ML20127B728

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Rev 16 to Work Plan Procedures/Qa Instruction 200, Control of Welding Filler Matl - Storage,Issuance,Usage & Initiation of Welding Forms
ML20127B728
Person / Time
Site: San Onofre  Southern California Edison icon.png
Issue date: 02/08/1977
From:
BECHTEL GROUP, INC.
To:
Shared Package
ML20127A193 List:
References
FOIA-84-885 200, NUDOCS 8506220040
Download: ML20127B728 (30)
v • d • e


Text

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I WELDING FORMS n gying o, WORK PLAN PROCEDURES / QUALITY CONTROL INSTRUCTIONS Preats esca ers l

1.0 INTRODUCTION

1.1 This procedure in conjunction with Appendices I II, III IV, V. VII VIII and II establishes a work plan and inspection instruction for control of the storage, issuance and use (deposit) of welding filler material. Additionally, this procedure provides criteria for initiation of all welding forms. This procedure applies to all weldina filler material, except welding filler material utilised for the veld test lab testing and off-site wiintenance.

2.0 ABBREVIATIONS

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ACC Accept ANI Authorized Nuclear Inspector ANSI American National Standards Institute AFP Appendix ASME American Society of Mechanical Engineers

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ASTM

' American Society for Testing and Materials ~

AWS American Welding Society CDM Corporate Documentation Management CFE Construction Field Engineer DCN Design Change Notice FCAW Flux Cored Arc Welding FCR Field Change Request FWE Field Welding Engineer CMAW Ces Metal Arc Welding CTAW Cas Tungsten Arc Welding BRS Bours RTR Rester ID Identification l

l ISO Isometric LDFE 9-Lead Discipline Field Engineer LFUE Lead Field Welding Engineer LP-Liquid Fenetrant MAX Maximum MP Magnetic Particle NCR Nonconformance Report NDE Nondestructive Examination No Number

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ASME F - Specification for Grouping of Base Metals FCN Procedure Change Notice FFE Project 71 eld Engineer FFQAES Project Field Quality Assurance Engineering Supervisor

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PQCE Froject Quality Control Engineer F.O.

Furchase Order PR Frocedure FintT Fost Weld Beat Treatment N-irse si.otes ons 8506220040 850213 FOIA PDR PDR DELLg4-885

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CONTROL OF WELDING FILLER Paeg MATERIAL-STORAGE, ISSUANCE,

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WELDING FORMS 2;0 (Coatinued)

Quality (Class) 4

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QA Quality Assurance

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QC Quality Control QCE Quality Control Engineer

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REF Reference REJ Reject REV Revision Request for Preparation of Welding Forma RPWF Request for Stored Mcterial RSM S/N Serial Number Socket Veld SW TEW Temperature Welding Standard.

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WD Welding Filler Material Control'

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WPMC Welding Filler Material Procurement ~

WPMP Welding Quality Control Engineer

.l WQCE Work Plan Procedure / Quality Contro1' Instruction WPF/QCI

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3.0 REFERENCES

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Drawing 90011, Welding and Non-Destructive Testing Requirementaifor Field, Erected Piping (Forn 84)

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WD-1, Quality Control and Documentation Procedure for Weldingand-Nondestructiv Examination for ASME Code,Section III rivision 1 Applicational, ff WFMC-1, Welding Standard-Procedure Specification."

y WFMP-1, BPC Welding Filler Material Procurement Requirements ~,

WFP/QCI-001, Organization and Responsibilities WPP/QCI-002, Establishment and Control of Field Generated Procedures '

WPF/QCI-002 APP. I, Procedure Change Notice WPF/QCI-003 Control of Quality Records WPF/QCI-006, Field Control of Nonconforming Items WPP/QCI-008, Material Receiving,' Pre-Installation Storage and Wandling WPF/QCI-010, Calibration & Control of Measuring & Test Equipment WPF/QCI-020, Field Generated Supplemental Inspection Planning WPF/QCI-200 APP. I, Welding Filler Material Control, Procedure Specification

- WPF/QCI-200 APP.511. QC and Documentation Procedure for Welding and NDE for ASM Code,Section III, Division 1 Applications.

