ML20052D292
| ML20052D292 | |
| Person / Time | |
|---|---|
| Site: | Big Rock Point File:Consumers Energy icon.png |
| Issue date: | 04/28/1982 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML20052D286 | List: |
| References | |
| NUDOCS 8205060445 | |
| Download: ML20052D292 (87) | |
Text
. - _ _ _ _ _ _ - - - _ _
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i BIG ROCK POINT RDS MECHANICAL SNUBBERS Certified Functional Tests EET Project..38101036.010 G
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nuo482-0026c142 8205060445 820428 gDRADOCK 05000155 PDR
TABLE OF CONTENTS I.
Functional Test Results APPENDICES Appendix A Functional Test Procedures Appendix B SP&LS VT-03 Exam Reports Appendix C Testing Frequency Schedule From 40 Year Master Plan l
l l
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nu0482-0026c142
4 Page 1 of 85 i
Consumers Power Company
( s)
EET Project 138101036.010 3IG ROCK RDS MECHANICAL SNC3BERS i
Certified Functional, Tests i
t Requested by: EFPeltier, Big Rock Distribution i
Report Date:
March 18, 1982 EFPeltier i
Report by:
DADesNoyer, Mech Engg Proj RESchrader Tested by:
LPWasierski, Materials & Testing RWard r
DADesNoyer, Mech Engg Proj M&T File j
i INTRODUCTION /PCRPOSE During the 1976 refueling outage, a modification made to the Big Rcek Point Nuclear Plant included the installation of a Reactor Depressurization System (RDS). The installation of this system was necessary in order to rapidly depressurize the primary system to allow core cooling with the fire water system. Thirteen mechanical snubbers were installed to restrain the RDS l
piping in event of shock (ie, earthquake).
In 1981, NRC Tech Spec requirement t
changes (IE Bulletin 81-01 and NRC Letter LS05-81-03-082 dated March 23, 1981) mandated that 100% of these snubbers be functionally tested during the next refueling outage with a representative sample (10%) to be rechecked each refueling outage thereafter. The Engineering Evaluation and Testing Section of the SP&LS Department accepted the responsibility for testing. The results of the 100% inspection are contained herein.
i s-9 4
SUMMARY
3 A total of 15 snubbers were tested in accordance with the requirements of -
j SP&LS Engineering Evaluation and Testing Section Work Procedure S-4.
The 15 units consisted of six different classes (model and rating). Twelve units had
~
been removed from service and three were aew.
An additional unit removed from service was damaged prior to testing. A summary of the results by class is as i
follows-f MODEL PSA-3 (3,000 lb) t A total of ten snubbers was tested. All had been removed from service. All f
ten met the acceptance criteria of Procedure S-4, Section 6.
At rated load, l
the maximum recorded acceleration in tension was 0.0096 g.
The average was
[
0.0083 g.
Stroke time at one-half rated load averaged 2.5% less. The maximum recorded acceleration in compression was 0.0079 g.
The average was 0.0060 g.
j Stroke time at one-half rated load averaged 2.8% less. The qverage drag force ranged from 12.5-24.5 pounds.
MODEL PSA-3 (6,000 lb) f One new snubber was tested. The acceptance criteria of Procedure S-4 was satisfied.
In tension, the acceleration measured 0.0035 g at one-fourth rated i
'N load increasing to 0.0002 g at rated load.
In compression, these values were l
0.0033 g and 0.0041 g, respectively. Drag force averaged 33.0 pounds.
rp0382-1415bl52
Pags 2 of 85 EET Project 138101036.010 A
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MODEL PSA-1/2 (500 lb)
Two snubbers removed from service were tested. Neither met the acceptance criteria of Procedure S-4.
Plant ID PS-115B failed ~significantly (0.147 g acceleration) during compression testing. No further testing was conducted.
Plant ID PS-115A was borderline, but did fail to meet the acceptance criteria for tensile acceleration at rated load.
An acceleration of 0.023 g was measured. All other tests were acceptable.
MODEL PSA-1/2 (650 lb)
One new snubber was tested. The acceptance criteria of Procedure S-4 was satisfied.
In tension, the acceleration measured 0.013 g at one-half rated load increasing to 0.014 g at rated load.
In compression, these values were 0.015 g and 0.017 g, respectively. The unit extended and retracted under its own weight.
~
MODEL PSA-1/4 (250 lb)
This unit, which had been removed from service (Plant ID PS-116), was accidentally damaged during test setup prior to beginning any testing.
MODEL PSA-1/4 (350 lb)
One new snubber was tested. The unit was subsequently identified as PS-116 s
g,)
after damaging the original PS-116.
In tension, the acceleration was constan.t at 0.011 g.
In compression, it was also constant. The level was 0.014 g.
The unit extended and retracted under its own weight.
TEST PROCEDURE Each test was conducted in accordance with Engineering Evaluation and Testing Section Work Procedure S-4 entitled " Big Rock Point Reactor Depressurization System Mechanical Snubbers - Certified Functional Tests."
Photographs of the testing assembly are included with this report. The procedure is included as an Appendix.
