ML20085N197

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Amends 72,72,63 & 63 to Licenses NPF-37,NPF-66,NPF-72 & NPF-77,respectively,revising TS Re Repair Criteria for Defects Found in SG Tubes
ML20085N197
Person / Time
Site: Byron, Braidwood  Constellation icon.png
Issue date: 06/22/1995
From: Assa R, Dick G
Office of Nuclear Reactor Regulation
To:
Shared Package
ML20085N203 List:
References
NPF-37-A-072, NPF-66-A-072, NPF-72-A-063, NPF-77-A-063 NUDOCS 9506300089
Download: ML20085N197 (24)


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COMMONWEALTH EDIS0N COMPANY DOCKET NO. STN 50-454 BYRON STATION. UNIT NO. 1 AMENDMENT TO FACILITY OPERATING LICENSE Amendment No. 72 License No. NPF-37 1.

The Nuclear Regulatory Commission (the Commission) has found that:

A.

The application for ameneent by Commonwealth Edison Company (the licensee) dated May 20,

+94, as revised on February 2, 1995, complies with the standarc. and requirements of the Atomic Energy Act of 1954, as amended (the Act) and the Commission's rules and regulations set forth in 10 CFR Chapter I-B.

The facility will operate in conformity with the application, the provisions of the Act, and the rules and regulations of.the Commission; C.

There is reasonable assurance (1) that the activities authorized by this amendment can be conducted without endangering the health 1

and safety of the public, and (ii) that such activities will be conducted in compliance with the Commission's' regulations; D.

The issuance of this amendment will not be inimical to the common i

defense and security or to the health and safety of the public; and E.

The issuance of this amendment is in accordance with 10 CFR Part 51 of the Commission's regulations and all applicable requirements have been satisfied.

2.

Accordingly, the license is amended by changes to the Technical Specifi-i cations as indicated in the attachment to this license amendment, and paragraph 2.C.(2) of Facility Operating License No. NPF-37 is hereby amended to read as follows:

9506300089 950622 PDR ADOCK 05000454 P

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Technical Specifications The Technical Specifications-contained in Appendix A as revised through Amendment No. 72 and the Environmental Protection Plan contained in Appendix B, both of which are attached hereto, are hereby incorporated into this license. The licensee shall operate the facility in accordance with the Technical Specifications and the Environmental Protection Plan.

3.

'This license amendment is effective as of the date of its issuance.

FOR THE NUCLEAR REGULATORY COMMISSION

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George F. Dick, Sen or Project Manager Project Directorate III-2 Division of Reactor Projects - III/IV Office of Nuclear Reactor Regulation

Attachment:

Changes to the Technical Specifications Date of Issuance:

June 22, 1995

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--COMMONWEALTH EDISON COMPANY DOCKET NO. STN 50-455 BYRON STATION. UNIT NO. 2 AMENDMENT TO FACILITY OPERATING LICENSE Amendment No. 72 License No. NPF-66 1.

The Nuclear Regulatory Commission (the Commission) has found that:

A.

The application for amendment by Commonwealth Edison Company (the licensee) dated May 20, 1994, as revised on February 2, 1995, complies with the standards and requirements of the Atomic Energy Act of 1954, as amended (the Act) and the Commission's rules _and regulations set forth in 10 CFR Chapter I; B.

The facility will operate in conformity with the application, the provisions of the Act, and the rules and regulations of the Commission; J

C.

There is reasonable assurance (1) that the activities authorized by this amendment can be conducted without endangering the health and safety of the public, and (ii) that such activities will be conducted in compliance with the Commission's regulations; D.

The issuance of this amendment will not be inimical to the common defense and security or to the health and safety of the public; and E.

The issuance of this amendment is in accordance with 10 CFR Part 51 of the Commission's regulations and all applicable requirements have been satisfied.

2.

Accordingly, the license is amended by changes to the Technical Specifi-cations as indicated in the attachment to this license amendment, and paragraph 2.C.(2) of Facility Operating License No. NPF-66 is hereby amended to read as follows:

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Technical Specifications The Technical Specifications contained in Appendix A (NUREG-1113),

as revised through Amendment No. 72 and revised by Attachment 2 to NPF-66, and the Environmental Protection Plan contained in i

Appendix B, both of which were attached to License No. NPF-37, dated February 14, 1985, are hereby incorporated into this license. Attachment 2 contains a revision to Appendix A which is hereby incorporated into this license. The licensee shall operate the facility in accordance with the Technical Specifications and the Environmental Protection Plan.

3.

