ML20107A827

Rev 3 to Inservice Testing Program

ML20107A827
Person / Time
Site:	Callaway
Issue date:	12/10/1984
From:	Affolter R, Witt W UNION ELECTRIC CO.
To:
Shared Package
ML20107A821	List: ML20107A827
References
NUDOCS 8502200121
Download: ML20107A827 (28)

Text

Attachment .2 to ULNRC- 10 39 INSERVICE TESTING PROGRAM CALLAWAY NUCLEAR PLANT k

REVISION 3 DECEMBER 10, 1984 PREPARED BY: REVIEWED BY:

Nm 4. (Ud WARREN A'. WITT R.D.Apf(LTER ISI ENGINEER ISI SUPERVISING ENGINEER

!ai""E*A !!88L P. pg

~

=. - - -

INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS CALLAWAY NUCLEAR PLANT Rev. Date Page

. 3 12/84 1 of 2 TEST PARAMETERS

!, PUMP ISI P&ID and NOTES PUMP NAME NUMBER CLASS Coordinates INLET DIFF. FLOW VIBRA-SPEED PRES. PRES. RATE ATION Motor Driven Note 1 PALO1 A Auxiliary Feedwater 3 M-02AL01 N/A YES YES YES YES Pump A E-4 RR# PO4 RR# P05 Motor Driven M-02AL01 Note 1 PALO1 B Auxiliary Feedwater 3 G-4 N/A YES YES YES YES RR# P05 Pump B RR# PO4 Turbine Driven M-02AL01 Note 1 PALO2 Auxiliary Feedwater 3 B-4 & YES YES YES YES YES Pump M-02FC02 RR# P04 RRd P05 PBGOS A Centrifugal M-02BG03 h'P06 Charging Pump 2 C-5 N/A YES YES N0 YES RR# P03 RR# PO4 Note 1 Centrifugal M-02BG03 RR# P06 PBG05 B B-5 Charging Pump 2 N/A YES YES NO YES RR# P03 RR# P04 Essential Service Note 1 PEF 01 A Water Pump 3 M-U2EF01 N/A YES YES YES YES Note 2 G-6 RR# P04 Note 1 PEF 01 B Essential Service M-U2EF01 Note 2 Water Pump 3 C-6 N/A YES YES YES YES RR# P04 Component Cooling Note 1 PEG 01 A Water Pump 3 M-02EG01 N/A YES YES YES YES G-4 RR# PO4 U" " "9 I 'YES YES PEG 01 B N/A YES YES r up 3 -

PEG 01 C Component Cooling 3 M-02EG01 YES YES YES YES Water Pump E-4 N/A RR# P04 M-02EG01 Note 1 Component Cooling PEG 01 0 3 B-4 N/A YES YES YES YES Water Pump RR# PO4

INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS ReV' CALLAWAY NUCLEAR PLANT 3 12fk4 2o 2 TEST PARAMETERS PUMP ISI P&ID and NOTES PmP NM CLASS Coordinates NUM8ER INLET DIFF. FLOW VIBRA-SPEED PRES. PRES. RATE ATION Note 1 Residual Heat M-02EJ01 RR# P01 Removal Pump 2 G-6 N/A YES YES YES YES PEJ01 A RR# PO4 Note 1 Residual Heat M-02EJ01 RR# P01 PEJ01 B Removal Pump 2 C-6 N/A YES YES YES YES RR# P04 Note 1

^ '# " '" "

p 2 M-02EM01 N/A YES YES YES YES RR# PO4 E-6 Note 1 PEM01 B Safety Injection 2 M-02EM01 N/A YES YES YES YES Pump 0-6 RR# PO4 Containment M-02EN01 Spray Pump 2 G-6 N/A YES YES YES YES RR# P04 PEN 01 A Containment Spray Pump 2 M-02 N01 N/A YES YES YES YES PEN 01 8 Note 1 Emergency Fuel 011 Transfer Pump 3 M-02JE01 N/A N0 YES N0 YES PJE01 A RR# P02 E-7 RR# P04 Emergency Fuel Note 1 PJE01 B Oil Transfer Pump 3 M-02 E01 N/A NO YES NO YES RR# P02 RR# PO4 i

