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LER-1981-044, /03L-0:on 810504,HPCI Min Flow Valve Would Not Operate After Being Closed W/Control Switch During Operability Test.Caused by Pressure Switch HPCI Pump Discharge Failing W/Valve Closing.Bourdon Tube Replaced |
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| 3661981044R03 - NRC Website |
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C'nc FOnM 3GG U.S. NUCLEAR REGULATcRY COMMISSION 87 778 LICENSEE EVENT REPORT control block: I l
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60 61 DOCK ET NUMBER est 63 EVENT DATE 74 in REPORT DATE 80 EVENT oESCRIPTioN AND PROB ABLE CoNSEouENCES h 8 IWith Hatch 2 at steady state 100% cower the HPCI valve operability test I
O a Nas being performed.
The HPCI min. flow valve would not operate af ter i
O 4 beina closed with the control switch.
This is reportable under Tech i
E ISoecs 6.9.1.9.b.
As per Tech Specs 3.5.1 RCIC, ADS, CS, and LPCI were l
E looerable, and no sianificant events occurred.
This is a nonrepetitive i
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CAUSE oESCRIPTioN AND CORRECTIVE ACTIONS h 8 IThe event was due to a pressure nf. itch "HPCI Pump Discharge" failing as 1
[j_Li ] It h e va l ve wa s cl o s i no.
The switch failed due to an obstructed bourdon I
i 2 Itube and was replaced.
The valve operated properly and HPCI was declared i a loperable.
The unit is now in full compliance with the requirements, andl E Ino further reporting is required.
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% POWE R OTHER STATUS DIS O RY DISCOVERY 0ESCRIPTION
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LER f:
50-366/1981-044 Licensec:
Georgia Power Company Facility Name:
Edwin I. Ilatch Docket #:
50-366
Narrative
Report for LER 50-366/1981-044 On 5-4-81, at 11:15, and osth Unit 2 at steady state 100%
thermal power, the monthly test, procedure 11NP-2-330 2 "IIPCI VALVE OPERABILITY", was being performed.
As per the procedure the llPCI minimum flow valve 2E41-F012 was closed using the valve control switch.
Just before the valve fully closed (the close direction torque switch-still activated) the
" pump discharge pressure signal to minimum flow bypass" pressure switch (2E41-N027) failed due to an obstruction of the bourdon tube and a "high discharge pressure" signal resulted causing an open signal to be sent to the 2E41-F012 valve.
Since the valve received a close signal and an open signal simultaneous-ly the valve av.or forward and reverse interlock opened, and the motor was isolated from the resulting electrical race cf the open and close logic.
The HPCI system was declared inop-erabic, and per Tech Specs section 3.5.1 RCIC, ADS, CS, and LPCI systems were operabic.
No significant event occurred.
The 2E41-N027 instrument was replaced and the 2E41-F012 valve was successfully operated and HPCI was declared operable.
Upon investigation of the failed 2E41-N027 pressure switch it was found that an unused set of contacts Iswitch
- 2) was touching the bourdon tube such that the thermal expansion of the tube on switch #2 causing switch #1 (high HPCI pressure) pushed to activate.
Instrument personnel have been remind-ed to ensure proper cicarance of nonused switches in this type of instrument.
This is a nonrepetitive event, and there were no effects upon public health and safety due to this event.
The unit is now in full compliance with the requirements of Tech specs, and no further reporting is required.
