ML20029D823

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Forwards Insp Rept 50-440/94-04 on 940130-0309 & Forwards Notice of Violation.Violations of Concern Because Resident Inspectors Had Expressed That Staff Over Observed Weaknesses in Cleaniness & Material Account During Maintenance
ML20029D823
Person / Time
Site: Perry FirstEnergy icon.png
Issue date: 04/25/1994
From: Greenman E
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Stratman R
CLEVELAND ELECTRIC ILLUMINATING CO.
Shared Package
ML20029D824 List:
References
NUDOCS 9405100157
Download: ML20029D823 (5)


See also: IR 05000440/1994004

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APR 2 51994

Docket No. 50-440

Centerior Service Company

ATTN: Mr. R. A. Stratman

Vice President

Nuclear - Perry

P.O. Box 97, S 270

Perry, OH 44081

Dear Mr. Stratman:

This refers to the special team inspection conducted by Mr. D. Kosloff and

others of this office, on January 30 through March 9,1994. The inspection

included a review of activities authorized for your Perry Nuclear Power Plant,

Unit 1, facility. The inspection included witnessing the performance of the

local leak rate testing of the main steam lines, and reviewing the results of

the tests and planned corrective actions. At the conclusion of the

inspection, the findings were discussed with those members of your staff

identified in the enclosed report.

Areas examined during the inspection are identified in the report.

Within

these areas, the inspection consisted of selective examinations of procedures

and representative records, interviews with personnel, and observation of

activities in progress.

Based on the results of this inspection, certain of your activities appeared

to be in violation of NRC requirements, as specified in the enclosed Notice oi

Violation (Notice). The first violation involves four examples of failure to

establish and/or follow procedures. These four examples represent a lack of

adequate work control, ownership, and communicaticas by your staff.

They also

illustrate that management expectations are either'not getting to the working

level or are not being accepted. Additional examples of the above problems,

not resulting in regulatory violations, are contained in the report. One of

the violation examples involves problems with testing of the main steam

isolation valves (MSIVs). The performance of the MSIVs has been an ongoing

concern for a number of years and we have communicated, both verbally and in

writing, our concerns to you on numerous occasions.

Yet even though your

engineers were aware of the consequences of instrument air not being available

to the main steam isolation valve (MSIV) actuators, they took no action to

ensure the air was valved-in prior to the initial testing.

In addition, we

are concerned by the lack of complete ownership of the MSIVs shown by your

engireering staff after all the years of poor valve performance.

For example,

your staff could neither address our questions regarding the design basis of

the MSIVs nor the status, as of the end of mid-cycle outage (1993), of the

valve internals with respect to the critical parameters to ensure proper valve

operation.

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AFR 2 51994

Centerior Service Company

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The second violation involves a lack of material accountability during

maintenance on the Division 1 emergency diesel generator (EDG). This

violation is of concern because the resident inspectors had expressed concern

to members of your staff over observed weaknesses in cleanliness and material

accountability during earlier maintenance. The response of your staff to

those weaknesses, and the failure to ensure that proper control of forei m

material was effectively implemented, indicates a weakness in the ownership of

this important piece of safety equipment.

If the rag identified in the lube

oil system by an NRC inspector had gone undetected, the potential existed for

it to adversely affect the ability of the EDG to perform its intended safety

function.

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response.

In your

response, you should document the specific actions taken and any additional

actions you plan to prevent recurrence. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspection.5, the NRC will determine whether further NRC enforcement action is

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necessary to ensure compliance with NRC regulatory requirements.

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You are also requested to address in your response to the Notice any specific

actions you have taken or plan to take to address the weaknesses discussed

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above.

In accordance with 10 CFR 2.790 of the Commission's regulations, a copy of

this letter, the enclosures, and your responses to this letter will be placed

in the NRC Public Document Room.

We will gladly discuss any questions you have concerning this inspection.