~

l

Page 3 INSERVICE TESTING PROGRAM SY VLV-NUMBER *-P+1D

• CRD I CAT

• SIZE TYP AT POS DIR TST TM MAX *R/R

• NOTES

• l AE FCV0510 M-02AE01 E B 14" AG A0 0 C NA - - -

12 l AE FCV0520 M-02AE01 C B 14" AG A0 0 C NA - - -

12 l AE FCV0530 M-02AE01 B B 14" AG A0 0 d NA - - -

12 l AE FCV0540 - M-02AE01 G B 14" AG A0 0 C NA - - -

12 l AE FCV0550 M-02AE01 E B 4" GL A0 C C NA - - -

12 l AE FCV0560 M-02AE01 C B 4" GL A0 C C NA - - -

12

-l AE FCV0570 M-02AE01 A B 4" GL A0 C C NA - - -

12 l AE FCV0580 M-02AE01 G B 4" GL A0 C C NA - - -

12 m

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. , IN EERVICE TE37!NS FRMRA3 - H2ALO1 .

I:GE 5 GY VLV-h'.'-iE: 4-? TIE-* CED. I. CAT 13!IE iip AT F0S II 757 !M . MAX (?>: 63?ES-t AL W OM5 M-02AL01 H-6 2 B' 4' GL MG G C NA f( W M06 M-02E01 G-6 2 3 4' GL A0 0 0 HA 3

' AL . W M07 M-02ALO! F-6 2 3 4' GL M0 O C NA AL' W M08 H ALO1 E-6 2 3 4' GL A0 0 0 MA 3 AL W M09 H2E01 D-6 2 B 4' GL M0 O C NA

,E HV M 10 M-02ALO1 D-6 2 B 4' GL A0 0 0 MA 3 E W C411 M-02ALO! C-6 2 3 4' GL MO O C NA E W M12 8i-02AL01 5-6 2 B 4' GL A0 0 0 NA 3 f:L W M30 H2E01 F-3 3 B l' ST M0 C 0 57 0? 13 6 AL EV MIO H2E01 T-3 3 3 6' BT M0 C 0  ?IT AR E W M31 H 2ALO! E-3 3 3 6' Bi HG C 0 BT 0? C 6 AL iiV M31 '4-02E01 E-3 3 P 6' BT MG C 0 FII AR E W C432 H2E01 C-3 3  ? S' PI M0 C 0 F C? 13 s E W M32 M-02E01 C-3 3 $ E'  :-i M0 0 0 FIT AR AL W M33 H2E01 1-3 3 3 S' iT H0 C 0 57 0F 13 6 AL W M33 H2E01 P-3 3 3 3' BT M0 0 0 ?II RE E HV M34 H 2&LO! H-3 3 3 S' OA M0 O C si 0F 30 6 E HV MI4 M-02ALO! H-3 3 3 i' 3A M0 O C FIT AR E W MIS H "ALO! D-3 3 E S* SA MD 0 C BT Cf 30 $

E HV M 35 H2101 D-3 3 3 3' 2A M0 O' C  ?IT RR AL W MI6 H2E01 2-3 3 B 10' GA MG 0 C 17 OP 30 6 AL W M36 H 2401 5-3 3 3 10' GA .0 0 C FIT RR AL V M01 H 2ALO! 3-4 3 C 10' CK SA C 0 CV? 0F E V M01 H 2AL01 S-4 3 C 10' CK SA C 0 CVT CS E-1 AL V M02 H 2AL01 D-4 3 C S' CK SA C 0 CW OP AL V 0002 H 2AL01 0-4 3 C 8' CK SA C 0 CVT CS AL-1

