ML20133L105

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Rev 4 to Preservice Insp Program:Hpcs Sys,Perry Nuclear Power Plant,Unit 1
ML20133L105
Person / Time
Site: Perry FirstEnergy icon.png
Issue date: 03/08/1985
From: Alling M, Meyer S
NUCLEAR ENERGY SERVICES, INC.
To:
Shared Package
ML20133L068 List:
References
80A4424, NUDOCS 8508120499
Download: ML20133L105 (43)
v • d • e


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DOCUMENT NO.

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PSI PROGRAM PLAN:

HIGH PRESSURE CORE SPRAY SYSTEM PERRY NUCLEAR POWER PLANT, UNIT 1 Prepared For CLEVELAND ELECTRIC ILLUMINATING COMPANY f Q f.lTf N P } '[j'3 (l Q " ?

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DESCRIPTION APPROVAL 3O d

1/14/82 CRA 2285 h

Addition of Component Examinations Per CRA No. 3757 v

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customer comments (FC's 05-01 #1 thru #12, 05-02 #1 thru #3, 05-03 #1 thru #7 and #9 b

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80A%24 DOCUMENT NO.

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INTRODUCTION 4

2.

SYSTEM DESCRIPTION 4

2.1 Exemptions 4

2.2 Exceptions 4

2.3 Classifications 4

2.4 Calibration Standards 7

2.5 Isometric Figures and Sketches 7

3.

PROGRAM PLAN AND SCHEDULE 8

System Classification Figure 9

Weld Map Figures 10 Q

Component Figures 14

'v' Schedule Sheets Piping Welds 18 Schedule Sheets Component Examinations 40 Tables

2.1 System

Exemptions 5

2.2 System

Exceptions (provided later) 2.3 System Classifications 6

2.4 System

Referenced Calibration Standards 7

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2.5 System

Isometric Figures 7

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30A4424 DOCUMENT NO' muror& cone q

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HIGH PRESSURE CORE SPRAY SYSTEM

1. INTRODUCTION This document has been prepared to (1) delineate system-specific, itemized Preservice Inspection (PSI) requirements and, (2) present appropriate diagrams locating the areas for examination. All components in the High Pressure Core Spray (HPCS) System required to be examined by ASME BPV Code,Section XI, are included.

The General Reference Text, NES Document 80A4420 presents the development and required procedural information for the PSI Program Plan generic to all systems examined.

2. SYSTEM DESCRIPTION 2.1 EXEMPTIONS The portions of the HPCS System that are exempted from examination as allowed by ASME BPV Code Section XI, and as described in the General

/m Reference Text, are presented in Table 2.1.

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t 2.2 EXCEPTIONS Exception may be taken to code requirements of examination where access is not possible due to design limitations. Provision for such exception is presented in the General Reference Text. Exceptions that are taken to required exams of the HPCS System are itemized in Table 2.2, (Later).

2.3 CLASSIFICATIONS This system's piping and instrumentation diagrams have been reviewed and Quality Group A, B, and C (ASME Code Class 1, 2, and 3) boundaries have been established as required by ASME Code Section XI, IWA-1400. The General Reference Text discusses the basis for these determinations.

Diagrams delineating these boundaries for the HPCS System are presented in Figure B-8. HPCS System classification and boundaries are presented in Table 2.3.

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TABLE 2.1 SYSTEM EXEMPTIONS ASME Code Basis For Class Description Ref. P&lD Exemption 1

All component con-D-302-Piping 1" nominal nection, piping and 701/F size and smaller associated valves of exempted as per 1" nominal size AMSE Section XI and smaller Code IWB-1220(b)

S '73 Addenda 1

3" Dl-1 SLC Intertie D-302-All components less including 3" x 701/F than 2.36" ID for 1 1/2" Reducer up to water service are 12" D1-1 exempt as per "ASME"Section XI, Code IWB-1220(a) 2 All vent, drain, D-302-All component connec-test, sample, fill, 701/F tions, piping & assoc-by-pass and instru-lated valves, and (g

ment connections 4" vessels (and their k )

nominal size or supports) that are smaller 4" nominal pipe size

& smaller are exempted as per ASME Section XI, IWC-1220(d)

