ML20128P981

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Nonproprietary Rev 1 to Vols I & II to Model 100 Reactor Coolant Pump Pressure Boundary Stress Rept
ML20128P981
Person / Time
Site: South Texas STP Nuclear Operating Company icon.png
Issue date: 06/16/1978
From: Pantano S
WESTINGHOUSE ELECTRIC COMPANY, DIV OF CBS CORP.
To:
Shared Package
ML20128P958 List:
References
EM-4932-01, EM-4932-1, EM-4932-R01, EM-4932-R1, NUDOCS 8507260558
Download: ML20128P981 (28)


Text

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WESTINGHOUSE ELECTRIC CORPORATION ELECTRO-MECHANICAL DIVISION CHESWICK, PENNSYLVANIA l

l

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MODEL 100 REACTOR COOLANT PUMP PRESSURE B0UNDARY STRESS REPORT S.O. E315 March 18,1977 i

VOLUME I ENGINEEPING MEMORANDUM NO. 4932 by S. A. Pantano Revision 1 June 16.1978 i

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l 8507260558 850715 PDR ADOCK 0500 8

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WESTINGHOUSE ELECTRIC CORPORATION ELECTRO-MECHANICAL DIVISION 3

CHESWICK, PENNSYLVANIA e-

$3!d z w a:

MODEL 100 REACTOR COOLANT PUMP PRESSURE B0UNDARY STRESS REPORT S.O. E315 MARCH 18, 1977 ENGINEERING MEMORANDUM NO. 4932 VOLUME I REVISION 1 - JUNE 16, 1978 BY S. A. PANTANO l

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WESTINGHOUSE ELECTRIC CORPORATION ELECTRO-MECHANICAL DIVISION CHESWICK, PENNSYLVANIA i

. MODEL 100 REACTOR COOLANT PUMP PRESSURE BOUNDARY STRESS REPORT 5.0. E315 s

March 18, 1977 Revision 1 June 16,1978 VOLUME I ENGINEERING MEMORANDUM NO. 4932 APPROVED BY:

WRITTEN BY:

f S, { ; %

G. T. Downs, Manager S. A. Pantano, Senior Engineer Structural Analysis Structural Analysis l

l Dr. O. flagen/ MMager Engineering Analysis Professional Engineer, Pa.

PE 009091E

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E.M. #4932 Page i ABSTRACT This report evaluates the pressure boundary components of the Model 100 pump in respect to the ASME Code Section III criteria.

The conditions considered are:

-r 1.

Startup - Heatup 2.

Steady State Operating 2

3.

Shutdown - Cooldown These, along with the specified design conditions and hydrostatic testing, are included in the evaluation.

This report will become part of a series of reports for the Model 100 pump.

Forthcoming reports will pertain to the following:

nozzles, support feet, heat exchangers, and auxiliary nozzles.

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E.M. #4932 Page ii TABLE OF CONTENTS VOLUME I "U'

I.

INTRODUCTION...........................

1 II.

SUMMARY

AND CONCLUSIONS.....................

?

III. ANALYSIS.............................

3

1. Model............................

4 2.

Bolt Preload 5

IV. HYDROSTATIC TEST (3750 psi)...................

10

1. Description.........................

11

2. Casing Stresses.......................

Il

3. Diffuser Stresses......................

12 4.

Thennal Barrier Stresses...................

12 No.'l Seal Housing Stresses.................

~

5.

l'

6. Bolting Ring Stresses....................

13 7.

Bolt Loads / Bearing and Shear' Stresses............

14

8. Bearing Stresses.......................

?1 V.

DESIGN CONDITIONS........................

50

1. Description.........................

52

2. Casing Stresses.......................

55

3. Di ffuser S tresses......................

94 v

--- ~'-

E.M. #4932 Page 111 TABLE OF CONTENTS P.*St.

4.

Thennal Barrier Stresses..................

34 5.

No. 1 Seal Housing Stresses................

95 6.

Bol ting Ring Stresses...................

15 7.

No.1 Seal Housing Bolts Required Cross-Section......

15 8.

Main Closure Bolts Required Cross-Section.........

17 9.

Bolt Loads / Bearing and Shear Stresses...........

5e

10. Bearing Stresses......................

46 VI. EMATUP END OF RAMP......................

56 1.

Stress Evaluation.....................

57 2.

Bolt Loads / Bearing and Shear Stresses...........