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| 05000366/LER-1981-001-03, /03L-0:on 810102,during Refueling,Drywell Isolation Valve 2T48/F209 Found Leaking When LLRT Performed on Drywell to Torus Dp Sys.Caused by Scratches on Valve Seat Due to Valve Closing on Debris | /03L-0:on 810102,during Refueling,Drywell Isolation Valve 2T48/F209 Found Leaking When LLRT Performed on Drywell to Torus Dp Sys.Caused by Scratches on Valve Seat Due to Valve Closing on Debris | | | 05000366/LER-1981-001, Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | | | 05000321/LER-1981-001, Forwards LER 81-001/01T-0 | Forwards LER 81-001/01T-0 | | | 05000321/LER-1981-001-01, /01T-0:on 801228,HPCI Steam Line Pressure Switches 1E41-N001a,c,d Actuated Outside Tech Specs.Caused by Switch Setpoint Drift.Switches Recalibr | /01T-0:on 801228,HPCI Steam Line Pressure Switches 1E41-N001a,c,d Actuated Outside Tech Specs.Caused by Switch Setpoint Drift.Switches Recalibr | | | 05000366/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000366/LER-1981-002-03, /03L-0:on 810106,reactor Core Isolation Cooling Steamline Pressure Switches 2E51-NO19A & C Were Found to Actuate Below Tech Spec Limits.Caused by Setpoint Drift. Switches Recalibr | /03L-0:on 810106,reactor Core Isolation Cooling Steamline Pressure Switches 2E51-NO19A & C Were Found to Actuate Below Tech Spec Limits.Caused by Setpoint Drift. Switches Recalibr | | | 05000321/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000321/LER-1981-002-03, /03L-0:on 810101,more than 5 Gpm Leaked Into Drywell W/Reactor at 401 Mwe.Caused by Mechanical Seal Leaking Water from Reactor Recirculation pump,1B31-C001A. Seal Replaced | /03L-0:on 810101,more than 5 Gpm Leaked Into Drywell W/Reactor at 401 Mwe.Caused by Mechanical Seal Leaking Water from Reactor Recirculation pump,1B31-C001A. Seal Replaced | | | 05000366/LER-1981-003-03, /03L-0:on 810223,core Max Fraction of Limiting Power Density Found to Be Greater than Frtp During Startup. Caused by Time Delays for Adjusting Rods,Running Transient Incore Probe Scans & Processing Time for Computer | /03L-0:on 810223,core Max Fraction of Limiting Power Density Found to Be Greater than Frtp During Startup. Caused by Time Delays for Adjusting Rods,Running Transient Incore Probe Scans & Processing Time for Computer | | | 05000321/LER-1981-003-03, /03L-0:on 810130,HPCI Governor Valve Stuck Open. Caused by Lift Rod Being Bent & Galled Due to Interference Between Lift Rod Fork Connector & Valve Lever.Damaged Rod Replaced,Upper Guide Bushing Honed & Fork Modified | /03L-0:on 810130,HPCI Governor Valve Stuck Open. Caused by Lift Rod Being Bent & Galled Due to Interference Between Lift Rod Fork Connector & Valve Lever.Damaged Rod Replaced,Upper Guide Bushing Honed & Fork Modified | | | 05000366/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000321/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000366/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000366/LER-1981-004-03, /03L-0:on 810122,nozzle Loads Found Exceeding Vendor Allowables for Reactor Core Isolation Cooling Steam Turbine During Reanalysis of Piping & Hangers Per IE Bulletin 79-14.Caused by Ae Error in Sys Design | /03L-0:on 810122,nozzle Loads Found Exceeding Vendor Allowables for Reactor Core Isolation Cooling Steam Turbine During Reanalysis of Piping & Hangers Per IE Bulletin 79-14.Caused by Ae Error in Sys Design | | | 05000321/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000321/LER-1981-004-03, /03L-0:on 810106,w/unit in Steady State Power Operation,Qa Audit Showed That Temporary Procedure Change HNP-818 Was Not Approved by Plant Manager within 14 Days of Implementation.Caused by Deletion of Requirement | /03L-0:on 810106,w/unit in Steady State Power Operation,Qa Audit Showed That Temporary Procedure Change HNP-818 Was Not Approved by Plant Manager within 14 Days of Implementation.Caused by Deletion of Requirement | | | 05000366/LER-1981-005-01, /01T-0:on 810126,reactor Pressure Vessel Core Spray Loops Discovered Inoperable.Caused