ML20045A858

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Insp Repts 50-373/93-13 & 50-374/93-13 on 930427-0531. Violations Noted.Major Areas Inspected:Followup Items in Licensee Event Rept,Review of Operational Safety,Monthly Maintenance & Surveillance Activities
ML20045A858
Person / Time
Site: LaSalle  
Issue date: 06/02/1993
From: Hague R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20045A852 List:
References
50-373-93-13, 50-374-93-13, NUDOCS 9306150095
Download: ML20045A858 (7)


See also: IR 05000373/1993013

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U.S. NUCLEAR REGULATORY COMMISSION

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REGION III

Report No.

50-373/93013(DRP); 50-374/93013(DRP)

Docket Nos.

50-373; 50-374

License Nos. NPF-II; NPF-18

Licensee:

Commonwealth Edison Company

Executive Towers West III

1400 Opus Place Suite 300

Downers Grove, IL 60515

Facility Name:

LaSalle County Station, Units 1 and 2

Inspection At:

LaSalle Site, Marseilles, Illinois

Inspection Conducted: April 27 through May 31, 1993

Inspectors:

D. Hills

C. Phillips

J. Roman. Illinois Department of Nuclear Safety

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Approved By:

    1. /

g/j2/73

A .

L~. Hag ~ue, Chief

Date

Reactor / Projects Section 1C

Inspection Summary

inspection from April 27 throuah May 31. 1993 (Reports No. 50-373/93013

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(DRP): 50-374/93013(DRP)).

Areas Inspected: A routine, unannounced safety inspection was conducted by

the resident inspectors and an Illinois Department of Nuclear Safety

inspector. The inspection included followup on previously identified items

and licensee event reports; review of operational safety, monthly maintenance,

and surveillance activities; and temporary instruction 2515/119.

Results: One violation was identified involving a fuel bundle mispositioning

(paragraph 4.a(2)).

One unresolved item was identified involving

qualification requirements of the Operations Manager (paragraph 4.a(1)).

Plant Operations

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Although personnel errors had trended considerably downward since the latest

refuel outage, problems still existed with regard to fuel handling.

Operators

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received training on the Boiling Water Reactor's Owner's Group recommendations

as .to reactor water level instrumentation errors during rapid

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depressurization. However, a corresponding draft emergency operating support

procedure was not implemented due to licensee concerns regarding this

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guidance.

Maintenance / Surveillance

No concerns were identified in this area during the inspection period.

9306150095 930603

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ADOCK 05000373

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DETAILS

1.

Persons Contacted

W. Murphy, Site Vice President

  • G. Spedl, Station Manager

J. Gieseker, Site Engineering and Construction Manager

  • J. Schmeltz, Operations Manager

C. Sargent, Support Services Director

M. Reed, Technical Services Superintendent

J. Lockwood, Regulatory Assurance Supervisor

  • M. Santic, Maintenance Superintendent

R. Crawford, Work Planning Assistant Superintendent

  • S. Koenig, Regulatory Performance Administrator

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  • M. Depuydt, Nuclear Licensing Administrator
  • J. Arnould, Regulatory Assurance
  • J. Atchley, Senior Operations Supervisor

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  • D. Carlson, Regulatory Assurance
  • Denotes those attending the exit interview conducted on June 1, 1993.

The inspectors also talked with and interviewed several other licensee

employees during the course of the inspection.

2.

Licensee Action on PreviouslY Identified Items (92701 and 92702)

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(Closed) Open Item (373/92021-04(DRP)): Determine cause of reactor

recirculation (RR) pump 1B failure to shift to slow speed. The

manufacturer could not identify any binding or wear problems in pump

breaker 3B and attributed the problem to hardening of grease in the

operating mechanism. The licensee adjusted surveillance frequency to

inspect RR pump breakers, safety related breakers, and selected other

breakers every other refueling outage to verify no evidence of grease

hardening was present.

Breakers with evidence of grease hardening would

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be cleaned and relubricated per LaSalle Electrical Procedure (LEP)-GM-

172. This item is closed.

No violations or deviations were identified in this area.

3.