This license amendment is effective as of the date of its issuance.

i FOR THE NUCLEAR REGULATORY COMMISSION t <

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t Georg F. Dick, Se ior Project Manager Project Directorate III-2 Division of Reactor Projects - III/IV Office of Nuclear Reactor Regulation

Attachment:

Changes to the Technical Specifications Date of Issuance:

June 22, 1995 a

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~ ATTACHMENT TO LICENSE AMENDMENT NOS. 72 AND 72

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FACILITY OPERATING LICENSE NOS. NPF-37 AND NPF-66 DOCKET NOS. STN 50-454 AND STN 50-455 Revise the Appendix A Technical Specifications by removing the pages identified below and inserting the attached pages. The revised pages are identified by the captioned amendment number and contain marginal lines indicating the area of change.

i Remove Paaes Insert Paaes I

3/4 4-14 3/4 4-14 3/4 4-15 3/4 4-15 3/4 4-16 3/4 4-16 3/4 4-17a 3/4 4-17a 3/4 4-17b 3/4 4-17b B 3/4 4-3 8 3/4 4-3 t

B 3/4 4-3a B 3/4 4-3a 8

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~ REACTOR COOLANT SYSTEM g+.-

SURVEILLANCE RE0VIREMENTS (Continued) 1)

All tubes that previously had detectable tube wall penetrations.

greater.than 20% that-have not been plugged or sleeved in the affected area, and all tubes that previously had detectable sleeve wall penetrations that have not been plugged, 2)

Tubes in those areas where experience has indicated potential r

problems, 3)

At least 3% of the total number of sleeved tubes in all four steam generators or all of the sleeved tubes in the generator chosen for the inspection program, whichever is less. These inspections will include both the tube and the sleeve, and

't 4)

A tube inspection (pursuant to Specification 4.4.5.4a.8) shall be performed on each selected tube.

If any selected tube does not permit the passage of the eddy current probe for a tube inspection, i

this shall be recorded and an adjacent tube shall be selected and 4

subjected to a tube inspection.

5)

For Unit 1, tubes left in service as a result of application of the

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tube support plate plugging criteria shall be inspected by bobbin 3

coil probe during all future outages.

6)

For Unit 1, tubes which remain in service due to the application of the F criteria will be inspected, in the tubesheet region, during i

all future outages.

j The tubes selected as the second and third samples (if required by Table' c.

4.4-2) during each inservice inspection may be subjected to a partial tube inspection provided:

1)

The tubes selected for these samples include the tubes from those areas of the tube sheet array where tubes with imperfections were previously found, and 2)

The inspections include those portions of the tubes where imperfec-j tions were previously found.

d.

For Unit 1, Cycle 7 implementation of the tube support plate interim plugging criteria limit requires a 100% bobbin coil probe inspection for all hot leg tube support plate intersections and all cold leg intersec-tions down to the lowest cold leg tube support plate with outer diameter stress corrosion cracking (ODSCC) indications. The determination of the tube support plate intersections having ODSCC indications'shall be based on the performance of at least a 20% random sampling of' tubes inspected over their full length.

e.

A random sample of at least 20 percent of the total number of sleeves shall be inspected for axial and circumferential indications at the end of each cycle.

In the event that an imperfection of 40 percent or greater depth is detected, an additional 20 percent of the unsampled sleeves shall be inspected, and if an imperfection of 40 percent or greater depth is detected in the second sample, all remaining sleeves shall be inspected. These inservice inspections will include the entire sleeve and the tube at the heat treated area. The inservice inspection

'or the sleeves is required until the corrosion resistance for the laser welded or kinetically welded joints in tubes that bound the material BYRON - UNITS 1 & 2 3/4 4-14 AMENDMENT NO. 72

REACTOR COOLANT SYSTEM SURVEILLANCE REQUIREMENTS (Continued) l parameters of the tubes installed in the steam generators has been demonstrated acceptable.

If conformance with the acceptable criteria of Specification 4.4.5.4 for tube' structural integrity is not confirmed, the tubes containing the sleeves in question shall be removed from service.

The results of each sample inspection shall be classified into one of the following three categories:

Category Inspection Results C-1 Less than 5% of the total tubes inspected are degraded tubes and none of the inspected tubes are defective.

C-2 One or more tubes, but not more than 1% of the total tubes inspected are defective, or between 5% and 10%

of the total tubes inspected are degraded tubes.

C-3 More than 10% of the total tubes inspected are degraded tubes or more than 1% of the inspected tubes are defective.

Note:

In all inspections, previously degraded tubes or sleeves must exhibit significant (greater than 10% of wall thickness) further wall penetrations to be included in the above percentage calculations.

T 4.4.5.3 Inspection Freauencies - The above required inservice inspections of steam generator tubes shall be performed at the following frequencies:

a.

The first inservice inspection shall be performed after 6 Effective Full Power Months but within 24 calendar months of initial criticality.

Subsequent inservice inspections shall be performed at intervals of not less than 12 nor more than 24 calendar months after the previous inspec-tion.

If two consecutive inspections, not including the preservice inspection, result in all inspection results falling into the C-1 category or if two consecutive inspections demonstrate that previously observed degradation has not continued and no additional degradation has occurred, the inspection interval may be extended to a maximum of once per 40 months; b.

If the results of the inservice inspection of a steam generator conducted in accordance with Table 4.4-2 at 40-month intervals fall in Category C-3, the inspection frequency shall be increased to at least once per 20 months. The increase in inspection frequency shall apply until the subsequent inspections satisfy the criteria of Specification 4.4.5.3a.; the interval may then be extended to a maximum of once per 40 months; and c.

