ML20036A293

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Insp Rept 50-382/93-07 on 930221-0403.Violations Noted. Major Areas Inspected:Plant Status,Onsite Response to Events,Operational Safety Verification,Maintenance & Surveillance Observations & Followup on Corrective Actions
ML20036A293
Person / Time
Site: Waterford Entergy icon.png
Issue date: 05/04/1993
From: Stetka T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20036A281 List:
References
50-382-93-07, 50-382-93-7, NUDOCS 9305110055
Download: ML20036A293 (15)


See also: IR 05000382/1993007

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APPENDIX

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Inspection Report:

50-382/93-07

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Operating License: NPF-38

Licensee: Entergy Operations, Incorporated

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P.O. Box B

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Killona, Louisiana 70066

Facility Name: Waterford Steam Electric Station, Unit 3 (Waterford 3)

Inspection At: Taft, Louisiana

Inspection Conducted:

February 21 through April 3, 1993

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Inspectors:

E. J. Ford, Senior Resident Inspector

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S. J. Campbell, Resident Inspector, Arkansas Nuclear One' Station

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J. L. Dixon-Herrity, Resident Inspector

Accompanying Personnel:

D. M. Garcia, NRC Intern

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Approved:

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MF/O

Thomas F. Stetka, Chi

Profi/ct Section D

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Inspection Summary

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Areas Inspected:

Routine, unannounced inspection of plant status, onsite

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response to events, operational safety verification, maintenance and

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surveillance observations, and followup on corrective actions for violations.

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Results:

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Inadequate work package review by operators resulted in a reactor power

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cutback.

This was considered poor work controls (Section 2.1).

The licensee was proactive and thorough in correcting problems with the

uninterruptable power supply (Section 2.2).

Chemistry personnel's failure to have an adequate procedure and to

follow this procedure for maintaining chemical control of diesel fuel

oil, was noted as a weakness; however, prompt corrective actions were

taken to correct the error. A noncited violation was identified

(Section 3.1.3).

The licensee's recognition of a problem with the Technical

Specifications regarding the wet coolant tower fans and their lack of

action to correct the problem was noted as a weakness (Section 3.1.5).

9305110055 930504

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ADOCK 05000382-

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The storage of a breaker in an undesignated area in the electrical

safeguards switchgear room was inappropriate (Section 3.1.6).

Efforts by the technicians to prevent metal shavings from falling onto

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existing contacts by constructing an adhesive shelf from duct tape was

considered a good work practice (Section 4.2).

Summary of Inspection Findinas:

Violation 382/9203-01 was closed (Section 6.1).

Violation 382/9223-01 was closed (Section 6.2).

Violation 382/9223-02 was closed (Section 6.3).

Attachment:

Attachment - Persons Contacted and Exit Meeting

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DETAILS

1 PLANT STATUS

The plant was operating at full power at the beginning of this inspection

period until February 26, 1993, when power was reduced to 99 percent due to

moisture separator reheater (MSR) tube bundle leakage.

The plant returned to

full power on March 2, after tube bundle isolation.

On March 3, 1993, the

plant experienced a reactor power cutback to 45 percent power following the

loss of a main feedwater pump.

On March 4, 1993, a reactor trip occurred when

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plant protection system (PPS) Channels C and D deenergized.

The plant was

restored to full power operation on March 6, where it remained through the end

of this inspection period.

2 ONSITE RESPONSE TO EVENTS

(93702)

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2.1 Reactor Power Cutback

On March 3,1993, while the plant was at 100 percent power, Drain Collection

Tank 2B experienced level control problems.

Maintenance workers were assigned

to work on the Drain Collection Tank 2B alternate level control valve.

Due to

a misunderstanding, maintenance personnel presented operations personnel with

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an existing work package for the Feedwater Heater 2B alternate level control

valve in lieu of a work package for the drain collection tank alternate level

control valve. The shift supervisor reviewed and authorized that work package

without noting that it was not the correct component. When maintenance

personnel opened the heater valve, the three heater drain pumps tripped

simultaneously, due to low suction pressure.

This caused one of the two main

feedwater pumps to trip also due to low suction pressure, resulting in a

reactor power cutback system actuation.

The operators entered Off-Normal Procedure OP-901-003, " Reactor Power

Cutback," and manipulated control element assemblies to restore them to within

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Technical Specification insertion limits.

All systems operated as expected

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and the plant stabilized at approximately 50 percent reactor thermal power.