Licensee Event Reports Followuo (92700)

The following licensee event reports were reviewed to ensure that

reportability requirements were met, and that corrective actions, both

immediate and to prevent recurrence, were accomplished or planned in

accordance with the technical specifications:

(Closed) LER 373/91010-01 Spurious Auto Start of Control Room

Ventilation Emergency Make-up Train Due to High Radiation Spike

(Closed) LER 373/92007-01 Spurious Auto Start of Control Room

Ventilation Emergency Make-up Train Due to High Radiation Spike

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(Closed) LER 374/92007-01 Spurious Auto Start of Control Room

Ventilation Emergency Make-up Train Due to High Radiation Spike

(Closed) LER 373/93010-00 Diesel Generator Cooling Water Pump

Automatically Tripped Due to Trainee's Unfamiliarity of Specific

Equipment

In addition, recent deviation reports (DVRs) were reviewed in order to

monitor conditions related to plant or personnel performance and to

detect potential development of trends. Appropriate generation and

disposition of DVRs, in accordance with the Quality Assurance Manual,

were also reviewed.

No violations or deviations were identified in this area.

4.

Operational Safety Verification (71707 and 71710)

The inspectors reviewed the facility for conformance with the license

and regulatory requirements,

a.

On a sampling basis, the inspectors observed control room

activities for proper control room staffing; coordination of plant

activities; adherence to procedures or technical specifications;

operator cognizance of plant parameters and alarms; electrical

power configuration; and the frequency of plant and control room

visits by station managers.

Various logs and surveillance records

were reviewed for accuracy and completeness.

Significant observations were:

(1)

The inspectors noted that the LaSalle Operations Manager did

not hold a current senior reactor operator license nor was

there an intent for that individual to obtain one.

LaSalle

technical specification (TS) 6.1.D required qualifications

of the station management and operating staff meet minimum

acceptable levels as described in ANSI N18.1, " Selection and

Training of Nuclear Power Plant Personnel," dated March 8,

1971. ANSI N18.1, section 4.2.2 stated, "at the time of

initial core loading or appointment to the active position,

the Operations Manager shall hold a Senior Reactor

Operator's License." Section 3.1 also stated, "use of

personnel to fill a position for which they are not

completely qualified is permissible on temporary basis but

shall not be used as a means of reducing the level of

minimum qualifications." The manager of the operating

organization was previously the Assistant Superintendent of

Operations (AS0).

LaSalle TS 6.1.C.8 required the ASO to

hold an SR0 license. Due to the reorganization, the

Production Superintendent position was deleted and the

Operations Manager position was created to which the

operating organization reported. To address the TS ASO

requirement, an Operating Engineer was given the title of

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ASO. This is considered an unresolved item (50-373/93013-01

(DRP)) pending more detailed review of position duties to

determine whether TS intent was met.

(2)

On May 13, 1993, the licensee identified that an incorrect

fuel bundle had been moved in the Unit 2 spent fuel pool on

May 11, 1993, contrary to the nuclear component transfer

checklist.

Licensee fuel handlers were moving the bundles

in preparation for LaSalle Limited Procedure (LLP)-93-043,

" Sampling of Deposits on the Surface of Spent Fud1 in the

Fuel Pool." The fuel handler moved the incorrect bundle and

the supervisor overseeing the fuel transfer mistakenly

verified that the correct bundle was being moved.

In each

of the last three refuel outages, fuel elements were

mispositioned in the fuel pool. All were due to inattention

to detail.

The safety significance of this event was

minimal as the bundle was moved from one approved location

to another.

LaSalle Fuel Procedure (LFP)-100-2, " Administrative Control

of Transfer of fuel or Special Nuclear Material Between or

Within the Spent fuel Pool (s) or Vaults", step F.3., stated

"As the steps on the Nuclear-Component Transfer List are

completed, they will be VERIFIED, initialed and dated by the

Fuel Handling Supervisor." Failure to verify that the

correct fuel bundle was moved in accordance with LFP-100-2

is considered a violation of technical specification 6.2. A.a

(50-374/93013-02 (DRP)).

b.

On a routine basis, the inspectors toured accessible areas of 'the

facility to assess worker adherence to radiation controls and the

site security plan, housekeeping or cleanliness, and control of

field activities in progress.

c.

Engineered Safety Features (ESF) System Walkdown

The inspectors verified the status of selected accessible portions

of the Unit I residual heat removal (RHR) (low pressure coolant

injection) system.

Consideration was given to the plant mode,

applicable technical specifications, limiting conditions for

operation action requirements, and other applicable requirements.

Observations were made of hangers and supports; housekeeping;

breaker positions and conditions; potential ignition sources;

major component labeling, lubrication, cooling, etc.; interior

conditions of electrical breakers and control-panels; and

instrumentation installation, calibration, and function. The

inspectors evaluated significant process parameters to ensure

consistency with expected values, operability of support systems,

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control of vendor manuals, and agreement of local and remote

indicated breaker positions.

In addition, the licensee system

engineer was interviewed to determine his knowledge of the system

and if he was aware of problems in similar. systems at other

utilities.