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12" Dl-1 from and including D-302-701/F valve E22-F004 to the reactor pressure vessel 2

24" L1-2 from suppression pool D-302-701/F to HPCS pump C001 2

16" Dl-2 from HPCS pump C001 D-302-701/F up to valve E22-F004 2

12" Dl-2 from 16" Dl-2 to D-302-701/F g valve E22-F0ll and thru valve E22-F023 into the suppression pool

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2.4 CALIBRATION STANDARDS Table 2.4 lists the Calibration Standards for ultrasonic examinations scheduled for the HPCS System. All calibration standards are to be retained on site.

Design drawing documents are presented in Table 3.5 of the General Reference Text.(Later)

TABLE 2.4 HPCS Systems Referenced Calibration Standards Title Line Class Schedule Material PY-6-120-CS 6" Dl-2 Sch 120 SA106 Grade B P Y-6-XX I-CS-F 6" DI-2

.562" Nom.

SA234 WPB PY-12-80-CS 12" Dl-1 Sch 80 SA106 Grade B PY-12-100-CS 12" Dl-1 Sch 100 SA106 Grade B P Y-12-X X2-CS-F 12" D1-2

.843" Nom'.

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PY-16-100-CS 16" Dl-2 Sch 100 SA106 Grade B P Y-24-X X I-CS-F 24" L1-2

.687" Nom.

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_3N PY-VALVE-XXI-CS 2.212" SA105 2.5 ISOMETRIC FIGURES AND SKETCHES The piping isometric figures listed in Table 2.5 show the identification and location of areas for the HPCS System requiring examination. Sketches may also be included that illustrate or locate areas of components requiring identification for examination.

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05-01 Revision 1 05-02 Revision 2 05-03 Revision !

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HPCS System: Isometric Figures 05-04 Revision 0 05-05 Revision 0 05-06 Revision 0 05-07 Revision 0

3. PROGRAM PLAN AND SCHEDULE The specific PSI examination requirements are defined in the PSI Program Plan and its schedule tables. Each weld or other examination area is designated by a unique identification number, and then described. Also identified are applicable examination category, method, procedure number, any calibration standard number referenced for ultrasonic examination, and the zone in which the examination area is located, as described in Section 3 of the General Reference y

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Examination items are first divided according to the weld or hanger figure that they appear on. Multiple examination requirements of the same component are listed separate in the schedule tables. Component examinations or component bolting follow the piping weld examinations for each system.

Hanger examinations appear as the next section, followed by the hydrovisual examination requirements.

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CAU8 RATION CODE CO WONENT COWONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIRCATION DESCSPTION NUMBER (if W aN=P CATEGORY hETHOD NO.

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REMARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0070 24" Pipe to Elbow 80A0183 N/A C-F PT XIV l-E22-0069 24" Elbow to Pipe 80A0183 N/A C-F PT XIV 1-E22-0068 24" Pipe to Elbow 80A0183 N/A C-F PT XIV l-E22-0067 24" Elbow to Pipe 80A0183 N/A C-F PT XIV l-E22-0066 24" Pipe to Elbow 80A0183 N/A C-F PT XIV l-E22-0065 24" Elbow to Pipe 80A0183 N/A C-F PT XIV l-E22-0064 24" Pipe to 24"x 24"x 12" Tee 80A0183 N/A C-F PT XIV l-E22-0124 24"x 24"x 12" Tee to Pipe 80A0183 N/A C-F PT XIV NES 239 6/82

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REMARKS PIPING WELDS Ref. Dwg. No. 05-01 h

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CAUBRATION CODE COMPONENT COMPONENT PROCEDURE BLOCK CODE EXAM ZONE IDENTIFICATION DESCRIPTION NUMBER (if apphcable)

CATEGORY METHOD NO.

