ML20127B955
| ML20127B955 | |
| Person / Time | |
|---|---|
| Site: | San Onofre  |
| Issue date: | 07/27/1983 |
| From: | BECHTEL GROUP, INC. |
| To: | |
| Shared Package | |
| ML20127A193 | List: |
| References | |
| FOIA-84-885 WPP-QAI-200, NUDOCS 8506220100 | |
| Download: ML20127B955 (32) | |
Text
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CONTROL OF WELDING FILLER OF 29 PA8E 1
TITLE:
MATERIAL-STORAGE, ISSUANCE, USAGE AND INITIATION OF issuro:
2/8/77
-WELDING FORMS navisso:
7/27/83 WORK PLAN PROCEDURES / QUALITY CONTROL INSTRUCTIONS
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NY (THIS REVISION CONVERTS PCN 12 TO A WPP/QCI AND INCORPORATED EDITORIM/ CHANGES) l
1.0 INTRODUCTION
1.1 This procedure in conjunction with Appendices I, II, III, IV, V, VII, VIII and IX establishes a work plan and inspection instruction for control of the storage, issuance and use (deposit) of welding filler material. Additionally, this procedure provides criteria for initiation of all welding forms. This procedure applies to all welding filler material, except welding filler material utilized for the veld test lab testing and off-site maintenance.
2.0 ABBREVIATIONS ACC Accept ANI Authorized Nuclear Inspector ANSI American National Standards Institute APP Appendix ASME American_ Society of Mechanical Engineers ASTM American Society for Testing and Materials AWS American Welding Society CDM Corporate Documentation Management DCN Design Change Notice FCAW Flux Cored Arc Welding FCR Field Change Request FE Field Engineer FWE Field Welding Engineer GMAW Gas Metal Arc Welding GTAW Cas Tungsten Arc Welding HRS Hours HTR Heater ID Identification ISO Isometric LDFE Lead Discipline Field Engineer LFWE Lead Field Welding Engineer LP Liquid Penetrant MAX Maximum MP Magnetic Pa;ticle NCR Nonconfc;mance Report NDE Nondestructive Examination NO Number P(No.)
ASME P - Specification for Grouping of Base Metals PCN Procedure Change Potice PFE Project Field Engineer PFQAES Project Field Quality Assurance Engineering Supervisor PQCE Project Quality Control Engineer P.O.
Purchase Order PR Procedure PWHT Post Weld Heat Treatment 8506220100 850213 re-i n ii...: ire PDR FOIA DELL 84-885 PDR
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or go USAGE AND INITIATION OF WELDING FORMS -
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.}i QC Quality Control QCE quality Control Engineer
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REF Reference REJ Reject REV Revision RPWF Request for Preparation of Welding Forms RSM Request for Stored Material S/N Serial Number SW Socket Weld TEMP Temperature WD Welding Standard WFMC Welding Filler Material Control WFMP Welding Filler Material Procurement WQCE Welding Quality Control Engineer WPP/QCI Work Plan Procedure / Quality Control Instruction
3.0 REFERENCES
i Drawing 90011, Welding and Non-Destructive Testing Requirements for Field Erected Piping (Form 84)
WD-1, Quality Control and Documentation Procedure for Welding and Nondestructive Examination for ASME Code,Section III Division 1 Applications.
WFMC-1, Welding Standard-Precedure Specification.
WFMP-1, BPC Welding Filler Material Procurement Requirements WPP/QCI-001, Organization and Responsibilities WPP/QCI-002, Establishment and Control of Field Generated Procedures WPP/QCI-002 APP. I, Procedure Change Notice WPP/QCI-003, Control of Quality Records WPP/QCI-006, Field Control of Nonconforming Items WPP/QCI-008, Material Receiving, Pre-Installation Storage and Bandling WPP/QCI-010, Calibration.& Control of Measuring & Test Equipment WPP/QCI-020, Field Generated Supplemental Inspection Planning WPP/QCI-200 APP. I, Welding Filler Material Control, Trocedure Specification WPP/QCI-200 APP. II, QC and Doctamentation Procedure for Welding and NDE for ASME Code,Section III, Division I Applications.
WPP/QCI-200 APP. VIII, Welding Filler Material Control and Accountability 4.h GENERAL
'4.1 Welding Filler material includes covered electrodes, flux cored electrodes, fairicated electrodes, bare rods and wire, consumable insert rings and fluxes.
Procurement, receipt, storage, issuance.,andcolorcodingoNIn11 welding filler 1
4.2 material shall meet the requirements of.Bechtel Welding Standards,ef WFMC-1, WFMP-1, ;,g and WD-1, prior to its use. WPP/QCI-200 APP. I details the requirements of WFMC-1 y
s and WPP/QCI-200 APP. II details the requirements of WD-1.