Additional, unscheduled inservice inspections shall be performed on each steam generator in accordance with the first sample inspection specified in Table 4.4-2 during the shutdown subsequent to any of the following conditions:

1)

Reactor-to-secondary tube leaks (not including leaks originating from tube-to-tube sheet welds) in excess of the limits of Specification 3.4.6.2c., or BYRON - UNITS 1 & 2 3/4 4-15 AMENDMENT N0. 72

4 REACTOR COOLANT SYSTEM

SURVEILLANCE REQUIREMENTS (Continued)

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A seismic occurrence greater than the Operating Basis l Earthquake,-

or:

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'3)

A Condition IV loss-of-coolant accident requiring actuation of the Engineered Safety Features, or l

4)

A Condition-IV main steam line or feedwater line break.

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4.4.5.4-Acceptance Criteria a.

As used in this specification:

l 1)

Imperfection means an exception to the dimensions, finish or contour of a tube or sleeve from that required by fabrication drawings or specifications.

Eddy-current testing indications 0

below 20% of the. nominal tube or sleeve wall thickness, if i

detectable, may be considered as imperfections, 2)

Deoradation means a service-induced cracking, wastage, wear or general corrosion occurring on either inside or outside of a tube-or sleeve; 3)

Dearaded Tube means a tube or sleeve containing unrepaired i

imperfections greater than or equal to 20% of the nominal tube or sleeve wall thickness caused by degradation; 4)

% Dearadation means the percentage of the tube or sleeve wall thickness affected or removed by degradation; i

5)

Defect means an imperfection of such severity that.it exceeds the plugging or repair limit. ~ A tube or sleeve containing an unrepaired defect is defective; 6)

Pluaaina or Repair Limit means the imperfection depth at or beyond which the tube shall be removed from service by plugging or repaired by sleeving in the affected area. The plugging or repair-limit imperfection depth is equal to 40%'of the nominal wall thickness. For Unit 1, this definition does not apply to defects in the tubesheet that meet the criteria for an F* tube; For Unit 1 Cycle 7, this definition does not apply to tube' support plate intersections for which the voltage-based plugging criteria t

are being applied.

Refer to 4.4.5.4.a.ll for the repair limit applicable to these intersections; 7)

Unserviceable describes the condition of a tube if it leaks or contains a defect large enough to affect its structural integrity

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in the event of an Operating Basis Earthquake, a-loss-of-coolant i

accident, or a steam line or feedwater line break as specified in 4.4.5.3c., above; l

8)

Tube Inspection means an inspection of the steam generator tube i

from the point of entry (hot leg side) completely around the U-bend to the top support of the cold leg.

For a tube that has been repaired by sleeving, the tube inspection shall include the sleeved portion of the tube, and BYRON - UNITS I & 2 3/4 4-16 AMENDMENT NO. 72 J

REACTOR COOLANT SYSTEM SURVEILLANCE RE0VIREMENTS (Continued) d)

Certain intersections as identified in WCAP-14046, Section 4.7, will be excluded from application of the voltage-based repair criteria as it is determined that these intersections may collapse or deform following a postulated LOCA+SSE event.

e)

If, as a result of leakage due to a mechanism other than ODSCC at the tube support plate intersection, or some other cause, an unscheduled mid-cycle inspection is performed, the following repair criteria apply instead of 4.4.5.4.ll)c).

If bobbin voltage is within expected limits, the indication can remain in service. The expected bobbin voltage limits are determined from the following equation:

f (%'Vm)*Vm 1+ (0.2) (

U) where:

measured voltage V

voltage at B0C V

A$oc time period of operation to unscheduled outage cycle length (full operating cycle length where CL operating cycle is the time between two scheduled steam generator inspections)

V 4.5 volts st 12)

F* Distance is the distance into the tubesheet from the secondary face of the tubesheet or the top of the last hardroll, whichever is further into the tubesheet, that has been determined to be 1.7 inches.

l 13)

F* Tube is a Unit I steam generator tube with degradation below the F' distance and has no indications of degradation (i.e., no indication of cracking) within the F* distance.

Defects contained in an F* tube are not dependant on flaw geometry.

b.

The steam generator shall be determined OPERABLE after completing j

the corresponding actions (plug or repair in the affected area all tubes exceeding the plugging or repair limit) required by Table 1

4.4-2.

4.4.5.5 Reports a.

Within 15 days following the completion of each inservice inspection 1

of steam generator tubes, the number of tubes plugged or repaired in each steam generator shall be reported to the Commission in a Special Report pursuant to Specification 6.9.2; b.

The complete results of the steam generator tube inservice inspection shall be submitted to the Commis: ion in a Special Report BYRON - UNITS 1 & 2 3/4 4-17a AMENDMENT NO. 72

.7 REACTOR COOLANT SYSTEM

~ SURVEILLANCE RE0VIREMENTS (Continued)

- pursuant to Specification 6.9.2 within 12 months following the completion of the inspection. This Special Report shall include:

1)

Number and extent of tubes' inspected, 2)

Location and percent of wall-thickness penetration for each indication of an imperfection, and 3)

Identification of tubes plugged or repaired.

c.