' AL V M03 M-02E01 H-4 3 C S' CK SA C 0 CVP OF AL V M03 H 2AL01 H-4 3 C 3' CK SA C 0 CVT CS AL-1 AL V OM6 H 2AL01 F-4 3 C 6' CK SA C 0 CVT RR AL-2 4, 5 E Y M09 M-02AL01 E-4 3 C 6' CK SA C 0 CVT RR AL-2 4, 5 AL V M12 H 2E 01 C-4 3 C 8' CK SA C 0 CVT RR AL-2 4 AL V MIS H 2AL01 P-4 3 C 8' CK SA C 0 CVT RR AL-2 4 AL V 0029 M-02AL01 G-5 3 C 2' CK SA C 0 CVT OP ,

E V 0030 H2E01 H-5 3 C 6' CK SA C 0 CVT CS* AL-1 5

' AL V M33 H 2ALO1 F-7 2 C 4' CK SA C 0 CVT CS AL-1 5 E V M36 H 2AL01 H-7 2 C 4' CK SA C 0 CVT CS E-1 5 AL V M41 M-02E01 F-5 3 C 2' CK SA C 0 CVT 0.2 AL Y 0042 H 2ALO1 E-5 3 C 6' CK SA C 0 CVT CS AL-1 5 AL V M45 H 2ALO1 C-7 2 C 4' CK SA C 0 CVT CS AL-1 5 AL - V M49 M-02AL01 D-7 2 C 4' CK SA C 0 CVT CS AL-1 5 AL Y 0053 H 2ALO! E-5 3 C I' CK SA C 0 CVT OF AL Y C454 H 2ALO1 3-5 3 C S' CK SA C 0 CVT CS AL-1 5 E V M57 M-02AL01 E-7 2 C 4' CK SA C 0 CVT CS AL-1 5 E V 0062 H 2ALO1 0-7 2 C 4' CK SA C 0 CVT CS AL-1 5 AL V M67 H 2AL01 D-7 2 C 4' CK SA C 0 CVT CS AL-1 5 AL V 0072 M-02E01 ,

S-7 2 C 4' CK SA , C 0 CVT CS AL-1 5 4

I * #,

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• Pags 34 INSERVICE TESTING PROGRAM SY VLV-NUMBER *-P+ID

• CRD I CAT

• SIZE TYP AT POS DIR TST TM MAX *R/R

• NOTES

• FC FV 0310 M-02FCO2 D-7 3 B 1" GL A0 0 C BT OP 5 FC FV 0310 M-02FC02 D-7 3 B 1" GL A0 0 C FST OP FC HV 0312 M-02FC02 F-5 3 B 4" GA M0 C 0 BT OP 10 6 FC HV 0312 M-02FC02 F-5 3 B 4" GA M0 C 0 PIT RR

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RELIEF REQUEST #P01

' SYSTEM: . Residual Heat Removal System COMPONENT: PEJ01A and PEJ01B'

- CLASS: 2 FUNCTION: To provide low head safety injection and residual heat

- removal.

TEST REQUIREMENT: The full-scale range of~each_ instrument-shall be three times the reference value or less. Instrument accuracy shall'.be within the limits of Table IWP-4110-1.

Station instruments meeting these requirements shall be acceptable.

. BASIS FOR RELIEF: -Reference' values for discharge pressures for these

. pumps are between 200 psig and 300 psig. This would require a discharge pressure gauge of 0-600 psig maximum.

The accuracy required for this gauge would be 2% of 4 600'psig which is 12 psig. The permanent discharge

. pressure gauges we have installed are 0-700 psig 5 psig.

Although the permanent.. instruments are above the maximum range limits they are within the accuracy requirements and are therefore suitable for the test.

. ALTERNATE TESTING: Use permanently installed discharge pressure gauges.

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RELIEF REQUEST #P05 SYSTEM: Auxiliary Feedwater System COMPONENT: PAL 01A, PALO1B, and PALO2 CLASS: 3 FUNCTION: Provide a means to remove reactor decay heat when the principal heat sinks are unavailable.