by Procedure HNP-2-1230 Being Performed,Closing Manual Injection Valves 2E21-F007A & B.Valves Reopened & Procedure Changed | /01T-0:on 810126,reactor Pressure Vessel Core Spray Loops Discovered Inoperable.Caused by Procedure HNP-2-1230 Being Performed,Closing Manual Injection Valves 2E21-F007A & B.Valves Reopened & Procedure Changed | | | 05000366/LER-1981-005, Forwards LER 81-005/01T-0 | Forwards LER 81-005/01T-0 | | | 05000321/LER-1981-005-03, /03L-0:on 810113,during Steady State Operation, Drywell Temp Recorder IT47-R612 Found to Be Inoperative. Caused by Misalignment of Cam Follower Contact W/Main Programming Cam.Follower Adjusted to Maintain Contact W/Cam | /03L-0:on 810113,during Steady State Operation, Drywell Temp Recorder IT47-R612 Found to Be Inoperative. Caused by Misalignment of Cam Follower Contact W/Main Programming Cam.Follower Adjusted to Maintain Contact W/Cam | | | 05000321/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000366/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000366/LER-1981-006-03, /03L-0:on 810123,standby Gas Treatment Sys Filter train,2T46-D001A,removed Less Halogenated Hydrocarbon Refrigerant Gas than Required by Tech Specs During Testing by Vendor.Caused by Defective Charcoal in Filter Bed | /03L-0:on 810123,standby Gas Treatment Sys Filter train,2T46-D001A,removed Less Halogenated Hydrocarbon Refrigerant Gas than Required by Tech Specs During Testing by Vendor.Caused by Defective Charcoal in Filter Bed | | | 05000321/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000321/LER-1981-006-03, /03L-0:on 810119,standby Liquid Control Pump a Discharge Relief Valve 1C41-F029A Operated Outside Tech Spec.Caused by Setpoint Drift.Valve Reset | /03L-0:on 810119,standby Liquid Control Pump a Discharge Relief Valve 1C41-F029A Operated Outside Tech Spec.Caused by Setpoint Drift.Valve Reset | | | 05000321/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000321/LER-1981-007-03, /03L-0:on 810203 & 19,unit 1 Cable Spread Room Sprinkler Sys Was Inoperable for Period Greater than 14 Days & Special Repts Were Not Issued.Caused by Personnel Error. Personnel Reinstructed | /03L-0:on 810203 & 19,unit 1 Cable Spread Room Sprinkler Sys Was Inoperable for Period Greater than 14 Days & Special Repts Were Not Issued.Caused by Personnel Error. Personnel Reinstructed | | | 05000366/LER-1981-007-03, /03L-0:on 810126,discovered That on 810124 & 25 Reactor Coolant Sampled from Wrong Sample Line.Caused by Lack of Communication Among Personnel Who Collect & Analyze Reactor Coolant.Personnel Instructed & Coolant Sampled | /03L-0:on 810126,discovered That on 810124 & 25 Reactor Coolant Sampled from Wrong Sample Line.Caused by Lack of Communication Among Personnel Who Collect & Analyze Reactor Coolant.Personnel Instructed & Coolant Sampled | | | 05000366/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000321/LER-1981-008-03, /03L-0:on 810216,in Normal Operations at 309 Mwt, 1E51-N012A,B,C & D Actuated at 10.2,11.3,11.2 & 10.7 Psig, Respectively.Caused by Switch Setpoint Drift.Barksdale Switches Recalibr | /03L-0:on 810216,in Normal Operations at 309 Mwt, 1E51-N012A,B,C & D Actuated at 10.2,11.3,11.2 & 10.7 Psig, Respectively.Caused by Switch Setpoint Drift.Barksdale Switches Recalibr | | | 05000321/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000366/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000366/LER-1981-008-03, /03L-0:on 810119,pressure Switches Were Found Out of Tolerance.Caused by Setpoint Drift.Pressure Switches Recalibr & Returned to Svc | /03L-0:on 810119,pressure Switches Were Found Out of Tolerance.Caused by Setpoint Drift.Pressure Switches Recalibr & Returned to Svc | | | 05000366/LER-1981-009-03, /03L-0:on 810212,reactor Coolant Not Analyzed Once Per 24-h as Required by Tech Spec.Caused by Reactor Vessel Hydro During Time Period When Next Conductivity Measurement Was to Be Taken | /03L-0:on 810212,reactor Coolant Not Analyzed Once Per 24-h as Required by Tech Spec.Caused by Reactor Vessel Hydro During Time