ML20059E198

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Insp Rept 50-285/93-23 on 931012-15.Violations Noted.Major Areas Inspected:Radiation Protection Activities Re 1993 Refueling Outage,Including Training & Qualifications, External Exposure Controls & Internal Exposure Controls
ML20059E198
Person / Time
Site: Fort Calhoun 
Issue date: 10/26/1993
From: Murray B
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20059E183 List:
References
50-285-93-23, NUDOCS 9311030124
Download: ML20059E198 (10)


See also: IR 05000285/1993023

Text

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APPENDIX B

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Inspection Report:

50-285/93-23

License: DPR-40

Licensee:

Omaha Public Power District

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Fort Calhoun Station FC-2-4 Adm.

P.O. Box 399, Hwy. 75 - North of Fort Calhoun

Fort Calhoun, Nebraska 68023-0399

Facility Name: Fort Calhoun Station

Inspection At:

Blair, Nebraska

Inspection Conducted: October 12-15, 1993

Inspector:

L. T. Ricketson, P.E., Senior Radiation Specialist

Facilities Inspection Programs Section

Approve :

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f./

e-8. Murray, Chief, Fhcilities Inspection

Date

Programs Section

inspection Summarv

Areas Inspected:

Routine, announced inspection of the radiation protection-

activities related to the 1993 refueling outage, including training and

qualifications, external exposure controls, internal exposure controls,

controls of radioactive material and contamination, and the program to

maintain radiation exposures as low as reasonably achievable (ALARA).

Results:

Poor planning on the part of outage management caused the chemical

volume control system to be taken out of service before it could

remove radioisotopes in solution in the reactor coolant system.

This, in turn, produced higher radiation dose rates in areas of the

plant during the early part of the outage (Section 2.1).

The radiation protection department supplemented its permanent staff

with contract personnel; however, during the early part of the

outage staffing was less than optimum, resulting in work slowdowns

(Section 2.1).

High quality ALARA work packages were produced (Section 2.1).

9311030124 931029

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A good training program for contract radiation protection personnel

was implemented (Section 2.2).

A noncited violation was identified as a result of not locking a

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radiation area with dose rates higher than 1000 millirems per hour

(Section 2.3).

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A violation with multiple examples was identified as a result of

radiation workers entering the radiological controlled area without

all dosimetry required by the governing radiation work permits

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(Section 2.3).

The licensee had a strong program for the identification and

documentation of problems and violations (Section 2.3).

An excellent program for calculating internal radiation dose was

implemented (Section 2.4).

The licensee had a good program for the control of radioactive

materials and contamination (Section 2.5).

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Summarv of Inspection Findinas:

A noncited violation was identified (Section 2.3).

Violation 285/9323-01 was identified (Section 2.3).

Attachment:

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Persons Contacted and Exit Meeting-

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DETAILS

1 PLANT STATUS

The licensee was conducting a refueling outage which was scheduled to last

56 days. The outage started on September 25, 1993.

2 OCCUPATION RADIATION EXPOSURE CONTROL DURING EXTENDED OUTAGES (83729)

The licensee's program was inspected to determine compliance with Technical

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Specification 5.8 and the requirements of 10 CFR Part 20, and agreement with

the commitments of Chapter 12 of the Final Safety Analysis Report.

2.1 Plannina and Preparation

During reactor coolant system cooldown, the chemical volume control system was

taken out of service before it could remove the radioisotopes left in

solution. Consequently, radiation levels in the plant rose higher than

predicted, and subsequent radiation doses for initial work activities were

higher than projected. The chemical volume control system was twice put back

into service to remove radioactivity from the reactor coolant and to bring

radiation levels to near that projected. This action was the result of an

oversight by all those reviewing the preliminary outage schedule.

The

licensee acknowledged a weakness in this aspect of outage planning and stated

that this item would be included with the outage lessons learned.

The licensee supplemented the permanent radiation protection staff with

contract technicians for the outage. During the first part of the inspection,

the inspector determined that the licensee's contract staffing was

approximately six fewer than planned. Some contract personnel had terminated

because of personal reasons, and some were terminated for disciplinary

reasons. As of October 14, 1993, the licensee had replaced these individuals

with eight other trained radiation protection technicians. Although the

shortage of radiation protection technicians resulted in work delays, the

radiation protection manager stated that it did not result in a failure to

provide radiation protection coverage for any job designated previously to

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require such coverage.

