ML20079H630

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Rev 24 to IT-02, High Head Safety Injection Pumps & Valves (Monthly),Unit 2
ML20079H630
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 09/18/1991
From:
WISCONSIN ELECTRIC POWER CO.
To:
Shared Package
ML20079H557 List:
References
IT-02, IT-2, NUDOCS 9110110245
Download: ML20079H630 (12)


Text

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' POINT BEACH NUCLEAR PLANT IT-02 INSERVICE TESTS MAJOR 1' Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2 -

Date DSS 1.0 PURPOSE 1.1 The purpose of tNs test is to perform the following periodic inservice tests as required by Technical Specifications and/or the ASME Boler & Pressure Vessel Code,Section XI, " Rules for Inservice inspection of Nuclear Power Plant Components.*

1.1.1 MontNy functional test of the SI pumps as per Technical Specification 15.4.5. IIA 1.

1.1.2 MontNy functional test of 2SI-825A&B, Si pump RWST suction valves, as required by Technical Specification 15.4.5.II.B.4.

1.1.3 MontNy functional test of 2SI-826A. B & C. Si pump BAT suction valves, as required by Technical Specification 15.4.5.II.B.4.

1.1.4 Quarterly full stroke test of 2SI-826B&C as requir6d by ASME Section XI. This test wul be performed montNy with 1.1.3 above.

1.1.5 Quarterly partial stroke of 2SI 889A&B, Si pump discharge check valves, as required by ASME Section XI. This test wDI be done montNy along with the pump test.

1.1.6 Quarterly full stroke of 2SI-891 A&B, Si pump mini-recirc check valves, as required by ASME Section XI. This test wHI be done montNy along with the pump test.

1.1.7 Quarterly leak test of 2SI-842A&B, accumuiator discharge check valves, as required by ASME Section XI. This wul be dow montNy during the pump test.

1.2 The functional test of the Si pumps also satisfies environmental qualification requirements.

2.0 PRECAUTIONS AND LIMITATIONS 2.1 If there is any problem in performing this test, immediately notify the duty shift superintendent.

Opeution of this equipment is a Technical Specification requirement.

2.2 Monitor accumulator levels whHe the Si pumps are running. A level increase wUI indicate leakage past the accumulator check valve.

2.3 The suction pressure gauge shall be isolated except for the time required to take readings.

2.4 There is no installed instrumentation to measure the flow through 2SI 891 A or B. Si pump recirc line check valves. Satisfactory operation of a Si pump for 15 minutes without overheating is positive indication that its respective recirc line check valve is operable.

2.5 Technical Specification prohibits the testing of a safeguards component if the opposite trains diesel generator is out of service.

2.6 If at any time the pump suction pressure is less than the NPSH required, this test must be discontinued until the problem is corrected.

9110110245 DR 91091:3 Page 1 of 12 ADOCK 05000266 PDR

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POINT BEACH NUCLEAR PLANT IT-02 INSERVICE TESTS MAJOR R; vision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2 -

3.0 INmAL CONDITIONS INmALS 3.1 This test is being dot  ; .3 -m The normally v m < .

d* Sheet No.

Post maintenanct . . - c. , , _ (equip. ID)

MWR No.(s) .'

Task Sheet No.(s) ,,

Special test - no numbers Explain:

3.2 SIS is aligned for critical operation as per CL-7A or the valve lineup for mini-recirculation operation is checked.

3.3 G01 & G02, emergency diesel generators, are in service.Qt the component (s) to be tested is/are in the same safeguards train as the diesel generator that is out of service.

3.4 Permission to Perform Test The conditions required by this test are consistent with required plant conditions including equipment operability. Permission is granted to perform this test.

DSS TIME DATE ,,, ,

4.0 PROCEDURE 4.1 Pre-test Vane Position Verification /Allonment Position 4

2SI-876A 2P15A Mini-recire Open 2SI 876B 2P15B Mini-rceirc Open 2SI897A Si test line AOV Gag Open 2SI8978 Si test line AOV Gag Open 2SI-828 Blender to RWST - Shut 2WL-1729 RCDT pump to RWST Shut 2SF 811 P33 to RWST Shut 2RH 742A RHR to RWST low flow Shut 2SI-884 , Containment Sl test line Open 2SI-825A 2P15A&B RWST suction MOV Open 2SI-825B 2P15A&B RWST suction MOV Open Page 2 of 12

' POINT BEACH NUCLEAR PLANT IT-02 INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY) -

UNIT 2 *

, INITIALS NOTE: When post-maintenance or operaNitty sosting of 2PtSA or Train *A*

OuG4Ki iG is not required, then NA aN of Secalon 4.2 stb.anape.

