupational dose and licensee procedures were

generally deficient in this regard. However, as defined in the

regulation, dose above the public dose limit which is received by a

l

worker in the course of employment during which the worker's assigned

~

,

l

duties involve exposure to radiation from licensed sources is

l

occupational dose. The licensee was aware that some workers outside of

I

the restricted area were receiving occupational doses above the public

dose limit incidental to their occupational activities based on limited

f

,

data contained in a dosimetry technical report (95 08) dated August 28,

1995. However, this report failed to address the issue comprehensively

other than to conclude that no workers exceeded the 500 millirem

monitoring threshold based on an analysis of actual individual summed

doses inside and outside the restricted area during mid 1995 and,

therefore, there was no regulatory requirement for the monitoring of

!

individuals in the controlled area.

The inspectors reviewed available dose data for radiation workers

outside the restricted area and determined that no workers were

exceeding regulato7 limits.

However, the inspectors reviewed dose

monitoring procedures as well as dose records of other categories of

individuals including members of the public, casual visitors, and the

exposure monitoring practices / procedures for declared pregnant women and

the embryo / fetus. No concerns were identified with respect to public or

casual visitors. However, because the regulatory limits for declared

pregnant women are at one tentn of occupational dose limits for exmsure

and monitoring the full population of declared pregnant women at t1e

site was reviewed for the prior two years. Of this population of

workers none were identified that exceeded regulatory limits with

respect to radiation exposure. A review of licensee actions with

respect to declared pregnant women indicated the licensee had taken

actions with respect to these workers post pregnancy declaration to

minimize occupational exposure.

Licensee actions included reassignment

of workers to less dose intensive duties to lower their exposures.

tiowever, the licensee was not monitoring declared pregnant women who

were working in the controlled area and had no procedural provision for

declared pregnant women who may work in buildings with exposure levels

above public dose limits. These workers, based on a review of area TLD

monitoring results for office space located in the controlled area, have

potential to receive during a nine month gestation period doses in

excess of the 50 millirem occupational dose limit at which monitoring is

required. Although no declared pregnant women were identified who would

actually exceed the 50 millirem monitoring limit based on specific

declaration dates and remaining periods of pregnancy, the workers

reviewed approached the limit (maximum prospective dose was 43 millirem)

indicating the need for monitoring as a conservative measure.

l

Incidental to this review the inspectors identified a defect with

respect to the applicable procedure for dosimetry issuance for the

,

monitoring of declared pregnant women. Carolina Power & Light Company

Nuclear Generation Grou) Standard Procedure DOS-NGGC 0002, " Dosimetry

Issuance", Revision 1

Effective Date August 12, 1996, states within

19

1

paragraph 9.9.5 Individual Monitoring of Declared Pregnant Women, "If

the woman works solely in the controlled area (does not enter the

restricted area), then individual monitoring is not required if the dose

is not likely to exceed 100 mrem in a year, the public dose limit."

This procedure directly contradicts the requirements of 10 CFR 20.1502

(a) (2) which requires licensees to monitor exposures to radiation for

declared pregnant women likely to receive in one year from sources

external to the body a dose in excess of 50 millirem. The failure to

implement a radiological control procedure consistent with the

requirements of 10 CFR 20.1502 (a) (2) is a violation of regulatory

requirements (VIO 50 325(324)/96 16 02), Failure to Implement a

Radiological Control Procedure Consistent with 10 CFR 20.1502 (a)(2).

'

The inspectors evaluated the licensee's procedures and practices with

<

respect to the monitoring and tracking of occupational dose for

radiation workers. The licensee was unable to demonstrate adecuately

during the period of inspection that occupational dose receivec by

workers in the controlled area was being considered in the prospective

analysis used to determine if workers required monitoring in accordance

with the requirements of 10 CFR 20.1502. Radiation workers who are

required to be monitored for radiation work in restricted areas, i.e.,

workers who are likely to receive greater than 500 millirem in a year

based on a prospective analysis of likely dose, are also required to be

'

monitored for occupational dose received in controlled areas. The

licensee was unable to produce records or reference procedures which

demonstrated full compliance with the requirements of 10 CFR 20.1502 for

monitoring occupational exposure. Additionally, the licensee was asked

to demonstrate, as conservative to radiological safety and within

regulatory requirements, the current dosimetry practice of subtracting

100% of turbine shine dose from the sitewide personnel TLDs stored in

racks at the entrances to the restricted area. The inspectors stated to

the licensee that this practice ap) eared nonconse'rvative with respect to

'

the accurate reporting of dose bot 1 in terms of cumulative site dose and

individual dose assignments. The licensee was unable to provide any

data to demonstrate this practice as conservative or reasonable during

the week of inspection. A subtraction of less than 100% of the turbine

shine dose would be a reasonable approach in the view of the inspectors

due to the fact that most of the TLDs actively in use are typically on

personnel inside the restricted area for 2000 hours0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> or more during a

usual workyear. The subtraction from worker dose assignments of the

full turbine shine dose component as detected on the area TLDs in the

vicinity of the TLD racks (which includes the turbine shine dose workers

receive while working in the restricted area and while wearing their

TLDs) does not appear reasonable.