The inspector determined through personnel interviews and observation that the

licensee had sufficient supplies of calibrated radiation survey

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instrumentation, air samplers, portable ventilation units, and protective

clothing. However, licensee representatives stated that there were some

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shortages of minor supplies such as sample papers, whirl packs, and clear

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bags.

The inspector reviewed ALARA work packages and determined them to be of high

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quality.

Each contained historical information, survey information, and

radiation protection instructions in concise, easily understandable form. Job

reviews for all planned work had been completed by the ALARA group before the

start of the outage.

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Special equipment used during the outage to reduce total person-rem accrual

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included the use of television cameras for observation and surveillance in

containment, teledose equipment for remote monitoring of some personnel

exposures, and a new type of eddy' current equipment which was easier to

install in the steam generators.

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2.2 Trainina and Qualifications of Personnel

The inspector reviewed selected resumes of contract radiation protection

personnel and determined that they met qualification requirements.

Contract

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radiation protection technicians interviewed commented favorably about the

licensee training program to acquaint them with the licensee's facility and

procedures.

2.3 External Exposure Control

At the start of the inspection, licensee representatives notified the

inspector that they had identified a violation of Technical Specification 5.11.2.

On October 11, 1993, a contract radiation protection technician was assigned

to chain and padlock the hatches leading to the secondary manways on "A" steam

generator. Areas with radiation dose rates of 1800 millirems per hour

(measured at 30 centimeters) were accessible through the entrance. The

technician posted the area as a Restricted High Radiation Area, chained the

east and west hatches, and secured the chains with padlocks. Another contract

radiation protection technician was on hand for the purpose of verifying that

the hatches were locked. Both technicians signed Form FC-RP-204-1,

" Restricted /Very High Radiation Area Verification Check," at S p.m.

At approximately 7:30 p.m. (also according to Form FC-RP-204-1) a licensee

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radiation protection technician on routine tours af containment discovered

that the lock on the west hatch was unlocked. Tue licensee's subsequent

investigation determined that no entries were made into the area during the

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time it was thought to be unlocked. The second contract radiation protection

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technician stated that be did not physically test-the lock, but beard the-lock

make a clicking noise ar'd assumed that it was locked.

In response to the violation, the licensee implemented or committed to

implement the following corrective actions documer.ted in Incident

Report 930247:.

The contract technicians involved were terminated.

Radiation protection supervisors briefed radiation protection

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personnel (licensee and contract) to stress management expectations,

procedural requirements, self-checking, and personal accountability.

An article was published in the Outaae Countdown as a reminder to

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all station personnel of the importance of the function of second

verifications on Restricted High Radiation Area locks.

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Licensee personnel were required to perform second person

verifications on Restricted High Radiation Area locks.

Procedure RP-204 will be revised to specifically require physical

verification of locks.

A discussion of this event and the requirements for second person

verification will be included in general employee training and

radiation protection technician training.

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The NRC has elected to exercise discretion, in accordance with Section VII.B.2

of 10 CFR Part 2, Appendix C, and not to issue a Notice of Violation regarding

this matter. The inspector determined that the violation met the criteria for

a noncited violation prescribed in Section VII.B.2.

The inspector reviewed a number of occurrences in which radiation workers

entered into the radiological controlled area without all the dosimetry

required by the controlling radiation work permits. The events are summarized

below.

April 1,1993 - Four individuals did not sign in on the access

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control computer and did not use electronic, alarming dosimeters as

required by the radiation work permit. The individuals toured the

spent fuel pool area, which was posted as a contaminated area. The

lack of alarming dosimeters was not discovered until the individuals

were removing their protective clothing. 1he individuals were

wearing thermoluminescent dosimeters. These were processed, and

they confirmed that the individuals received no significant

exposure. The occurrence was documented in Radiological Occurrence

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Report 93-017, Incident Report 930075, and NRC Inspection

Report 50-285/93-04.

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Corrective action to prevent recurrence included a design change of

the radiological controlled area access point to provide more

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positive control. Discretion was exercised by the NRC because the

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criteria specified in Section VII.B.1 of the NRC Enforcement Policy

were satisfied, and a Notice of Violation was not issued. The

design change was implemented by August 15, 1993. NRC followup was

documented in NRC Inspection Report 50-285/93-16.

June 28, 1993 - An individual entered the radiological' controlled

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area without an alarming dosimeter. The individual lost the

dosimeter on the way from the control room to the radiological

controlled area. This occurrence was documented in Radiological

Occurrence Report 93-023 and Incident Report 930158.