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200 TITLE: CONTROL OF WELDING FILLER PAGE 3
or 20 MATERIAL-STORAGE, ISSUANCE, USAGE AND INITIATION OF WELDING FORMS 4.3 The use of holding and portable rod warmers shall be as specified in WFMC-1 for all field welding. See PORTABLE ROD HEATER ISSUE-LOG, FORM PF-1064 (EXHIBIT WPP/QCI-200-1), ELECTRODE HOLDING OVENS CALIBRATION RECORD, FORM PF-1065 (EXHIBIT WPP/QCI-200-6), and PORTABLE ELECTRODE WARMER CHECK RECORD, FORM PF-1066 (EXHIBIT WPP/QCI-200-7).
4.4 All welding filler material shall be returned to the Rod Room for disposal as described in 5.3.
4.5 All low-hydrogen carbon and low alloy steel coated electrodes (E70XX through E90XX) issued for welding and returned to the rod room shall be handled as described in 5.4.
4.6 Excess rod warmers may be used as containers and are not required to be energ-ized or calibrated. Rod warmers, required to be energized and calibrated, shall be identified with a black stripe around the middle of the warmer.
4.7 Filler material stubs are defined au remaining portions of used filler material (such as electrodes, bare wire, etc.) not intended for further use.
4.8 Unacceptable, unused filler material (such as, damaged, unidentified, etc.)
shall be discarded by the welder in accordance with the discard requirements of 5.3.
4.9 Remaining portions of issued filler material may be reissued when controlled in accordance with the requirements of unused filler ma?.erial in 5.4.
m 4.10 All FE's, FWE's and QCE's shall maintain a constant surveillance for improperly l discarded or uncontrolled welding filler materials. Uncontrolled or improperly dis-carded welding filler materials (such as, unused or used welding electrodes or rods) when found shall be picked up and reported to the LFWE for evaluation, resolution and disposal in accordance with WPP/QCI-200 APP. VIII instructions.
4.11 A flow chart to illustrate this procedure is supplied as Attachment 1.
5.0 PROCEDURE 5.1 Storage And Handling Of Welding Filler Material 5.1.1 Welding filler material shall be handled and stored in the wearehouse in accordance with the requirements of WFMC-1 and as follows:
5.1.1.1 Approved and accepted filler material shall be identified by marking or tagging each container.
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CONTRE OF WLDING FILUR raer 4
or 29 TITLE:
MATERIAL-STORAGE, ISSUANCE.
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USAGg AND INITIATION OF WELDING FORMS 1
5.1.1.2 Rach asterial specification type and classification of filler material shall be segregated by diameter, heat and lot number.
5.k.l.3 A running inventory shall be kept of all filler material.
'Ys 5.1.2 Ralease of the ' filler material from the warehouse to the rod rooms shall be accomplished by using the REQUISITION FOR STORED MATERIAL, FORM PF-723 (EIHIBIT 1
WPP/QCI-008-4), herein called an RSM.
5.1.3 The LFWE or his designee shall initiate the RSM for filler material and shall i
include on it the quantity, material classification, diameter, heat and lot number, and the rod room number to receive the filler material.
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5.1.4 Upon receipt of the filler material in the rod room, the WQCE shall verify the delivered material a, gainst the RSM and ensure the filler material has the proper marking indicating the material has 1>een accepted by QC. The WQCE shall give the RSM to the Rod Room Attendant who in turn will forward it to the LFWE. The date, quantity, material classification, diameter, heat and lot number shall be transferred to the RECORD OF FILLER METAL STORED IN ROD ROOM, FORM PF-1343 (t:KHIBIT WPP/QCI-200-5). The RSM shall be filed by material classification and shall be maintained along with the RECORD OF FILLER METAL STORRD IN THE ROD 100M.
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l 5.1.4.1 A copy of each RECORD'O,F FILLER,. METAL STORED IN THE ROD ROOM shall be forwarded to CDM during the firrt week of each month. However, if no new entries
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have been made on the RECORD OF FILLER METAL STORED IN ROD ROOM since a copy of it was last sent to CDM, it is not necessary to resubmit another copy each month. When the RECORD OF FILLER METAL STORED IN ROD ROOM is completely filled in, a copy shall be maintained in the LFWE files and the original shall be sent to CDM.
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5.1.5 Welding filler material shall be handled and stored in the rod rooms in accordance with the requirements of WFMC-1 and documented by the WQCE on the SURVEILLANCE VERIFICATION IDG FOR FILLER METAL STORAGE ROOMS, FORM PF-1069 (EXH_IBIT WPP/QCI-200-8). The original form shall be ' main'tained'by[the WQCE untb all log entries are complete. At that time the form shall be transmitted to QA for review prior to transmittal to CDM.