WPP/QCI-200 APP. VIII, Welding Filler Material Control and Accountability 4.0 GENERAL Welding Filler material includes covered electrodes, flux cored electrodes, f abricated electrodes, bare rods and wire, consumable insert rings and fluxes.

4.1 storage, issuance, and color coding of all welding filler P1 4.2 Procurement, receipt, material shall meet the requirements of Bechtel Welding Standards of WPMC-1, WF WPP/QCI-200 APP. I details the requirements of WFMC-1 and WD-1, prior to its use.

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and WFP/QCI-200 APP. II details the requirements of WD-1.

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TITLE: CONTROL OF WELDING FILLER PAer 3

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MATERIAL-STORAGE, ISSUANCE, t

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WELDING FORMS

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4.3 The use of holding and portable rod warmers shall be as specified in WFNC-1 for all field welding. See FORTABLE ROD REATER ISSUE-LOG, FORM FF-1064 (EXHIBIT WFF/QCI-l 200-1), ELECTRODE BOLDIEG OVINS CALIBRATION RECORD, FORM FF-1065 (EIMIBIT WPF/QCI-l 200-6), and FORTABLE ELECTRODE WARMER CHECK RECORD, FORM FF-1066 (EIRIBIT WPF/QCI-200-7).

4.4 All welding filler material shall be returned to the Rod Room for disposal as described in 5.3.

4.5 All low-hydrogen carbon and low alloy steel coated electrodes (E70EK through E90XX) issued for velding and returned to the rod room shall be handled as described in 5.4.

4.6 Excess rod warmers may be used as containers and are not required to be energ-ized or calibrated. Rod warmers, required to be energized and calibrated, shall be identified with a black stripe around the middle of the warmer.

4.7 Filler material stubs are defined as remaining portions of used filler meterial (such as electrodes, bare wire, etc.) not intended for further use.

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4.8 Unacceptable, unused filler material (such as, damaged, unidentified, etc.)

Ci shall be discarded by the welder in accordance with the discard requirements of 5.3. (.)

4.9 Remaining portions of issued filler material may be reissued when controlled in I

accordance with the requirements of unused filler material in 5.4.

I 4.10 All CFE's, FWE's and QCE's shall maintain a constant surveillance for improperly discarded or uncontrolled welding filler materials. Uncontrolled or improperly die-carded welding filler materials (such as, unused or used welding electrodes or rods) when found shall be picked up and reported to the LFWE for evaluation, resolution and l dispogal in accordance with WFF/QCI-200 AFF. VIII instructions.

1 4.11 A flow chart to illustrate this procedure is supplied as Attachment 1.

-b1 5.1 StoraneAbdBandlinaOfWeldinaFillerMaterial 5.1.1 Welding filler material shall be handled and stored in the warehouse in j

accordance with the requirements of UFMC-1 and as follows:

1 5.[.1.1 Approved and accepted filler material shall be identified by marking or tagging each container.

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MATERIAL-STORAGE, ISSUANCE,

[U USAGE AND INITIATION OF WELDING FORMS Each material specification type and classification of filler material shall

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5.1.1.2 be segregated by diameter, heat and lot number.

5.1.1.3 A running inventory shall be kept of all filler material.

Release of the filler material from the warehouse to the rod rooms shall be 5.1.2 accomplished by using the REQUISITION FOR STORED MATERIAL, FORM FF-723 (EXHIBIT WFF/QCI-008-4), herein called an RSM.

The LFWE or his designee shall initiate the RSM for filler material and shall 5.1.3 include on it the quantity, material classification, diameter, heat and 1ot number, and the rod room number to receive the filler material.

Upon receipt of the filler material in the rod room, the WQCE shall verify the 5.1.4 delivered material against the RSM and ensure the filler material has the proper The WQCE shall give the RSM marking indicating the material hao been accepted by QC.

The date, quantity, to the Rod Room Attendant who in turn will forward it to the LFWE.

material classification, diameter, heat and lot number shal1~be transferred to the RECORD OF FILLER METAL STORED IN ROD ROOM, FORM FF-1343 (EXHIBIT WFF/QCI-200-5). - The RSM shall be filed by material classification and shall be maintained along with'the e RECORD OF FILLER METAL STORED IN THE ROD ROOM.