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Corrective action to prevent recurrence included instructions to

training personnel to emphasize the good practice of checking

dosimetry before each entry into the radiological controlled area.

September 1, 1993 - A vendor representative entered the radiological

controlled area to work on counting room equipment without a

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thermoluminescent dosimeter. The individual and his escort did not

follow the normal personnel flowpath into the radiological

controlled area. To save time, the escort had the radiation

protection shift technician log the two on the access control

computer.

By doing this, the two bypassed the normal access control

personnel and did not request a thermoluminescent dosimeter which,

for visitors, was kept at the access control point. Tne vendor

representative later identified the problem and reported it to

radiation protection personnel. The individual had sinned in on the

radiation work permit and access control computer. Thi.s occurrence

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was documented in Radiological Occurrence Report 93-033 and Incident

Report 930200.

Corrective action to prevent recurrence included the removal of the

access computer terminal from the radiation protection shift

technician'" vfice to ensure that all personnel entering the

radiologic l controlled area followed a single pathway.

September 20, 1993 - A contract worker exited the radiological

controlled area, and access control personnel noted that he did not

have his alarming dosimeter. The individual spoke to radiation

protection representatives regarding the situation; however, there

was evidently a communication problem, and the individual was

allowed to re-enter the radiological controlled area without another

alarming dosimeter to retrieve the one he had lost.

This occurrence

was documented in Radiological Occurrence Report 0 -035 and Incident

Report 930214.

Corrective action to prevent recurrence consisted of a special

briefing for contract personnel to emphasize compliance with the

instruction of radiation protection personnel and the stationing of

a technician at the door to check dosimetry.

October 6, 1993 - An individual entered into the radiological

controlled area without carrying an alarming dosimeter, signing the

radiation work permit, or talking to the shift radiological

protection technician. The technician assigned to check dosimetry

did not prevent entry. This occurrence was documented in

Radiological Occurrence Report 93-043 and Incident Report 930236.

Corrective action to prevent recurrence included disciplinary

actions, reassignment of duties, and additional training to

emphasize the authority of access control personnel reviewing

radiation worker compliance with radiation work permit _ instructions

regarding dosimetry.

In each of the above cases, there was a failure to follow the instructions of

the respective radiation work permit in effect. All radiation work permits

involved (93-0102, 93-0004,.93-0103, 93-1197, and 93-1137, respectively)

contained a section setting forth the dosimetry requirements, which included

the use of both thermoluminescent dosimeters and alarming dosimeters.

However, in each case, the persons involved had one form of dosimetry, and no

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significant exposures were received. Each was identified by the licensee and

documented on a radiological occurrence report and later on an incident

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report.

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Procedure RP-AD-200, " Radiation Protection Surveillance Program Administrative

Procedure," states, in part, in Section 4.12.2 that personnel signed in on a

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radiation work permit are responsible or adhering to the requirements and

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instructions listed on the radiation work permit. Section 5.3.2.A states, in

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part, that personnel entering the radiological controlled area are required to

wear approved personnel monitoring equipment. The examples of failure to wear ~

the required dosimetry into the radiological controlled area were identified

as a violation of Technical Specification 5.8.1 which requires that certain

procedures be established, implemented, and maintained (285/9323-01).

Because

of the similarity of the occurrences and Decause the corrective actions taken

after each were not sufficient to prevent successive occurrence, the criteria

specified in Section VII.B.2 of the NRC Enforcement Policy for the exercise of

discretion were not satisfied.

During tours of the radiological controlled area and the containment building,

the inspector reviewed area posting and controls, performed independent

radiation measurements, and observed radiation protection personnel's support

of outage work. No problems were identified.

The inspector attended prejob briefings given by ALARA personnel and noted

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that the briefings were well prepared and presented. The inspector compared

computer-generated, radiological controlled area access records with ALARA

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briefing attendance lists and confirmed that individuals had attended

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mandatory briefir.gs.

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2.4 Internal Exposure Control

The inspector reviewed the licensee's internal dose assessment program with a

representative of the dosimetry group and determined that the individual had

an excellent knowledge of the new 10 CFR Part 20 requirements.

In response to

hypothetical internal exposure situations proposed by the inspector, the

representative performed manual calculations and demonstrated the use of a

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computer program in determining the committed dose equivalent and committed

effective dose equivalent. The licensee's dose results agreed with those of

the NRC.