5.1.5.1 All filler u.aterial e rage and disbursement areas (Rod Rooms) shall have assigned numbers, such as Rod Room #1, Rod Room #2, etc...
5.1.5.2 Only one lot or heat number of each size and classification of filler material shall be allowed in a red room at any time.
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5.1.5.3 When the supply of filler material of one heat or lot number is less than that required for the next 24-hour period, the unused material shall be moved to another rod room containing the same lot or heat number, an uncontrolled welding area (such as a welder qualification area), or discarded.
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l 5.1.5.4 All changes of stocks in rod rooms causing a change ic hast and/or lot J
number shall be done on Shift #2 (Swing Shif t) or Shif t #3 (Graveyard). The issue of -
new heat and/or lot numbers shall start at the beginning of Shif t #1 (Day Shif t).
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CEV-TITLE:
CONTROL OF WELDING FILLER PAoK 5
or 29 MATERIAL-STORAGE, ISSUANCE, USAGE AND INITIATION OF WELDING FORMS 5.1.5.5 Any filler material being transferred from rod room to rod room shall have an RSK initiated by the LFWE or his designee for the transfer.
5.1.5.6 All low hydrogen coated electrodes (carbon and low alloy steel and stainless steel) shall be stored in rod holding ovens for at least one. hour prior to original issue by Rod Room Attendants. Rod shall not be removed from holding ovens and placed in portable rod warmers sooner than one hour prior to start of shift. Rod returned at end of shif t, shall be handled in accordance with 5.4.
5.1.5.7 Records of welding filler material stored in rod rooms shall be processed and maintained by the LFWE as follows:
5.1.5.7.1 A file shall be maintained in the Field Welding Office for each rod room.
5.1.5.7.2 The file shall contain the RECORD OF FILLER METAL STORED IN ROD ROOM and the RSM(s).
5.1.5.7.3 The date, filler material classification, size, quantity, and lot or heat number, shall be recorded on RECORD OF FILLER METAL STORED IN ROD ROOM. This inform-ation shall be transferred from the RSM as the filler material is received in the Rod Room.
5.1.6 Straight lengths of bare wire for GTAW may be cut into shorter,l'engths by the Rod Room Attendant. This shall be accomplished by adding the necessary flag tag (s) to the wire prior to cutting so that each piece will have an identifying flag tag after cutting. Additionally, the cut pieces must be color coded prior to issue in accordance with WPP/QCI-200 APP. I.
5.2 Issuance of Welding Filler Material 5.2.1 Welding filler material shall be issued for use in accordance with the require-
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ments of WFMC-1 and as follows, by the LFWE or his designee:
5.2.1.1 Welding filler materials are issued to welders ' as ' described in 5.2.1.5 from controlled local storage areas (Rod Rooms) by Rod Room Attendants.
For all ASME Section III, ANSI B31.1 Quality Class II and Fuel Pool Liner welding, FILLER METAL WITHDRAWAL, FORM WR-6 (EXHIBIT WPP/QCI-200-4) herein called the WR-6 l
shall be used. For ANSI B31.1 Quality Classes III and IV welding the FILLER METAL l
WITHDRAWAL AUTHORIZATION, FORM WR-99 (EXHIBIT WPP/QCI-200-2) herein called the WR-99, shall be used. For AWS Dl.1 Quality Classes I and II work, the FILLER METAL WITHDRAWAL AUTHORIZATION FOR QC I AND II AWS WELDING, FORM PF-1699 (EXHIBIT WPP/QCI-200-10) herein called the WR-7 shall be used. The WR-99 is processed in accordance with the FORM WR-99 FLOW CHART (EXHIBIT WPP/QCI-200-3).
5.2.1.2 It will be the responsibility of the Discipline Superintendents, LDFE's, or their designees, to furnish the LFWE, or his designee, with the REQUEST FOR PREPARA-TION OF WELDING FORMS, FORM PF-1698 (EXHIBIT WPP/QCI-200-9), herein referred as the l
RPWF, or with appropriate documents as denoted in the applicable appendices which furnish the same information as required by the RPWF as a basis for preparation of the welding to verify the information furnished on the above documents. A minimum lead time of two working days is required to process the necessary forms.,
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USAGs AND INITIATION OF WELDING 70Rb5
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5.2'.l.3 The LFWE, or his designee, shall prepare the forms showing the applicable welding procedure, NDE and/or FWBT procedures, if required, filler material, color sede,-etc. required to perform the welding designated on the furnished documents.
Sh T.1'1.4 The forms shall then be distributed to the' responsible Craft Supervisors or their designees.
5!2.1.4.1 Welding papers shall' met be' issued to the craf ts until work is ready to begin. If a welder is given welding papers for more than one veld at a time, he shall be instructed to check out filler metal only for the work to be done on that shift.
