ML20133J606

Forwards List of Remaining Const Testing & Insp Items That Require Resolution Prior to Fuel Loading,Per Insp Procedure 94300B.Earliest Fuel Loading Date Projected for 860101

ML20133J606
Person / Time
Site:	Catawba
Issue date:	10/02/1985
From:	Walker R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:	Thompson H Office of Nuclear Reactor Regulation
References
NUDOCS 8510180541
Download: ML20133J606 (15)

Text

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D c,h p,gi  ; $35 MEMORANDUM FOR: Hugh L. Thompson, Jr., Director, Division of Licensing, Office of Nuclear Reactor Regulation '

! FROM: Roger D. Walker, Director, Division of Reactor Projects

SUBJECT:

DUKE POWER COMPANY, CATAWBA UNIT 2, DOCKET NO. 50-414, STATUS OF FACILITY COMPLETION In accordance with Inspection Procedure No. 943008, the enclosures list the remaining open items that require resolution before. findings of readiness for l

operation may be endorsed by NRC Region II. Remaining construction testing and inspection items identified in the enclosures have been categorized by our recommended mandatory completion milestones.

I The licensee's earliest projected fuel loading date is January 1,1986, which

Region 11 considers somewhat optimistic.

Original Signed by Roger D. Walker l

Roger D. Walker

Enclosures:

1. Items to be Completed Prior to Fuel Loading

2. Items to be Completed Prior to

Initial Criticality

3. Items to be Completed Prior to Exceeding 5's Rated Power -

4. Preoperational Testing Status and

. Operational Preparedness .

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5. Construction' Status

6. Status of Inspections Required b" MC 2512, MC 2513, and MC 2514 cc w/encls: (See page 2) i CONTACT:

. H. C. Dance 242-5533 i

8510180541 851002

, PDR ADOCK 05000414 A PDR

, . _ . . .. _ . - . . . - . __ _ _. _ ZEcl. _..-

o" $b 0 01 Hugh L. Thompson, Jr. 2 i

' pc w/encis:

/E. L. Jordan, Director, DEPER, IE 4 . T. Ankrum, Chief, Quality j Assurance Branch, DQAVT, IE vi. . I. Cobb, Chief, Safeguards and

/ Material Programs Branch, IP, IE vR. F. Heishman, Chief, Reactor Construction Programs Branch, IP, IE

/K. N. Jabbour, Licensing Project Manager, NRR bec w/encis: ,

J. A. Olshinski J. P. Stohr 4

A. Gibson C. Burger P. K VanDoorn istribution List 0 RC Resident Inspector Document Control Desk

State of South Carolina

! /G. Johnson, ELD 4

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HCDance iV RIi niee 10// /85 10/1 /85 4, 0 / /85 I

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ENCLOSURE I ITEMS TO BE COMPLETED PRIOR TO FUEL LOADING OF CATAWBA UNIT 2 (DOCKET NUMBER SC-414)

A. The licensee will complete to the satisfaction of NRC Region II, the following Construction Deficiency Reports (50.55e items) and Part 21 identified items:

1. Replace cracked diesel piston sk?rts (CDR 84-18/PSS).

2. Replace cracked diesel pedestal tar intake rocker arm shaft (CDR 84-19/PSS).

3. Correct starting air check valve deficiency (CDR 85-05/MPS).

B. The li'ensee c will complete to the satisfaction of NRC Region II, the following violations:

1. Correct concrete honeycomb in seismic structures (SL4, 84-23-01/PSS).

2. Correct failure to audit vendors triennially (SL4, 85-08-01/QAS).

3. Resolve missing CP-438 instrument records (SLS, 85-28-02/RP2A).

C. The licensee will complete to the satisfaction of NRC Region II, the requirements of the following bulletins:

1. Pipe support base plate designs using concrete expansion anchor bolts (79-BU-02/MPS).

2. Seismic analysis for as-built safety-related piping systems (79-BU-14/

MPS).

