ML20058F324

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Insp Rept 50-219/90-17 on 900918-21.No Violations Noted. Major Areas Inspected:Transportation & Solid Radwaste Programs
ML20058F324
Person / Time
Site: Oyster Creek
Issue date: 10/02/1990
From: Bores R, Joseph Furia, Peluso L
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20058F322 List:
References
50-219-90-17, NUDOCS 9011080209
Download: ML20058F324 (6)


See also: IR 05000219/1990017

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U.S. NUCLEAR REGULATORY COMMISSION

REGION I

Report No.

50 219/90-17

Docket No.

50 219

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License No. DPR-16

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Licensee: GPU Nuclear Corooration

P. O. Box 388

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Forked River. New Jersev 08731

Facility Name: Qylter Creek Nuclear Generatina Station

Inspection At:

Forked River. New Jersey

inspection Conducted:

Seotember 18-21. 1990

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Inspectors:

T. Furia, Radiation Specialist, Ef fluents

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Ra'iation Protection Section (ERPS), facilities

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Radiological Safety and Safeguards Branch (FRSSB),

Division of Radiation Safety and Safeguards (DRSS)

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L. 'Peluso, Radiati n Specialist, ERPS, FRSSB, DRSS

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Approved by:

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(n R. Bores, Chief, ERPS, FRSSB, DRSS

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Inspection S

ary:

Inspection on September 18-21. 1990 (Inspection Report'

No.-50-219/90 171

Areas Inspected:

Routine unannounced inspection of the transportation and

solid radioactive waste programs including: management controls, audits,

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quality assurance, and implementation of the above programs,

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Results: Within the areas inspected, no violations or deviations were noted.

The licensee committed to providing a schedule for the identification and

dis)osal of the contents of five tanks located in the old radwaste building

wit 11n 45 days of the date of the letter which transmits the inspection

findings (Section3.1).

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DETAILS

1.

Personnel Contacted

1.1 Licensee Personnel

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  • J. Barton, Deputy Director

K. Brown, Operations Quality Assurance Engineer

  • R. Brown, Manager, Radwaste Operations

W. Collier, Radwas'e Shipping

  • B. DeMerchant, Lir .ising Engineer

M. Douches, Qualicy Assurance Auditor

D. Robillard, Quality Assurance Lead Auditor

D. Rogers, Training Coordinator

  • P. Thompson, Quality Assurance Audits
  • A. Wacha, Radwaste Programs Manager

1.2 NRC Personnel

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  • E. Collins, Senior Resident inspector

M. Banerjee, Resident Inspector

  • Denotes those present at the exit interview on September 21, 1990.

2.

Purpose

The purpose of this routine inspection was to review the licensee's

program for the preparation, packaging and transportation of radioactive

materials.

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3.

Transoortation'and Radwaste

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Processing, packaging and transportation of radwaste and other

radioactive materials were the responsibility of the Radwaste Operations

Section of the Operations Department.

The Radwaste Operations Section

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was divided into the Operations and Shipping Sections, with the former

responsible for processing radwaste liquids and the latter responsible

for the processing of generated wastes and their shipment for disposal.

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3.1 Radwaste

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Radwaste systems for the plant were located in two buildings, the

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old and new radwaste buildings.

In the old radwaste building, a

few tanks and pumps were still in use for the collection of spent

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resins and sludges from the reactor water clean-up and spent fuel

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3001 clean-up systems, and their transfer to the new radwaste

auilding. Additionally, the east portion of the old radwaste

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building was utilized for the collection and segregation of Dry

Active Wastes (DAW). The new radwaste building contained all

radwaste system filters and demineralizers, evaporators, and

processing equipment for the solidification or dewatering of'

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generated wastes.

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The licensee had been running two waste evaporators as part of its

high conductivity liquids processing system until the Spring of

1990. At that time, due in part to the leakage from one of the

evaporators' tube sheets, the licensee contracted with Chem-

Nuclear Systems, Inc. for the installation and operation of an

Advanced Liquid Processing System (ALPS).

Spent resins from this

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and other in-plant demineralization systems were dewatered in

Polyethylene High Integrity Containsrs (Poly HICs) in preparation

for disposal. Wastes from the precoat filter systems were

solidified in steel liners in preparation for disposal. DAW was

collected and segregated, with the majority of the materials being

bulk loaded in SeaVans for shipment to Westinghouse-SEG.

During this inspection, it was determined that five holding tanks

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in the old radwaste building contained unidentified liquids which

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should be disposed of as radioactive wastes.

These tanks have not

been used as part of the plant radwaste processing system for

twelve years.

The tanks are the floor drain collector tank, waste

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neutralization tanks NV05A and NV05B, concentrated waste tank and

spent resin tank. The licensee committed at the exit meeting to

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provide to the NRC a schedule for the identification and disposal

of the contents of.these five tanks within 45 days of the date of

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the letter which transmitted this inspection report.

As part of this inspection, the inspectors reviewed the following

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procedures utilized in the processing, packaging and shipment of

radwaste and radioactive material.

101.3, Rev 28, " Shipment of Radioactive Materials"

351.21,Rev6,"RadioactiveWaste/Non-WasteContainerControl'

351.23, Rev 7, " Shipment of Type A, LSA Radioactive Material"

351.31, Rev 3, "Off Site Shipments of Non Waste Radioactive

Material"

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351.35, Rev 10 " Packaging Radioactive Waste in Chem H iear

(CNSI)14-195 Type A Radwaste Shipping Cask"

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351.36. Rev 11. " Process Control Plan for Transfer and

Solidification of Solid Wet Waste via CNSI Cement Solidification

System"

351.47, Rev 3 " Radioactive Waste Sampling Program for Waste

Classification"

351.50, Rev 3, " Packaging and Shipn.'nt of Contaminated Protective

Clothing (Laundry)"

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351.57, Rev 2, " Operation Instruction for the RADMAN Computer Code

on the IBM PC"

351.59, Rev 1, " Packaging Radioactive Waste Within a Chem Nuclear

(CNSI) 14-215H Type A Radwaste Shipping Cask"

352.0, Rev 12, " Process Control Plan for Processing Resin into a

CNSI High Integrity Container"

These procedures were determined to be complete and to accurately

reflect plant operations in this area.