60 3.

Bearing Stresses.......................

68 VII. STEADY STATE..........................

7e 1.

Stress Evaluation.....................

79 2.

Bolt Loads / Bearing and Shear Stresses...........

8?

3.

Bearing Stresses......................

90 VI!!. C00LDOWN-AT END OF RAMP....................

100 1.

S tre s s Eva l ua ti on.....................

101 2.

Bolt Loads / Bearing and Shear Stresses...........

104 3.

Bearing Stresses......................

11?

A

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E.M. #4932 j

Page iv

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TABLE OF CONTENTS Pjugg IX. CYCLIC EVALUATION........................ 121 1.

General........................... 1??

2.

Casing Stresses - Heatup................... 17a 5

3.

Casing Stresses - Cooldown.................. 13n 4.

Casing Stress Range..................... 14 5.

Stress Range - All Components................ Ic 6.

Fa ti gue Waive r....................... 144

/

X. AUXILIARY ITEMS......................... 151 1.

No. 2 Seal Housing...................... 15?

2.

No. 3 Seal Housing...................... 189 3.

No. 2 and 3 Seal Housing Cap Screws............. 161 REFERENCES

........................... 167 i

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- -. ~ - - - - - - _ _. -.

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i E.M. #4932 Page v TABLE OF CONTENTS Page VOLUME II APPENDIX A - MATERIAL PROPERTIES..................

171 1.

S u ma ry..........................

172 2.

Casing / Diffuser......................

175 3.

Thermal Barrier......................

174 4.

No. 1, 2, and 3 Seal Housings...............

175 5.

Bolting Ring........................

176 6.

Motor Stand Flange.....................

177 7.

Bolts...........................

178 APPENDIX B - EQUIVALENT MATERIAL PROPERTIES............

179 1.

Basic Formulation.....................

180 2.

Main Closure Bolts.....................

181 3.

No.1 Seal Housing Bol ts..................

183 4.

Casing Holes........................

185 5.

Thermal Barrier Holes...................

187 i

6.

No. 1 Seal Housing Holes..................

188 7.

Bolting Ring Holes.....................

199 8.

Main Closure Bolt Threads.................

190 9.

No.1 Seal Housing Bolt Threads..............

192

y E.M. #4932 Page vi

/.

TABLE OF CONTENTS Page APPENDIX C - GASKET CHARACTERISTICS.................

194 1.

Simulated Loading Curve...................

ib 2.

Main Closure Gaskets.....................

14 3.

No. 1 Seal Housing Gaskets..................

197 APPENDIX D - GENERAL CALCULATIONS..................

os 1.

Main Closure Bolts Preload..................

199 2.

No.1 Seal Housing Bolts Preload...............

po; 3.

Motor Stand Loads at End of Heatup - 50 Cycle Unit.......

onr 4.

No. 1 Seal Housing......................

204 5.

Motor Stand Loads at End of Cooldown.............

ret 6.

No. 1 Seal Housing......................

Tct:

7.

Motor Stand Loads at Design Conditions.............

l r.f 8.

No. I Seal Housing Loads...'................

707 9.

Motor Stand Load at Hydro Pressure (3750 psi)........

7.4

10. No. 1 Seal Housing Load...................

m

11. Motor Stand Load at End of Cooldown - 60 Cycle Unit (TGX)..

??a

12. MotorStandLoadatDesignConditions-60CycleUnit(TGX).

209

13. Motor Stand Load at Hydro Pressure (3700 psi) - 60 Cycle

'04 Unit (TGX)..........................

/

14. No.1 Seal Housing Bolt Areas................

P0c

15. Main Closure Bol t Areas...................

71?

16. Bearing Areas........................

?14

E.M. #4932 i

Page vii TABLE OF CONTENTS

Pggg, APPENDIX E - THERMAL ANALYSIS BY J. R. RAYMOND............ ?lo 1.

Introduction......................... ?;1 2.

Therwal Transient...................... F22 3.

Application of the Thermal Transients............

7 4.

Discussion and Results.................... ??4 APPENDIX F - STRESS CONCENTRATION EVALUATION............

248 APPENDIX G - PRESSURE BOUNDRY PLOTS................. ag; APPENDIX H - STRESS PLOTS...................... 'ca APPENDIX ! - MICROFICHE COPIES.................... '46 APPENDIX J - ANALYTICAL MODEL WITH MAX CASIN'G WALL.........