D. The licensee will perform to the satisfaction of NRC Region II, the following inspector follewup items:

1. Evaluate use of epoxy bonding agent in containment building and sealers (81-15-01/PSS).

2. . Complete corrective actions for excessive spacing in charcoal absorber cells of Engineered Safety Feature air treatment systems (85-14-02/IMEP).

3. Resolve inservice inspection program deficiencies (85-09-01 thru 85-09-06/MPS).

4. Review of seismic and environmental- qualification records (85-28-01/

RP2A).

Enclosure 1 2

5. Resolve snubber installation discrepancies (85-31-01/MPS).

6. Resolve load ratings greater than vendor manual for mechanical snubbers under faulted condition (85-33-01/TPS).

E. The licensee will resolve to the satisfaction of NRC Region II, the following unresolved items:

1. Verify adequate installation of refueling water storage tank instru-mentation (85-16-01/RP2A).

2. Failed containment spray pipe support (85-31-02/MPS).

3. Complete review of electrical interface between Units 1 and 2 (85 01/TPS).

F. The licensee will complete to the satisfaction of NRC Region II, the TMI related requirements for fuel loading (TI 2514/01, Rev. 2).

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ENCLOSURE 2 i i

l ITEMS TO BE COMPLETED PRIOR TO INITIAL CRITICALITY {

j OF CATAWBA UNIT 2 (DOCKET NUMBER 50-414) i i

, A. The licensee will complete to the satisfaction of NRC Region II, the j following Construction Deficiency Reports (50.55e items) and Part 21 7 i identified items.

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1. Resolve unconsidered effects of superheated steam on safety related components (CDR 84-16/PSS). i j  !

2. Include valves associated with several component cooling water system  :

! containment penetrations in the Type C testing (CDR 85-03/RP2A).

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3. Complete modification to provide proper clearances of NCX 750 and '

i NCX 1200 batteries (CDR 85-07/PSS). l

4. Evaluate and correct nameplate attachments on control power j transformers (CDR 85-09/PSS).

5. Evaluate nydrogen skimmer fan motor be'aring failures (CDR 85-10/PSS). f l l B. The licensee will perform to the satisfaction of NRC Region II, the  ;

i following inspector followup items: '

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1. Evaluate post fire safe shutdown, emergency lighting and oil collection a

^

capability at all cperating plants (T2515/62, PSS).  !

2. Modify steam generator level instrumentation' to correct errors  !

! (79-14-01/MPS).  ;

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ENCLOSURE 3 ITEMS TO BE COMPLETED PRIOR TO EXCEEDING 5%

RATED POWER AT CATAWBA UNIT 2 (DOCKET NUMBER 50-414)

A. The licensee will complete to the satisfaction of NRC Region II, the TMI related requirements for full power and low power testing (TI 2514/01, Rev.

2).

B. The licensee will complete to the satisfaction of NRC Region II, the following inspector followup items:

1. Evaluate feedback of information from the Technical Support Center to the central room and Operational Support Center (84-08-02/EPS).

2. Complete specific relabeling of meters in the control room for steam-line radiation monitors (84-44-02/EPS).

3. Posting of required security at designated medical facility ensergency entrances & treatment areas as part of medical emergency drill preparation (85-03-01/EPS).

4. Provision of containers for disposal of contaminated clothing & all other disposable items associated with reception & treatment of con-taminated persons in emergency area (85-03-02/EPS).

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ENCLOSURE 4 PREOPERATIONAL TESTING STATUS AND OPERATIONAL PREPAREDNESS AT CATAWBA UNIT 2 (DOCKET NUMBER 40-413)

Preoperational Test Status Hot Fuactional Testir.g commenced on August 21, 1985, and is scheduled for completion September 29, 1985. The overall status of the test program, as of September 13, 1985, is summarized below.