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The plant was restored to full power operation on March 4.

The root cause of this event was inadequate review of the work package by the

shift supervisor. The inspectors noted a lack of communications by both

operations and maintenance personnel and informed the licensee of their

concern in this matter.

The licensee initiated a Human performance Evaluation

formal review to determine what corrective actions were appropriate.

2.2 Reactor Trip due to PPS Actuation

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On March 4,1993, while the plant was operating at full power, the plant

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experienced an automatic reactor trip.

The trip occurred when PPS Channels C

and D deenergized, satisfying the coincidence logic. The operators initiated

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action required by Emergency Operating Procedures OP-902-000, " Emergency Entry

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Procedure," and OP-902-001, " Uncomplicated Reactor Trip Recovery Procedure."

All systems functioned as required, and the plant stabilized in Mode 3 (hot

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standby).

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At the onset of the problem, the operators received a static uninterruptible

power supply (SUPS) Safety Measurement Channel (SMC) C trouble alarm, followed

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by a reactor trip. A frequency detection card had failed in SMC SUPS. causing

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the SUPS to trip.

The loss of SMC SUPS caused the core protection calculator

for Channel C to trip. With PPS Channel C in a tripped condition, a " half

trip" was generated in the PPS logic matrices associated with Channel C.

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The loss of SUPS SMC also interrupted power to all the power supplies in

PPS Channel C.

Since all power supplies performing vital functions in PPS are

auctioneered, the loss of the PPS Channel C power supplies required the

alternate supplies to assume the loads.

During this event, a power supply

(PS8) in PPS Channel D failed when its supply breaker tripped open on

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overcurrent.

This occurrence deenergized the PPS Channel D logic unit.

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Power Supply PS6 in Channel C, which is auctioneered with PS8 in

PPS Channel D, was already inoperable, a " half trip" occurred in all the

matrices associated with Channel D.

The occurrence of these two events

satisfied the necessary logic and resulted in a reactor trip.

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The failure of the frequency detection card in SUPS SMC C was a result of

age-related capacitor degradation. Subsequent analysis indicated that PS8

contained three capacitors that were reading significantly lower than their

rated value and another capacitor was demonstrating excessive current leakage

to ground.

The frequency detection card in SUPS SMC C and SMC D were

replaced, SMC B had been replaced after an earlier failure that occurred in

December 1992, due to age-related degradation.

The licensee had plans to

replace the SUPS frequency detection cards in all the channels during

Refueling Outage 6.

The card in SUPS SMC A will be changed out when a

replaceunt card is available.

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Power Supply PS8 was manufactured by Powermate and was replaced with an

updated Lamda power supply.

There were three Powermate power supplies

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remaining in PPS, and they were checked for any evidence of voltage variation

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in the output signal that would be indicative of power supply degradation.

Power Supply PS4 showed excessive ripple and was replaced with a Lamda power

supply. Upon further examination, four of the output capacitors were

degraded. Additional checks will be added to the scope of the periodic

maintenance performed on the PPS power supplies and the replacement interval

for the SUPS frequency cards.

On March 6, the plant was restored to full power.

The licensee was proactive

in identifying and thorough in correcting the problems associated with the

SUPS.

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2.3 Conclusions

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Inadequate work package review by operators caused a reactor power

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cutback to approximately 45 percent power.

This was considered poor

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work control.

The licensee was proactive and thorough in correcting the SUPS problems.

3 OPERATIONAL SAFETY VERIFICATION (71707)

The objectives of this inspection were to ensure that this facility was being

operated safely and in conformance with regulatory requirements and to ensure

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that the licensee's management controls were effectively discharging the

licensee's responsibilities for continued safe operation.

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3.1 Plant Tours and Control Room Observations

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Throughout the inspection period, the inspectors observed control room

activities and monitored plant status on a regular basis.

3.1.1

Isolation of MSR B

Since Refueling Outage 5, the plant has been experiencing secondary-side

degraded performance. The licensee noted a loss of efficiency to the main

turbine and began to investigate this condition.

The licensee determined that

tube leaks existed in the east heater tube bundle of MSR B.

On February 26, 1993, main turbine governor Valve 4 was closed in order to

prevent wear of the valve.

Reactor power was reduced to 99 percent power and

the reactor coolant system cold leg temperature was maintained below 558of, as

required by Technical Specifications. On March 2,1992, the licensee isolated

main steam to the east tube bundle of MSR B.

