ML20107A827

Rev 3 to Inservice Testing Program

ML20107A827
Person / Time
Site:	Callaway
Issue date:	12/10/1984
From:	Affolter R, Witt W UNION ELECTRIC CO.
To:
Shared Package
ML20107A821	List: ML20107A827
References
NUDOCS 8502200121
Download: ML20107A827 (28)

Text

Attachment.2 to ULNRC-10 39 INSERVICE TESTING PROGRAM CALLAWAY NUCLEAR PLANT k

REVISION 3 DECEMBER 10, 1984 PREPARED BY:

REVIEWED BY:

Nm 4. (Ud WARREN A'.

WITT R.D.Apf(LTER ISI ENGINEER ISI SUPERVISING ENGINEER

!ai""E*A !!88L ~

P.

pg

=. -

INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS CALLAWAY NUCLEAR PLANT Rev. Date Page 3

12/84 1 of 2 TEST PARAMETERS ISI P&ID and NOTES PUMP PUMP NAME NUMBER CLASS Coordinates INLET DIFF.

FLOW VIBRA-SPEED PRES.

PRES.

RATE ATION Motor Driven Note 1 PALO1 A Auxiliary Feedwater 3

M-02AL01 N/A YES YES YES YES Pump A E-4 RR# PO4 RR# P05 Motor Driven M-02AL01 Note 1 PALO1 B Auxiliary Feedwater 3

G-4 N/A YES YES YES YES RR# P05 Pump B RR# PO4 Turbine Driven M-02AL01 Note 1 PALO2 Auxiliary Feedwater 3

B-4 &

YES YES YES YES YES Pump M-02FC02 RR# P04 RRd P05 h'P06 Centrifugal M-02BG03 PBGOS A Charging Pump 2

C-5 N/A YES YES N0 YES RR# P03 RR# PO4 Note 1 Centrifugal M-02BG03 RR# P06 PBG05 B Charging Pump 2

B-5 N/A YES YES NO YES RR# P03 RR# P04 Essential Service Note 1 PEF 01 A Water Pump 3

M-U2EF01 N/A YES YES YES YES Note 2 G-6 RR# P04 Note 1 PEF 01 B Essential Service M-U2EF01 Note 2 Water Pump 3

C-6 N/A YES YES YES YES RR# P04 Component Cooling Note 1 PEG 01 A Water Pump 3

M-02EG01 N/A YES YES YES YES G-4 RR# PO4 U" "

"9 I

N/A YES YES

'YES YES PEG 01 B r up 3

PEG 01 C Component Cooling 3

M-02EG01 N/A YES YES YES YES Water Pump E-4 RR# P04 Component Cooling M-02EG01 Note 1 Water Pump 3

B-4 N/A YES YES YES YES PEG 01 0 RR# PO4

INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS ReV' CALLAWAY NUCLEAR PLANT 12fk4 3

2o 2 TEST PARAMETERS ISI P&ID and NOTES PUMP PmP NM NUM8ER CLASS Coordinates INLET DIFF.

FLOW VIBRA-SPEED PRES.

PRES.

RATE ATION Note 1 Residual Heat M-02EJ01 RR# P01 PEJ01 A Removal Pump 2

G-6 N/A YES YES YES YES RR# PO4 Note 1 Residual Heat M-02EJ01 RR# P01 PEJ01 B Removal Pump 2

C-6 N/A YES YES YES YES RR# P04 Note 1

^

p 2

M-02EM01 N/A YES YES YES YES RR# PO4 E-6 Note 1 PEM01 B Safety Injection 2

M-02EM01 N/A YES YES YES YES Pump 0-6 RR# PO4 Containment M-02EN01 PEN 01 A Spray Pump 2