5.2.1.5 All filler material shall be issued by Rod Room Attendants assigned by the LFWE. Any we. *er requiring filler material shall present the applicable WR-6, WR-7 and/or WR-99, properly filled out and signed by the LFWE or his designee, to the Rod Room Attendants for issuance of weld filler material.
5.2.1.5.1 only one welder shall be assigned to each individual WR-6, WR-7 or WR-99 form, except that for machine welding, two welders'may be assigned.
5.2.1.5.2 For the initiial issue only, if the original welder is absent, the foreman may assign a new welder by mark the first welder absent, adding the new welder's name, initialing and datin,g the age.,
5.2.1.5.3 Once a welder has withdrawn filler metal on a WR-6, WR-7, or WR-99 form, and a change in welder is required, a new WR-6, WR-7 or WR-99 must be issued iden-tifying the new welder.
5.2.1.5.4 The welder shall check out filler metal only on the WR-6, WR-7 or WR-9(s) for which welding will be done during that shift.
5.2.1.6 At the completion of' time welder's work shift, the portable rod warmer, con-tainer pouch, all unused filler material and'velder's copy of the WR-6, WR-7 or WR-99 forms shall be returned to the rod room attendant.
(See 5.4 for control of returned filler material). The WR-6 shall be returned to the Rod Room for reissue if the weld is not completed.
If the WR-6 is returned to the Rod Room, it must be noted on the IN-PROCESS NOTICE, FORM PF 4576 (RIHIBIT WPP/QCI-200-13).
5.2.1.6.1 If the welder did'iot weld with the issued f' iller material, the welder shall tell the rod room attendant when he returns the filler metal to the Rod Room.
l The rod room attendant wi1% then mark "no't used" on the Filler Metal Issue Record entry on the WR-6, WR-7, or',WR-99 for 'that day.
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5.1 1.7 WR-6 forms may be used for re-issue to the welder (s) until the described welding is completed. If the. weld joint is not complete at the end of the shif t, the WR4(s) are to be returned to the rod room for re-issue of filler, material.
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200 APP-REV 17' I-VITLE: CONTROL OF WELDING FILLER PAGE 7
or 29 MATERIAL-STORAGE, ISSUANCE, USAGE AND INITIATION OF WELDING FOR'S 5.2.1.8 At the completion of the weld joint or joints, the welder shall leave the WR-6 at the weld joint along with any other documentation that may be attached, such as the FIELD WELDING CHECKLIST, FORM WR-5 (EXHIBIT WPP/QCI-200-ll) or the FIELD WELDING CHECKLIST FOR 2 INCH AND LESS SOCKET WELDED JOINTS-FILLET WELDS, FORM WR-5A (EXHIBIT WPP/QCI-200-12), herein referred to as the WR-5 or WR-SA respectively and return the unused weld filler material to the Rod Room.
(See 5.4 for control of returned filler material).
5.2.1.8.1 The foreman shall call the FWE when the welder has the joint tacked. The FWE will call the WQCE to check the WR-5, WR-5A, and WR-6 to ensure that the correct veld papers are being used for that veld joint and to make certain that the welder's symbol is on the weld joint. If the tacks are removed the foreman will notify the FWE. The FWE will call the WQCE to recheck the fitup, verify that the previous welder's symbol is removed, and add the current welder's symbol to the weld joint and to the WR-5/5A. The FWE will void out. the WR-6 FORMS for any welders whose tacks have been removed. When additional velders are being used to complete the veld joint, the foreman will call the FWE to check the weld papers and the weld joint for the additional welder's symbol. The FWE will call the WQCE to add the new welder's symbol to the WR-5/5A.
5.2.1.8.2 As part of the Rod Room surveillance described in paragraph 5.1.5, the WQCE shall also check WR-6's in the Rod Room to ensure that WR-6's found are for welds with work still in progress. This inspection will be on a random interval, but not to exceed 15 days. The occurrence of the inspection shall be documented on EXHIBIT WPP/QCI-200-8.
5.2.1.9 WR-7 forms are valid until the completion of the described welding or to a maximum of one calendar week from the date of original issue from the Rod Room.
5.2.1.10 WR-99 forms may be used for re-issue to numerous welds which require the same filler material and welding process. Re-issue shall not continue more than one calendar week from the date of original issue from the Rod Room.
5.2.1.11 When additional filler material is required to complete the shift or welding operation, the velder will return the rod container or pouch and his/her stub bucket to the-Rod Room Attendant. The Rod Room Attendant will count all the stubs and unused filler material and enter it on the Rod Accountability Log (EXHIBIT WPP/QCI-200-14) before issuing new filler metal to the welder.