As the plant began to increase

in efficiency, the licensee reopened governor Valve 4 to 13 percent and

adjusted reactor coolant boric acid concentration as required to maintain

reactor power at 100 percent.

MSR heater tube bundle leaks have been a chronic problem at Waterford 3 due to

a design deficiency with the MSR internals.

The tube bundles are made of

90/10 copper / nickle (CuNi) based material, which, it appears, does not allow

sufficient movement of the bundles during heatup and cooldown cycles,

resulting in cracks or breakage. The licensee indicated that they plan to

replace the MSR internals with components made of stainless steel during the

next refueling outage.

3.1.2

Leakage into Component Cooling Water (CCW) System

On March 9, 1993, the shift supervisor briefed the inspector on suspected

reactor coolant system leakage into the CCW system.

Possible leakage was

suspected when the CCW radiation monitor entered the alert range on

March 8, 1993. After troubleshooting the problem, the licensee determined

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that both the letdown heat exchanger and the letdown radiation monitor heat

exchanger had minor leakage (.002 gpm based on equilibrium conditions).

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further analysis, the licensee determined that the leakage existed only in the

letdown heat exchanger.

The licensee plans to repair the leakage during the

next refueling outage as long as there is no increase.

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licensee has adjusted the letdown backpressure control valve so that pressure

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was reduced from 460 to 400 psig and plans to run the second charging pump

only when necessary. The CCW activity level stabilized after the backpressure

control valve was adjusted.

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3.1.3

Emergency Diesel Generator (EDG) Inoperable

On March 13, 1993, while observing control room activities, the inspector

noted that EDG A was declared inoperable on March 12, 1993, due to the failure

of the fuel oil oxidation stability to meet the Technical Specifications

limits. Technical Specification 4.8.1.1.2.c requires that new fuel oil, prior

to addition to the storage tanks, be sampled in accordance with

Procedure ASTM-0270-1975, and verified within the minimum requirements

(impurity level of less than 2 mg of insolubles per 100 ml) and tested within

the specified time limits (analysis shall be completed within 7 days after

obtaining the sample).

The chemistry department implemented

Procedure CE-002-030, Revision 3, " Maintaining Diesel Fuel Oil," to accomplish

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this Technical Specification requirement.

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New fuel was added to Fuel Oil Storage Tank A on March 5,1993.

Prior to the

addition, at 11:50 a.m. on March 5, fuel oil samples were taken in accordance

with Procedure CE-003-700, " General Grab Sampling Techniques;" one sample was

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to be utilized for onsite analysis and the other sample was to be shipped to a

contractor laboratory.

Onsite analysis was performed and the results were

within specifications.

Procedure CE-002-030, Revision 3, Step 10.2.7.3,

required, in part, that the sample be taken to materials management for

expeditious transport or hand delivered by chemistry to the contractor

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laboratory for analysis. On March 10, 1993, the contractor laboratory

received the other sample. The sample was not delivered for 5 days due to

miscommunications and personnel errors.

In the past, samples were normally

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delivered within that same working day, and the analysis was performed within

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3 days. Apparently the procedure was inadequate in that it did not provide

clearly defined time limits to assure that the TS requirements would be met.

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According to Step 10.2.8.1, of the same procedure, it required, in part, that

the chemistry supervisor ensure that the oxidation stability specification was

satisfied by calling the contractor laboratory and recording the

telecommunicated results.

On March 12, 1993, at approximately 10:45 a.m., the

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chemistry supervisor called the contractor laboratory to ensure that the

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analysis was complete; however, he did not ensure that the oxidation stability

results were within specifications as required by the procedure.

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until 4:45 p.m. that day, after the chemistry supervisor reviewed the results,

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that the results were found to be out of specification.

The control room was

notified at 5:29 p.m.,

and EDG A was declared inoperable.

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The chemistry supervisor contacted the vendor laboratory to redo the analysis

immediately. A condition report (CR-93-022) was initiated to enter the

corrective action program.

The chemistry superintendent informed the

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inspectors that chemistry personnel involved were counselled and that the

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procedure would be revised to clarify the sampling process by May 31, 1993.

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The results of the second analysis were within Technical Specifications and on

March 13,1993, at 9 p.m.,

EDG A was declared operable.

The licensee found

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that Technical Specification requirements were satisfied by declaring EDG A

inoperable upon verifying that oxidation stability was out of specification.