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The inspector also reviewed the use of engineering controls, air sampling

results, and derived air concentration - hour tracking results and determined

that these items combined to form a good internal exposure control and

monitoring program.

Respirator use has been light since the implementation of the new

10 CFR Part 20; however, the inspector reviewed. respirator issue records and

verified that the users were properly qualified and that they were issued the

correct equipment.

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2.5 Control of Radioactive Materials and Contamination. Surveys. and

Monitorina

The inspector observed access control procedures and did not identify problems

such as discussed in Section 2.3 of this report. The inspector also observed-

the use of personnel contamination monitors by workers and noted that

radiation protection personnel responded quickly when personnel contamination

monitor alarms sounded.

The licensee had recorded 51 personnel skin contamination events directly

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related to outage work.

Licensee representatives stated that this represented

1.45 skin contamination events per 1000 radiation work permit hours. Their

goal was no more than 1.5.

The inspector reviewed personnel contamination reports and noted that they

were complete. The reports indicated that radiation personnel had made the

proper responses and followed the instructions of Procedure RP-207, " Personnel

Monitoring and Decontamination."

The inspector noted that radiation survey instruments observed in use were

within their calibration intervals and had been response tested prior to use.

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Survey records were complete and easy to read and understand.

2.6 Maintainina Occuoational Exoosures ALARA

The exposure goal for the outage was 150 person-rems.

The licensee's total

exposure (year to date) was approximately 56 person-rems, as of October 15,

1993.

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Additional exposure was accrued because the chemical volume control system was

taken out of service. This factor was not considered when the person-rem goal

was established.

Licensee representatives stated that this overage might be

offset by the dose savings which were being achieved as a result of reduced

respirator usage and the subsequent increase in worker efficiency.

Therefore, they believed that the person-rem goal might still be obtainable.

ALARA technicians checked the dose accrual of individual jobs on a daily basis

to ensure that precautions and radiation work permit instructions were

appropriate. All technicians.but one had toured the containment building to

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inspect outage work in progress.

2.7 Conclusions

Poor planning on the part of outage management caused the chemical volume

control system to be taken out of service before it could remove radioisotopes

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in solution in the reactor coolant system. This, in turn, produced higher

radiation dose rates in the early part of the outage.

The radiation protection department supplemented its permanent staff with

contract personnel; however, during the early part of the outage staffing was

less than optimum, resulting in work slowdowns.

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High quality Alf.RA work' packages-were produced. A good training program for

contract radiation protection personnel was implemented.

A noncited violation was identified as a result of not locking a radiation

area with dose rates higher than 1000 millirems per hour.

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A violation with multiple examples was identified as a result of radiation

workers entering the radiological controlled area without all dosimetry

required by the governing radiation work permit.

,

The licensee had a strong program for the identification and documentation of

problems and violations.

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An excellent program for calculating internal radiation dose was implemented.

The licensee had a good program for the control of radioactive materials and

contamination.

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ATTACHMENT

1 PERSONS CONTACTED

1.1 Licensee Personnel

  • R. L. Andrews, Division Manager, Nuclear Services
  • G. R. Cavanaugh, Licensing Engineer
  • J. W. Chase, Plant Manager

A. G. Christensen, Radiation Protection Operations

  • G. M. Cook, Supervisor, Station Licensing

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  • W. G. Gates, Vice President

S. W. Gerbers, Supervisor, Radiological Health and Engineering

  • D. L. Lovett, Supervisor, Radiation Protection
  • W. W. Orr, Manager, Quality Assurance / Quality Control

K. E. Steele, Special Projects Coordinator

1.2 NRC Personnel

  • R. V. Azua, Resident Inspector
  • R. P. Mullikin, Senior Resident Inspector
  • Denotes personnel that attended the exit meeting.

In addition to the

personnel listed, the inspector contacted other personnel during this

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inspection period.

2 EXIT MEETING

An exit meeting was conducted on October 15, 1993.

During this meeting, the

inspector reviewed the scope and findings of the report. The licensee did not-

express a position on the inspection findings documented in this report;

however, the radiation protection manager offered a comment related to the

violation resulting from personnel entering the radiological controlled area

without proper dosimetry. He noted that 17,030 entries were made into the

radiological controlled area during the period of September 25 to October 14,

1993, and the portion in which personnel had improper dosimetry was minute.

The licensee did not identify as proprietary any information provided to, or

reviewed by, the inspector.

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