5.2.1.12 No drawing reference will be required for the release of filler material to be used on maintenance of construction equipment (such as trucks and equipment). The WR-99 shall specify the object to be welded and shall not be valid for any other It shall be the responsibility of the LFWE, or his designee, to assign the work.
proper welding procedure and filler material based on the information provided by the l appropriate FE or Superintendent.
5.2.1.13 FCAV and GMAW filler material shall be issued as follows for' Quality Classes III and IV field welding:
5.2.1.13.1 Weldin's filler material shall be issued from the Rod Rooms.
issuance of filler material shall be done through the use of a WR-99.
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NEf1 RIAL-STORA!E, ISSUANCE, 96 AGE AND INITIATION OF arming Fant8:
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5.2.1.13.3 The welding filler material wire shall be issued to the field, one coil at a time.
~ nil.13.4 The coil shall remain on the welding machine until completely used. At 5.thsiend of each shift,.the filler material wire coil shall be covered to keep it clean and dry.
5.2.1.14 GTAW spool welding filler material shall be issued as follows:
5.2.1.14.1 spool welding filler material shall be issued from the rod roo:n.
5.2.1.14.2 Issuance.of spool welding finer material shall be done using the appli-cable filler metal withdrawal form.
5.2.1.14.3 Ttie spool welding filler material shan be iasued a maximum of four spools at a time.
5.2.1.14.4 When more than one spool of welding filler' mate. rial is issued at one time, the afditional spools of finer material shall be protected to keep them dry and clean.
5.2.1.14.5 GTAW spooled wire, which is being used on work which will be continued on I
the next shift may be lef t.en the machine at the and of the shif t providing the elapsed time interval between she and of t!he shif t and the resumption of welding on the next shift is four hours or less. If the time interval between shif ts is expected to exceed one hour, the spool shall be properly covered to keep it clean and dry.
The welder leaving the current shif t will turn in his WR-6 and any extra spools of wire to the Rod Room and inform the rod room attendant that a spool was lef t on the machine. The welder on the next shift will pick up his WR-6 indicating filler material checked out to him and the rod room attendant will make the appropriate entry on the issue log. The welder may check out up to three additional spools at this time. -Prior to resumption of welding, the LFWE and/or the WQCE or their designee shan check the spooled wire for cleanness and verify the correct type of filler material.
5.2.1.15 Rod room attendants shall void the Finer Metal Issue entry on the appropri-ate WR-6, WR-7e or WR-99 FTT1ER METAL WITHDRAWAL form and place in the appropriate i
file (that is, active / inactive) if the welder has not drawn assigned filler material l
by the third-hour of the shift. -
- 5.3 Use (Deposit) And Randlina Of Welding Filler Material-For Fabrication Or Installations a n,,.,
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5.321. Welding filler material shall be used, stored and issued in accordance with
.th(requirements of WPP/QCI-200 APP. I and as follows:
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~.F 5.3.1.1 Individual welders shall keep their. work areas clear of unauthorized and discarded welding filler materials. A stub bucket shall be provided for each welder G) for the deposit of rod stubs, damaged rod or finer material.
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200 APP-REv. 17 TITLE: CONTROL OF WELDING FILLER PAGE 9
or 29 MATERIAL-STORAGE, ISSUANCE, USAGE AND INITIATION OF WELDING FORMS 5.3.1.2 If flag tagged bare wire must be cut into shorter lengths due to location interferences, the pieces without flag tags shall be diacarded in the stub bucket.
Rod roem attendants shall examine returned pouches to ensure there is no wire without the identifying flag tag.
5.3.1.3 Welders at the end of the shift shall return all used and damaged stubs, plus unus'ed filler material, containers and Filler Metal Withdrawal Forms to the issuing Rod Room for counting and documenting. The foremen shall notify the rod room attendant when a welder is required to work overtime. Discarding or dumping of stubs shall be done by rod room attendants only.
5.3.1.4 Rod room attendants shall notify the LFWE when any welders fail to comply with requirements of 5.3.1.3 so corrective action can be taken.
5.3.1.5 The LFWE shall notify the Craf t Superintendent when any discrepancies occur. The Craf t Superintendent shall assure that corrective action has been taken to prevent reoccurrence.
5.4 Control And Disposal Of U used Filler Material 5.4.1 All E6010 and E60ll electrodes, issued for welding and returned at the end of the shift to the rod room, may be reissued at any time. All E7018 electrodes returneo' at any time during the shif t, not to exceed twelve hours out of the holding oven, shall be placed in a reheat oven a minimum of eight hours prior to reissue. All other heated electrodes will be discarded.
5.4.1.1 Each rod room will have three reheat ovens for E7018 electrodes. One for day shif t, one for swing and one for graveyard shif t.
