ML20086J481
| ML20086J481 | |
| Person / Time | |
|---|---|
| Site: | Prairie Island  |
| Issue date: | 07/13/1995 |
| From: | Richard Anderson NORTHERN STATES POWER CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| TAC-M90187, NUDOCS 9507190083 | |
| Download: ML20086J481 (100) | |
Text
_ _ _ _ _ _ _ _ _
Northern States Power Company Prairie Island Nuclear Generating Plant i
1717 Wakonade Dr. Ea:t Welch, Minnesota 55089 July 13, 1995 10 CFR Part 50
(
Section 50.55a i
U S Nuclear Regulatory Commission Attn:
Document Control Desk Washington, DC 20555 PRAIRIE ISLAND NUCLEAR CENEMTING PIANT Docket Nos. 50-282 License Nos. DPR-42 50-306 DPR-60 Response to Request for Additional Information on the Unit 2 3rd 10-year Interval Inservice Inspection Program and Associated Reauests for Relief (TAC No. M90187)
On November 15, 1994 we submitted for review our third 10-year Inservice Inspection Examination Plan for Unit 2.
By letter dated May 30, 1995, you 4
requested additional information. Our responses to that request are contained in the attachments to this letter.
In this letter we have made no new Nuclear Regulatory Commission commitments.
I Please contact Jack Leveille (612-388-1121, Ext. 4662) if you have any questions related to this letter.
g h9
'D*
Roger 0 Anderson Director Licensing and Management Issues c: Regional Administrator - Region III, NRC Senior Resident Inspector, h7C NRR Project Manager, NRC J E Silberg B W Brown, INEL h
Attachments:
- 1) RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION - UNIT 2 THIRD 10-YEAR INTERVAL INSERVICE INSPECTION EXAMINATION PLAN
- 2) System Code Drawings
- 3) Request for Relief No. 5 (Rev. 1), 2 pages 9507190093 950713 PDR ADOCK 05000282 i
O PDR
RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION - UNIT 2 THIRD 10-YEAR INTERVAL INSERVICE INSPECTION EXAMINATION PLAN
- 1. Boundary drawings included in the plan do not contain the information necessary to confirm the Code Class boundaries. You are requested to provide a copy of the drawings used in the determination of the class boundaries.
Please also provide technical discussion on how the Code Class boundaries were determined, including why Code Classes may change in the middle of a pipe run, as it appears to have done in reference drawing NF-39235 [actually NF-39835].
RESPONSE: contains a full set of Code Class boundary drawings (39806 through 39841).
These drawings show all Code piping and boundaries.
In addition, NH 39806 contains a " General Notes" section which details the criteria used for Code Classification based on Reg Guide 1.26.
Regarding the question of why Code Classes may change in the middle of a pipe run:
Piping that is connected to the Reactor Coolant System can be excluded from Class 1 requirements per 10CFR50.55a(c)(2) provided:
(i) In the event of postulated failure of the component during normal reactor operation, the reactor can be shut down and cooled down in an orderly manner, assuming makeup is provided by the reactor coolant makeup system In accordance with this provision, portions of the reactor coolant pressure boundary that are 3/4 inch schedule 160 (ID - 0.614 in) in size are classified Code Class 2.
As established by the Updated Safety Analysis Report Section 14.6.1, two charging pumps can accommodate the expulsion of coolant from a rupture of cross section equivalent to a 3/4 inch pipe connection.
Refer to Drawing NF-39806, General Notes 3.a(1) and 5 (attached).
- 2. Paragraph 10 CFR 50.55a(b)(2)(iv) requires that appropriate American Society of Mechanical Engineers (ASME) Code Class 2 piping welds in the residual heat removal (RRR), emergency core cooling (ECC), and containment spray (CS) systems be examiaed.
These systems are critical to the safe i
shutdown of the plant and should not be completely excluded from inservice volumetric examination based on wall thickness.
It appears that portions of the RHR, ECC, and CS systems have been excluded from volumetric examination based on wall thickness.
Considering that inservice degradation typically initiates on the inside surface (ID), and the importance of ensuring the integrity of the complete flow path of RHR, ECC, and CS systems, it is technically prudent to perform volumetric examinations on these thin-wall welds.
The staff has previously determined that a 7.5 parcent augmented volumetric sample constitutes an acceptable resolution at similar plants.
In consideration of the safety significance of the RHR, ECC, and the CS systems, describe your plans for volumetric examination of a 7.5 percent volumetric examination sample of thin-wall piping welds in order to assure the continued integrity of these systems.
July 13, 1995 Page 2 of 3
RESPONSE
Paragraph 10 CFR 50.55a(b)(2)(iv) is met through conformance to the inspection requirements of the 1989 Edition of the ASME Code Section XI.
The Inservice Inspection Examination Plan was developed to follow the requirements of the 1989 Edition of the ASME Code Section XI.
Our plans are to conform to the Code requirements.
- 3. Request for Relief No. 3 involves the volumetric examination of the reactor coolant pump casing welds as required by Table IWB-2500-1, Examination Category B-B-1.