4.2 2P15A and Train 'A' Test

  • CAUTION *: 2PI 974, SUCTION PRESSURE GAUGE FOR 2P15A&B, SHALL BE ISOLATED EXCEPT FOR THE TIME REOUIRED TO TAKE DATA.

NOTE: Accumulator lent data is required 80 deterrraine lhe poeWon of 2S1442A&B, axumuintor discharge check nims, when an St P*V I* GW"0-4.2.1 Record accumulator level.

2T34A level per 2U-938  %

2T34B level per 2U-934  %

4.2.2 Check oil level of 2P15A at or above one-half sightglass. Catact the DSS for the type of replacement o8.

4.2.3 Verify open 2SI-896A, 2P15A pump suction MOV.

4.2.4 Record 2P15A static suction pressure on Attachment A.

4.2.5 Start 2P15A. Time start 4.2.6 Verify 2P15A suction pressure is zS psig.

4.2.7 Check the mechanical seals and pump for excessive leakage, unusual noise, and overheating.

4.2.8 Check all flanges, packir'g, and joints, up to the containment penetrations, for leaks.

4.2.9 After a 15-minute run time, record data on Attachment A.

Reference Note 2 for pump run time requirements when taking bearing temperature readings.

4.2.10 Record accumulator level and compare with Step 4.2.1 level.

2T34A level per 2U-938  % %AL 2T34B level per 2U-934  % %AL Page 3 of 12

, POlffT BEACH NUCLEAR PLANT IT-02

' INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2*

INITIALS 4.2.11 Remove the locking device and open 2SI-8798, containment Si test line isolation valve.

NOTE: A Row reedksg greater than 0 spm nrmes the persial aanke d 2SlaaeA 4.2.12 Record 2FI-929 test line flow on Attachment A, then shut 2SI6798.

4.2.13 Stop 2P15A and observe its coastdown behavior for unusual noises, vib.ations, or other abnormal conditions. Note results on Attachment A.

Time Stop 4.2.14 , Check pump operabalty by comparing the pump data with the limits in the Operations Standing Order.

NOTE: When postmaalinanence or operabilny seasing of 2P15B or Train *B' cor'1ponents is not required, then NA aR of Secean 4.3 sub-steps.

4.3 2P15B and Train 'B' Test

  • CAUTION *: 2PI-974, SUCTION PRESSURE GAUGE FOR 2P15A&B, SHALL BE ISOLATED EXCEPT FOR THE TIME REQUIRED TO TAKE DATA.

NOJ: Accumulator level dann is required so determine the poslaion of 2SI-842A&B, accumulator discherge check whos, when an SI sumip la operating 4.3.1 Record accumulator level.

2T34A level per 2U-930_  %

2T34B level per 2W-934  %

4.3.2 Check o8 level of 2P158 at or above one-half sightglass. Contact the DSS for the type of replacement oil.

4.3.3 Verity open 2SI 8968,2P158 pump suction MOV.

4.3.4 Record 2P15B static suction pressure on Attachment B.

4.3.5 Start 2P158. Time start 4.3.6 Vertfy 2P15B suction pressure is 25 psig.

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POINT BEACH NUCLEAR PLANT IT-02 INSEP.VICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PlJMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2

  • INITIALS 4.3.7 Check the mechanical seals and pump for excesske leakage, unusual noise and overheating.

4.3.8 Check all packing, Sanges, and joints, up to the conte!nment penetrations, for leaks.

4.3.9 After a 15-minute run time, record data on Attachment B.

Reference Note 2 for pump run time requirements when taking bearing temperature readings.

4.3.10 Record accumulator level and compare with Step 4.3.1 level.

2T34A level per 2LI 938  % %AL 2T34B level per 2L1-934  % %AL 4.3.11 Open 2SI 8798, containment Si test line isolation valve NOTE: A Row reading greater than 0 gpm wwMes the perdal stroke of 2S1489B 4.3.12 Record 2FI-929 test line flow on Attachment B.