Subtracting the turbine shine dose

component incurred by radiation workers during normal working hours when

the TLDs are being worn by the radiation workers is not clearly

justifiable or conservative with respect to dose assignment practices.

The licensee indicated further evaluation and time to prepare a response

was necessary due in part to the need to coordinate a response with

corporate dosimetry personnel who worked offsite in the Harris Energy

and Environmental Center at New Hill, N. C.

These inspector concerns

20

were unresolved at the end of the inspection and will require further

evaluation of licensee data. These issues regarding demonstration of

accurate and reasonable dose tracking and dose assignment practices and

related procedures were identified to the licensee as Unresolved

Item (URI 50 325(324)/96 16-03), Unresolved Item for Lack of Accurate

Dose Tracking and Dose Assignment Practices and Related Procedures,

c.

Conclusions

The licensee's program for monitoring external exposure and tracking

dose within the restricted area was determined to be effective. The

licensee requires by procedure all radiation workers entering the

restricted area to be monitored by TLD and all workers entering the RCA

to be monitored with electronic dosimetry as well. The monitoring of

all workers inside the restricted area by TLDs for dose of record

pur)oses exceeds regulatory requirements in that only a fraction of the

wor (ers who actually enter the restricted area will exceed the 500

millirem threshold requiring monitoring.

Outside the restricted area,

however, licensee dosimetry procedures were deficient in that the

monitoring and tracking of occupational dose in the controlled area was

not adequately addressed in procedure.

Specifically, procedures which

require monitoring of dose in the controlled area for workers who are

required to be monitored in the restricted area and practices for

adjusting radiation worker dose assignments to eliminate all turbine

shine dose were identified to the licensee as issues requiring further

evaluation by the licensee and procedural treatment as appropriate.

These issues are an Unresolved Item with respect to dose tracking,

assignment of dose, and related procedural improvement. One violation

was identified for a dosimetry issuance procedure which allowed declared

pregnant women in the controlled area to go unmonitored for prospective

,

radiation dose above 50 millirem contrary to the requirements of 10 CFR 1502 (a) (2).

R5

Staff Training & Qualification in Radiation Protection and Chemistry

R5.1 Trainina of Radiation Workers

a.

Insoection Scope (83750)

The inspectors evaluated the adequacy of training of radiation workers

who were receiving occupational exposure consistent with the

requirements for training contained in 10 CFR 19.12. Also evaluated

were the qualifications of a recently assigned Radiation Protection

Manager to determine if all qualification requirements were satisfied

consistent with Technical Specification 6.3.1 and Reg Guide 1.8.

b.

Observations and Findinas

The inspectors determined that workers in the licensee's controlled area

i

and outside the restricted area were receiving occupational dose as

defined in 10 CFR Part 20 (also reference above Paragraph R.I.4.b.).

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The intent of the training requirement of 10 CFR 19.12. Instruction to

21

Workers, is that individuals who are permitted to receive occupational

doses within occupational limits will receive appropriate training

commensurate with associated radiological risk.

Furthermore, when doses

received by workers are in fact occupational dose, appropriate

instructions should inform the worker that he/she is subject to

occupational dose limits rather than public dose limits.

Plant workers

have the right to be fully informed as to radiological hazards and

conditions of their workplace in order that they may make informed

decisions related to matters such as

minimizing of occupational exposure. pregnancy declaration and theThe inspe

a review of training material and related quizzes that the intent of 10 CFR 19.12 training was met by the licensee's Radiation Worker Training

course. The radiological training content of the licensee's Plant

Access Training was minimal, did not meet the intent of 10 CFR 19.12,

and was not sufficient to provide training commensurate with risk as

specified in regulatory guidance.