G-6 N/A YES YES YES YES RR# P04 Containment PEN 01 8 Spray Pump 2

M-02 N01 N/A YES YES YES YES Note 1 Emergency Fuel PJE01 A 011 Transfer Pump 3

M-02JE01 N/A N0 YES N0 YES RR# P02 E-7 RR# P04 Note 1 Emergency Fuel PJE01 B Oil Transfer Pump 3

M-02 E01 N/A NO YES NO YES RR# P02 RR# PO4 i

~

l

Page 3 INSERVICE TESTING PROGRAM SY VLV-NUMBER

• -P+1D

• CRD I CAT

• SIZE TYP AT POS DIR TST TM MAX *R/R

• NOTES

• l AE FCV0510 M-02AE01 E B 14" AG A0 0 C

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NA 12 l

AE FCV0530 M-02AE01 B B 14" AG A0 0 d

NA 12 l

AE FCV0540

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NA 12 l

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GL A0 C C

NA - -

12 l

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GL A0 C C

NA 12

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NA 12 l

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NA 12 m

I e

IN EERVICE TE37!NS FRMRA3 - H2ALO1 I:GE 5 GY VLV-h'.'-iE:

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Pags 34 INSERVICE TESTING PROGRAM SY VLV-NUMBER

• -P+ID

• CRD I CAT

• SIZE TYP AT POS DIR TST TM MAX *R/R

• NOTES

• FC FV 0310 M-02FCO2 D-7 3 B 1"

GL A0 0 C

BT OP 5 FC FV 0310 M-02FC02 D-7 3 B 1"

GL A0 0 C

FST OP FC HV 0312 M-02FC02 F-5 3 B 4"

GA M0 C 0

BT OP 10 6

FC HV 0312 M-02FC02 F-5 3 B 4"

GA M0 C 0

PIT RR

.FC LV 0010 M-02FC02 D-6 3 B 1"

GL A0 C C

NA 3

FC V 0001 M-02FC02 G-6 2 C 4"

CK SA C 0

CVT OP FC V 0002 M-02FC02 G-6 2 C.

4" CK SA C 0

CVT OP FC V 0003 M-02FC02 G-6 3 C 4"

CK SA C C

NA 3

FC V 0024 M-02FC02 G-6 2 C 4"

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RELIEF REQUEST #P01

' SYSTEM:. Residual Heat Removal System COMPONENT: PEJ01A and PEJ01B'

- CLASS: 2 FUNCTION: To provide low head safety injection and residual heat

- removal.

TEST REQUIREMENT: The full-scale range of~each_ instrument-shall be three times the reference value or less. Instrument accuracy shall'.be within the limits of Table IWP-4110-1.

Station instruments meeting these requirements shall be acceptable.

. BASIS FOR RELIEF: -Reference' values for discharge pressures for these

. pumps are between 200 psig and 300 psig. This would require a discharge pressure gauge of 0-600 psig maximum.

The accuracy required for this gauge would be 2% of 4

600'psig which is 12 psig. The permanent discharge

. pressure gauges we have installed are 0-700 psig 5 psig.

Although the permanent.. instruments are above the maximum range limits they are within the accuracy requirements and are therefore suitable for the test.

. ALTERNATE TESTING: Use permanently installed discharge pressure gauges.

I.

F h

.A m

. e m

- i a

2 m

RELIEF REQUEST #P05 SYSTEM: Auxiliary Feedwater System COMPONENT: PAL 01A, PALO1B, and PALO2 CLASS: 3 FUNCTION: Provide a means to remove reactor decay heat when the principal heat sinks are unavailable.

TEST REQUIREMENT: The full-scale range of each instrument shall be three times the reference value or less.

Instrument accuracy shall be within the limits of Table IWP-4110-1. Station instruments meeting these requirements shall be acceptable.

-BASIS FOR RELIEF: Reference values for suction pressures for these pumps are about 15 psig. This would require suction pressure gauges of 0-45 psig maximum. The accuracy required for these gauges would be 2% of 45 psig which is 0.9 psig.