347 1.

WECAN Model - General.................... za9 s

2.

WECAN Model........................

3so APPENDIX K - ANALYTICAL MODEL WITH MIN CASING WALL.........

377 1.

WECAN Model........................

5 7o

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E.M. f4932 Page viii TABLE OF CONTENTS P*bt.

LIST OF FIGURES 175 Fig.

1 Casing Wall Thermal Gradient - Heatup.........

1?f Fig.

2 Casing Wall Radial Stress Gradient...........

s 177 Fig.

3 Casing Wall Axial Stress Gradient...........

178 Fig.

4 Casing Wall Shear Stress Gradient...........

179 Fig.

5 Casing Wall Hoop Stress Gradient............

131 Fig.

6 Casing Wall Thermal Gradient - Cooldown........

It?

Fig.

7 Casing Wall Radial Stress Gradient...........

(

1**

Fig'.

8 Casing Wall Axial Stress Gradient...........

144 Fig.

9 Casing Wall Shear Stress Gradient...........

135 Fig. 10 Casing Wall Hoop Stress Gradient............

Is?

Fig. 11 No. 2 Seal Housing Analytical Model..........

Fig. 12 No. 2 Seal Housing; Pressure Loading..........

153 156 Fig. 13 No. 1 Seal Insert Support Contact...........

Fig. 14 No. 1 Seal Insert Support Pressure Loading.......

159 Fig. 15 Not Used Fig. 16 Not Used Fig.

17 Not Used Fig. 18 No. 2 and 3 Seal Housing Cap Screws Length of Thread

.161 Engagement.......................

105 Fig.

19 Gasket Characteristics.................

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e E.M. #4932 Page 1x l

TABLE OF CONTENTS

Eage, Fig. 20 Bolting Ring /Thernal Barrier Contact..........

aid Fig. 21 Diffuser / Casing Contact................

tic Fig. 22 Thermal Barrier / Diffuser Contact............

216 Fig. 23 No. 1 Seal Housing / Thermal Barrier Contact.......

?t7 Fig. 24 No. 1 Seal Housing Bolt Washer.............

pte l

Fig. 25 Casing Foot / Insulation.................

?;9 Fig. 26 Thermal Analysis at 557'F Steady State With Casing Feet N9 Fig. 27 Thermal Distribution at 557' Steady State Without Casing Feet......................

"'4 0 Fig. 28 Thersal Distribution at 650'F Steady State With Casing Fee t..........................

241 Fig. 29 Thermal Distribution at End of Heatup Ramp With Casing Feet..........................

242 1

Fig. 30 Thermal Distribution at End of Heatup Ramp Without Casing Feet......................

745

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Fig. 31 Thermal Distribution at End of Cooldown Ramp With Casing Feet......................

744 Fig. 32 Thermal Distribution at End of 'Cooldown Ramp Without Casing Feet......................

74; Fig. 33 Casing Throug-Wall Therwal Gradient With Heatup....

246 Fig. 34 Casing Throug-Wall Thermal Gradient With Cooldown...

747 Fig. 35 Casing - Pressure Loading...............

791 Fig. 36 Diffuser - Pressure Loading..............

94 Fig. 37 Thermal Barrier - Pressure Loading...........

toi

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E.M. #4932 Page x TABLE OF CONTENTS P,agg "6

Seal Housing - Pressure Loading...........

Fig. 38 to?

Motor Stand Flange - Pressure Loading........

Fig. 39 inn Casing (Lower)-StressIntensity; Hydro.......

Fig. 40 ml Casing (Upper)-StressIntensity; Hydro.......

Fig. 41

'n?

Diffuser - Stress Intensity; Hydro..........

Fig. 42

'O' Thermal Barrier - Stress Intensity; Hydro......

Fig. 43 804 No.1 Seal Housing - Stress Intensity; Hydro.....

Fig. 44 ins Bolting Ring - Stress Intensity; Hydro........

Fig. 45 506 Casing (Lower)-StressIntensity; Design......

t Fig. 46

  • 07 Casing (Upper)-StressIntensity; Design......

Fig. 47 504 Diffuser - Stress Intensity; Design.........

Fig. 48

  • c9 49 Thennal Barrier - Stress Intensity; Design......

Fig.

  • 10 No.1 Seal Housing - Stress Intensity; Design....