In order to ensure that workers who

were receiving occupational dose were trained in accordance with 10 CFR 19.12, the inspectors reviewed training records for a large sample of

workers whose normal work stations were in buildings in the controlled

area. Through this review it was determined that one or more workers

receiving occupational dose had not been trained in accordance with 10 CFR 19.12. These workers either currently were receiving or aotentially

could receive occupational dose that required the workers to

1 ave

radiation worker training. The failure of the licensee to have trained

all workers who were receiving occupational doses was determined to be a

violation of the requirements of 10 CFR 19.12. Although this violation

of regulatory requirements was NRC identified the violation will not be

cited due its isolated nature and relatively low safety significance.

The licensee committed to train the workers affected in accordance with

10 CFR 19.12 and committed to upgrade training for all workers in the

controlled area. This would ensure that they were aware of the

occupational doses being received to include a characterization of

associated radiological risks, and to conduct a review of rad worker

training adequacy in general to ensure that the full intent of 10 CFR 19.12 was being met for all workers receiving occupational exposures

both in restricted and controlled areas. The failure of the licensee to

train all workers in accordance with the requirements of 10 CFR 19.12.

Instruction to Workers, constitutes a violation of minor safety

significance and is being treated as a Non Cited Violation, consistent

with Section IV of the NRC Enforcement Policy (NCV 50-325(324)/96 16-

04), Failure to Train Workers Receiving Occupational Dose in Accordance

with 10 CFR 19.12.

A qualification review was conducted for a recently assigned Radiation

Protection Manager (RPM) to determine if the individual assigned

possessed the necessary qualifications for the position. Qualification

requirements, as committed to through the licensee's Technical Specification 6.3.1, specify that the RPM will meet or exceed the

1

cualifications outlined in Reg Guide 1.8. which include a bachelor's

cegree in science or engineering and five years experience in applied

radiation protection.

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c.

Conclusions

Although the licensee was adequately training workers who work in the

restricted area in accordance with 10 CFR 19.12 Instruction to Workers,

the ins >ector identified a noncompliance with 10 CFR 19.12 in that not

all warcers who were receiving occupational dose were trained in

accordance with 10 CFR 19.12.

Specifically, examples of workers in the

controlled area were identified who were receiving occupational dose but

who were not trained in accordance with 10 CFR 19.12. This violation

will be treated as a Non Cited Violation consistent with Section IV of

the NRC Enforcement Policy.

A qualification review of an individual recently assigned as Radiation

Protection Manager concluded the individual was sufficiently qualified.

R8

Miscellaneous Radiation Protection and Chemistry Issues

R8.1 ALARA Proaram Effectiveness

a.

Insoection Scope (83750)

Part 20 to the Code of Federal Regulations requires that licensees use,

to the extent practicable, procedures and engineering controls based

upon sound radiation protection principles to achieve occupational doses

and doses to members of the public that are as low as reasonably

achievable. The ALARA area was evaluated to determine whether the

licensee was establishing and tracking performance against ALARA goals,

whether continuing ALARA initiatives are ongoing to reduce dose, and to

evaluate the overall effectiveness of the ALARA program.

b.

Observations and Findinas

Through November 6, 1996, the licensee projected a Unit 1 Refueling

Outage dose of 210.7 person rem and actually achieved a dose of 210.8

rem which was a) proximately equal to the goal. The outage dose goal was

revised upward )y ap3roximately 10 rem to allow for emergent work. The

licensee was on trac ( to achieve their annual dose goal of 688 rem based

on good dose performance during the Unit 1 refueling outage and low dose

accrual during power operation periods during 1996. The annual dose

goal, if achieved, is still at a relatively high level but represents

good dose performance for the site during a year with Unit 1 and Unit 2

refueling outages. The inspectors observed pre job ALARA briefings and

evaluated ALARA pre work packages for select high dose outage

activities. The inspectors noted thorough and detailed pre job planning

for specific high dose activities and observed good task analysis as

well as a cuestioning attitude as to potential dose saving opportunities

for plannec activities. The inspectors reviewed with the licensee

current and planned ALARA initiatives. During 1996, the licensee had

undertaken several dose reduction initiatives including expanded

application of shielding, additional advanced radiation worker training,

and additional emphasis on ALARA practices and dose ownership by all

organizational units. The licensee established an exposure goal for 1996

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which, if achieved, will represent good dose performance at the site

during a year with two refueling outages. Notwithstanding this dose

performance, overall dose at the site remains relatively high. The

licensee did not undertake a full system chemical decon during B111R1

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but did realize some dose reduction through hot spot flushing, zinc

injection in recirc piping, and a system hydrogen peroxide wash. The

licensee did not commit to a chemical decon based on a negative cost

benefit analysis using a site standard of $10,000 per rem and an

estimated saving of 55 rem for a full system decon during the B111R1

,

,

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outage as well as additional rem savings during future outages. Despite

the decision not to undertake a full system chemical decon, the licensee

indicated an intent to evaluate the feasibility of conducting full

,

system chemical decons as an ALARA initiative during future outages.