4.3.13 Stop 2P15B and observe its coastdown behavior for unusual noises, vibration:., or other abnormal conditions. Note results on Attachment B.

Time stop 4 3.14 Check pump operability by comparing the pump data with the limits in the Operations Standing Order.

NOTE: When post 4nsintenance or operability testing of 2S14454 or B or E or Fis not .

required, then N4 all of Section 4.4 sub emarw NOTE: Test of Si check valves per Secdon 4.4 should be pedormed whenenv an SI pump is operated per Secdon 4.2 and/or 4.3.

4.4 Test of 2SI 845A. B. E & F NOTE: TNs test measures the seat leakage of the four check wMs M a petallel con 6gurabon against accumulator pressure, theroty wwyng crack vake poeldon.

4.4.1 Verify 2SI 884 open, then open 2SI-8798, containment S! test line

, Isolation velves.

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~ POINT BEACH NUCLEAR PLANT IT-02 INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY) -

UNIT 2

  • INmALS 4.4.2 Observe test line flow and record 2FI-929 gpm NOTE: M bdicened now h Sanp 4.4.2, was n a mhimum discameMe now d 10 gym, then NA Saape 4.4.3 and 4.4.4 and proceed 80 Siep 4.4.5-4.4.3 Shut 2SI 884 and observe 2PI-929 test line pressure for a period of 2 minutes and record pressure at the end of 2 minutes.

2PI-929 psig NOTE: H Indicated pressure h Step 4.4.3 was sS00 psig, then NA Step 4.4.4 and proceed to Step 4.4.5.

4.4.4 Depressurize the test line by throttling open 2SI-883 test line drain until a constant 100 psig test line pressure is indicated on 2PI 929.

Measure the drain rate with a graduated cylinder and record, then shut 2SI-883.

Drain rate asem 4.4.5 Shut and lock containment Si test line isolation valves.

2SI-8798 shut, Lock No.

2SI 884 shut, . Lock No.

NOTE: When post 4nelntenance or operability sosting d 2S1426A or B w C is not required, then NA all d Secdon 4.5 ath-seaps.

4.5 Stroke Test of 2SI-826A B & C 4.5.1 Shut 2SI-826A.

Check the rising stem position indicator for shut indication.

4.5.2 Open 2SI 8268.'

a. Time to open. seconds
b. Check the rising stem position indicator for open indicatiott Page 6 of 12

' POINT BEACH NUCLEAR PLANT IT-02

, INSERVICE ~ESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2

a. Time to shut. seconds
b. Check the rising stem position Indicator for shut irdbation.

4.5.4 Check valve operability by comparing the valve data with the limits in the Operations Standing Order.

4.5.5 Open 2S1426C.

a. Time to open. seconds
b. Check the rising stem position indicator for open indication.

4.5.6 Shut 2SI426C.

a. Time to shut. seconds _
b. Check the rising stem indicater for shut indication.

4.5.7 Open 2SI426A.

Check the rising stem indicator for open indication.

4.5.8 Check valve operability by comparing the valve data with the limits in the Operations Standing Order.

4.5.9 Record stop watch ID No. .

4.5.10 Shut 2P 15 A&B SI pump suction from RWST MOV 2SI-825A.

4.5.11 Shut 2P-15 A&B SI pump suction from RWST MOV 2SI4258.

4.6 Post-Test indeoendent Ooerator Verification:

I MiLYa POSITitM 2SI-825A 2P 15A&B SI pump suction from RWST MOV Auto-Shut 2SI425B 2P 15A&B SI pump suction from RWST MOV Auto Shut 2SI426A 2P 15A&B SI pump suction from BAT MOV Auto-Open 2SI.C25B 2P 15A&B SI pump suction from BAT MOV Auto-Shut 2SI-826C 2P 15A&B SI pump suction from BAT MOV Auto-Shut 2SI-8798 Containment SI test line manual Locked Shut 2S1-884 Containment SI test line manual Locked Shut '

2SI DBC 2PI-974 gauge Isolation Shut Safety injection / spray rs=* mtus panel "ghts normal Off Page 7 of 12

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POINT BEACH NUCLEAR PLANT IT 02 INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July,30,1991 (MONThtLY)

UNIT 2 INmALS 5.0 ANALYSIS NOTE: To be cwiC:^:i within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> by manegar - Operations or tds supe 5.1 Comparisons with allowable ranges of test values and analysis of deviations complete.