Fig. 50 ill Bolting Ring - Stress Intensity; Design.......

Fig. 51 nr Main Closure Bolts - Stress Intensity; Design....

Fig. 52

  • 1' No.1 Sea 1' Housing Bolts - Stress Intensity; Design.

Fig. 53 414 Casing (Lower) - Stress Intensity; Heatup......

Fig. 54 45 Casing (Upper)-StressIntensity;Heatup......

Fig. 55 96 Casing (Upper) - Radial Stresses; Heatup.......

Fig. 56 M7 Casing (Upper)-AxialStresses;Heatup.......

Fig. 57 Ma Casing (Upper) - Shear Stresses; Heatup.......

Fig. 58 no Casing (Upper)-HoopStresses;Heatup........

s Fig. 59

E.M. #4932 Page x1 TABLE OF CONTENTS h!at.

Fig. 60 Diffuser - Stress Intensity; Heatup..........

t?o Fig. 61 Thermal Barrier - Stress Intensity; Heatup.......

=21 Fig. 62 No.1 Seal Housing - Stress' Intensity; Heatup..... t??

Fig. 63 Bolting Ring - Stress Intensity; Heatup........ t?g Fig. 64 Main Closure Bolts - Stress Intensity; Heatup.....

?4 Fig. 65 No. I Seal Housing Bolts - Stress Intensity; Heatup.. sps Fig. 66 Casing (Lower)-StressIntensity;SteadyState....

176 Fig. 67 Casing (Upper)-StressIntensity;SteadyState....

  • ??

Fig. 68 Diffuser - Stress Intensity; Steady State....... 3pg Fig. 69 Thermal Barrier - Stress Intensity; Steady State.... 3 ;..

Fig. 70 No. I Seal Housing - Stress Intensity; Steady State.. 180 Fig. 71 Bolting Ring - Stress Intensity; Steady State..... 3:1 Fig. 72 Main Closure Bolts - Stress Intensity; Steady State..

Fig. 73 No. I Seal Housing Bolts - Stress Intensity; Steady s

State.........................

Fig. 74 Casing (Lower)-StressIntensity;Cooldown......,sia Fig. 75 Casing (Upper) - Stress Intensity; Cooldown...... 3ts Fig. 76 Casing (Upper)-RadialStresses;Cooldown....... 18(

Fig. 77 Casing (Upper)-AxialStresses;Cooldown.......

47 Fig. 78 Casing (Upper)-ShearStresses;Cooldown....... mis Fig. 79 Casing (Upper) - Hoop Stresses; Cooldown........

Fig. 80 Diffuser - Stress Intensity; Cooldown......... 'An

E.M. f4932 Page xii TABLE OF CONTENTS Pa21 Fig. 81 Thermal Barrier - Stress Intensity; Cooldown...... *4l Fig. 82 No.1 Seal Housing - Stress Intensity; Cooldown.... 542 Fig. 83 Bolting Ring - Stress intensity; Cooldown....... 34x Fig. 84 Main Closure Bolts - Stress Intensity; Cooldown.... 344 Fig. 85 No. 1 Seal Housing Bolts - Stress Intensity; Cooldown. 145 Fig. 86 WECAN Model - General................. 449 Fig. 87 CasingNodes(Upper)-WithCasing2.......... pg Fig. 88 CasingElements(Upper)-WithCasing2........ 35, Fig. 89 CasingNodes(Center)-WithCasing2.....'.... 55!

Fig. 90 CasingElements(Center)-WithCasing2........ 354 Fig. 91 CasingNodes(Lower)-WithCasing2.......... =55 Fig. 92 CasingElements(Lower)-WithCasing2......... 156 Fig. 93 CasingNodes(Nozzle)-WithCasing2..*....... 357 Fig. 94 CasingElements(Nozzle)-WithCasing2........ 558 Fig. 95 Diffuser Nodes - With Casing 2............. * *,9 Fig. 96 Diffuser Elements - With Casing 2........... 160 Fig. 97 Thennal Barrier Nodes - With Casing 2......... 461 Fig. 98 Thermal Barrier Elements - With Casing 2........ 367 Fig. 99 Seal Housing Nodes - With Casing 2...........

56' Fig.100 Seal Housing Elements - With Casing 2......... 364

I 1

i E.M. #49.12 Page xiii TABLE 0F CONTENTS i

i l

.P_ggg, Fig.101 Bolting Ring Nodes - With Casing 2..........