The permanent suction pressure gauges we have installed are 0-60 psig 0.5 psig. Although the permanent instru-ments are above the maximum range limits, they are

~

within the accuracy requirements and are therefore suitable for the test.

ALTERNATE TESTING: Use permanently installed suction pressure gauges.

A

f, ?;.

RELIEF REQUEST #P06

' SYSTEM: ' Chemical and Volume Control System COMPONENT: PBG05A and PBG05B

-CLASS: 2

- FUNCTION: To provide high head safety injection to the reactor.

TEST REQUIREMENT:.The full-scale range of each instrument shall be three

' times the reference value or less. Instrument accuracy shall be within limits of Table IWP-4110-1. Station instruments meeting these requirements shall be acceptable.

BASIS FOR RELIEF: ' Reference values for suction pressures for these pumps are between 30 psig and 40 psig. This would require suction pressure gauges of 0-90 psig maximum. The accuracy required for-this gauge would be 2% of 90 psig which is

!1.8 psig. The permanent suction pressure gauges we have installed are 0-150 psig 11.0 psig. Although the permanent-instruments are above the maximum range limits, they are within the accuracy requirements and are therefore suitable for the test.

- ALTERNATE TESTING: Use permanently installed suction pressure gauges.

r

'.13

_e*

I..

RELIEF REQUEST #AE 1 VALVE:

.-FCV-510, 520, 530, 540 CATEGORY: B CLASS:

FUWOTION: Main feedwate control valves. Close pon receipt of a feed-water isolation gnal.

TEST REQUIREMENT:

Exercise val (full roke) to the position required to fulfill its ion, stroke time and verify fail safe actuation e 2 3 months.

BASIS FOR RELIEF:

Closing the valves dur power operation is considered impracti from an operat viewpoint.

Closure would isolat feedwater to the stea enerator which may res in a severe transient in steam generator, p sibly causing a unit trip.

ALTERNATE TESTIN. Valve will be exercised (full stroke) to e position required to fulfill its function, stroke tim and fail safe actuation verified during cold shutdo

.,o D

,/

?

RELIEF REQUEST #AE 2 VALVE:

AE-CV-550, 560, 570, 580 CATEGORY: B

. CLASS:

FUNCTION: Bypass feedwate ontrol valves. Clo upon receipt of a feedwater isolatio signal.

TEST REQUIRENENT:

Exarcise valve ull roke) to the position required to fulfill its fu on, stroke time and verify fail safe actuation ev months.

BASIS FOR RELIEF:

Exercising t se valves d ing power operation is considere mpractical from operating viewpoint.

Opening e valves could resul n a loss of steam generp or level control on the a eted steam gen-er or, possibly causing a unit trip.

ALTERNATE TESTING: Valve will be exercised (full stroke) to e position required to fulfill its function, stroke ti

, and fail safe actuation verified during cold shutd W

i

/

C?

f..

c

!' f.

RELIEF REQUEST #P07 SYSTEM:

Safety Related COMP 0NENT:

All pumps listed in the program CLASS:

2&3 FUNCTION:

To provide flow to safety related systems TEST REQUIREMENT:

-The full-scale range of each instrument shall be three times the reference value or less.

BASIS FOR RELIEF:

Vibration analyzers generally have multiple over-lapping scales rather than'a single full-scale range. Also, for vibrations in the lowest range of Table IWP-3100-2, when 0 < Vr < 0.5 mil, if a gauge of 3 Vr were.used we would not be -able to ' reach the Required Action Range of > l.5 mil. It is not feasible, for example, to require a meter with a range of 0-0.6 mils for a reference vibration of O.2 mils when't.lert Range is 1.0-1.5 mils.

s'

' ALTERNATE' TESTING: Will use vibration meters with multiple over-lapping

- scales, the actual scale' used will be determined by

= the amplitude of vibration for each test.

f i

F p

s r

w

-a's

a..a- ---.

m

-m m-m---

m m

INSERVICE TESTING PROGRAM l

ISI CLASS 1, 2 & 3 PUMPS Rev. Date Page r

CALLAWAY NUCLEAR PLANT 1

3 12/84 1 of 2 TEST PARAMETERS ISI P&ID and NOTES l

pygp PUMP NAME CLASS Coordinates NUMBER INLET DIFF.

