ML20012B653

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Forwards Summary of 891205 Enforcement Conference in Region I Re Util 891011 Response to Notice of Violation Contained in Insp Repts 50-317/89-14 & 50-318/89-14.Util Asked to Address Local Leak Rate Test on Containment Penetration
ML20012B653
Person / Time
Site: Calvert Cliffs  Constellation icon.png
Issue date: 03/06/1990
From: Kane W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Creel G
BALTIMORE GAS & ELECTRIC CO.
References
EA-89-222, NUDOCS 9003160046
Download: ML20012B653 (14)


See also: IR 05000317/1989014

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Docket Nos.: '50-317/50-318

EA No.:

89-222

Baltimore Gas a.nd Electric Company

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ATTN: Mr. George C. Creel

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Vice President

Nuclear Energy

,

-Calvert Cliffs Nuclear Power Plant

MD Rts 2 & 4

Post Office Box 1535

,

Lusby, Maryland 20657

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Gentlemen:.

Subject:- Enforcement Conference Summary

,

On December 5,1989, an Enforcement Conference was held in the Region I office,

to discuss your October 11, 1989 response to a Notice of Violation contained in

Combined Inspection Report Nos. 50-317/89-14 and 50-318/89-14

Specifically,

you were asked to address the circumstances involved in deferring the local

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leak rate- test of a containment penetration beyond its established interval.

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We have evaluated .the information you provided at the Enforcement Conference

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and in-your supplemental response dated December 15, 1989. After careful con-

sideration of all of the material, we conclude that no additional enforcement -

action is warranted. We will review the corrective actions you described in

your letter in a future inspection,

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.

In your presentation and subsequent letter, you stated that the decisions made

by the' Manager, . Calvert. C11f fs Nuclear Power Department were conservative and

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in the interest of safety. Although we agree that the. actions taken were not-

adverse to safety, we want to emphasize that it is not an acceptable practice,

except as specified in 10 CFR 50.54x, for licensees to take actions that are

. contrary to regulatory requirements without prior review and concurrence by the

NRC staff. We trust that you agree'with our position and that you will appro-

priately-communicate that position to members of your staff.-

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Your cooperation in this matter is appreciated.

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Sincerely,

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ORIGINAL SIGNED BY:

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William F. Kane, Director

Division of Reactor Projects

Enclosure:

Enforcement Conference Summary

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W. Lippold, General Supervisor, Technical Services Engineering

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T. Magette, Administrator, Nuclear Evaluations

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'J. Lemons,. Manager, Nuclear Outage Management

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R. Denton, Manager, Calvert Cliffs Nuclear Power Plant

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J. Walter, Engineering Division, Public Service Commission of Maryland

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K. Burger, Esquire, Maryland People's Counsel

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P. Birnie, Maryland Safe Energy Coalition

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Enforcement Conference Summary

- 1.

Purpose of Meeting

This Enforcement Conference was held to discuss an aspect of Baltimore Gas

and Electric's (BG&E) October 11, 1989 response to a Notice of Violation

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forwarded to it on August 28, 1989.

The specific violation involved a

local leak- rate test which was deferred beyond its due date on the shut-

down - cooling system suction penetration (penetration No. 41) and the

utility's response which indicated that a deliberate decision had been

made to defer performance of the test.

The utility was requested in a

November 13, 1989 letter, to address the basis used to determine that

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deferral of the test represented a conservative decision and to address

the process used to develop that basis and to implement the conclusions

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reached.

2.

Meeting Attendees

The Utility and NRC attendees at the meeting are shown in Attachment 1.

3.

-Utility Presentation

Messrs. George Creel and Lee Russell presented the utility's position on

the circumstances and chronology for the decision to defer the local leak

rate test on penetration 41. The presentation, shown in Attachment 2 to

-this report, is' consistent with the content of the utility's letter.

Basically, the. Plant Manager concluded that, in light of technical prob-

lems and concerns regarding the reliability of the spent fuel pool cooling

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system' piping, it was not prudent from' a - safety perspective to isolate

shutdown cooling for the test and rely on a single train of spent fuel

pool cooling for decay heat removal. The technical concern with the spent

fuel pool cooling system involved its susceptibility to high-cycle' fatigue

failure of-the welded pipe joints.

The t' ant Manager indicated that he was cognizant of Technical Specifica-

tior, mqvirements for local leak rate tests but was not sensitive to the

fact that these tests were also required under 10 CFR 50, Appendix J.

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also was not fully aware of the appropriate methods to be used to gain

' formal

relief from regulatory requirements, he would depend on the

utility's Licensing Unit for that type of support.

According to tt.e ~ Plant Manager,_ insufficient internal communications

adversely affected the ability of the Licensing Unit to contribute to the

solution to the test scheduling concern.

The utility further discussed

corrective actions taken as a result of its review of this issue. These

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actions included:

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Enforcement Conference Summary

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Improvements in internal and external communications.

2.

Improvements in the procedures used to process requests for regula-

tory relief.

3.

A Surveillance Test Program reorganization.

4.

Improvements in the reliability of the Spent Fuel Pool Cooling piping

system,

4.

NRC Response

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The NRC staff assessed the technical aspects of the decision to defer the

local leak rate test on . penetration No. 41 and concluded that the utility

had a reasonable technical basis for not completing the test until the

spent fuel pool cooling system was restored. However, the staff was con-

cerned regarding the sensitivity of senior plant managers regarding the

need for and the methods to be used to gain formal NRC relief from regula-

tory requirements.