Results of steam generator tube inspections which fall into Category C-3 shall be reported in a Special Report to the Commission pursuant to Specification 6.9.2 within 30 days and prior to resumption of plant operation. This report shall provide a description of investigations conducted to determine cause of the tube degradation and corrective measures taken to prevent recurrence.

d.

For Unit 1 Cycle 7, implementation of the voltage-based repair criteria to tube support plate intersections, reports to the Staff shall be made as follows:

1)

Notify the Staff prior to returning the steam generators to service should any of the following conditions arise:

a)

If estimated leakage based on the actual measured end-of-cycle voltage distribution would have exceeded the leak limit (for postulated main steam line break utilizing licensing basis assumptions) during the previous operation

cycle, b)

If circumferential crack-like indications are detected at the tube' support plate intersections.

c)

If indications are identified that extend beyond the confines of the tube support plate.

1 X 10', calculated conditional burst probability exceeds If the d)

, notify the NRC and provide an assessment of the safety significance of the occurrence.

2)

The final results of the inspection and the tube integrity evaluation shall be reported to the Staff pursuant to Specification 6.9.2 within 90 days following restart, The results of inspections of F* Tubes shall be reported to the e.

Commission prior to the resumption of plant operation. The report shall include:

1)

Identification of F* Tubes, and 2)

Location and size of the degradation.

BYRON - UNITS 1 & 2 3/4 4-17b AMENDMENT NO. 72

REACTOR COOLANT SYSTEM BASES 3/4.4.5 STEAM GENERATORS The Surveillance Requirements for inspection of the steam generator tubes ensure that the structural integrity of this portion of the RCS will be main-tained.

The program for inservice inspection of steam generator tubes is based on a modification of Regulatory Guide 1.83, Revision 1.

Inservice inspection of steam generator tubing is essential in order to maintain surveillance of the conditions of the tubes in the event that there is evidence of mechanical damage or progressive degradation due to design, manufacturing errors, or inservice conditions that lead to corrosion.

Inservice inspection of steam generator tubing also provides a means of characterizing the nature and cause of any tube degradation so that corrective measures can be taken.

The plant is expected to be operated in a manner such that the secondary coolant will be maintained within those chemistry limits found to result in negligible corrosion of the steam generator tubes.

If the secondary coolant chemistry is not maintained within these limits, localized corrosion may likely result in stress corrosion cracking.

The extent of cracking during plant operation would be limited by the limitation of steam generator tube leakage between the Reactor Coolant System and the Secondary Coolant System (reactor-to-secondary leakage - 150 gallons per day per steam generator).

Cracks having a reactor-to-secondary leakage less than this limit during operation will have an adequate margin of safety to withstand the loads imposed during normal operation and by postulated accidents. Operating plants have demonstrated that reactor-to-secondary leakage of 150 gallons per day per steam generator can readily be detected by radiation monitors of steam generator blowdown, mainsteam lines, or the steam jet air ejecters.

Leakage in excess of this limit will require plant shutdown and an unscheduled inspection, during which the leaking tubes will be located and plugged or repaired by sleeving. The i

technical bases for sleeving are described in the current Westinghouse or j

Babcock & Wilcox Nuclear Technologies Technical Reports.

Wastage-type defects are unlikely with proper chemistry treatment of the secondary coolant.

However, even if a defect should develop in service, it will be found during scheduled inservice steam generator tube examinations.

Plugging or sleeving will be required for all tubes with imperfections exceeding the plugging or repair limit of 40% of the tube, nominal wall thickness, excluding defects that meet the criteria for F tubes.

If a sleeved l

tube is found to contain a through wall penetration in the sleeve of equal to or greater than 40% of the nominal wall thickness, the tube must be plugged.

The 40% plugging limit for the sleeve is derived from Reg. Guide 1.121 analysis and utilizes a 20% allowance for eddy current uncertainty and additional l

degradation growth.

Inservice inspection of sleeves is required to ensure RCS integrity.

Sleeve inspection techniques are described in the current Westinghouse or Babcok & Wilcox Nuclear Technologies Technical Reports. Steam Generator tube and sleeve inspections have demonstrated the capability to reliably detect degradation that has penetrated 20% of the pressure retaining portions of the tube or sleeve wall thickness.

Commonwealth Edison will validate the adequacy of any system that is used for periodic inservice inspection of the sleeves and, as deemed appropriate, will upgrade testing methods as better methods are developed and validated for commercial use.

BYRON - UNITS 1 & 2 B 3/4 4-3 AMENDMENT NO. 72

REACTOR COOLANT SYSTEM BASES 3/4.4.5 STEAM GENERATORS (Continued)

For Unit 1 Cycle 7, tubes experiencing outer diameter stress corrosion cracking within the thickness of the tube support plates will be dispositioned in accordance with Specification 4.4.5.4.a.11.

The operating period may be adjusted to less than the full operating cycle to meet the maximum site allowable primary-to-secondary leakage limit for End of Cycle Main Steam Line Break conditions. The leakage limit, 12.8 gpm, inc from IPC in addition to the accident leakage from F]udes the accident leakage on the faulted steam generator and the operational leakage limit of Specification 3.4.6.2.c.