Procedures

1. Tests Approved # Started # Completed Preops required for 194* 177 (91?;) 129 (66?;) 77 (40?;)

Fuel Load

• 2 Preops required After Fuel Load I

ENCLOSURE 5 CONSTRUCTION STATUS AT CATAWBA UNIT 2 (DOCKET NUMBER 50-414)

As of September 18, 1985, construction was approximately 99*4 complete.

ENCLOSURE 6 STATUS OF INSPECTIONS REQUIRED BY MC 2512, MC 2513, AND MC 2514 AT CATAWBA UNIT 2 (DOCKET NUMBER 50-414)

All modules in the MC 2512 and MC 2513 Regional inspection program are considered complete, except as noted below. Applicable MC 2514 program modules are in a preliminary state and will be included on the next revision.

CATAWBA UNIT 2 MC 2512 PROGRAM STATUS Percent Module # Title Complete QAS 35060 Licensee Management of QA Activities 80%

35061 In-Depth QA Inspection of Performance 0%

35065 Procurement, Receiving and Storage 0%

37051 Review of As-builts 10%

37055 Offsite Design Activities 0%

PSS 510568 Electrical (Components and Systems II) 95%

Review of Quality Records 51063B Electrical (Cables and Terminations I) 95%

Observation of Work and Work Activities 51065B Electrical (Cables and Terminations I) 95%

Review of Quality Records 52053 Instrument Components Work Observation 40%

52055 Instrument Components Record Review 80%

64051B Procedures - Fire Prevention / Protection 0%

Enclosure E 2 Percent Module # Title Complete MPS 50061B Reactor Vessel Intervals - Review of QA 0%

Implementing Procedures 500638 Reactor Vessel Intervals - Observation 0%

of Work and Work Activities 50065B Reactor Vessel Intervals - Review of QA 0%

Records 50071B Safety-Related Components - Review of QA 90%

Implementing Procedures 50090B Safety-Related Pipe Support and Restraint 60%

Systems 50095B Spent Fuel Storage Racks - Observation of 40%

Work and Work Activities 530518 Containment (Penetrations) - Review of QA 90%

Implementing Procedures 73052 Inservice Inspection - Review of Procedures 95%

73053B Preservice Inspection - Observation of 45%

Work and Work Activities 50100 Safety-Related HVAC Systems 50%

FRP 65051 Low Level Radioactive Waste Storage Facilities TPS 63050 Containment Structural Integrity Tests 0%

! Enclosure 6 3 i

CATAWBA UNIT 2 MC 2513 STATUS I f

1 Percent Module # Title Complete

QAS 35301 Quality Assurance for Preoperational Testing 0%

35740B QA Program - QA/QC Administration 0%

35741B QA Program - Audits 0%

35742B QA Program - Document Control 0%

357448 QA Program - Design Changes and Modifications 0%

357458 '

QA Program - Surveillance Testing and 0%

Calibration Control 1

35746B -c , QA Program - Procurement Control 0%

] 35747B QA Program - Receipt, Storage and Handling ,

0%

of Equipment and Materials 35748B QA Program - Records 0%

357498 QA Program - Tests and Experiments 0%

35750B QA Program - Test and Measurement Equipment 0%

RP2A 36301B Operational Staffing Inspection 0%

37301 Comparison of As-Built Plant to FSAR Description 90%

39301B Preoperational Test Records 0%

4?400B Plant Procedures Inspection 0%

. 70302 Preoperational Test Program Implementation 80%

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Enclosure 6 4 i Percent Module # Title Complete l OPS l