The adequacy of Procedure CE-003-700 and the failure to follow Step 10.2.8.1

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in this procedure are considered to be a violation of Technical

Specification.6.81; however, this violation will not be subject to

enforcement action because the licensee's efforts in identifying and

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correcting the violation meet the criteria specified in Section VII.B.(2) of

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the enforcement policy.

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3.1.4

Reactor Cooling Pump Bearing Temperature High

On March 23, 1992, Annunciators L-9 and L-10 on Panel CP-33 were illuminated

for CCW System A and B low temperature, respectively.

The setpoint for the

CCW low temperature alarm was 80oF and the actual temperature was 780F.

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Cooling Tower' Fans 7, 10, 11, 12, 13, 14, and 15 on both Trains A and B had

been turned on to lower CCW loop temperatures in order to maintain Reactor

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Coolant Pump 2A upper thrust bearing temperature approximately 187.3 F.

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inspector questioned the licensee regarding the reason for placing the CCW

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system in an alarmed low temperature condition in order to maintain the upper

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thrust bearing temperature of Pump 2A below it's alarm setpoint.

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The_ normal operating temperature for three of the four reactor coolant pumps

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was between 160 F and 170oF.

Reactor Coolant Pump 2A had the highest upward

thrust because the shape of the pump's impeller was different compared to the

other three pumps.

This increased upper thrust increased the upper thrust

bearing temperature. The purposes for maintaining a low CtW temperature were

to increase the reactor coolant pump seal life and to control the upper thrust

bearing temperature.

The annunciator response procedure for Annunciators L-9 and L-10 directed

operators to Procedure OP-901-510, Revision 0, " Component Cooling Water System

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Malfunction." Operations personnel had concluded that, since the _ likelihood

for freezing components cooled by CCW during warm ambient conditions was_ low,

continued operations while the CCW loops were in a low temperature alarmed

condition was acceptable.

The licensee reassessed the CCW loop temperatures

and increased the temperatures to clear the alarms.

This action was effective

in that the resulting upper thrust bearing temperatures remained unchanged and

the CCW loop temperature alarm remained cleared.

The licensee stated that the

established emergency operating procedures provided provisions for operators

to place components from the manual to the automatic mode in the event that

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the emergency operating procedures were required to be entered.

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licensee's actions and assessment were acceptable.

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3.1.5 Wet Cooling Tower (WCT) Fans Inoperable

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The plant has two trains of WCT fans with each train containing eight fans

divided into two cells of 4 fans each.

On March 24, 1993, while the inspector was reviewing the control room logs, it

was noted that WCT Fans 1-4 on Train A, which are within the same cell, were

declared inoperable in order to perform preventive maintenance utilizing Work

Authorization 01106393.

Technical Specification 3.7.4.f for the ultimate heat

sink was entered at 7:13 a.m.

The associated action statement requires the

measurement of both dry bulb and wet bulb temperatures hourly if more than one

dry cooling tower (DCT) or WCT fan was inoperable and the outside temperature

was greater than 70 F

Since the outside temperature was approximately 82 F,

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the measurements were required to be taken.

In addition, the Technical

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Specifications also require that 12 DCT and 4 WCT fans be operable and that

covers be installed on all of the out-of-service WCT fans.

The intent of this

Technical Specification was that covers be installed on out-of-service fans to

prevent a bypass flow past operable fans.

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On March 25, 1993, control room operators were preparing to place WCT Fans 1-4

back in service when they noticed that the previous crew had not entered

Technical Specification 3.7.4, Action C, during the period when the fan covers

were not installed on the inoperable fans.

Action C required a plant shutdown

if the number of operable fans were not restored within the requirements of

Table 3.7-3 within 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />. Table 3.7-3 required the installation of covers

on out-of-service fans.

Since covers were not installed on the out-of-service

fans, Action C was applicable and should have been entered by the crew.

Although this condition did not exceed the 72-hour time limit, operators

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failed to recognize that Action C was applicable.

WCT Fans 1-4 were returned to service at 2:44 p.m. on March 25, 1993.

Both

action statements for Technical Specification 3.7.4 were re-entered for

preventive maintenance on WCT Fans 5-8.

The licensee was questioned why Action C was not entered in the-control room

logs when the covers were not installed on out-of-service WCT Fans 1-4 as

required by Technical Specification 3.7.4.

The licensee stated that Train A

of the auxiliary CCW system was operable because the train consists of the two

physically separated cells.