The operational leakage limit of Specification 3.4.6.2.c in each of the three remaining intact steam generators shall include the operational leakage from F.

For Unit 1, plugging or repair is not required for tubes with degradation within the tubesheet, area which fall under the alternate tube plugging criteria defined as F.

The F Criteria is based on " Babcock & Wilcox Nuclear Technologies (BWNT) Topical Report BAW-10196 P."

F* tubes meet the structural integrity requirements with appropriate margins for safety as specified in Regulatory Guide 1.121 and the ASME Boiler and Pressure Vessel Code,Section III, Subsection NB and Division I Appendices, for normal operating and faulted conditions.

Whenever the results of any steam generator tubing inservice inspection fall into Category C-3, these results will be reported to the Commission pur-suant to Specification 6.9.2 prior to resumption of plant operation. Such cases will be considered by the Commission on a case-by-case basis and may result in a requirement for analysis, laboratory examinations, tests, additional eddy-current inspection, and revision of the Technical Specifications, if necessary.

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BYRON - UNITS 1 & 2 B 3/4 4-3a AMENDMENT NO. 72

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UNITED STATES 4

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NUCLEAR REGULATORY COMMISSION WASHINGTON D.C. 20066-0001 49.....,o COMMONWEALTH EDIS0N COMPANY DOCKET NO. STN 50-456 BRAIDWOOD STATION. UNIT NO. 1 AMENDMENT TO FACILITY OPERATING LICENSE Amendment No. 63 License No. NPF-72 1.

The Nuclear Regulatory Commission (the Commission) has found that:

A.

The application for amendment by Commonwealth Edison Company (the licensee) dated May 20, 1994, as revised on February 2, 1995, complies with the standards and requirements of the Atomic Energy Act of 1954, as amended (the Act) and the Commission's rules and regulations set forth in 10 CFR Chapter I; B.

The facility will operate in conformity with the application, the provisions of the Act, and the rules and regulations of the Commission; C.

There is reasonable assurance (1) that the activities authorized by this amendment can be conducted without endangering the health and safety of the public, and (ii) that such activities will be conducted in compliance with the Commission's regulations; D.

The issuance of this amendment will not be inimical to the common r

defense and security or to the health and safety of the public; and E.

The issuance of this amendment is in accordance with 10 CFR Part 51 of the Commission's regulations and all applicable requirements have been satisfied.

2.

Accordingly, the license is amended by changes to the Technical Specifi-cations as indicated in the attachment to this license amendment, and paragraph 2.C.(2) of Facility Operating License No. NPF-72 is hereby amended to read as follows:

l,

I (2)

Technical Specifications i

The Technical Specifications contained in Appendix A as revised-l through Amendment No. 63 and the Environmental Protection Plan contained in Appendix B, both of which are attached hereto, are hereby incorporated into this license. The licensee shall operate the facility in accordance with the Technical Specifications and the Environmental Protection Plan.

3.

This license amendment is effective as of the date of its issuance.

FOR THE NUCLEAR REGULATORY COMMISSION Ramin R. Assa, Project Manager Project Directorate III-2 Division of Reactor Projects - III/IV Office of Nuclear Reactor Regulation

Attachment:

Changes to the Technical Specifications Date of Issuance:

June 22, 1995

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  • do COMMONWEALTH EDISON COMPANY DOCKET NO. STN 50-457 BRAIDWOOD STATION. UNIT NO. 2 AMENDMENT TO FACILITY OPERATING LICENSE Amendment No. 63 License No. NPF-77 1.

The Nuclear Regulatory Commission (the Commission) has found that:

A.

The application for amendment by Commonwealth Edison Company (the licensee) dated May 20, 1994, as revised on February 2, 1995, complies with the standards and requirements of the Atomic Energy Act of 1954, as amended (the Act) and the Commission's rules and regulations set forth in 10 CFR Chapter 1; B.

The facility will operate in conformity with the application, the provisions of the Act, and the rules and regulations of the Commission; C.

There is reasonable assurance (i) that the activities authorized by this amendment can be conducted without endangering the health and safety of the public, and (ii) that such activities will be conducted in compliance with the Commission's regulations; i

D.

The issuance of this amendment will not be inimical to the common 4

defense and security or to the health and safety of the public; and j

E.

The issuance of this amendment is in accordance with 10 CFR Part 51 of the Commission's regulations and all applicable requirements have been satisfied.

2.

Accordingly, the license is amended by changes to the Technical Specifi-cations as indicated in the attachment to this license amendment, and paragraph 2.C.(2) of Facility Operating License No. NPF-77 is hereby amended to read as follows:

?

.(2)

Technical Soecifications'

'The Technical Specifications contained in Appendix A as revised through Amendment No. 63 and the Environmental Protection Plan contained in Appendix B, both of which were attached to License No. NPF-72, dated July. 2,1987, are hereby. incorporated into this license.