! 35743B QA Program - Maintenance 0%

, 41301 Inspection of Operating Staff Training 0%

42450B Operating Procedures Inspection 0%

4 42451B Maintenance Procedures Inspection 0%

! 42452B Emergency Procedures Inspection 0%

PSS

! 64703B Fire Prevention / Protection 0%

i TPS 70300 Preoperational Test Procedur'e Review 50%

70301 Overall Preoperational Test Program 60%

, Review Requirements i

l 70304B Engineered Safety features Test - Preoperational 90%

j Test Procedure Review

) 70305B Reactor Protection System Test - Preoperational 0%

i Test Procedure Review i

70306B Loss of Offsite Power Test - Test Procedure Review 0%

.' 3 70311 Preoperational Test Procedure Verification 10% l a

, 70312 Preop Test Witnessing 60% j 70314 Hot Functional Test Witnessing 50%

70315B Engineered Safety Features Test - Preoperational 80%

Test Witnessing

,. 70316B Loss of Offsite Power Test Preoperational 0%

Test Witnessing I 70317B Reactor Protection System Test - 0%

Preoperational Test. Witnessing J

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, Percent

Module # Title Complete TPS(Continued) 3 703228 Preoperational Test Results Evaluation - 0%

Engineered Safety Features 70323B Evaluition of Test Results - Containment 40%

Leak Rate Testing i

) 70324B Preoperational Test Results Evaluation - 0%

Hot Functional Testing 70325B Evaluation of. Test Results - Vibration Testing 0%

70326B Preoperational Test Results Evaluation - 0%

Loss of Offsite Power 70329 Preoperational Test Results Evaluation 0 Verification -

70370B Testing of Pipe Support and , Restraint Systems 50%

70400 Preoperational Test Results Evaluation 0%

4 70431B Vibration Test - Preoperational Test Witnessing 0%

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70432B Control Rod System Test - Preoperational 0%

Test Witnessing l 70434B Engineered Safety Features Act. System Test - 0%

i Preoperational Test Witnessing t

70436B Residual / Decay Heat Removal System Test - 0% ,

Preoperational Test Witnessing  ;

704478 Pressurizer and Level Control System Test - 50% I

Preoperational Test Witnessing l 4

84523 Liquids and Liquid Wastes 0%  !

84524 Gaseous Waste System 0%

84525 Radiological and Chemical Confirmatory 0%

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Enclosure 6 6 i

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Percent Module # Title Complete PSEC

81018 Security Plan and Implementing Procedures 0*4

81020 Management Effectiveness - Security 0%

1 81022 Security Organization 5%

I 81034 Security Program Audit 0*4 i 81038 Records and Reports 0%

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) 81042 Testing and Maintenance 0*.'

i l l 81046 Locks, Keys, and Combinations 0%

. 81052 Physical Barriers - Protected Areas 5%

81054 Physical Barrier - Vital Areas, Material 5%

Access Areas, and Controll,ed Access Areas l 81058 Security System Power Supply 5%  ;

! 81062 Lighting 0*.'

81064 Compensatory Measures 0%

! 81066 Assessment Aids 0%

81070 Access Control - Personnel 5%

! 81072 Access Control (Power Reactor) - Packages 0%

! 81074 Access Control - Vehicles 0%

l 81078 Detection Aids - Protected Areas 0%

l 81080 Detection Aids - Vital Areas, Material 0%

, Access Areas, and Controlled Access Areas

-81084 Alarm Stations 5%

81088 Communications 0%

! 81501 Personnel Training and Qualification - 0%

l General Requirements 4

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Enclosure 6 7 Percent Module # Title Complete PSEC (Continued) 81601 Safeguards Contingency Plan Implementation Review 05 81810 Physical Protection Safeguards Information 0%

92713B Independent Inspection Effort for Safeguards PSEC fRE 83522 Rad Protection, Plant Chemistry, Radwaste, and 0%

Environmental: Organization and Management Controls 83523 Rad Protection, Plant Chemistry, Radwaste, 0%

Transportation and Environmental: Training and Qualifications 83524 External Occupational Exposu,re Control and 0%

Personal Dosimetry 83525 Internal Exposure Control and Assessment 0%

83526 Control of Radioactive Materials and 0%

Contamination Surveys, and Monitoring 83527 Facilities and Equipment 0%

83528 Maintaining Occupational Exposures ALARA 0%

84522 Solid Wastes 0%

1 86740 Transportation 0%

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