Sincerely,

Gaizi%1 eigm.d bT 3. G. Crn - v

Edward G. Greenman, Director

Division of Reactor Projects

Enclosures:

1.

Notice of Violation

2.

Inspection Report

No. 50-440/94004(DRP)

See Attached Distribution

SEE THE ATTACHED CONCURRENCES

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Centerior Service Company

2

The second violation involves a lack of material accountability during

maintenance on the Division 1 emergency diesel generator (EDG). This

violation is of concern because the resident inspectors had expressed concern

to members of your staff over observed weaknesses in cleanliness and material

accountability during earlier maintenance.

The response of your staff to

those weaknesses, and the failure to ensure that proper control of foreign

material was effectively implemented, indicates a lack of ownership for this

important piece of safety equipment.

If the rag observed in the lube oil

system had gone undetected the potential existed for it to adversely affect

>

the ability of the EDG to perform its intended safety function.

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response.

In your

response, you should document the specific actions taken and any additional

actions you plan to prevent recurrence. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspections, the NRC will determine whether further NRC enforcen. ant action is

necessary to ensure compliance with NRC regulatory requirements.

You are also requested to address in your response to the Notice any specific

actions you have taken or plan to take to address the weaknesses discussed

above.

In accordance with 10 CFR 2.790 of the Commission's regulations, a copy of

this letter, the enclosures, and your responses to this letter will be placed

in the NRC Public Document Room.

We will gladly discuss any questions you have concerning this inspection.

Sincerely,

Edward G. Greenman, Director

Division of Reactor Projects

Enclosures:

1.

Notice of Violation

2.

Inspectio. Report

No. 50-440/94004(DRP)

See Attached Distribution

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SEE THE ATTACHED CONCURRENCES

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The second violation involves a lack of material accountability during

maintenance on the Division 1 emergency diesel generator (EDG).

This

violation is of concern because the resident inspectors had expressed concern

to members of your staff over observed weaknesses in cleanlines, and material

accountability during earlier maintenance.

The response of your staff to

those weaknesses, and the failure to ensure that proper control of foreign

material was effectively implemented, indicates a lack of ownership for this

important piece of safety equipment.

If the rag observed in the lube oil

system hnd gone undetected the potential existed for it to adversly affect the

ability of the EDG to perform its intended safety function.

You are required to respond to this letter and should follcw the instructions

specified in the enclosed Notice when preparing your response.

In your

response, you should document the specific actions taken and any additional

actions you plan to prevent recurrence. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspections, the NRC will determine whether further NRC enforcement action is

necessary to ensure comaliance with NRC regulatory requirements.

You are also requested to address in your response to the Notice any specific

actions you have taken or plan to take to address the weaknesses discussed

above.

In accordance with 10 CFR 2.790 of the Commission's regulations, a copy of

this letter, the enclosures, and your responses to this letter will be placed

in the NRC Public Document Room.

We will gladly discuss any questions you have concerning this inspection.

Sincerely,

Edward G. Greenman, Director

Division of Reactor Projects

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Enclosures:

1.

Notice of Violation

2.

Inspection Report

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No. 50-440/94004(DRP)

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See Attached Distribution

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Distribution

cc w/ enclosures:

R. W. Schrauder, Director, Perry

Nuclear Services Department

H. L. Hegrat, Acting Manager,

Licensing and Compliance Section

K. R. Pech, Director, Nuclear

Assurance Department

N. L. Bonner, Director, Perry

Nuclear Engineering Department

H. Ray Caldwell, General

Superintendent Nuclear Operations

D. P. Igyarto, flant Manager,

Terry J. Lodge, Esc;.

State Liaison Officer, State of Ohio

Robert E. Owen, Ohio

Department of Health

A. Grandjean, State of Ohio

Public Utilities Commission

OC/LTDCB

Licensing Project Manager, NRR

4

Resident Inspector, RIII

H. J. Miller, RIII

bec:

PUBLIC (IE01)

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