Since WCT Fans 5-8 were available for operation

while WCT Fans 1-4 were out of service, Train A was still able to perform it's

intended safety function. As a result, the operators felt that the minimum

number of four WCT fans as required by Technical Specification 3.7.4 were

satisfied. The wording in the Technical Specifications regarding the minimum

number of fans and the lack of the Technical Specifications to recognize the

cell division within a train caused confusion within the operating staff.

Based upon verbatim compliance with the Technical Specification, the licensee

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should have entered Action C during the period that the fans were made

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inoperable until the covers were installed. As a result, Condition

Report CR-93-029 was initiated at 2:17 p.m. on March 26, 1993, to address the

concern.

The licensee proposed corrective actions for Condition Report CR-93-029, which

included the following:

Debrief personnel involved in accordance with the Improving Human

Performance program.

Conduct training, as appropriate, on the Technical Specification and

procedural requirements relative to the event.

Evaluate a Technical Specification change to clarify the requirements of

Technical Specification 3.7.4.

These corrective actions were considered acceptable to address the condition.

3.1.6

Electrical Breaker Storage

On March 24, 1993, the inspector observed the auxiliary CCW Pump A breaker

removed from the cubicle and stored behind the reactor auxiliary

building normal exhaust Fan A breaker cubicle.

The breaker had been removed

on February 22, 1993, under WA 01106365, because the breaker's arc chute was

burned. This condition was documented in Condition Identification 284669. A

spare breaker had been removed from a storage bin and installed in the cubicle

for this pump.

Since the breaker was on wheels, the potential to trip the safeguards bus may

have existed during a seismic event.

The licensee was questioned by the

inspector with regard to seismic consideration for storing the breaker in that

location.

The licensee stated that, since the under-voltage relays and

breaker trip mechanisms associated with the bus were located in the front of

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the safeguards bus, the potential to trip the bus was minimal if a seismic

event occurred.

The licensee then placed the breaker in the storage bin which

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was located in the electrical safeguards room.

Although the storage location

for this breaker was inappropriate, no operability or procedural concerns were

identified.

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3.2 Waterford 3 Actions Taken Due to San Onofre Nuclear Generating

Station Core Protection Calculators (CPC) Problem

On February 26, 1993, San Onofre Nuclear Generating Station notified the NRC

that their CPC shape annealing matrix failed to model core power distribution

correctly late in their fuel cycle. Due to its similarity, the NRC noted that

this problem could exist at Waterford 3 and informed the licensee of this

occurrence.

In response to this notification, the licensee recorded the 20-node power

distribution for the CPCs while collecting Combustion Engineering core

operating report data and core operating limit supervisory system data.

This

data was plotted and then compared. A definite flattening of the

beginning-of-cycle flux shape curve was observed which was consistent with the

flux shape curve that would have been expected at this period of core life for

Cycle 6.

In addition, the licensee verified that they did not have this

problem at the end of the last operating cycle (Cycle 5).

The licensee

compared their assessment with an assessment conducted by Combustion

Engineering and determined that the core power distributions were in

agreement.

The inspector reviewed the power distribution data and compared the curves.

There were no discrepancies noted.

3.3 Conclusions

Chemistry personnel's failure to follow the requirements for maintaining

chemical control of diesel fuel oil was noted as a weakness; however,

prompt corrective actions were taken to correct the error. A noncited

violation was identified.

The licensee's recognition of a problem with the Technical

Specifications regarding the WCT fans and their lack of action to

correct the problems is noted as a weakness; however, the licensee is

now evaluating a Technical Specification change to clarify the

requirement.

This action and the licensee's other corrective actions

should be sufficient to prevent a recurrence of this problem.

The undesignated storage of a breaker on wheels in the electrical

safeguards switchgear room was inappropriate.

4 MONTHLY MAINTENANCE OBSERVATION (62703)

The station maintenance activities affecting safety-related systems and

components listed below were observed and documentation' reviewed to ascertain

that the activities were conducted in accordance with approved WAs,

procedures, Technical Specifications, an6 appropriate industry codes or

standards.

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4.1 Cabinet Internal Inspection for Controlled Ventilation Area System (CVAS)

Train A

On March 23, 1993, Breakers HVREBKR 311A and HVREBKR 313A were danger tagged

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and opened to perform routine maintenance and modifications on CVAS Train A.

lhe licensee entered a 7-day LC0 for Technical Specification 3.7.7.