A copy of each RECORD OF FILLER METAL STORED IN THE ROD ROOM shall be 5.1.4.1 However, if no new entries forwarded to CDM during the first week of each month.

have been made on the RECORD OF FILLER METAL STORED IN ROD ROOM since a copy of it' When was last sent to CDM, it is not necessary to resubmit another copy each month.

the RECORD OF FILLER METAL STORED IN ROD ROOM is completely filled in, a copy shall be maintained in the LWE files and the original shall be sent to CDM.

Welding filler material shall be handled and stored in the rod rooms in accordance 5.1.5 with the requirements of WFMC-1 and documented by the WQCE on the SURVEILLANCE VERIFICATION LOG FOR FILLER METAL STORAGE ROOMS, FORM FF-1069 (EXHIBIT WFF/QCI-200-The original form shall be maintained by the WQCE until all los entries are 8).

At that time the form shall be transmitted to QA for review prior to complete.

transmittal to CDM.

All filler asterial storage and disbursement areas (Rod Rooms) shall have 5.1.5.1 assigned numbers, such as Rod Room fl. Rod Room #2, etc...

Only one lot or heat number of each size and classification of filler 5.1.5.2 material shall be allowed in a rod room at any time.

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When the supply of filler material of one heat or lot number is less than 5.1.5.3 that required for the next 24-hour period, the unused asterial shall be moved to another rod room containing the same lot or heat number, an uncontrolled welding ares (such as a welder qualification area), or discarded.

l All changes of stocks in rod rooms causing a change in heat and/or lot b

The issue of,l 5.1.5.4 number shall be done on Shif t #2 (Swing Shif t) or Shift #3 (Craveyard).

k new heat and/or lot numbers shall start at the beginning of Shif t #1 (Day Shif t).

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CONTROL OF WELDING FILLER PAoE 5

or 12 4 g MATERIAL-STORAGE, ISSUANCE, 5 7 USAGE AND INITIATION OF WELDING FORMS 5.1.5.5 Any filler material being transferred from rod room to rod room shall have an RSM initiated by the LFWE or his designee for the transfer.

5.1.5.6 All low hydrogen coated electrodes (carbon and low alloy steel and stainless steel) shall be stored in rod holding ovens for at least one hour prior to original issue by Rod Room Attendants. Rod shall not be removed from holding ovens and placed in portable rod warmers sooner than one hour prior to start of shift. Rod returned at end of shift, shall be handled in accordance with 5.4.

5.1.5.7 tecords of welding filler material stored in rod rooms shall be processed and maintained by the LFWE as follows:

5.1.5.7.1 A file shall be maintained in the Field Welding Office for each rod room.

5.1.5.7.2 The file shall contain the RECORD OF FILLER METAL STORED IN ROD ROOM and the RSM(s).

5.1.5.7.3 The date, filler material classification, nise, quantity, and lot or heat number, shall be recorded on RECORD OF FILLER METAL S'f0 RED IN ROD ROOM. This inform-ation shall be transferred from the RSM as the filler material is received in the Rod Room.

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5.1.6 Straight lengths of bare wire tir GTAW may be cut into shorter lengths by the ()

Rod Room Attendant. This shall be accomplished by ad. ding the necessary fing tag (s) to the wire prior to cutting so that each piece will have an identifying flag tag after cutting. Additionally, the cut pieces must be color coded prior to issue in accordance with WPP/QCI-200 APP.- I.

5.2 Issuance Of Welding Filler Material 5.2.1 Welding filler material shall be issued for use in accordance with the require-I ments of WFMC-1 and as follows, by the LFWE or his designee:

5.2.1.1 Welding filler materials are issued to welders as described j

in 5.2.1.5 from controlled local storage areas (Rod Rooms) by Rod Room Attendants.