365 l

Fig. 102 Bolting Ring Elements - With Casing 2........

166 Fig. 103 Motor Stand Flange Nodes - With Casing 2.......

367 I

Fig. 104 Motor Stand Flange Elements - With Casing 2.....

56a i

]

Fig.105 Main Closure Bolt Nodes - With Casing 2.......

369 i

Fig.106 Main Closure Bolt Elements - With Casing 2......

37o Fig. 107 Seal Housing Bolt Nodes - With Casing 2.......

371

)

Fig. 108 Seal Housing Bolt Elements - With Casing 2......

17p t

Fig.10g Interface Elements - With Casing 2........... g75 t

Fig. 110 Interface Elements - With Casing 2..........

374 j

Fig. 111 Interface Elements - With Casing 2..........

375 t

Fig. 112 Interface Elements - With Casing 2..........

376 Fig. 113 Casing Nodes (Upper) - With Casing 1.........

500 1

h Fig. 114 Casing Elements (Upper) - With Casing 1.......

3e1 Fig.115 Casing Nodes (Center) - With Casing 1........

3e7 Fig. 116 Casing Elements (Center) - With Casing 1.......

3nt l

Fig. 117 Casing Modes (Lower) - With Casing 1.........

484 Fig. 118 Casing Elements (Lower) - With Casing 1.......

999 I

Fig. 119 Casing Nodes (Nozzle) - With Casing 1........

986 I

l Fig. 120 Casing Elements (Nozzle) - With Casing 1.......

3n7 s

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ADW9

.. m E.M. f4932 Page xiv TABLE OF CONTENTS Pace Fig. 121 Diffuser Nodes - With Casing 1............. 388 Fig. 122 Diffuser Elements - With Casing 1........... 384 Fig. 123 Thermal Barrier Nodes - With Casing 1......... 396 Fig. 124 Thermal Barrier Elements - With Casing 1........ 391 Fig. 125 Seal Housing Nodes - With Casing 1........... 39p Fig. 126 Seal Housing Elements - With Casing 1......... 393 Fig. 127 Bolting Ring Nodt.. - With Casing 1........... 394 Fig. 128 Bolting Ring Elements - With Casing 1......... 395 Fig. 129 Motor Stand Flange Nodes - With Casing 1........ 396 '

Fig. 130 Motor Stand Flange Elements - With Casing 1...... 397 Fig. 131 Main Closure Bolt Nodes - With Casing 1........ 398 Fig. 132 Main Closure Bolt Elements - With Casing 1....... 399 Fig. 133 Seal Housing Bolt Nodes - With Casing 1........ 400 Fig. 134 Seal Housing Bolt Elements - With Casing 1....... 401 Fig. 135 Interface Elem:nts - With Casing 1........... 402 Fig. 136 Interface Elements - With Casing 1........... 403 Fig. 137 Interface Elements - With Casing 1........... 404 l

l Fig. 138 Interface Elements - With Casing 1..........

405 s

4 E.H. #4932 Page xy TABLE OF CONTENTS LIST 0F TABLES P.121.

Table 1 - No.1 Seal Housing Bolt Loads; Preload..........

6 Table 2 - Main Closurs Bolt Loads; Preload.............

7 Table 3 - Stress Intensity With Therwal Barrier Fly /Cy1 Junctions Hydro..........................

12 Table 4 - No. 1 Seal Housing Bolt Loadst Hydro........... 14 Table, 5 - Main Clot.ure Bolt Loads; Hydro.............. 19 Table 4 - Bolting Ring / Thermal Barrier contacts Hydro........ ??

Table 7 - Diffuser / Casing Contact; Hydro.............

24

(

Table 8 - Thermal Barrier / Diffuser Contacts Hydro'.........

26 Table g - No. 1 Seal Housing / Thermal Barrier contact; Hydro. '...

78 Table 10 - Design Temperatures...................

37 Table II - Casing: Membrane plus Bending Stresses Design Conditions P Table 12 - No.1 Seal Housing Bolt Stresses; Design Conditions...

36 Table 1* - Main Closure Bolt Stressest Design Conditions......

37 3

Table 14 - No.1 Seal Housing Bolt Loads; Design Conditions....