5.4.1.1.1 The rod room attendant shall place the rod returned on their shift in the reheat oven for that shift. The day shif t will then remove the swing shif t rod and place it into the holding oven. The swing shif t will remove the graveyard rod, the graveyard shift will remove the day shift rod.
5.4.1.1.1.1 Electrodes returned to the rod room and not intended for reissue shall be placed in the disposal barrels by the rod room attendant.
5.4.1.2 In the event a welder assigned to work in a contaminated area has filler material confiscated by the Health Physics Department as contaminated material, he shall receive from the Health Physics Department a number.:d documented statement (chit) having the following information on it:
(1) the' classification (for example:
E-7018, E-308L, etc.), (2) the exact number confiscated, (3) the date and signature of an authorized Health Physics Department technician. The welder will then present this statement (chit) to the rod room attendant. The amount confiscated, plus the amount used must equal the amount issued. The rod room attendant shall enter the chit number on the ROD ACCOUNTABILITY LOG (EKHIBIT WPP/QCI-200-14). Rod containers and pouches must also be accounted for.
o 5.4.1.2.1 The SCE Health Physics Department shall provide the LFWE with a list of approved signatures for all Health Physics and technician personnel authorized to confiscate contaminated material. This list will enable the LFWE or his designee to verify the signature on the documented statement (chit) received from the welder.
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( A L OF W ING FILLER
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^ 'ATERTAL-3't0 RAGE ISSUANCE, USAGE AND INITIATION OF UFThTMC n -m
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5.4.2 In lieu of 5.4.1 for.the Mesa shop fabrication procedures,'all low-hydrogen earbon and low-alloy steel-sosted electrodes, returned to the rod room at the and of
,s. work shif t, may be segreEated and transferred to, the Mesa Test Lab to be utilized
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4eg welder training and qualification purposes.
a :n ir.5 Holding and Portable Red Warners 5.5.1 Calibration of holding ovens shall be performed as follows by the WQCE:
5.5.1.1 Check the operating temperatur.e of holding and reheat rod ovens on a quarterly basis. The ovens shall be checked with a currently calibrated pyrometer for being within the temperature range defined in Bechtel Welding Standard Procedure WFMC-1 (that is, a miM== temperature of 200 F and a maximum temperature of 35d*F). As part of the oven verification, oven thermometers shall b4 chJ cked against the galibrated pyrometer. even. thermometers shall be The date And temperature of each oven and within - 2r F of the pyrometer reading.
oven thermometer shall be recorded on the ELECTRODE HOLDING OVENS CALIBRATION RECORD (EIHIBIT WPP/QCI-200-6). Any discrepancies shall be recorded on an NCR and referenced in the " Remark" column of the calibration record. The WQCE shall complete a calibration decal to be placed on the oven to certify the temperature check. The ELECTRODE HOLDING,0VENS CALIBRATION RECORD shall be maintained at the Calibrated Tool Room in accordance with WPP/QCI-010.
.r 5.5.1.2 Within the third hour of each shift, the rod room attendant shall log the temperature of the holding and reheat ovens on the FILLER METAL HOLDING OVEN THERMOMETER READING LOG (EIBIBIT WPP/QCI-200-15).
5.5.1.3 On a frequency concurrent with 5.2.1.8.2, the WQCE shall collect the rod room attendant's log of temperature readings for the holding and reheat ovens, EXHIBIT 200-15. The WQCE shall review, stamp and date in the appropriate block and transmit to QA for review and forwarding to CDM. Any discrepancies shall be recorded on a NCR.
5.5.2 Calibration of portable rod warmers shall.be performed as follows by the WQCE:
5.5.2.1 Check quarterly the operating temperature of the portable rod warmer and record the assigned identification number and temperature on the PORTABLE l
ELECTRODE WARMER CHECK RECORD. The WQCE shall place a calibration decal on the oven to certify the temperature calibration check.
CD DOCUMENTATION s
a E b Forma-Preparation, Use, and Distribution
6.1.2 -WR-5
Shall be in accordance with WPP-QCI-200 APP. II and other special
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' instructions which may be required by the specific WPP/QCI being used.
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CONTROL OF WELDING FILLER TITLE: MATERIAL-STORAGE, ISSUANCE, PAGE 11 or 29 USAGE AND INITIATION OF WELDING FORF$
6.1.3 WR-5A
Shall be in accordance with WPP/QCI-200 APP. II, and other special instructions which may be required by the specific WPP/QCI being used.
6.1.4 WR-6: Shall be in accordance with WPP/QCI-200 APP. II, and other special instructions which may be required by the specific WPP/QCI being used.
6.1.4.1 In addition, the WR-6 shall be stamped in the lower lefthand corner with provisions to record the rod room number and shift number by the rod room attendant.