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Overall, the inspectors determined that collective dose is being

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effectively controlled and reduced.

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c.

Conclusions

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Overall, based on an evaluation of ALARA initiatives and ALARA work

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plans for high dose work evolutions, the inspectors concluded that the

licensee's ALARA program was adequately controlling collective dose and

that collective dose was on a favorable reducing trend. However, site

4

dose remains relatively high and continued ALARA initiatives to reduce

source term and reduce site dose are warranted.

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F2

Status of Fire Protection Facilities and Equipment

F2.1 Fire Protection Desian Chance and Plant Modifications

a.

Inspection Scoce (71750. 64704)

.

The inspector reviewed the adequacy of a design change to a number of

plant automatic fire suppression systems associated with ESR 94 00345.

The inspector walked down the plant areas affected by the change to

4

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inspect the implementation of the modification in the field and observed

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portions of post modification testing.

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b.

Observations and Findinas

The inspector reviewed implementation of ESR 94-00345. The purpose of

1

this modification was to decommission the Automatic Sprinkler

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Corporation "Model C", primed-preaction deluge valves by removal of the

clapper, linkages, latching arm and sealing diaphragm, and sealing the

valve diaphragm opening with a cover plate. This type of valve had been

experiencing recurring failures including the inability to reset the

latching arm and re)eated rupturing of the latch arm diaphragm seal.

Failure of the diapiragm seal resulted in continuous water leakage to

the floor area near the valve assembly. This modification effectively

2

eliminated the preaction valve function and converted the preaction

system to a full flow wet pipe sprinkler system design.

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The modification involved changes to the following fire suppression

system deluge valves:

Reactor Buildinas

1

1-FP DV20,

2 FP DV20,

1 FP-DV319,

2 FP DV319

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Diesel Generator Buildina

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2 FP-DV13,

2 FP DV14, 2 FP DV15,

2 FP DV16,

2 FP DV17, 2 FP DV18

2-FP DV19

Service Water Intake Buildina

2 FP DV21,

1 FP DV22, 2 FP-DV2,

Radwaste Buildina

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2-FP DV704

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The licensee's engineers reviewed the internal flooding analysis and

calculations for the Reactor Buildings, Diesel Generator Building,

Radwaste Building, and Service Water Building and concluded that due to

the physical separation of redundant safety related equipment in the

Reactor Buildings and documented conclusions of previous flooding

analysis, the modification did not alter these analysis nor the

redundancy of the systems. The inspector reviewed the history and

assum)tions for the modification and the 10 CFR 50.59 Safety Evaluation

for t1e changes and determined that they were adequately evaluated.

No

unreviewed safety concerns were found, however, the inspector identified

a UFSAR discrepancy associated with flooding protection in the reactor

!.

buildings.

,

UFSAR Section 3.4.2.1 states that Class I Motor Control Centers and

instrument racks in the reactor buildings, when near (water) leakage

sources, were provided with drip shields to minimize damage.

During the

walkdown of areas of the reactor buildings where automatic sprinkler

protection is provided the inspector identified that Class I instrument

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racks H21-P009 on the 20' elevation and H21-P014, P017, P018, and P022

on the -17' elevation were not provided with drip shields.

In some

cases sprinklers heads and piping were installed within five feet above

these instrument racks. Additional licensee walkdowns of other reactor

building elevations indicated that dri> shields had not been installed

over any of the Class I instrument rac(s within areas provided with

automatic wet pipe sprinkler systems in the RBs.

After discussions witt, the licensee, Condition Report CR 96-03943 was

issued to track the failure to provide dri) shields over Class I

instrument racks near leakage sources in t1e reactor buildings. This

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UFSAR discrepancy was identified by the inspector, and is discussed in

3

Section F2.2.

A review of post modification testing for modification ESR 94 00345 was

performed to confirm that appropriate National Fire Protection

Association hydrostatic test pressures and duration had been specified.

On November 25, 1996, the inspector observed the successful hydrostatic

'

testing for a deluge system protecting the diesel generator building.

No discrepancies were identified.

2

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c.

Conclusions

,

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The inspectors concluded that the design change and plant modifications

of the deluge valves were adequate, however, the design review failed to

'

identify an UFSAR discrepancy associated with internal flooding in the

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reactor building.