CERTIFIED TEST EQUIPMENT Load Cell, Interface.Model 1210-AF, 0-2,000 lb, C/N 3741-10507 Load Cell, Interface Model 1220-AF, 0-25,000 lb, C/N 3741-1038'+
Extensimeter, Bourns (Lab fabricated), 0-6 in, C/N 3741-10506 i
Time Base Module, Hewlett-Packard Model 17172A, for Model 7004B, X-Y Recorder, i
C/N 3741-00464 I
Digital Multimeter, Data Precision Model 935, C/N 3742-11040
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LJ rp0382-1415bl52
O TEST DATA SUHHARY I
I Suuliber Characteristics @ Rated Load Average 6
l Cosapression Conspression Tensile Tensile D r.s g j
Plant Hodel "elocity Acceleration Velocity Acceleration Force No No (in/s) _
(a)
(in/s)
(g)
(11 )
j PS-101A PSA-3 1.69 0.0059 2.03 0.0086 24.5
[
PS-10ll)
PSA-3 1.69 0.0059 1.92 0.0077 21.8 i
PS-103A PSA-3 1.26 0.0033 1.95 0.0079 21.2 PSA-3 1.95 0.0079 2.03 0.0086 19.0 PS-103B PS-105A PSA-3 1.75 0.0063 1.95 0.0079 20.0 PS-105R PSA-3 1.77 0.0065 1.85 0.0071 23.2 t
PS-106A PSA-3 1.75 0.0063 2.08 0.0090 14.8 i
PS-106B PSA-3 1.72 0.0062 2.16 0.0096 24.2 PS-!D9A PSA-3 1.74 0.0062 2.02 0.0084 12.5 PS-10911 PSA-3.
1.69 0.0059 1.95 0.0079 21.5 SLoreroom PSA-3 1.40 0.0041 1.43 0.0042 33.0 PS-1ISA PSA-I/2 2.56 0.017 2.99 0.023 He.sdwt PS-1158 PSA-I/2 6.52 6.147
. Storeroom PSA-1/2 2.56 0.017 2.33 0.014
'lk adwt PS-116*
PSA -1/4 2
Storeroom **
PSA-1/4 2.35 0.014 2.11 0.011 Ileadwt i
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T Pago 4 of 35 EET Project 138101036.010 h
O RE. MARKS In every case, it can be seen that the new vintage, snubbers perform better than the original units removed frem service. However, it also can be seen that even the new smaller size snubbers (PSA-1/4 and PSA-1/2), although acceptable, did not pass the acceleration tests by significant margins. We therefore recommend acquiring enough spares for 100* replacement (three units total) and we furthermore recommend certifying all in advance. One or two PSA-3 spares should prove sufficient as all passed by significant margins.
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Date I 2 Approved D A DesNoyer l
Project Supervisor b
Approved 4
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G J Kloock Engg ' Evaluation and Testing Supervisor l
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1 ED E M P"-Nea-" 133101036*Ol
Company
- INSTRUMENT CAllBRATION REPORT -
g e
- ~/0~O 10 f $ 7t'> -//C Date Cat Completed: #'/6-M Date issued:
- '//" O Date Due:
To UT1 Storego - Ass'.gn D*ae Date When Issued GENERAL INFORMATIONis- ~~fYNX-we W8-fy3Dyf,GF~Wpy9t g'-y-p.m. peg-g Model No.
O-Code:
Y W N H
Type O /d* / 7 /T /.- M M/ T/ev/d Tdd Senal No.
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Proc No.
pe, Mfe Cal Facatany d a /S O d4 T~t4 f A 0 C /.~5 / 0 A Use User; s*1:S
/ se? $
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. RANGE - FUNCTION - LIMITATIONS CP CO BASE ACCURACY _
USER REQUIRED ACCURACY he votr$!/dDs> foO. /0, /Co /cro L'otT$
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/"r d$
Repairs Required Prior to Final Readings. Hold Record Processing: Appd e
By Explain Notification No.
Verbal to onewau s-L uons Final:
@ Meets User Required Accuracy or Better Date #-/4-M C Other (Explain Disposition)
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CERTIFICATION (Q-Code Y OnlyltMFA'MW245+MMWhW_LeM4h'W@
Standards Used (ID / - Date Due - Nom Tot)
M OC, 3O %RH 32 y) - 009 S'il 9-37-93 r ca / Qo 3 7y) -0 0 56 7
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The results of this calibration are in terms of standards or rnethods which are traceabte to a ns ' nally recognized standard I
are certified in accordance with applicable NRC requirements.
Approved by U
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i Pusu 82 of 6 i
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/
II"' Froject 138101036.01 '
. 4." ',
(
y.Uy" INSTRUMENT cat.lBRATION REPORT
'r Compay Date Cal Completed: d'*/bS /
Da+e issued: 0 */fo*O/
Date Due: 0 -/I* -
ID E E N f"/0!