39 Table 15 - Main Closure Bolt Loads: Design Conditions.......

44 Table 14 - Bolting Ring / Thermal Barrier Contact; Design Conditions.

47 Table 17 - Diffuser / Casing Contacts Design Conditions........ So Table 18 - Thermal Barrier / Diffuser Contact; Design Conditions...

9?

Table 1g - No.1 Seal Hnusing/ Thermal Barrier Contacti Design Conditions 54 Table 20 - No. 1 Seal Housing Bolt Stresses; Heatup......... *?

L _

f E.M. #4932 Page xv1 TABLE OF CONTENTS Page Table 21 - Drain Closure Bolt Stresses; Heatup............

50 Table 22 - No. 1 Seal Hnusing Bolt Loads; Heatup...........

61 Table 23 - Main Closure Bolt Loads; Heatup.....,.........

(6 Table 24 - Bolting Ring / Thermal Barrier Contact; Heatup....... ' 69 Table 25 - Offfuser/ Casing Contact; Heatup..............

77 Table 26 - Thermal Barrier / Diffuser contact; Heatup.........

74 Table 27 - No.1 Seal Housing Bolt Stresses; Steady State......

76 Table 28 - No. 1 Seal Housing Bolt Stresses; Steady State......

  • 10 l

Table 29 - Main Closure Bolt Stresses; Steady State.........

el Table 30 - No.1 Seal Housing Bolt Loads; Steady State........

85 Table 31 - Main Closure Bolt Loads..................

88 Table 32 - Bolting Ring / Thermal Barrier Contact; Steady State.'... 91 Table 33 - Diffuser / Casing Contact; Steady State...........

94 Table 34 - Thermal Barrier / Diffuser Contact; Steady State......

96 Table 35 - No. I Seal Housing /Themal Barrier Contact; Steady State.

48 Table 36 - No.1 Seal Housing Bolt Stresses; Cooldown.......

101 Table 37 - Main Closure Bolt Stresses; Cooldown..........

105 Table 38 - No.1 Seal Housing Bolt Loads; Cooldown.........

105 Table 39 - Main Closure Bolt Loads; Cooldown............

110 Table 40 - Bolting Ring /Themal Barrier Contact; Cooldown.....

114 e

E.M. #4932 Page xvii TABLE OF CONTENTS

.Pjgg, Table 41 - Diffuser / Casing Contacts Cooldown............. 115 Table 42 - Thennel Barrier /Of ffuser Contacts Cooldown........ 117 Table 43 - No.1 Seal Housing /Thennel Barrier Contacts Cooldown... 119 Table 44 - Casing Wall Stress Gradients Heatup............ 124 Table 45 - Casing Wall Stress Gradients cooldown........... 190 Table 46 - Casing Wall Peak-to-Peak Stress Range........... 14 Table 47 - Casing Wall Linearized Primary plus Secondary Stress Range........................... 138

(

Ta bl e 48 - S t res s Sunna ry...................... 141 Table 4g - Material Properties Sunnary...............

172 Table 50 - Material Properties Casing / Diffuser...........

171 Table 51 - Material Properties Thennal Barrier...........

174 Table 52 - Material Properties Seal Housings............

175 Table 53 - Material Properties Bolting Ring............. 176 Table 54 - Material Properties Motor Stand Flange.........

177 Table 55 - Material Properties Bolts................

17e Ta b l e 56 - Nonne l T ran s i en t..................... P24 Table 57 - Upset Transients.....................

275 Table 58 - Three Combined Transient Groups.............. P26 Table 59 - Component / Element Description With Casing 2........ 3%

Table 60 - Component / Element Description With Casing 1.......

579 s

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0 WESTINGHOUSE ELECTRIC CORPORATION ELECTRO-MECHANICAL DIVISION up

,CHESWICK, PENNSYLVANIA l

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EMS EW t

i MODEL 100 REACTOR COOLANT PUMP PRESSURE BOUNDARY STRESS REPORT S.0. U315 I

MARCH 18, 1977

~

ENGINEERING MEMORANDUM NO. 4932 l

VOLUME !!

l REVIS!0N 1 - JUNE 16,1978 i

BY S. A. PANTANO l

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o WESTINGH0USE ELECTRIC CORPORATION ELECTR0 MCHMICAL DIV!$10N CHE5 WICK, PENN5YLVM!A MDML 100 REACTOR C00LMT PUMP PM S$URE SOUNDARY STRE55 REPORT 5.0. [315 March 18, 1977 VOLUM !!

s ENGINEERING MEleRMDUM N0. 4932 by

5. A. Pantano Revision 1 June 16,1978

(

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9

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WESTINGHOUSE ELECTRIC CORPORATION ELCCTRO MECHANICAL O! VISION CHE5 WICK,PENN5YLVANIA MODEL 100 REACTOR COOLANT PUW PRESSURE SOUNDARY STRESS REPORT

\\

5.0. E315 March 18, 1977 Revision 1 June 16, 1978 4

V0LUE !!