F2.2 Special UFSAR Review

'

A recent discovery of a licensee o>erating the facility in a manner

contrary to the UFSAR description lighlighted the need for a special

'

focused review that compares plant practices, procedures, and/or

parameters to the UFSAR descriptions. While performing the inspections

discussed in this resort, the inspectors reviewed the applicable

portions of the UFSA1 that related to the areas inspected. The

inspectors verified that the UFSAR wording was consistent with the

observed plant practices, procedures, and/or parameters.

l

The licensee started a review of the UFSAR on July 1,1996. After the

first quarter of review, the licensee had written 23 condition reports

for 70 discrepancies. This number of problems indicated a programmatic

'

problem with maintaining the UFSAR current.

.

The inspector reviewed UFSAR Section 3.4.2.1, as part of the fire

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protection ESR modification walkdown activities. An inconsistency was

noted in that the licensee failed to provide drip shields over Class I

instrument racks near leakage sources in the reactor buildings. This

issue is discussed in Section F2.1. This item will be identified as

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part of URI 325(324)/96 05 02.

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V.

Manaoement Meetinas

XI

Exit Meetina Summary

The inspector presented the inspection results to members of licensee

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management at the conclusion of the inspection on December 12, 1996. On

December 19, 1996, the licensee was informed that 3revious unresolved

item 325/96 15 02. Loss of Shutdown Cooling, was clanged to violation

325/96 16 01 discussed in this re> ort. Post ins)ection briefings were

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conducted on November 7 and Decem>er 6, 1996. T1e licensee acknowledged

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the findings presented.

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The licensee did not identify any materials used during the inspection

as proprietary information.

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PARTIAL LIST OF PERSONS CONTACTED

Licensee

G. Barnes, Manager Training

C. Barnhill, Dosimetry Supervisor, E&RC

A. Brittain, Manager Security

W. Campbell, Vice President, Brunswick Steam Electric Plant

R. Crate, Radwaste Upgrade Project Manager

B. Deacy, Outage Manager

N. Gannon, Manager Maintenance

J. Gawron, Manager Nuclear Assessment

W. Icenogle, Corporate Dosimetry, Harris Energy & Environmental Center

W. Levis, Director Site Operations

R. Lopriore, General Plant Manager

J. Lyash, Brunswick Engineering Support Section

J. McGowan, Senior Specialist, Regulatory Affairs

B. Nurnburger, Superintendent, Environmental and Chemistry

C. Pardee, Manager Operations

P. Sawyer, Acting Superintendent, Radiation Protection

R. Schlichter, Manager Environmental and Radiation Control

S. Tabor, Senior Specialist, Regulatory Affairs

J. Terry, Program Analyst, E&RC

M. Turkal, Supervisor Licensing and Regul6 tory Programs

H. Wall. Training Supervisor

Other licensee employees or contractors included office, operation,

maintenance, chemistry, radiation, and corporate personnel.

E. Brown

M. Janus

C. Patterson

W. Rankin

G. Wiseman

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INSPECTION PROCEDURES USED

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IP 37551:

Onsite Engineering

IP 40500:

Effectiveness of Licensee Controls in Identifying, Resolving, and

Preventing Problems

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IP 61726:

Surveillance Observations

IP 62707:

Maintenance Observations

IP 71707:

Plant Operations

IP 71714:

Cold Weather Preparations

IP 71750:

Plant Support Activities

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IP 83724:

External Occu3ational Exposure Control and Personal Dosimetry

IP 83729:

Occupational

ladiation Exposure During Outage

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IP 83750:

Occupational Radiation Exposure During Power

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IP 92901:

Followup - Operations

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ITEMS OPENED, CLOSED, AND DISCUSSED

1

Doened

4

50 325(324)/96 16 01

VIO

Improper Work Planning Resulted in a Loss of

Shutdown Cooling (Paragraph 02.1)

,

50-325(324)/96 16 02

VIO

Failure to Implement a Radiological Control

a

Procedure Consistent with 10 CFR 20.1502 (a)(2)

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(Paragraph R1.4)

50 325(324)/96 16 03

URI

Unresolved Item for Lack of Accurate Dose

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Tracking and Dose Assignment Practices and

Related Procedures

(Paragraph R1.4)

50 325(324)/96 16 04

NCV

Failure to Train Workers Receiving Occupational

Dose in Accordance with 10 CFR 19.12 (Paragraph

R5.1)

Closed

50 325/96 15 02

URI

Loss of Shutdown Cooling (Paragraph 08.1)

Discussed

50 325(324)/96-05 02

URI

UFSAR Discrepancies (Paragraph F2.2)