Regarding the licensee's written response to the violation, the staff con-

cluded that it reasonably represented the facts as they occurred in.this

case.

' However, the staff found that the corrective actions that were presented

by the licensee went considerably beyond those provided in its written

response to the Notice of Violation. Consequently, the staff requested a

docketed submittal providing then supplemental corrective actions. The

licensee agreed to provide this supplemental response.

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ATTACHMENT 1

Enforcement Conference Attendees

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Baltimore Gas and Electric Company

G. Creel, Vice President - Nuclear Energy

S. Cowne, Licensing

G. Detter, Independent Safety Evaluation Unit

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B. Montgomery, Licensing

L.' Russell, Nuclear Power Department Manager

U.S. Nuclear Regulatory Commission

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B. Boger, Assistant Director for Region I, Office of Nuclear Reactor

Regulation (NRR)

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R. Capra, Director, Project Directorate I-1, NRR-

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R. Christopher, Enforcement Specialist, Region I ~(RI)

H.-Eichenholz, Senior Resident Inspector, Yankee Nuclear Power Station

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M. Hunemuller, Senior Engineer, Licensing Qualification, NRR

S. Hcrwitz, Public Affairs, RI

W. Kane, Director, Division of Reactor Projects (DRP)

D. Limroth, Project Engineer, DRP

R. Matakas, Office of Investigations, RI

T. Martin, Deputy Regional Administrator, RI

S. McNeil, Project Manager, NRR

W. Troskoski, Office of Enforcement

J. Wiggins, Chief, Reactor Projects Branch No. 1, DRP

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BALTIMORE

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Enforcement

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Conference

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December 5,1989

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NRC INSP$CTION REPORT 89-14/14L

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EVENT / VIOLATION

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Failure to conduct Local Leak Rate Testing on

Penetration 41 within required 2 Year and

28 Day Interval

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MEETING AGENDA

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System Description-

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  • - Chronology

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Basis for our Decision

Lessons-Learned

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CONTAINMENT

PE NETR ATION 41

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CHRONOLOGY

Nov 1988

Scheduler identifies need to obtain'LLRTJextension

Dec 15-

Licensing submits request for Tech Spec amendment to support 28

day extension

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Dec 21

Licensing submits request for Appendix J exemption

Jan 1989

NRR Project Manager requests additional data to support extension

request

Feb 17

Licensing submits requested supporting data

Mar 15

NRR Project Manager approves 28 day extension to Appendix J and

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associated Tech Spec amendment

Apr 30

Outage Coordinator recognizes that defueling may not be completed.

in time to support LLRT by May 10

May 1

  1. 12 Spent Fuel Pool Cooling piping weld crack discovered

May 4

Outage Coordinator requests that Licensing obtain regulatory

relief to permit deferring LLRT until after defueling

May 5-

Plant Manager

discusses

LLRT

relief

with

Senior

Resident

Inspector and General Supervisor-Technical Services Engineering

Licensing contacts NRR Project Manager to discuss regulatory

relief

Nuclear Engineering Unit calculates heatup rates to assess impact

of performing LLRT

Licensing notifies Outage

Coordinator of

poor prospect

of

regulatory relief

Outage

Coordinator

discusses

schedule with

Plant

Manager.

Potential impact of SFP piping repairs noted.

Schedule revised

to perform LLRT prior to defueling and immediately after both

trains of SFP Cooling are fully operable

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Senior Resident Inspector contacts NRC Region Office to discuss

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discretionary enforcement relief

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CHRONOLOGY

May.6

Plant Manager discusses LLRT and SFP repairs with Senior Resident

Inspector and advises him that he' intends to do the test before

May 10

May 8-10

LLRT schedule slips daily as SFP weld repair difficulties are

encountered.

-LLRT schedule highlighted on Daily Management

Report

- May 10

LLRT deadline passes.

SFP Cooling ~ weld repair and

hydro

complete. Oil leak and discoloration discovered on #12 SFP Pump

May 15

Oil leak / discoloration resolved.

LLRT delayed for procedure

revision

' May 18

SFP vent piping leak discovered

May 19

LLRT procedure revision complete

Jun 2

SFP piping repaired.

  1. 12 SFP. Pump seal leak discovered

Jun 5

Seal leak-repaired

Jun 6

LLRT- pre-job brief identifies additional procedure deficiencies

-Jun 7

Leak reported on valve RV-469 which would prevent setting plant

conditions for LLRT

Scheduling Conference recommends deferring LLRT until

after

defueling (expected I week delay).

Operations concurs.

Senior

Resident Inspector informed

Jun 7-

Repeated delays encountered in defueling

-Jul 5

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LJul 5

Defueling completed

Jul 8

LLRT performed.

Results satisfactory

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BASIS FOR DECISION

Configuration while performing LLRT-

Heatup of RCS during LLRT

Possibility of Problems with LLRT and SFPC

Consequences of exceeding 200 F. in core

Consequences of not performing LLRT by

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May 10,1989

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LESSONS-LEARNED

Communications were inadeauate

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Internal

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External

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Procedures for regulatory relief

Surveillance Test Program reorganization

Reliability of SFPC piping needs improvement

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