The licensee shall operate the facility in accordance with the. Technical Specifications and the Environmental Protection j

Plan.

r 3.

This license amendment is effective as of the' date if its issuance.

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FOR THE NUCLEAR REGULATORY COMMISSION

/

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Ramin R. Assa, Project Manager Project Directorate III-2 Division of Reactor Projects - III/IV Office of Nuclear Reactor Regulation

Attachment:

Changes to the Technical Specifications Date of: Issuance:

June 22, 1995 l

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l' ATTACHMENT TO LICENSE AMENDMENT NOS. 63 AND 63 FACILITY OPERATING LICENSE NOS. NPF-72 AND NPF-77 DOCKET NOS. STN 50-456 AND STN 50-457 l

Replace the following pages of the Appendix "A" Technical Specifications with the attached pages.

The revised pages are identified by amendment number and contain vertical lines indicating the area of change.

Remove Paaes Insert Paaes 3/4 4-14 3/4 4-14 3/4 4-14a 3/4 4-14a 3/4 4-16 3/4 4-16 3/4 4-17a 3/4 4-17a 3/4 4-17b (Unit 1) 3/4 4-17b B 3/4 4-3 8 3/4 4-3 8 3/4 4-3a B 3/4 4-3a l

1

j LREACTOR COOLANT SYSTEM

_-.)

-SURVEILLANCE REQUIREMENTS (Continued) 1)

All tubes that previously had detectable tube wall penetrations greater than 20% that have not been plugged or sleeved in the affected area, and all tubes that previously had detectable sleeve wall penetrations that have not been plugged, 2)

Tubes in.those areas where experience has indicated potential

problems,

'3)

At least 3% of the total number of sleeved tubes in all four steam generators or all of the sleeved tubes in the generator chosen for the inspection program, whichever is less. These inspections will include both the tube and the sleeve, and 4)

A tube inspection (pursuant to Specification 4.4.5.4a.8) shall be performed on each selected tube.

If any selected tube does not permit the passage of the eddy current probe for a tube inspection, this shall be recorded and an adjacent tube shall be selected and subjected to a tube inspection.

5)

For Unit 1, tubes which remain in service due to the application of the F criteria will be inspected, in the tubesheet region, during-all future outages.

c.

The tubes selected as the second and third samples (if required by Table 4.4-2) during each inservice inspection may be subjected to a partial tube inspection provided:

1)

The tubes selected for these samples include the tubes from those areas of the tube sheet array where tubes with imperfections were previously found, and 2)

The inspections include those portions of the tubes where imperfections were previously found.

d.

For Unit 1 Cycle 5, implementation of the tube support plate interim plugging criteria limit requires a 100% bobbin coil probe inspection for j

all hot leg tube support plate intersections and all cold leg j

intersections down to the lowest cold leg tube support plate with outer i

diameter stress corrosion cracking (ODSCC) indications. An inspection using a rotating pancake coil (RPC) probe is required in order to show OPERABILITY of tubes with flaw-like bobbin coil signal amplitudes greater than 1.0 volt but less than or equal to 2.7 volts.

For tubes that will be i

administratively plugged or repaired, no RPC inspection is required. The RPC results are to be evaluated to establish that the principal indications can be characterized as ODSCC.

e.

A random sample of at least 20 percent of the total number of sleeves j

shall be inspected for axial and circumferential indications at the end of each cycle.

In the event that an imperfection of 40 percent or greater depth is detected, an additional 20 percent of the unsampled sleeves shall be inspected, and if an imperfection of 40 percent or greater depth is detected in the second sample, all remaining sleeves shall be inspected.

These inservice inspections will include the entire sleeve and the tube at i

BRAIDWOOD - UNITS 1 & 2 3/4 4-14 AMENDMENT NO. 63

REACTOR COOLANT SYSTEM SURVEILLANCE REQUIREMENTS (Continued) the heat treated area. The inservice inspection for the sleeves is required until the corrosion resistance for the laser welded or kinetically welded joints in tubes that bound the material parameters of the tubes installed in the steam generators has been demonstrated acceptable.

If conformance with the acceptable criteria of Specification 4.4.5.4 for tube structural integrity is not confirmed, the tubes containing the sleeves in question shall be removed from service.

The results of each sample inspection shall be classified into one of the following three categories:

Cateaory Inspection Results C-1 Less than 5% of the total tubes inspected are degraded tubes and none of the inspected tubes are defective.

C-2 One or more tubes, but not more than 1% of the total tubes inspected are defective, or between 5% and 10% of the total tubes inspected are degraded tubes.

C-3 More than 10% of the total tubes inspected are degraded tubes or more than 1% of the inspected tubes are defective.

Note:

In all inspections, previously degraded tubes or sleeves must exhibit significant (greater than 10% of wall thickness) further wall penetrations to be included in the above percentage calculations.

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BRAIDWOOD - UNITS 1 & 2 3/4 4-14 a AMENDMENT NO. 63

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REACTOR' COOLANT SYSTEM

.I SURVEILLANCE REOUIREMENTS (Continued) 4.4.5.4 Acceptance Criteria a.