To t.fri Storege - Assign Owe Date When issued GENER At. INFORMATIONl4~'reCMDAthPEhMbM' @ : FiTi5;.M U %f_E.'.'4'J WJ-E<.;,
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CP CO BASE ACCURACY USER REQUIRED ACCURAC RANCE - FUNCTION - 1.lMITATIONS
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RESULTSPM%W-fR+WMAfaW2-4-2 EdWA43h. mfg @C64CG?Eq.3E As Found:
Acceptable - Indicated' Ranges Within User Required Accuracy C Unacceptable - Errors Detected ExNed User Required Accuracy Date Repairs Required Prior to Final Readings. Hold Record Processing: Appd
~
By Explain IsT- &t. AJp til L,o.f3tg Notification No.
Verbal to
- ~
Final:
Meets User Required Accuracy or Better Date 0-/lo-Of O other (nxo ain Disposition) r E
By Remarks CERTIFICATION (0-Code Y Only)Ws*E&3_'6d-PX3WGMEW&%~@hif.:.f@p 235 *C 00 %RH Standards Used (ID f - Date Due - Nom Toll 5 YaI-to /7 4 r,,-2s~-8 f
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The results of this calibration are in terms of standards or methods which are traceable to a tionally recognized stands are certified in accordance with applicable NRC requirements.
Approved by _,,
V
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CC.*.!!'m!I3 Pue 83 cf
/
pally INSTRUMENT CAllBRATION REPORT U ?? ject 138101036.;
e4%t;r
, ;* g' Date Cal Completed: #~3'#M Date issued: # 88-Date Due:_ # - 3 ** #8 ID f S*7'N'#
C To UTI Storage - t.as;en Due Date When issued GENERAL INF0RMATION'ts&-DYF'" METE 5*&-259WWM"'@bW EW
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Type taodel No, Q Code: Y1N R_
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Acceptable - Indicated Ranges Within User Required Accuracy Date Un.cceptable - Errors Detected Exceeded User Required Accuracy By A) /4 C Repairs Required Prior to Final Readings. Hold Record Processing: Appd Explain e.) e c4 t / s r /eV G Notification No.
Verbal to Final:
@ Meets User Required Accuracy or Better I"*"
Date P-3-849' Other (Explain Disposition)
By M
Remarks CERTIFICATION (Q Code Y OnlylG95s-nM-WiSG.PMSLTEti chi-4w5'rEdg.f.'.1smw;.
Standards Used (ID / - Date Due - Nom Tol) g oc 5 0__%RH 5 ~14/? ~ Co s*D'?
5 -> 4 -U.
t o,0 G9o The results of this calibration are in terms of standards or methods which are traceable to a, tionally recognized standar-are cartified in accordance witn applicable NRC requirements.
Approved by
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F LMNI5LMS KEL4c3 L%mm RLU sLTanb>
SPLS-l&MS EET Projict 138101036.010 PL-M&TE CAllBRATION REPORT 374 8-loH2.H Dats Cal,7,RI-E2 Date issued Date Due k[bb ID # 3Wl- /0334 To UTI Assism Due Date When issued f%,
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inserves Mfg Cal Facility Proc No R
7 Oy$Abnec.l.Z~n{ esc 0ce U= bCsde,m i U ".5 P G,sreund
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As Found:
@ Acceptabfe - Indicated Ranges Within User Required Accuracy
(~
Date S-l'7-Q Unacceptable - Errors Detected Exceeded User Required Accuracy By _
I-Explain L
Notification No.
Verbal to '
(Individual - Location)
Final:
. @ Meets User Required Accuracy or Better Date 3-3I-82 Other (Explain Disposition) b By_ - b
- Remarks
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Final d -h m //a gooc p
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0 This instrument'has t>:en calibrated using the above traceab!e standards and certified for use on safet -related systems of Consumers Power Company facilities op.
Approved by
- /NN'?
' NI G
CONSUMERS POWER C0ff.PANY Paga 85 er 85 SPLS-l&MS EET Projset 138101036.010 PL-M&TE CAllBRATION REPORT 374 l-IO42Q Date Cal 2 ~M* M Date issued Date Du.
PTLL iD s a v s i - lo s o '7 C To UTI. Assign Due Date When lisued 3
r
- -5 h h-h, 52 k-h th:iht
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- cet, Bev fhydeurc.[IdedAc e_
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- /. o % OFS S D.0 % OFS
.3.00-1500 ths ccwesnes t
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' [I' As Found:
@ Acceptable - Indicated Ranges Within User Required Accuracy DateJ- / 7-82.
Unacceptable - Errors Detected Exceeded User Required Accuracy
~
By C
Explain -
Notification No.
Verbal to (Individual - Location)
% Meets User Required Accuracy or Better Final:
Date 3-3f -3 2-Other (Explain Disposition)
By 4
- Remarks CERTIFICATION (0 Code Y OnlyM _A
- Q ; x.U'n._ :. = ~~cyt J.-6. -p ~;- f -:.-&,H..y-5 %.
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O @ W _ /A l A'a srg e*
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,N As Found Final V
I
(
)
.23_*C SQ_%RH
.D*C @_%RH Tt.is instrument has been calibrated using the above traceable standards and certified for use on safety-related :ystems of Consumers Pov.ar Company facilities only.
/
i Approved by dfUS o
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-