5.2 Any requirements for corrective action:

Yes No (if yes, give details in the remarks section.)

5.3 Data analyzed by Time and date Remarks:

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POINT BEACH NUCLEAR PLANT IT-02 INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2 ATTACHMENT A DATA SHEET 2P15A A SAFETY INJECTION PUMP PARAMETERS INSTRUMENT UNITS READING Motor Current C01 Amp amps Pump Discharge Pressure 2PI-923 psig RWST Level During Test 2LI-972  %

Pump Suction Pressure Before Test 2PI-974 psig Pump Suction Pressure During Test 2PI-974 psig i

Pump Differential Pressure Note 3 psid mr.s ips inboard Vertical C Note 1,5 mis /ips Bearing Horizontal D Note 1, 5 mis /ips -

Mbratbn Axla! E Note 1, 5 mis /ips Outboard Vertical A Note 1,5 mis /ips Bearing Horizontal B Note 1,5 mis /lps Pump Inboard H Note 1,5 'F Beanng Outboard - J Note 1,5 *F Temperature Motor inboard F Note 1,5 *F (Note 2) Outboard G Note 1,5 'F Ambient Air Temperature Note 1, 4 *F RWST Temperature 2TI-960 - *F Coastdown Behavior (V) If OK N/A N/A Valve Stroke Verification Data INSTRUMENT UNITS READING 2SI489B Test Une Flow 2FI929- gpm Page 9 of 12

. a POINT BEACH NUCLEAR PLANT IT-02

. INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY) -

UNIT 2

  • ATTACHMENT B DATA SHEET 2P15B B SAFETY INJECTION PUMP PARAMETERS INSTRUMENT UNITS READING  !

Motor Current C01 Amp amps Pump Discharge Pressure 2PI-922 psig RWST Level During Test 2U-972  %

Pump Suction Pressure Before Test 2PI-974 psig Pump Suction Pressure During Test 2PI-974 psig Pump Differential Pressure Note 3 psid mus Ips inboard Vertical C Note 1, 5 mis /los Buring Horizontal D Note 1. 5 mis /ips Vibrat!on Axial E Note 1. 5 mas /lps Outboard VertL:a! A Note 1,5 mas /ips Bearing Horizontal B Note 1,5 mus/ips Pump inboard H Note 1, 5 'F

"" "U Outboard J Note 1,5 'F Temperature Motor Inboard F Note 1,5 'F (Note 2) Outboard G Note 1,5 *F Ambient Air Temperature Note 1, 4 - *F RWST T*mperature 2TI960 'F Coastdown Behavior (V) If OK N/A N/A Valve Strcke Verification Data INSTRUMENT UNITS READING

, 2SI-889B Test une Flow 2FI-929 gpm PARAMETER TEST INSTRUMENT ID NO.

V!bration Beating Temperature

  • Ambient Air Temperature Page 10 of 12

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, POINT BEACH NUCLEAR PLANT IT-02 i . INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July 30,1991 (MONTHLY)

UNIT 2 '

NOTES NOTE 1: Log the klendScadon exmber d the ponaNe kastrument being used.

NOTE 2: Readings taken tw& during the Rest nm d January, aner purry rnalntenance, or when estnNishing new reference nives. These readings will be taken after bearing temperatures han staNiked. StaN!ked is de6ned as being three successh,e readings taken at 10 minute intervals that do not vary by snore than 3% (8p, wcakr,.ialy 13 *F).

NOTE 3: Dl!Terendalpressure = Purip discharge presswe - Pump sucdon pressure during test.

NOTE 4: Ambient air stirporature is taken appanitretory one foot abow the purip inboard beating NOTE S- Vibradon readings will be taken at Locadons A, B, C, D, and E as shown on Figure 1. Temperature readings will be taken at locadons F, G, H, and J.

t l

Page 11 of 12

". g tSOINT BEACH NUCLEAR PLANT IT 02

, INSERVICE TESTS MAJOR Revision 24 HIGH HEAD SAFETY INJECTION PUMPS & VALVES July,30,1991 (MONTHLY)

UNIT 2 g o' Q)o'

@o. @ o-co- @o- @ so @ zro-r ,

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=

g sucrioN lqt DiscNApSr SAFETY INJECTION PUMP FIGURE 1 Page 12 of 12

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