Scaling factors for hard to detect isotopes were typically

determined on an annual basis by the submission of representative

composite samples to Scientific Applications International

Corporation (SAIC). Results from these analyses were then

reviewed and entered into the WMG, Inc. RADMAN computer code for

the generation of plant scaling factors.

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3.2 Transoortation

Packaging and shipping of all radioactive materials, including

radwaste, were the res)onsibility of the Radwaste Shipping

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Section. As part of 111s inspection, the following 26 shipping

records for materials shipped since June 1, 1990 were reviewed.

Shioment

Activity (Ci)

Volume (cu fti

lyng

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3012 90

4.69E+00

180.1

Sludge

0310-90

1.59E-06

<l.0

Samples

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0311 90

2.00E-03

<l.0

Samples

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4006 90

1.26E+01

205.8

Resin

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3013 90

2.62E401

180.1

Sludge

7002-90

4.52E+00

84.0

Filters

6001 90

3.19E+00

180.1

DAW

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0206 90

1.88E 07

7.5

Valves

0207-90

2.67E-03

180.0

Equipment

0208 90

2.27E-02

270,0

Equipment

0109 90_

8.02E-02

960.0

Laundry

1005-90

7.39E 01

2560.0

DAW

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1004 90

8.21E-Ol

'2560.0

DAW

0209 90

1.10E 02

300.0

Valves

6002-90

2.29E+00

180.1

DAW

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7001-90

5.57E+00

114.9

Filters

3016 90

9.72E+00

180.1

Sludge

3015-90

3.llE+01

180.1

Sludge

3014 90

5.98E+01

180.1

Sludge

4009-90

3.64E400

205.8

Resin

4008 90

3.85E+00

205.8

Resin

4007-90

2.99E+01

120.3

Resin.

5005-90

9.20E+00

180.1

Concentrates

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5004-90

8.13E+00

180.1

Concentrates

0313-90

2.16E-06

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Samples

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0312-90

5.92E 05

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Samples

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All records were determined to meet the regulatory requirements as

set forth in Titles 10 and 49, Code of Federal Regulations.

On September 21, 1990, the inspectors observed the loading of a

CNSI 14-195H shipping cask with a liner containing solidified

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sludge, known as shipment 3017-90. Also observing this evolution

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was an auditor from the plants Quality Assurance Department as

part of the current audit of the radwaste program (see Section

3.4). This shipment was made in a professional manner with

knowledgeable plant and contractor personnel.

The inspectors had

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no further questions in this area.

3.3 Ir,terim Radwaste Storaae

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in preparation for possible exclusion from the existing burial

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sites in 1993, as. allowed under the Low-Level Waste Policy Act of

1980 and the Low level Waste Policy Amendments Act of 1985, the

licensee has constructed an Interim Low-level Radwaste Storage

facility. This facility was designed to store up to five years of

plant generated low-level waste in packages ready for disposal.

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Due to efforts at waste volume reduction within the plant, this

facility now has an available capacity of more than five years'

worth of plant generated wastes.

The inspectors had no further

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questions in this area.

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3.4 Ouality Assurance

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The licensee's program for the assurance of quality in the

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radwaste and transportation areas involved the auditing of

principle vendors supporting this area, plant audits of this area,

and periodic surveillances,

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Vendor audits were conducted by the GPU Nuclear corporate offices.

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The audit of CNSI, which supplies liners, shipping casks,

dewatering, solidification and demineralization services to the

licensee was conducted in 1988 by the Nuclear Utilities

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Procurement Issues Council (NVPIC). The licensee maintained all

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ap3ropriate documentation related to this audit, including

su> sequent correspondence between CNSI and the lead auditor for

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NVPIC.

Auditt of the plant radwaste and transportation program were

conducted on an annual basis. Audit S-0C-89-ll, dated March 1,

1990, was the most recently completed audit in this area.

There

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were no findings or deficiencies identified in this audit which

required licensee followu). At the time of this inspection, the

licensee was conducting tie 1990 audit in this area. The

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inspectors reviewed the audit plan and held discussions with both

of the audit team members. The scope and technical depth of this

audit was determined to be good.

Surveillances of the radwaste and transportation program were

conducted periodically by the Operations Quality Assurance Group.

Eighteen Monitoring Reports, which document the surveillances

conducted in 1990 were reviewed and determined to be of a very

high quality. The inspectors had no further questions in this

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area.

3.5 Trainina

Training of Radwaste Operations personnel to meet the requirements

of NRC IE Bulletin 79-19 was divided into two distinct programs.

The first program was outlined in Program 6231-PGD-2617, Rev 0,

"Radwaste Operator recualification", and was presented to Radwaste

Operators.

The seconc program consisted of attendance at vendor

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supplied training programs, and was utilized to train the Radwaste

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Shipping and Operations Quality Assurance personnel. These two

t aining programs were determined to be excellent.

5.

Exit Interview

The inspectors met with the licensee representatives denoted in Section

1 at the conclusion of the inspection on September 21, 1990. The

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inspectors summarized the purpose, scope and findings of the inspection,

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