Internal

inspections of the CVAS Train A heater control cabinet and the auxiliary

control panel (EHC-48) were performed using WA 01105529.

The inspector noted that the cabinet internals were free of debris and in good

condition. All terminal contact points were shiny and conductors well

insulated. A digital voltmeter with a calibration due date of

December 11, 1993, was utilized to verify terminal voltages.

The technicians

worked in accordance with the approved instructions and no discrepancies or

unauthorized deviations were noted.

4.2 Replacement of Thermocouple Controllers on CVAS Train A Heater Control

Cabinet

On March 23, 1993, a modification to replace the existing thermocouple

controllers was performed utilizing WA 99003292.

Condition

Identification 281135, initiated on June 12, 1992, indicated that the

thermocouple controllers on the CVAS Train A heater control cabinet were

unrel iable.

The rcplacement required that two primary overtemperature and two secondary

overtemperature thermocouple amplifier controllers be replaced. The wires

were disconnected, labelled, and logged into a wire removal and restoration

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record. Technicians had to drill holes in order to install the new

controllers.

Efforts by the technicians to prevent metal shavings from

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falling onto existing contacts by constructing an adhesive shelf from duct

tape was considered a strength.

An environmental qualification question was raised when the existing

controllers were identified as having an environmental qualification sticker

affixed to them. The corresponding WA indicated that an. environmental

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qualification review was not required because the environment in which the

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controllers were located was downgraded to a mild environment. The

downgrading of the environment was documented in an Ebasco letter (LW3-735-83)

dated May 11, 1983.

Area dose calculations were performed and were affixed to

the letter. During this time period, a safety evaluation report was not

required and the downgrade was performed in accordance with the requirements

of 10 CFR Section 50.59.

The maintenance activity was performed in accordance with established

procedures. The new controllers were installed and connected.

The identified

issues were addressed and no deficiencies were noted.

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4.3 Replacement of Demister Filters on CVAS Train A

On March 24, 1993, Condition Identification 280006 was initiated when the

differential pressure across the demister filters on CVAS Train A increased to

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above the normal operating range for the filter.

WA 01093105 was established

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to remove the existing filters and replace them with new demister filters.

The inspector noted that security was contacted and present when the filter

access doors were unlocked and that health physics surveyed the effected

areas.

The filters were replaced with new, clean filters.

The old filters

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were properly transported for decontamination.

No issues were identified

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during the activity and the filter replacement was performed in accordance

with the WA.

4.4 Preventative Maintenance on Switchgear Heating. Ventilation, and Air

Conditioning System Recirculation Fan

On March 31, 1993, the inspector observed the performance of preventative

maintenance on heating, ventilation, and air conditioning Recirculation

Fan 28. The work was being performed according to Procedure UNT-005-007,

Revision 4.

The work consisted of lubricating the fan bearings and coupling,

replacing the filters, and cleaning the coils.

The component was properly isolated and taken out of service using an

appropriate clearance.

The test for confined space access was also performed

satisfactorily. The maintenance technicians performed the tasks as directed

by WA 01105185 instructions.

Proper lubricants were verified in compliance

with the plant lubrication manual.

The technicians kept the work area clean.

No problems were identified.

4.5 Conclusions

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Efforts by the technicians to prevent metal shavings from falling onto

existing contacts by constructing an adhesive shelf from duct tape was

considered a good work practice.

5 BIMONTHLY SURVEILLANCE OBSERVATION (61726)

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The inspectors observed the surveillance testing of safety-related systems and

components listed below to verify that the activities were being performed in

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accordance with the licensee's programs and the Technical Specifications.

5.1 EDG and Subgroup Relay Operability Verification

On March 1, 1993, the inspector observed licensee personnel performing

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portions of Surveillance Procedure OP-903-068, Revision 8, " Emergency Diesel

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Generator Surveillance Test and Subgroup Relay Operability Verification," for

Train A, and portions of the EDG A vibration data acquisition. Operations,

maintenance, and engineering personnel were involved in the performance of the

test.

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The procedure was recently revised to combine EDG operability verification

with engineered safety feature actuation system subgroup relay testing in the

interest of minimizing EDG starts.

Personnel conducted the test in a

conscientious, step-by-step manner.

The inspector reviewed the test data and

found no discrepancies.

5.2 Conclusions

A routine surveillance was run by plant personnel in a conscientious

manner.