For all ASME Section III ANSI B31.1 Quality Class II and Fuel Pool Liner welding, FILLER METAL WITHDRAWAL, FORM WR-6 (EXHIBIT WPF/QCI-200-4) herein called the WR-6 shall be used.' For ANSI B31.1 Quality Classes III sad IV welding the FILLER METALf WII1tDRAWAL AUTHORIZATION, FORM WR-99 (EXHIBIT WPP/QCI-200-2) herein called the WR-99, shall be used. For AWS D1.1 Quality Classes I and II work, the FILLER METAL WITHDRAWAL AUTHORIZATION FOR QC I AND II AWS WELDING, FORM PF-1699 (EXHIBIT WPP/QCI-200-10) herein called the WR-7 shall be used. The WR-99 is processed in accordance with the FORM WR-99 FLOW CHART (EXHIBIT WPP/QCI-200-3).

5.2'.1.2 It will be the responsibility of the Discipline Superinten ents, i.DFE's, or their designees, to furnish the LFWE, or his designee, with the REQUEST FOR PREPARA-TION OF WELDING FORMS, FORM PF-1698 (EXHIBIT WPP/QCI-200-9), herein referred as the g

RPWF, or with appropriate documents as denoted in the applicable appendices which f:g furnish the same information as required by the RPWF as a basis for preparation of G

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the welding to verify the information furnished on the above documents. A minimum l

1ead time of two working days is required to process the necessary forms.

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5,2.1.3 The LFWE, or his designee, shall prepare the forms showing the applicable welding procedure, NDE and/or PWBT procedures, if required, filler material, color code, etc. required to perform the welding designated on the furnished documents.

5.2.1.4 The forms shall then be distributed to the responsible Craft Supervisors or their designees.

5.2.1.4.1 Welding papers shall not be issued to the crafts until work is ready to begin. If a welder is given welding papers for more than one weld at a time, he shall be instructed to check out filler metal only for the work to be done on that shift.

5.2.1.5 All filler material shall be issued by Rod Room Attendants assigned by the L7WE. Any welder requiring filler material shall present the applicable WR-6, WR-7 and/or WR-99, properly filled out and signed by the LYWE or his designee, to the Rod.

Room Attendants for issuance of weld filler material.

5.2.1.5.1 Only one welder shall be assigned to each individual WR-6, UR-7'or WR-99 '

form, except that for machine welding, two welders may be assigned.., ;

g 5.2.1.5.2 For the initial issue only, if the original welder is absent, the forsman.

may assign a new welder by marking the first welder absent, adding.the new welder's name, initialing and dating the change.

5.2.1.5.3 OnceawelderhaswithdrawnfillermetalonaWR-6,WR-f,orWR-99 form, and a change in welder is required, a new WR-6, WR-7 or WR-99 aust be issued iden-tifying the new welder.

5.2.1.5.4 The welder shall check out filler metal only on the WR-6, UR-7 cr WR-9(s) for which welding will be done during that shif t.

5.2.1.6 At the completion of the welder's work shift, the portable rod warmer, con-tainer pouch, all unused filler material and welder's copy of the WR-6, WR-7 or WR-99 forms shall be returned to the rod room attendant. (See 5.4 for control of returned filler material). The WR-6 shall be returned to the Rod Room for reissue if the veld is not completed.

If the WR-6 is returned to the Rod Room, it must be noted on the IN-PROCESS NOTICE, FORM PF 4576 (EXHIBIT WFP/QCI-200-13).

5.2.1.6.1 If the welder did not veld with the issued filler material, the welder shall tell the rod room attendant when he returns the filler metal to the Rod Room.

l The rod room attendant will then mark "not used" on the Filler Metal Issue Record entry on the WR-4, WR-7, or WR-99 for that day.

l 5.2.1.7 WR-6 forms may be used for re-issue to the welder (s) until the described weldin's is completed. If the veld joint is not complete at the end of the shift, the WR-6(s) are to be returned to the rod room for re-issue of filler material.

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5.2.1.8 At the completion of the weld joint or joints, the welder shall leave the WR-6 at the weld joint along with any other documentation that may be attached, such as the FIELD WELDING CHECKLIST, FORM UR-5 (EIMIBIT WFF/qCI-200-11) or the FIELD WELDING CHECKLIST FOR 2 INCR AND LESS SOCKET WELDED JOINTS-FILLET WELDS, FORM WR-5A (EXHIBIT WPP/QCI-200-12), herein referred to as the WR-5 or WR-5A respectively and l

return the unused weld filler material to the Rod Room. (See 5.4 for control of i

returned filler material).