Significant observations were:

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The breaker for valve IE12-F024A was found mislabeled. At motor

control center 135Y-2, breaker 85 was identified as the Unit 1 RHR

containment spray valve, when in fact it was the 1A RHR test

return valve. The system engineer was informed of the labeling

problem.

d.

Management Meeting

On May 27, 1993, Mr. A. B. Davis, Regional Administrator, NRC

Region III, and members of his staff met with Mr. W. Murphy,

LaSalle County Station, Vice President, and members of his staff

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at the NRC Region III office. Topics of discussion were current

operating performance, training, and selected engineering topics.

One violation and no deviations were identified in this area.

5.

Monthly Maintenance Observation (62703)

Station maintenance activities affecting the safety-related and

important to safety systems and components listed below were observed or

reviewed to ascertain that they were conducted in accordance with

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approved procedures, regulatory guides and industry codes or standards,

and did not conflict with technical specifications.

The following maintenance activities were observed and reviewed:

WR L21005

Calibrate The Local Power Range Monitor Points On The

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Process Computer

WR L22179

High Pressure Core Spray Water Leg Pump Replacement

WR L21193

Refurbish Actuator For FW145

No violations or deviations were identified in this area.

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6.

Monthly Surveillance Observation (61726)

Surveillance testing required by technical specifications, the safety

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analysis report, maintenance activities, or modification activities were

observed or reviewed.

Areas of consideration while performing

observations were procedcre adherence, calibration of test equipment,

identification of test deficiencies, and personnel qualification. Areas-

of consideration while reviewing surveillance records were completeness,

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proper authorization and review signatures, test results properly

dispositioned, and independent verification documented.

The following

activities were observed or reviewed:

LaSalle Instrument Surveillance (LIS)-NR-303B Unit 1 Average Power

Range Monitor Channels B, D, and F Rod Block and Scram Weekly functional

Test

LIS-NR-209 Unit 2 Average Power Range Monitor Gain

LIS-NR-207 Unit 2 APRM/ Rod Block Monitor (RBM) Flow Converter to Total

Core Flow Adjustment

LIS-NR-105 Unit 1 Rod Block Monitor Calibration

LIS-NR-403 Unit 2 Average Power Range Monitor Rod Block and Scram

Functional Test

LIS-NB-404A Unit 2 Reactor Vessel Low Water Level 1 Emergency Core

Cooling System Division 1 Initiation and Level 2 Reactor

Core Isolation Cooling System Initiation Instrument Channels

A & C Monthly Functional Test

LaSalle Operating Surveillance (LOS)-RH-Q1 Residual Heat Removal (RHR)

and RHR Service Water Pump and Valve Inservice Test for Operating

Conditions 1, 2, 3, 4, and 5

LaSalle Limited Procedure (LLP)-93-043 Sampling of Deposits on the

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Surface of Spent Fuel in the Spent Fuel Pool

No violations or deviations were identified in this area.

7.

Temporary Instruction (TI) 2515/119. " Water Level Instrumentation Errors

Durino and After Depressurization Transients (Generic letter 92-04)"

The inspectors completed the questionnaire included in the TI, providing

the requested information to appropriate NRC technical personnel for

further evaluation.

The operators received training on the Boiling

Water Reactor Owner's Group recommendations with respect to potential

for errors in reactor water level instrumentation after rapid

depressurization. The operators also received training on a draft

emergency operating support procedure that incorporated the guidance.

However, due to certain concerns the licensee had regarding the

guidance, the procedure was not officially implemented and operators

would not be expected to necessarily follow the guidance exactly as

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written.

The inspectors also provided information regarding the

notching phenomena exhibited during the shutdown for the latest Unit 1

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refuel outage and compensatory actions being taken by the licensee.

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8.

Report Review (90713)

During the inspection, the inspector reviewed selected licensee reports

and determined that the information was technically adequate, and that

it satisfied the reporting requirements of the license, technical

specifications, and 10 CFR as appropriate.

No violations or deviations were identified in this area.

9.

Unresolved items

Unresolved items are matters about which more information is required in

order to ascertain whether they are acceptable items, violations, or

deviations. An unresolved item disclosed during the inspection is

discussed in Paragraph 4.a(1).

10.

Exit Interview

The inspectors met with licensee representatives (denoted in Paragraph

1) during the' inspection period and at the conclusion of the inspection

period on June 1, 1993. The inspectors summarized the scope and results

of the inspection and discussed the likely content of this inspection

report. The licensee acknowledged the information and did not indicate

that any of the information disclosed during the inspection could be

considered proprietary in nature.

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