6.1.5 WR-7: Shall be in accordance with the following:
6.1.5.1 Form WR-7 is prepared by the LFWE, or his designee. He shall complete Items 1 thru 7 including the references. Item 5 shall be completed by entering the welding procedure specification, and NDE procedure specification when required by applicable engineering document. The white and canary copies are forwarded to the
, responsible Craf t Supervisor /, Foreman. The pink copy is retained in the LFWE's file.
_ For full penetration welds reference WPP/QCI-202.
6.1.5.2 The Supervisor / Foreman who has the responsibility for field fabrication or installation shall complete Items 8 and 9, assigning only qualified welders for the welding to be performed. The welder (s) assigned shall present the white and canary copies to the rod room attendant for issue of welding filler material.
6.1.5.3 The rod room attendant shall issue the required filler material.
6.1.5.4 The rod room attendant shall check the control designation identification -
onbothcopiesofWR-7andcompleteItem10{}il. The} canary copy 'is Feiairied arthe
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rod room. The white copy is returned to the welding location in the possession of the welder and returned to the rod room upon final use of filler material or at the end of the work shift. When additional filler material is necessary to complete a shift, the filler material shall be issued in accordance with 5.2 and may be hand carried directly to the work area and placed into the proper container by the welder.
6.1.5.5 Upon completion of the welding operation or at the end of one calendar week from date of issue, the white copy is returned to the rod room. The canary copy is then destroyed and the white copy is routed by the rod room attendant to the LFWE office. The LFWE shall route the white copy to the QC office for review and accept-ance of welding documentation.
6.1.6 WR-99
Shall be in accordance with the following:
6.1.6.1 Form WR-99 is prepared by the LFWE, or his designee. The white and canary copies are forwarded to the responsible Craft Supervisor / Foreman.
6.1.6.2 The Supervisor / Foreman who has the responsibility for the fabrication shall complete Items 6 and 7.
The welder (s) assigned shall present the white and canary copies to the rod room for issuance of welding filler material.
PF-140018 00 79) t a t ? B
SAN CNOFR E NUCLEAR CNER ATING STATION WPP X
CCI UNITS s O 3 NO.
200 APP-REv 17 TITLE:
CONTROL OF WELDING FILLER PAGE 12 or 29 MATERIAL-STORAGE, ISSUANCE USAGE AND INITIATION OF WELDING FORMS 6.1.6.3 The rod room attendant shall issue the required filler material.
S 6.1.6.4 The rod room attendant shall check the control designation identification in Ites:8 on both copics and then sign and date Item 9 on both copies. The canary copy is istained at the rod room. The white copy is returned to the weld joint (s) in the possession of the welder and returned to the rod room upon final use of the filler material or at the end of the work shift. When additional filler material is necessary to complete a shift, the filler material shall be issued in accordance with 5.2 and may be hand carried directly to the work area and placed into the proper container by the welder.
6.1.6.5 Upon completion of the welding operation or at the end of one week from date of issue, the white copy is returned to the rod room. The white copy shall be for-warded to the LFWE. The LFWE may, at this time, discard the white copy at his discretion except that the white copy, for uniquely identified welds, will be for-warded to CDM on a monthly basis.
6.1.7 RSM: Shall be in accordance with WPP/QCI-008 and as detailed on EXHIBIT WPP/QCI-200-5.
6.1.8 RPWF: Shall be as follows:
6.1.8.1 The applicable Superintencent or his designee shall prepare the RPWF.
6.1.8.2 For completion of Item 2, refer to the description of weld location identifi-cation in the applicable appendices, (See 1.1).
6.1.8.3 Af ter appropriate documents have been prepared as required by the RPWF, and verified by the LEWE or designee, retention of the form is optional.
6.2 Welding forms and documents for Quality Classes I and II and ASME,Section III Welding requiring QA review shall be transmitted by QC to QA for review. After QA review, the documents shall be transmitted by QA to CDM.
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WPP/QCI-200 R;v. 17 i
FILLER METAL WITHDRAWAL AUTHORIZATION Pcg2 15 of 29 10079 Bechtel Job No.
Unit No.
(1) Iso or Drawing No.
(2) Welding Procedure & Revision No.
(8) Issue Record ype of (3)
(4) Diameter (8)
. iller Metal Color Diameter Coated 3/32 1/8 S/32 3/16 Other Code Date Initial E7018 Red E6011 Red E308L-16 Yellow E 309-16 Black Other Bare E70S-2 White ER308L Yellow i
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! ER309 Insert Size 308 L E70S-2 Date (5) Authorized By WELDER ASSIGNMENTS Symbol (6) Welders Name Supervisor or Foreman
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Shift Heater No.