Code case N-481 provides an approved alternative to volumetric examination of pump casing welds. Have you considered using code case N-481? Please provide a technical discussion regarding this option.
If code case N-481 will not be used, provide technical justification for how your alternative examinations, consisting of a surface and a VT-2 visual examination, provide equivalent protection to the Code-required volumetric examination.
RESPONSE
This Request for Relief requested relief from the visual examination requirements of the reactor coolant pump internal surfaces. Note 2 of Table IWB-2500-1 Category B-L-2 only requires visual examination of the pump internal surfaces should the pump be disassembled for maintenance. We therefore withdraw this Request for Relief.
- 4. Request for Relief No. 5 addresses the use of an alternate acceptance standard for the. regenerative heat exchanger head-to-shell weld examination. You are requesting to use acceptance standard IWB-3514 instead of IWB-3510. You are requested to provide technical justification for why the alternate acceptance standard should be used, including which acceptance standard listed under IWB-3514 (i.e., IWB-3514.1 or 3514.2) will be used.
Volumetric examination of nozzle inner radius sections was also addressed.
Since "the arrangement results in complex geometry and limited accessible scan areas," it was stated that examination of the nozzle inner radius sections would not be performed. The inability to perform the volumetric examination is clearly shown on the sketch provided with the request for relief.
However, adequate assurance of system integrity has not been provided. You are requested to furnish an alternative examination of the nozzle inner radius sections and a technical discussion of how this examination would provide reasonable assurance of operational readiness.
RESPONSE
The proposed acceptance standard is IWB-3514.1, IWB-3514.3, and Table IWB-3514-2, and is for austenitic piping.
IWB-3510 and Table IWB-3510-1 !s for ferritic vessels.
Since the regenerative heat exchangers are made from ISI5RAI. DOC
Attactment 1 July 13, 1995 Page 3 of 3 austenitic steel, the more appropriate acceptance standard would be the acceptance standard used for stainless steel versus the acceptance standard used for carbon steel.
Furthermore, the regenerative heat exchangers are more pipe like than vessel like, with the vessel head resembling a pipe cap (0.375 inches thick) and the integral tubesheet resembling a forging (0.500 inches thick), the more appropriate acceptance standard would be the piping acceptance standard.
A visual examination of the area will be performed when the head weld is examined.
A visual examination will detect inservice leakage by evidence of boric acid crystal buildup.
Since the regenerative heat exchangers are in service during plant operation, a visual examination of the area provides adequate assurance of system integrity. A Revised Relief Request is attached.
- 5. Please verify that there are no additional relief requests, other than those submitted in your letters of November 15, 1994, and April 19, 1995.
If additionel relief requests are required, these should be submitted for staff review.
RESPONSE
At this time no additional Requests for Relief are anticipated. Requests for Authorization to utilize two ASME Boiler & Pressure Vessel Code Cases will be submitted under a separate letter.
If relief is deemed necessary at a future time, a Request for Relief will be submitted at that time.
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NORTHERN STATES POWER INSERVICE INSPECTION PRAIRIE ISLAND EXAMINATION PLAN UNIT 2 3RD INTERVAL ISI Relief Request No. 5 (Rev.1)
Regenerative Heat Exchanger SYSTEM: Various Class: 1 Category: B-B ltem: B 2.51 B-D B 3.160 Examination Reauirements:
a) The acceptance standard used for the volumetric examination of circumferential head weld will not be IWB-3510.
b) A volumetric examination of the nozzle inner radius will not be performed.
B_ asis for Relief:
a) The acceptance standard is for ferritic vessels; the regenerative heat exchanger is austenitic.
The regenerative heat exchanger is more pipe like than vessel like. The head is a 6 inch pipe cap; made of cast stainless; 0.375 inches thick. The intergral tubesheet is a 6 inch forging; stainless; 0.500 inches thick at the weld.
b) The integral tubesheet ceraponent includes the 2 inch nozzles. The forged nozzles ends are socket welded to the inlet and outlet pipe. This arrangement results in complex geometry and limited accessible scan areas. Therefore, a volumetric examination would provide no meaningful information. Since the hear exchangers are in a locked radiation area, ALARA considerations would recommend not performing an examination which provides no significant benefit.
Alternate Examination-.
a) The acceptance standard used for ihe limited volumetric examination of the regenerative heat exchanger cricumferential head weld will be IWu-3514.1, IWB-3514.3 and Table IWB-3514-2 for austenitic piping.
NORTHERN STATES POWER INSERVICE INSPECTION PRAIRIE ISLAND EXAMINATION PLAN UNIT 2 -
3RD INTERVAL ISI Relief Request No. 5 (Rev.1)
Regenerative Heat Exchanger i
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RECENERATIVE HEAT EXCHANGER s.W INTECRAL TUBESHEET AND CAP b) When insulation is removed for the regenerative heat exchanger I
circumferential head weld examination, the nozzle area will be visually inspected.
Reference:
Relief Request Nos. 45 and 66 - Second Ten Year Interval dated December 22,1983; NRC SER dated December 28, 1984.
Acoroval Status:
Not yet approved. Submitted Revision 1 on July 14,1995.
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