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l 5.2.1.8.1 The foreman shall call the FWE when the welder has the joint tacked. The FWE will call the WQCE to check the WR-5 WR-5A, and WR-6 to ensure that the correct weld papers are being used for that weld joint and to make certain that the welder's symbol is on the weld joint. If the tacks are removed the foreman will notify the l

FWE. The FWE will call the WQCE to recheck the fitup, verify that the previous welder's symbol is removed, and add the current welder's sysbol to the weld joint and l

to the WR-5/5A. The FWE will void out the WR-6 FORMS for any welders whose tacks have been removed. When additional welders are being used to complete the weld i

joint, the foreman will call the FWE to check the weld papers and the weld joint for the additional welder's symbol. The FWE will call the WQCE to add the new welder's symbol to the WR-5/5A.

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5.2.1.8.2 As part of the Rod Room surveillance described in paragraph 5.1.5, the l

WQCE shall also check WR-6's in the Rod Rwn to ensure that WR-6's found are for-

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welds with work still in progress. This inspection will be on a random interval, but not to exceed 15 days. The occurrence of the inspection shall be documented on l

EXHIBIT WPP/QCI-200-8.

3 5.2.1.9 WR-7 forms are valid unt 11 the completion of the described welding or to a maximum of one calendar week from, the date of original issue from the Rod Room.

5.2.1.10 WR-99 forma may be used for re-issue to numerous velds which require the same filler material and welding process. Re-issue shall not continue more than one calendar week from the date of original issue from the Rod Room.

5.2.1.11 When additional filler material is required to complete the shif t or velding operation, the welder will return the rod container or pouch and his/her stub bucket to the Rod Room Attendant. The Rod Room Attendant will count all the stubs and unused filler material and enter it on the Rod Accountability Log (EXHIBIT WPP/QCI-200-14) before issuing new filler metal to the welder.

5.2.1.12 No drawing reference will be required for the rolesse of filler material to be'used on maintenance of construction equipment (such as trucks and equipment). The WR-99 shall specify the object to be welded and shall not be valid for any other work. It shall be the responsibility of the LFWE, or his designee, to assign the proper welding procedure and filler material based on the information provided by the appropriate CFE or Superintendent.

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5.2.1.13 FCAW and GMAW filler material shall be issued as follows for Qgality Classes III and IV fis1d welding:

f 5.2.1.13.1 Welding filler material shall be issued from the Rod Rooms.

ll be done through the use of a WR-99.

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or 12 MATERIAL-STORACE, ISSUANCE, USAGE AND INITIATION OF WELDING FORMS 5.2.1.13.3 The welding filler material wire shall be issued to the field, one coil at a time.

5.2.1.13.4 The coil shall remain on the welding machine until completely used. At the end of each shif t, the filler material wire coil shall be covered to keep it clean and dry.

5.2.1.14 GTAW spool welding filler material shall be issued as follows:

5.2.1.14.1 Spool welding filler material shall be issued from the rod room.-

5.2.1.14.2 Issuance of spool welding filler material shall be done using the appli-

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cable filler metal withdrawal form.

5.2.1.14.3 The spool welding filler material shall be issued a maximum of four spools at a time.

R 5.2.1.14.4 When more than one spool of welding filler' material is issued at one k J.

time, the additional spools of filler material shall be protected -to keep them~ dry -

and clean.

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5.2.1.14.5 GTAW spooled wire, which is being used on work which will'be continu4d on the next shift may be left on the machine at the end of the shift providing the ~~

elapsed time interval between the end of the shift and the resumption of welding on the next shift is four hours or less. If the time interval between shifts is expected to exceed one hour, the spool shall be properly covered to keep it clean and dry.

The welder leaving the current shif t will turn in his WR-6 and any extra spools of wire to the Rod Room and inform the rod room attendant that a spool was left on the machine. The welder on the next shift will pick up his WR-6 indicating filler material checked out to him and the rod room attendant will make the appropriate entry on the issue log. The welder usy check out up to three additional spools at -

this time. Prior to resumption of welding, the LFWE and/or the WQCE or their designee shall check the spooled wire for cleanness and verify the correct type of filler material.