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WR-99 (Rev.1)
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b FORM WR-99 FLOW CHART l'
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Received by Craft Exhibit - 1 prepared by rod room and weld metal LFWE* and forwarded to Supervisor m
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2 Retained by rod roset 2
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NOTE: Number in parenthesis refers to the step number as described in the following explanation sheet. Number in bottom right corner of each box indicates copy i
Ii number of Form WR 99.
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FORM WR s F:R Jos 100is oNLv FPP/QCI-200 Rev. 17 FILLER METAL WITHDRAWAL Page 17 of 29 1
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@ System or Component:
O No.
Bechtel Job No:
Unit No-
@ leo or Drawing No:
Weld No:
@ Welding Procedure end Revision No:
FILLER METAL ISSUED DIAMETER FI SIZE poo g LLER METAL 3
0/32 46 OTHER
.045 1/16 TYPE & COLOR 5/32 46
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E7018 RED E6010 RED E308L YELLOW E309 BLACK OTHERS E70S-2 WHITE E70S 3 WHITE ER308L YELLOW ER309 BLACK OTHERS
@ Authorized by Welding Engineer (LFB il Dete WELDER ASSIGNMENT
@ Wolder's Name syrnbol
@ Assenedby Superwisor or Foreman Date Hester No:
Pouch No:
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SAN ONOC3 NUCLEAR CENERATIND CTATION UNIT 2&3 PP/QCI-200 R2v. 17
, RECORD OF FILLER METAL STORED IN ROD ROOM Pcg2 18 ef 29 ROD ROOM NO.
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WFP/QCI-200 CON cN:FRE NUCLEO;7 CENOROTIN3 CTOTI5N UNIT 3 2 O 3 R:v. 17 IN PROCESS NOTICE Pci,2 '27 cif ~29 JED ND.10079
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.styrn Cajih Edison Company DCT gg g3 s
6 P 8 4 0 214G-A873 31260 046210 r.
GA Technologies Inc.
2625J 9042 P.O. Box 81608 San Diego, CA 92138
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(619) 457-8850 Itin any owy unsbie to " comply we"the"rensiremena
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of this orw. notof, the Bayerin writires at oxe CH ANGE ORDER No.
34 ag0876p Buyer-D. J. Yelton QUALITY CLASS SAFETY RELATED PROCUREMENT LEVEL I Please refer to our Order No. S1500053 dated May 8, 1980 covering two (2)
Gigh Range Radiation Monitors and two (2) Wide Range Gas Monitors in cccordance with requirements of the Purchase Order for San Onofre Nucle'ar Canerating Station, Unit 1, TMI Project and add the following:
2nis is a No Cost Change Order to the Purchase Order to a.dd the following material aE services in accordance with GA Technologies Field Change Orders FCO-040 and FCO-069:
Item Quantity Description 1
1 Wide Range Gas Monitor (WRGM) Parts Kit No. 0376-0040 and related drawings as specified in GA Technologies FCO-040.
2 1
Wide Range Gas Monitor (WRGM) Parts Kit No.
0376-0069-001 and related drawings as specified in GA Technologies FCO-069.
Delivery of this material is required by November 4, 1984.
Acceptance of this material (parts only, drawings previously submitted to Corporate Document Management (CDM) for engineering approval) will be based upon:
1.
Inspection for damage; 2.
Verification of kit part number; 3.-
Certificate of Conformance Provide Field Services:
Work shall consist of performing the codifications required by GA Technologies Field Change Orders, Number FCO-040 and FCO-069.
This Field Change Order has previously been cpproved by' Edison.
Acceptance of Work:
Acceptance of work will be based upon an inspection to verify that the work has been performed in accordance with the cpproved Field Change Orders.
Southern Cali/ornia Edison Company
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'GA Tac alogios Inc. cg0876p Purchase Order No.
S1500053 GA Technologies Inc. shall submit a copy of the Field Change Order Co:r.pletion R; port to Edison's CDM for approval by Edison.
All submittals shall be idantified with the Purchase Order number and project name.
Genoral Atomic Field Services to schedule and coordinate the necessary site visits with Edison's Construction Engineer, Mr. Chuck McCracken at (714) 492-7822.
Total Cc.st remains $ 388,776. 6.0.
All other terms and conditions of the Purchase Order remain unchanged.
ACCEPTANCE COPY REQUIRED Acc;ptance of this Order and its terms and conditions is required by signing th3 Acceptance Copy without qualification.
Any., changes, exceptions or different terms proposed by Supplier shall not be ef fective unless expressly Ogreed by the Procurement Agent and confirmed by Change Order.
Return the cigned Acceptance Copy to the Procurement Agent at the following address:
Southern California Edison Company Procurement Division Post Office Box 800 Roc 0 mead, California 91770 southern caritornia Edison company WE e........ in
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