As used in this specification:

l 1)

Imperfection means an exception to the dimensions, finish or contour of a tube or sleeve from that required by fabrication drawings or specifications. Eddy-current testing indications below 20% of the nominal tube or sleeve wall thickness, if detectable, may be considered as imperfections; 2)

Decradation means a service-induced cracking, wastage, wear or general corrosion occurring on either inside or outside of a tube or sleeve; 3)

Dearaded Tube means a tube or sleeve containing unrepaired imperfections greater than or equal to 20% of the nominal tube or sleeve wall thickness caused by degradation; 4)

% Dearadation means the percentage of the tube or sleeve wall thickness affected or removed by degradation; 5)

Defect means an imperfection of such severity that it exceeds the plugging or repair limit. A tube or sleeve containing an unrepaired defect is defective, 6)

Pluaaina or. Repair Limit means the imperfection depth at or beyond which the tube sht.11 be removed from service by plugging or repaired by sleeving in the affected area. The plugging or repair limit imperfection depth is equal to 40% of the nominal-wall thickness. For Unit 1, this definition does not apply to i

defects in the tubesheet that meet the criteria for an F tube-for Unit 1 Cycle 5, this definition does not apply to the region of the tube subject to the tube support plate interim plugging criteria limit, i.e., the tube support plate intersections.

Specification 4.4.5.4.a.ll describes the repair limit for use within the tube support plate intersection of the tube; 7)

Mnigyviceab11 describes the condition of a tube if it leaks or contains a defect large enough to affect its structural integ-rity in the event of an Operating Basis Earthquake, a loss-of-coolant accident, or a steam line or feedwater line break as specified in 4.4.5.3c., above; l

8)

Tube Inspection means an inspection of the steam generator tube-t from the point of entry (hot leg side) completely around the U-bend to the top support of the cold leg.

For a tube that has been repaired by sleeving, the tube inspection shall include the sleeved portion of the tube, and BRAIDWOOD - UNITS 1 B ?

3/4 4-16 AMENDMENT NO. 63

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REACTOR COOLANT SYSTEM f

SURVEILLANCE RE0VIREMENTS (Continued) 3.

The projected end of cycle distribution of crack indications is verified to result in tctal primary to secondary leakage less than 9.1 gpm (includes operational and accident leakage). The basis for determining expected leak rates from the projected crack distribution is provided in WCAP-14046, "Braidwood Unit 1 Technical Support for Cycle 5 Steam Generator Interim Plugging Criteria" dated May 1994.

4.

A tube with a flaw-like bobbin coil signal amplitude of greater than 2.7 volts shall be plugged or repaired.

Certain tubes identified in WCAP-14046, "Braidwood Unit 1 Technical Support for Cycle 5 Steam Generator Interim Plugging Criteria," dated May 1994, shall be excluded from application of the tube support plate interim plugging criteria limit.

It has been determined that these tubes may collapse or deform following a postulated LOCA + SSE.

12)

F* Distance is the distance into the tubesheet from the secondary face of the tubesheet or the top of the last hardroll, whichever is further into the tubesheet, that has been determined to be 1.7 inches.

F* Tub the F,g is a Unit I steam generator tube with degradation below 13) distance and has no indications of degradation (i.e., 'no indication of cracking) within the F* distance. Defects 1

contained in an F* tube are not dependant on flaw geometry.

b.

The steam generator shall be determined OPERABLE after completing the corresponding actions (plug or repair in the affected area all tubes exceeding the plugging or repair limit) required by Table 4.4-2.

4.4.5.5 Reports a.

Within 15 days following the completion of each inservice inspection of steam generator tubes, the number of tubes plugged or repaired in each steam generator shall be reported to the Commission in a Special Report pursuant to Specification 6.9.2; b.

The complete results of the steam generator tube inservice inspection shall be submitted to the Commission in a Special Report pursuant to Specification 6.9.2 within 12 months following the completion of the inspection.

This Special Report shall include:

1)

Number and extent of tubes inspected, 2) location and percent of wall-thickness penetration for each indication of an imperfection, and 3)

Identification of tubes plugged or repaired.

1 BRAIDWOOD - UNITS 1 & 2 3/4 4-17a AMENDMENT NO. 63

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SURVEILLANCE REQUIREMENTS (Continued) c.

Results of steam generator tube inspections which fall into Category C-3 shall be reported in a Special Report to the Commission pursuant to Specification 6.9.2 within 30 days and prior to resumption of -

plant operation. This report shall provide a description of investi-gations conducted to determine cause of the tube degradation and corrective measures taken to prevent recurrence.

d.

For Unit 1 Cycle 5, the results of inspection for all tubes in which the. tube support plate interim plugging criteria limit has been applied shall be reported to the Commission pursuant to Specification i

6.9.2 following completion _ of the steam generator tube inservice _

i inspection and prior to Cycle 5 operation. The report shall include:

1. ' Listing of the applicable tubes,

{

2.

Location (applicable intersections per tube) and extent of j

degradation (voltage), and i

3.

Projected Steam Line Break (MSLB) Leakage.