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5.2.1.15 Rod room attendants shall void the Filler Metal Issue entry on the'appropri-ate WR-6, WR-7, or WR-99 FILLER METAL WITHDRAWAL form and place in the appropriate file (that is..setive/ inactive) if the welder has not drawn assigned filler material by the third hour of the shift.

5.3.Use (Deposit) And Nandlinz Of Weldinz Filler Material For Fabrication Or Installations 5.3.1 Welding filler material shall be used, stored and issued in accordance with the requirements of WPP/QCI-200 APP. I and as follows:

5.3.1.1 Individual welders shall keep their work areas clear of unauthorized and

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, discarded welding filler materials. A stub bucket shall be provided for each welder

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for the deposit of rod stubs, damaged rod or filler material.

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I MATERIAL-STORAGE, ISSUANCE, 1

USAGE AND INITIATION OF WELDING FORMS 5.3.1.2 If flag tagged bare wire must be cut into shorter lengths due to location interferences, the pieces without flag tags shall be discarded in the stub bucket.

Rod room attendants shall exsmine returned pouches to ensure there is no wire without the identifying flag tag.

5.3.1.3 Welders at the end of the shift shall return all used and damaged stubs, plus unused filler material, containers and Filler Metal Withdrawal Forms to the issuing Rod Room for counting and documenting.. The foremen shall notify the rod room attendant when a welder is required to work overtime. Discarding or dumping of stubs shall be done by rod room attendants only, j

5.3.1.4 Rod room attendants shall notify the LFUE when any welders fail to comply with requirements of 5.3.1.3 so corrective action can be taken.

5.3.1.5 The LFWE shall notify the Craf t Superintendent when any discrepancies occur. The Craf t Superintendent shall assure that corrective action has been taken to prevent reoccurrence.

5.4 Control And Disposal Of Unused Filler Material 5.4.1 All E6010 and E6011 electrodes, issued for welding and returned at the end of

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the shift to the rod room, may be reissued at any time. All E7018 electrodes returned W at any time during the shif t, not to exceed twelve hours out of the holding oven,

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shall be placed in a reheat oven a minimum of eight hours prior to reissue. All other heated electrodes will be discarded.

5.4.1.1 Each rod room will have three reheat ovens for E7018 electrodes. One for day shif t, one for swing and one for graveyard shif t.

5.4.1.1.1 The rod room attendant shall place the rod returned on their shift in the l

reheat oven for that shift. The day shift will then remove the swing shift rod and 1

place it into the holding oven. The swing shift will remove the graveyard rod, the I

graveyard shif t will remove the day shif t rod.

5.4.1.1.1.1 Electrodes returned to the rod room and not intended for reissue shall be placed in the disposal barrels by the rod room attendant.

5.4.1.2 In the event a welder assigned to work in a contaminated area has filler material confiscated by the Health Physics Department as contaminated material, he shall receive from the Health Physics Department a numbered documented statement i

(chit) having the following information on its (1) the classification (for example:

1 E-7018. E-308L, etc.), (2) the exact number confiscated. (3) the date and signature i

of an authorized Health Physics Department technician. The velder will then present l

this statement (chit) to the rod room attendant. The amount confiscated, plus the amount used must equal the amount issued. The rod room attendant shall enter the i

chit number on the ROD ACCOUNTABILITY LOG (EXHIBIT 'JPP/QCI-200-14). Rod containers l

and pouches must also be accounted for.

5.4.1.2.1 The SCE Health Physics Department shall provide the LFWE with a list of approved signatures for all Health Physics and technician personnel acthorized to confiscate contaminated material. This list will enable the LFWE or his designee to verify the signature on the documented statement (chit) received from the welder.

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-[4.2 In lieu of 5.4.1 for the Mesa shop fabrication procedures, all low-hydrogen carbon and low-alloy steel-coated electrodes, returned to the rod room at the end of a work shift, may be segregated and transferred to the Mesa Test Lab to be utilised for welder training and qualification purposes.