(

ENGINEERING MilCRANDUM N0. 4932 I

APPROVID BY:

WRITTEN SY:

S. 0A fj

,,. a

s. T. Downs, Planear
5. A. Fantano, 5enfor Engineer Structural alys's Structural Analysis

/

Ds iMA Dr.Q[ Hag / damr Engineeringdnalys's Professional Engineer, Pa.

PE 009091E

}'

E.M. 84052

[

Pac rvi11 t

TABLE OF CONTENTS U

VOLUME II APPENDIX A - MATERIAL PROPERTIES..................

171 1 ' S u ma ry..........................

177 s

2.

Casing / Diffuser......................

173 3.

Thermal Barrier........

174 4.

No. 1, 2, and 3 Seal Housings...............

17g 5.

Bolting Ring........................

176 6.

Motor Stand Flange.....................

177 7.

Bolts...........................

17e

(

APPENDIX 8 - EQUIVALENT MATERIAL PROPERTIES............

179 1.

B a s i c Fo nnu l a t i on.................

len 2.

Main Closure Bolts.....................

181 3.

No. 1 Seal Housing Bolts...'...............

16?

4.

Casing Holes........................

185

  • 5.

Thomal Barrier Holes...................

187 6.

No. 1 Seal Housing Holes..................

168 7.

Bolting Ring Holes.....................

109 8.

Main Closure Bolt Threads.................

190 9.

No.1 Seal Housing Bolt Threads..............

19?

t g

E.M. #49, ?

9 1

Pnse mis TABLE OF CONTENTS APPENDIX C - GASKET CHARACTERISTICS................. 194 1.

Simulated Loading Curve................... 1,5

\\

2. Nain Closure Gaskets....... '.............. 194 I

3.

No. 1 Seal Housing Gaskets.................. 197 APPEN0!X 0 - GENERAL CALCULATIONS.................. 198 1.

Main closure Bolts Preload.................. 199 2.

No. 1 Seal Housing Solts Preload..............

201

(

3.

Motor Stand Loads at End of Heatup - 50 Cycle Unit...... 202 4.

No. 1 Seal Housing...................... 204 l

5.

Motor Stand Loads at End of Cooldown............. 205 6.

No. 1 Seal Housing...................... 206 7.

Motor Stand Loads at Design Conditions...........

206 r

\\

8.

No. 1 Seal Housing Loads..................

207 9.

Motor Stand Load at Hydro Pressure (3750 psi).......

707

10. No. 1 Seal Housing Load................... foe
11. Motor Stand Load at End of Cooldown - 60 Cycle Unit (TGX).

20s

12. Motor Stand Load at Design Conditions - 60 Cycle Unit (TGX). 709
13. Motor Stand Load at Hydro Pressure (3700 psi) 60 Cycle i

Unit (TGX).......................... 799 14 No.1 Seal Housing Bolt Areas...............

209

\\

15. Main Closure Bolt Areas..................

712

16. Bearing Areas.......................

714 L

m-

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E.V. MA9??

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Page rr

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TABLE OF CONTENTS Page APPENDIX E - THERMAL ANALYSIS BY J. R. RAYMOND............

219 1.

Introduction.........................

ppi s

2.

Thermal Transient......................

ppp 3.

Application of the Thermal Transients............

??7 4.

Discussion and Results....................

pq4 APPENDIX F - STRESS CONCENTRATION EVALVATION.............

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APPENDIX G - PRESSURE SOUNDARY PLU!S....,......

APPENDIX H - STRESS PLOTS......................

298 APPENDIX ! - MICROFICHE COPIES....................

346 APPENDIX J - ANALYTICAL MODEL WITH MAX CASING WALL..........

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WECAN Model - General..................'.. 349

2. WECAN Model......................... 850 APPENDIX K - ANALYTICAL MODEL WITH MIN CASING WALL........... 577 7

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WECAN Model......................... 979 e

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