FLOW VIBRA-PEED PRES. PRES.

RATE ATION Note 1 Motor Driven PALO1 A Auxiliary Feedwater 3

M-02AL01 N/A YES YES YES YES RR# P07 RR# PO4 Pump A E-4 RR= P05 HRa P0/

Note 1 Motor Driven M-02AL01 PALO1 B Auxiliary Feedwater 3

G-4 N/A YES YES YES YES RR= POS RR# PO4 Pump B Turbine Driven M-02ALO1 Note 1 PALO2 Auxiliary Feedwater 3

8-4 &

YES YES YES YES YES RR# P07 RR* PC4 Pump M-02FCO2 RR= POS h'Pf6' Centrifugal M-02BG03 Charging Pump 2

C-5 M/A YES YES NO YES PSG05 A P07, P03, PO4 Note 1 Centrifugal M-02BG03 RRn PC' P07, POI, Charging Pump 2

3-5 N/A YES YES NO YES PBG05 B 904 Note 1 Essential Service PEF 01 A Water Pump 3

M-U2EF01 N/A YES YES YES YES Note 2 G-6 RR# P07 RR# PO4 "df PEF 01 B Essential Service M-U2EF01

'qo Water Pump 3

C-6 N/A YES YES YES YES RR# P07 RRW PO4 Note 1 Component Cooling Water Pump 3

M-02EG01 N/A YES YES YES YES PEG 01 A RRd PO4 G-4 RR# P07 Note 1 Component Cooling M-02EG01 N/A YES YES YES YES PEG 01 B Water Pump RR# P07 3

0-4 RR# PO4 Note 1 PEG 01 C Component Cooling 3

M-02EG01 N/A YES YES YES YES Water Pump E-4 RRd PO4 RR# P07 Note 1 M-02EG01 Component Cooling PEG 01 0 3

B-4 N/A YES YES YES YES Water Pump RR# P07

p INSERVICE TESTING PROGRAM ISI CLASS 1, 2 & 3 PUMPS CALLAWAY NUCLEAR PLANT Re ' 12 / g4 t

3 2o 2 TEST PARAMETERS ISI P&ID and NOTES PWP NME CLASS Coordinates NUM ER INLET DIFF.

FLOW VIBRA-SPEED PRES. PRES.

RATE ATION Note 1

-Residual Heat M-02EJ01 RR# P01 PEJ01 A

' Removal Pump 2

G-6 N/A YES YES YES YES RR# PO4 RRe P07 I

Note 1 l

Residual Heat M-02EJ01 RR# P01 Removal Pump 2

C-6 N/A YES YES YES YES PEJ01 B RR# PO4 RR# P07 Note 1 PEM01 A Safety Injection i

Pump 2

M-02EM01 N/A YES YES YES YES RR# PO4 E-6 RR# P07 Note 1 PEM01 B Safety Injection 2

M-02EM01 N/A YES YES YES YES Pump D-6 l

l Note 1 Containment M-02EN01 PEN 01 A Spray Pump 2

G-6 N/A YES YES YES YES RR# PO4 RR# P07 Containment Note 1 PEN 01 B Spray Pump 2

M-02EN01 N/A YES YES YES YES RR# PO4 B-6 RR# P07 Note 1 Emergency Fuel RR# P07 PJE01 A 011 Transfer Pump 3

M-02JE01 N/A NO YES N0 YES RR# P02 E-7 RR# PO4 Note 1 Emergency Fuel

$h PJE01 B 011 Transfer Pump 3

M-E01 N/A NO YES NO YES r

RR# PO4

?

l l

-