TEST REQUIREMENT: The full-scale range of each instrument shall be three times the reference value or less. Instrument accuracy shall be within the limits of Table IWP-4110-1. Station instruments meeting these requirements shall be acceptable.

-BASIS FOR RELIEF: Reference values for suction pressures for these pumps are about 15 psig. This would require suction pressure '

gauges of 0-45 psig maximum. The accuracy required for these gauges would be 2% of 45 psig which is 0.9 psig.

The permanent suction pressure gauges we have installed are 0-60 psig 0.5 psig. Although the permanent instru-ments are above the maximum range limits, they are within the accuracy requirements and are therefore suitable for the test.

~

ALTERNATE TESTING: Use permanently installed suction pressure gauges.

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RELIEF REQUEST #P06

' SYSTEM: ' Chemical and Volume Control System COMPONENT: PBG05A and PBG05B

-CLASS: 2

- FUNCTION: To provide high head safety injection to the reactor.

TEST REQUIREMENT: .The full-scale range of each instrument shall be three

' times the reference value or less. Instrument accuracy shall be within limits of Table IWP-4110-1. Station instruments meeting these requirements shall be acceptable.

BASIS FOR RELIEF: ' Reference values for suction pressures for these pumps are between 30 psig and 40 psig. This would require

- suction pressure gauges of 0-90 psig maximum. The accuracy required for-this gauge would be 2% of 90 psig which is

!1.8 psig. The permanent suction pressure gauges we have installed are 0-150 psig 11.0 psig. Although the permanent-instruments are above the maximum range limits, they are within the accuracy requirements and are therefore suitable for the test.

- ALTERNATE TESTING: Use permanently installed suction pressure gauges.

r '.13

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RELIEF REQUEST #AE 1 VALVE: .-FCV-510, 520, 530, 540 CATEGORY: B CLASS: -

FUWOTION: Main feedwate control valves. Close pon receipt of a feed-water isolation gnal.

TEST REQUIREMENT: Exercise val (full roke) to the position required to fulfill its ion, stroke time and verify fail safe actuation e 2 3 months.

BASIS FOR RELIEF: Closing the valves dur power operation is considered impracti from an operat viewpoint. Closure would isolat feedwater to the stea enerator which may res in a severe transient in steam generator, p sibly causing a unit trip.

ALTERNATE TESTIN . Valve will be exercised (full stroke) to e position required to fulfill its function, stroke tim and fail safe actuation verified during cold shutdo .

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RELIEF REQUEST #AE 2 VALVE: AE- CV-550, 560, 570, 580 CATEGORY: B

. CLASS: --

FUNCTION: Bypass feedwate ontrol valves. Clo upon receipt of a feedwater isolatio signal.

TEST REQUIRENENT: Exarcise valve ull roke) to the position required to fulfill its fu on, stroke time and verify fail safe actuation ev months.

BASIS FOR RELIEF: Exercising t se valves d ing power operation is considere mpractical from operating viewpoint.

Opening e valves could resul n a loss of steam generp or level control on the a eted steam gen-er or, possibly causing a unit trip.

ALTERNATE TESTING: Valve will be exercised (full stroke) to e position required to fulfill its function, stroke ti , and fail safe actuation verified during cold shutd .

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RELIEF REQUEST #P07 SYSTEM: Safety Related COMP 0NENT: All pumps listed in the program CLASS: 2&3 FUNCTION: To provide flow to safety related systems TEST REQUIREMENT: -The full-scale range of each instrument shall be three times the reference value or less.

BASIS FOR RELIEF: Vibration analyzers generally have multiple over-lapping scales rather than'a single full-scale range. Also, for vibrations in the lowest range of Table IWP-3100-2, when ,

0 < Vr < 0.5 mil, if a gauge of 3 Vr were.used we would not be -able to ' reach the Required Action Range of > l .5 mil. It is not feasible, for example, to require a meter with a range of 0-0.6 mils for a reference vibration of s' O.2 mils when't.lert Range is 1.0-1.5 mils.