6 FOLLOWUP ON CORRECTIVE ACTIONS FOR VIOLATIONS (92702)

6.1

(Closed) Violation 382/9203-01:

Failure to Provide a Complete and

Accurate Licensee Event Report (LER)

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This violation involved the failure of the licensee to properly report an

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event in LER 92-001. This event addressed a problem with the core operating

limit supervisory system tilt alarm setting and surveillance test

deficiencies. The report failed to address related problems found on the

margin alarms associated with the peak linear heat generation rate and the

departure from nucleate boiling ratio.

In response to this violation, the

licensee issued a revision to LER 92-001 on March 6, 1992, which included a

description of these related problems.

The licensee also issued Revision 4 of

Administrative Procedure UNT-006-012, " Development and Review of Licensee

Event Reports, Special Reports, and Security Incident Reports," which added a

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requirement for the licensing department to schedule a meeting between the

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licensing department and appropriate plant management and their designees to

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develop a plan for the disposition of LERs.

The purpose of this meeting was

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to ensure that all relevant issues related to the LER were identified early in

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the process and thoroughly evaluated by the cognizant personnel.

6.2

(Closed) Violation 382/9223-01:

Failure to Perform an Engineering

Evaluation for Scaffolds Built Over Eauipment

This violation involved the failure to perform an engineering evaluation for a

scaffold installed directly over, and within 1/16 inch of, the safety-related

motor operator for Safety Injection Flow Control Valve SI-226A.

In response

to this violation, the licensee dismantled the scaffold, conducted training

with appropriate scaffold personnel on this event, and reviewed approximately

600 scaffold records on file.

As a result of these reviews, the licensee

determined that posterection engineering evaluations were not performed for

101 scaffolds.

Subsequent walkdowns revealed that 2 of these 101 scaffolds

did not meet the procedural requirements of Nuclear Operations Construction

Procedure NOCP-207, Revision 4, " Erecting Scaffolding." The licensee

reconfigured these scaffolds.

To prevent further violations, the licensee issued Revision 5 to

Procedure NOCP-207 on February 26, 1993.

This revision added instructions in

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the body of the procedure for forwarding applicable scaffold request forms to

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field engineering for posterection engineering evaluations and revised the

scaffold request form to more clearly display the instructions for forwarding

the form to field engineering.

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6.3 (Closed) Violation 382/9223-02:

Excessive Combustible Material left

Unattended in a Safety-Related Area

This violation involved the failure to remove untreated combustible packing

materials from a safety-related area immediately following the unpacking of

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new batteries or to post a dedicated fire watch to attend to the combustible

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materials.

In response to this violation, the licensee took actions to comply

with Procedure FP-001-017, Revision 8, " Transient Combustibles and Designated

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Storage Areas," and issued Quality Notice QA-92-120 to document this as a

condition adverse to quality.

In order to avoid further violations, the

licensee discussed the event with maintenance, modification, and construction

personnel to ensure that similar conditions are promptly recognized and

appropriate actions taken; discussed the event during site-wide safety

meetings to accentuate lessons learned; reviewed Procedure FP-001-017 to

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verify that it contained sufficient guidance to ensure that fire protection

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requirements were clearly defined; and, distributed Quality Notice QA-92-120

to selected manag". ment personnel,

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ATTACHMENT 1

1 PERSONS CONTACTED

1.1

Licensee Personnel

  • R. E. Allen, Security and General Support Manager
  • T. J. Gaudet, Operational Licensing Supervisor

L. W. Laughlin, Licensing Manager

D. C. Madere, Chemistry Supervisor

D. F. Packer, General Manager, Plant Operations

R. D. Peters, Electrical Maintenance Superintendent

R. G. Pittman, Instrumentation & Controls Maintenance Superintendent

  • P. V. Prasankumar, Principal Engineer
  • J. A. Ridgel, Radiation Protection Superintendent
  • D. A. Schultz, Operations Supervisor

R. S. Starkey, Operations and Maintenance Manager

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D. W. Vinci, Operations Superintendent

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1.2 NRC Personnel

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  • D. M. Garcia, NRC Intern

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  • Denotes personnel that attended the exit meeting.

In addition to the above

personnel, the inspectors contacted other personnel during this inspection

period.

2 EXIT MEETING

The inspection scope and findings were summarized on April 9, 1993, with those

persons indicated in paragraph I above.

The licensee acknowledged the

inspectors' findings.

The licensee did not identify as proprietary any of the

material provided to or reviewed by the inspectors during this inspection.

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