5.5 Holding and Portable Rod Warners 5.5.1 Calibration of holding ovens shall be performed as follows by the WQCE:

5.5.1.1 Check the operating temperature of holding and reheat rod ovens on a quarterly basis. The ovens shall be checked with a currently calibrated pyrometer for being within the temperature range defined in Bechtel Welding StandardProcedureWFMC-1fthatis,aminimumtemperatureof20(Fanda maximum temperature of 350 F). As part of the oven verification, oven thermometers shall b4 checked against the calibrated pyrometer. Oven thermometers shall be within - 2f F of the pyrometer reading. The date and temperature of each oven and_

oven thermometer shall be recorded on the ELECTRODE HOLDING OVENS CALIBRATION O

RECORD (EXHIBIT WPP/QCI-200-6). Any discrepancies shall be recorded on an NCR: '

and referenced in the " Remark" column of the calibration record. The WQCE sha114' complete a calibration decal to be placed on the oven to certify the temperature D

(

check. The ELECTRODE HOLDING OVENS CALIBRATION RECORD shall be maintained at the-i0 Calibrated Tool Room in accordance with WPP/QCI-010.

5.5.1.2 within the third hour of each shift, the rod room attendant shall log the temperature of the holding and reheat ovens on the FILLER METAL HOLDING OVEN THERMOMETER READING LOG (EXHIBIT WPP/QCI-200-15).

5.5.1.3 On a frequency concurrent with 5.2.1.8.2, the WQCE shall collect the rod room attendant?s log of temperature readings for the holding and reheat ovens, EXHIBIT 200-15. The WQCE shall review, stamp and date in the appropriate block and transmit to QA for review and forwarding to CDM. Any discrepancies shall be recorded on a NCR.

5.5.2 Calibration of portable rod' warmers shall be performed as follows by the WQCE:

5.5.2.1 Check quarterly the operating temperature of the portable rod warmer and record the~ assigned identification number and temperature on the PORTABLE ELECTRODE WARMER CHECK RECORD. The WQCE shall place a calibration decal on the oven to certify the temperature calibration check.

wif 6.0 DOCUMENTATI0lt a.N 6.1" Forms-Preparation, Use, and Distribution

- 3

'6.1.2 WR-5: shall be in accordance with WPP-QCI-200 APP. II and other special instructions which may be required by the specific WPP/QCI being used.

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200 am nav. 16 CONTROL OF WELDING FILLER

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MW MATERIAL-STORAGE, ISSUANCE, pass 11 or 12 USAGE AND INITIATION OF I)

WELDING FORMS

4.1.3 WR-5A

Shall be in accordance with WFF/QCI-200 AFF. II. and'hther special instructions which may be required by the specific WFF/QCI being used.

6.1.4 WR-6: Shall be in accordance with WFF/QCI-200 AFF. II, and other special instructions which may be required by the specific UFF/QCI being used.

l 6.1.4.1 In addition, the WR-6 shall be stamped in the lower lefthand corner with provisions to record the rod room number and shift number by the rod room attendant.

6.1.5 WR-7: Shall be in accordance with the following:

6.1.5.1 Form UR-7 is prepared by the LFUE, or his. designee. Ne shall complete Items 1 thru 7 including the references. Ites 5 shall be completed by entering the welding procedure specification, and NDE procedure specification when required by applicable engineering document. The white and canary copies are forwarded to the

, responsible Craft Supervisor / Foreman. The pick copy.is retained in the LFWE's file.

J or full penetration welds reference WFF/QCI-202.

6.1.5.2 The Supervisor / Foreman who has the responsibility for field fabrication or l

installation shall complete Items 3 and 9, assigning only qualified welders for the welding to be performed. The welder (s) assigned shell present the white and canary

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copies to the rod room attendant for issue of welding filler meterial.

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I 6.1.5.3 The rod room attendant shall issue the required filler material.,

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6.1.5.4 The rod room attendant shall check the control designation identification on both copies of WR-7 and complete Item 10 & 11. The canary copy is retained at the rod room. The white copy is returned to the welding location in the posse'esion of the velder and returned to the rod room upon final use of filler material or at the end of the work shift. When additional filler material is necessary to complete a shift, the filler material shall be issued in accordance with 5.2 and may be hand carried directly to the work area and placed into the proper container by the welder.