' ALTERNATE' TESTING: Will use vibration meters with multiple over-lapping

< - scales, the actual scale' used will be determined by

= the amplitude of vibration for each test.

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INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS l

' Rev. Date r Page CALLAWAY NUCLEAR PLANT 1 of 2 1 3 12/84 TEST PARAMETERS l pygp ISI P&ID and NOTES PUMP NAME CLASS Coordinates NUMBER INLET DIFF. FLOW VIBRA-PEED PRES. PRES. RATE ATION Note 1 Motor Driven Auxiliary Feedwater 3 M-02AL01 N/A YES YES YES YES RR# P07 PALO1 A RR# PO4 Pump A E-4 RR= P05 HRa P0/

Note 1 Motor Driven M-02AL01 YES RR= POS YES YES PALO1 B Auxiliary Feedwater 3 G-4 N/A YES RR# PO4 Pump B Note 1 Turbine Driven M-02ALO1 8-4 & YES YES YES YES RR# P07 PALO2 Auxiliary Feedwater 3 YES RR* PC4 Pump M-02FCO2 RR= POS PSG05 A Centrifugal M-02BG03 C-5 M/A YES YES NO YES h'Pf6' Charging Pump 2 P07, P03, PO4 Note 1 Centrifugal M-02BG03 RRn PC' PBG05 B Charging Pump 2 3-5 N/A YES YES NO YES P07, POI, 904 Note 1 Essential Service YES YES Note 2 Water Pump 3 M-U2EF01 N/A YES YES PEF 01 A RR# P07 G-6 RR# PO4 PEF 01 B Essential Service Water Pump 3 M-U2EF01 C-6 N/A YES YES YES YES "df

'qo RR# P07 RRW PO4 Note 1 Component Cooling PEG 01 A M-02EG01 N/A YES YES YES YES Water Pump 3 RRd PO4 G-4 RR# P07 Note 1 Component Cooling M-02EG01 YES YES YES PEG 01 B N/A YES Water Pump _

3 0-4 RR# PO4 RR# P07 Note 1 PEG 01 C Component Cooling 3 M-02EG01 YES YES YES YES N/A Water Pump E-4 RRd PO4 RR# P07 Note 1 M-02EG01 Component Cooling YES YES YES YES PEG 01 0 3 B-4 N/A Water Pump RR# P07

p .

INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS t

CALLAWAY NUCLEAR PLANT Re3 ' 12 / g4 2o 2 TEST PARAMETERS ISI P&ID and NOTES PWP NME CLASS Coordinates NUM ER INLET DIFF. FLOW VIBRA-SPEED RATE ATION PRES. PRES.

Note 1

-Residual Heat M-02EJ01 RR# P01 YES YES YES YES PEJ01 A ' Removal Pump 2 G-6 N/A RR# PO4 RRe P07 I

Note 1 l Residual Heat M-02EJ01 RR# P01 PEJ01 B YES YES YES YES Removal Pump 2 C-6 N/A RR# PO4 RR# P07 Note 1 PEM01 A Safety Injection YES YES YES 2 M-02EM01 N/A YES RR# PO4 i Pump E-6 RR# P07 Note 1 N/A YES YES YES YES PEM01 B Safety Injection 2 M-02EM01 Pump D-6 l

l Note 1 Containment M-02EN01 YES YES YES YES RR# PO4 Spray Pump 2 G-6 N/A PEN 01 A RR# P07 Containment Note 1 YES YES YES YES Spray Pump 2 M-02EN01 N/A PEN 01 B RR# PO4 B-6 RR# P07 Note 1

, Emergency Fuel YES RR# P07 M-02JE01 N/A NO YES N0 PJE01 A 011 Transfer Pump 3 RR# P02 E-7 RR# PO4 Note 1 Emergency Fuel r PJE01 B 011 Transfer Pump 3 M- E01 N/A NO YES NO YES

$h RR# PO4

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