REMARKS PIPING WELDS Ref. Dwg. No. 05-01 1-E22-0052 16" Pipe to Elbow 80A0183 N/A C-F PT XIII 80A0186 PY UT 100-CS 1-E22-0051 16" Elbow to Pipe 80A0183 N/A C-F PT Xill 80A0186 PY UT 100-CS l

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CATEGORY, METHOO NO.

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REMARKS PIPING WELDS Ref. Dwg. No. 05-02

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CATEGORY nETHOD No REMARKS PIPING WELDS Ref. Dwg. No. 05-03 1-E22-0086 12"x 12"x 12" Tee 80A0183 N/A C-F PT XII to 12" Pipe 80A0186 P Y UT 100-CS 1-E22-0087 12" Pipe to Elbow 80A0183 N/A C-F PT XII 80A0186 PY UT 100-CS 1-E22-0088 12" Elbow to Pipe 80A0183 N/A C-F PT XII 80A0186 P Y UT 100-CS Customer b 1-E22-0088A 12" Pipe to Pipe 80A0183 N/A N/A PT XII 80A0186 P Y UT request exam 100-CS 1-E22-0089 12" Pipe to Elbow 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0090 12" Elbow to Pipe 80A0183 N/A C-F PT XI 80A0186 PY UT 100-CS 1-E22-0091 12" Pipe to Valve F023 80A0183 N/A C-F PT XI 80A0186 P Y UT 100-CS 1-E22-0042 16"x 16"x 12" Tee 80A0183 N/A C-F PT XIII to 16" Pipe 80A0186 P Y UT 100-CS NES 239 6,82

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REMARKS WELDED ATTACHMENTS Ref. Dwg. No. 05-03 1-E22-H085-WA Pipe Welded Attachment 80A0183 N/A C-E PT Xil 1-E22-H054-WA Pipe Welded Attachment 80A0183 N/A C-E PT Xill 1-E22-H062-W A Pipe Welded Attachment 80A0183 N/A C-E PT XI NES 239 682

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REMARKS PIPING WELDS Ref. Dwg. No.05-03A 1-E22-0092 12" Valve F023 To Elbow 80A0186 P Y C-F UT XI XX2-CS-F 80A0183 N/A PT l-E22-0093 12" Elbow To Pipe 80A0183 N/A C-F PT XI 1-E22-0094 12" Pipe To Elbow 80A0183 N/A C-F PT XI l-E22-0095 12" Elbow To Pipe 80A0183 N/A C-F PT XI 4

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REMARKS COMPONENT EXAMINATIONS Ref. Dwg. No. 05-06, 05-07 1-E22-F003-SEAM 6" Check Valve E22-F003 80A0183 N/A C-G PT XI Body Weld 1-E22-F026-SEAM 6" Gate Valve E22-F026 80A0183 N/A C-G PT XI Body Weld NES 239 6/82

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REMARKS HPCS PUMP C001 Ref. Dwg. No. 05-04 1-E22-C001-001 Dished Head to Barrel Shell #1 80A0183 N/A C-G PT XIV l-E22-C001-002 Barrel Shell #1 to Barrel Shell #2 80A0183 N/A C-G PT XIV l-E22-C001-003 Barrel Shell #2 to Barrel Shell #3 80A0183 N/A C-G PT XIV l-E22-C001-004 Barrel Shell #3 to Shell Flange 80A0183 N/A C-G PT XIV l-E22-C001-005 Head Flange to Head Shell 80A0183 N/A C-G PT XIV l

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CATEGORY.

LETHOO No.

REMARKS DESCRfPTION IDENTIFICATION HPCS PUMP C001 Ref. Dwg. No. 05-04 1-E22-C001-008 24" Suction Flange to 24" 80A0183 N/A C-G PT XIV Suction Pipe 1-E22-C001-012 24" Suction Pipe Longitudinal Seam 80A0183 N/A C-G PT XIV t

1-E22-C001-009 24" Suction Pipe to Head Shell 80A0183 N/A C-G PT XIV l-E22-C001-010 Head Shell to Head Cover 80A0183 N/A C-G PT XIV l-E22-C001-Oll Head Shell Longitudinal Seam 80A0183 N/A C-G PT XIV I

I NES 239 6,82

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