6.1.5.5 Upon completion of the welding operation or at the end of one calendar week from date of issue, the white copy.is returned to the rod room. The canary copy la then destroyed and the white copy is routed by the rod room attendant to the LFWE office. The LFWE shall route the white copy to the QC office for review and accept-ance of welding documentation.

6.1.6 WR-99

Shall be in accordance with the following:

6 1.6.1 Form WR-99 is prepared by the LFWE, or his designee. The white and canary copies are forwarded to the responsible Craft Supervisor / Foreman.

i 3

6.1.6.2 The Supervisor / Foreman who has the responsibility for the fabricati:m shall complete Items 6 and 7.

The welder (s) assigned shall present the white and anary copies to the rod room for issuance of welding filler material.

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PCN 1, PAGE 13 cf 30

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san ONOFRE NUCLEAR SENERaTING sTaTSON WPP GCl UNITS 2 & 3 No.

200 A "-

Rev.16 m

TITLE:

CONTROL OF WELDING FILLER Pass 12 or 12

/

MATERIAL-STORAGE, ISSUANCE i' SAGE AND INITIATION OF WELDING FORMS 6'1.6.3 The rod room attendant shall issue the required filler material.

6.1.6.4 The rod room attendant shall check the control designation identification in item 4 on both copies and then sign and date Item 9 on both copies. The canary copy is retained at the rod room. The white copy is returned to the weld joint (s) 1n the possession of the welder and returned to the rod room upon final use of the filler injterial or at the end of the work shift. When additional filler material is necessary to complete a shift, the filler material shall be issued in accordance with 5.2 and may be hand carried directly to the work area and placed into the proper container by the welder.

6.1.6.5 tryon completion of the welding operation or at the end of one week from date of issue, the white copy is returned to the rod room. The white copy shall be for-warded to the LFWE. The LFWE may, at this time, discard the white copy at his discretion except that the white copy, for uniquely identified welds, will be for-warded to CDM on a monthly basis.

6.1.7 RSM: Shall be in accordance with WPP/QCI-008 and as detailed on EXRIBIT WFF/QCI-200-5.

6.1.8 RFWF: Shall be as follows:

6.1.8.1 The applicable Superintendent or his designee shall prepare the RFWF.

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6.1.8.2 For completion of Item 2 refer to the description of weld location identifi-cation in the applicable appendices, (See 1.1).

6.1.8.3 Af ter appropriate documents have been prepared as required by the RPWF, and verified by the LFWE or designee, retention of the form is optional.

l 6.2 Welding forms and documents for Quality Classes I and II and ASME, Section III-Welding requiring QA review shall be transmitted by QC to QA for review. After QA review, the documents shall be transmitted by QA to CDM.

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PCN 12 PAGE 15 ef 30 SAN ONOFEE NUCLEAR SENER ATING STATION UNITS 3 a 3 PORTABLE ROD HEATER ISSUE-LOG JOB NO.10079 I

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FILLER METALWITHDRAWAL AUTHORIZATION 8echtel Job No.

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(1) peo or Drawing No-(2) Wedfing Procedure & Revision No.

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PCN12. PAGE 30 cf 30 FILLER METAL BOLDIEC OVEN THERMOMETER READIEC lac

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RR f THEiir OiritILK DATE

- SHIFT OVEN NO.

READI_NG REMARKS INIT!ALS_,

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=cv SAN ONOFRE NUCLEAR GENER ATING STATION UNITS 2 & 3 PROCEDURE CHANGE NOTICE (PCN)

4. 7 TLs JOB NO.10079 CONTROL OF WELDING I

FILLER MATERIAL i

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N. W ie & P. M n iMiriave..v.

To improve the control Of welding filler metal and RrAsoMrORcNAMor shift check on all reheat and holding ovens.

(FEF: CAR-S023-P-406 P-407. P-408 P-409. P-411. P-412)

S. DESCRIPTION OF CHANGE:

This PCN replaces Revision 16 in its entirety.

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RECEIVED APR 141984 CDM SITE i.'

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