Period When Next Conductivity Measurement Was to Be Taken | | | 05000366/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000321/LER-1981-009-03, /03L-0:on 810206,nitrogen Storage Tank Inventory Went Below 2000 Gallon Tech Spec Requirement.Caused by Supplier Delaying Shipment.Shipment Received.Supplier Instructed Not to Delay Shipments | /03L-0:on 810206,nitrogen Storage Tank Inventory Went Below 2000 Gallon Tech Spec Requirement.Caused by Supplier Delaying Shipment.Shipment Received.Supplier Instructed Not to Delay Shipments | | | 05000321/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000366/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000366/LER-1981-010-03, /03L-0:on 810222,reactor Core Isolation Cooling Auto Flow Controller Did Not Control Turbine Properly While in Auto Position During Quickstart Test.Caused by Loose Ribbon Connector on Flow Control M-4 Station | /03L-0:on 810222,reactor Core Isolation Cooling Auto Flow Controller Did Not Control Turbine Properly While in Auto Position During Quickstart Test.Caused by Loose Ribbon Connector on Flow Control M-4 Station | | | 05000321/LER-1981-010, Forwards LER 81-010/01T-0 | Forwards LER 81-010/01T-0 | | | 05000321/LER-1981-010-01, /01T-0:on 810211,AE Reported That Diesel Generator 1A,1C,2A,2B & 1B Outlet Svc Water Piping & Associated Seismic Supports Exceeded Tech Spec.Caused by Design Omission.Design Mods Made | /01T-0:on 810211,AE Reported That Diesel Generator 1A,1C,2A,2B & 1B Outlet Svc Water Piping & Associated Seismic Supports Exceeded Tech Spec.Caused by Design Omission.Design Mods Made | | | 05000321/LER-1981-011-03, /03L-0:on 810214,liquid Radwaste Sample Tank, WSTB1,discharged Prior to Analysis,Contrary to Ets.Caused by Technician Error in Collecting Unit 2 Radwaste Sample in Prelabeled Unit 1 WSTB-1 Bottle | /03L-0:on 810214,liquid Radwaste Sample Tank, WSTB1,discharged Prior to Analysis,Contrary to Ets.Caused by Technician Error in Collecting Unit 2 Radwaste Sample in Prelabeled Unit 1 WSTB-1 Bottle | | | 05000321/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000366/LER-1981-011-03, /03L-0:on 810204,nonrated Window Discovered in 3-h Rated Fire Wall.Caused by Design,Mfg & Const/Installation Error.Direct Conversion Reactor Study 81-48 Submitted & Fire Watch Established | /03L-0:on 810204,nonrated Window Discovered in 3-h Rated Fire Wall.Caused by Design,Mfg & Const/Installation Error.Direct Conversion Reactor Study 81-48 Submitted & Fire Watch Established | | | 05000366/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000321/LER-1981-012-03, /03L-0:on 810228,turbine Failed to Trip on Overspeed.Caused by Dried Lubrication Around Overspeed Tripping Mechanisms Causing Binding.Mechanism Disassembled, Cleaned,Relubricated & Reassembled | /03L-0:on 810228,turbine Failed to Trip on Overspeed.Caused by Dried Lubrication Around Overspeed Tripping Mechanisms Causing Binding.Mechanism Disassembled, Cleaned,Relubricated & Reassembled | | | 05000321/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000366/LER-1981-012-02, /02L-0:on 810224,during Surveillance Testing, Standby Liquid Control Pump B Failed to Start,Losing Squibb Valve B Continuity.Caused by Failure of Control Fuse in Circuit Breaker.Fuse Replaced | /02L-0:on 810224,during Surveillance Testing, Standby Liquid Control Pump B Failed to Start,Losing Squibb Valve B Continuity.Caused by Failure of Control Fuse in Circuit Breaker.Fuse Replaced | | | 05000366/LER-1981-012, Forwards LER 81-012/02L-0 | Forwards LER 81-012/02L-0 | | | 05000366/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000321/LER-1981-013-03, /03L-0:on 810228,HPCI Sys Was Declared Inoperable When Oil Line Near Rear Bearing Broke.Caused by Person Stepping on Oil Line & Turbine Vibration Finishing Separation.Line Repaired | /03L-0:on 810228,HPCI Sys Was Declared Inoperable When Oil Line Near Rear Bearing Broke.Caused by Person Stepping on Oil Line & Turbine Vibration Finishing Separation.Line Repaired | |
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