The.results of inspections of F* Tubes shall be reported to the l

e.

Commission prior to the resumption of plant operation.

The report j

shall include:

1)

Identification of F* Tubes, and 2)

Location and size of the degradation.

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BRAIDWOOD - UNITS 1 & 2 3/4 4-17 b AMENDMENT N0. 63

l REACTOR COOLANT SYSTEM BASES 3/4.4.5 STEAM GENERATORS The Surveillance Requirements for inspection of the steam generator tubes ensure that the structural integrity of this portion of the RCS will be main-tained.

The program for inservice inspection of steam generator tubes is based on a modification of Regulatory Guide 1.83, Revision 1.

Inservice in.cpection of steam generator tubing is essential in order to maintain surveil-lance of the conditions of the tubes in the event that there is evidence of mechanical damage or progressive degradation due to design, manufacturing i

errors, or inservice conditions that lead to corrosion.

Inservice inspection i

of steam generator tubing also provides a means of characterizing the nature and cause of any tube degradation so that corrective measures can be taken.

The plant is expected to be operated in a manner such that the secondary coolant will be maintained within those chemistry limits found to result in negligible corrosion of the steam generator tubes.

If the secondary coolant chemistry is not maintained within these limits, localized corrosion may likely result in stress corrosion cracking.

The extent of cracking during plant operation would be limited by the limitation of steam generator tube leakage between the Reactor Coolant System and the Secondary Coolant System (reactor-to-secondary leakage - 150 gallons per day per steam generator).

Cracks having a reactor-to-secondary leakage less than this limit during operation will have an adequate margin of safety to withstand the loads imposed during normal operation and by postulated accidents. Operating plants have demonstrated that reactor-to-secondary leakage of ISO gallons per day per steam generator can readily be detected by radiation monitors of steam generator blowdown, mainstean lines, or the steam jet air ejectors.

Leakage in excess of this limit will require plant shutdown and an unscheduled inspection, during which the leaking tubes will be located and plugged or repaired by sleeving.

The technical bases for sleeving are described in the current Westinghouse or Babcock & Wilcox Nuclear Technologies Technical Reports.

Wastage-type defects are unlikely with proper chemistry treatment of the i

secondary coolant. However, even if a defect should develop in service, it will be found during scheduled inservice steam generator tube examinations.

Plugging or sleeving will be required for all tubes with imperfections exceeding the plugging or repair limit of 40% of the tube, nominal wall thickness, excluding defects that meet the criteria for F tubes.

If a sleeved l

tube is found to contain a through wall penetration in the sleeve of equal to or greater than 40% of the nominal wall thickness, the tube must be plugged.

The 40% plugging limit for the sleeve is derived from Reg. Guide 1.121 analysis t

and utilizes a 20% allowance for eddy current uncertainty and additional i

degradation growth.

Inservice inspection of sleeves is required to ensure RCS integrity.

Sleeve inspection techniques are described in the current Westinghouse or Babcock & Wilcox Nuclear Technologies Technical Reports.

Steam Generator tube and sleeve inspections have demonstrated the capability to reliably detect degradation that has penetrated 20% of the pressure retaining i

portions of the tube or sleeve wall thickness. Commonwealth Edison will validate the adequacy of any system that is used for periodic inservice inspection of the sleeves and, as deemed appropriate, will upgrade testing methods as better methods are developed and validated for commercial use.

BRAIDWOOD - UNITS 1 & 2 B 3/4 4-3 AMENDMENT N0. 63

REACTOR COOLANT SYSTEM i

BASES 3/4.4.5 STEAM GENERATORS (continued)

For Unit 1 Cycle 5, tubes experiencing outer diameter stress corrosion cracking within the thickness of the tube support plates will be dispositioned in accordance with Specification 4.4.5.4.a.11.

The leakage limit, 9.1 gpm, includes the accident leakage from IPC in addition to the accident leakage from F on the faulted steam generator and the operational leakage limit of i

Specification 3.4.6.2.c.

The operational leakage limit of Specification 3.4.6.2.c in each of the three remaining intact steam generators shall include the operational leakage from F For Unit 1, plugging or repair is not required for tubes with degradation 1

within the tubesheet, area which fall under the alternate tube plugging criteria defined as F. The F Criteria is based on " Babcock & Wilcox Nuclear Technologies (BWNT) Topical Report BAW-10196 P."

)

F* tubes meet the structural integrity requirements with appropriate margins for safety as specified in Regulatory Guide 1.121 and the ASME Boiler and Pressure Vessel Code,Section III, Subsection NB and Division I Appendices, for normal operating and faulted conditions.

Whenever the results of any steam generator tubing inservice inspection fall into Category C-3, these results will be reported to the Commission pur-suant to Specification 6.9.2 prior to resumption of plant operation. Such cases will be considered by the Commission on a case-by-case basis and may result in a requirement for analysis, laboratory examinations, tests, additional eddy-current inspection, and revision of the Technical i

Specifications, if necessary.

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i BRAIDWOOD - UNITS 1 & 2 B 3/4 4-3 a AMENDMENT NO. 63

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