ML19336A653
| ML19336A653 | |
| Person / Time | |
|---|---|
| Site: | Mcguire, Catawba, McGuire, Cherokee  |
| Issue date: | 07/18/1980 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML19336A640 | List: |
| References | |
| 50-369-80-08, 50-369-80-8, 50-370-80-05, 50-370-80-5, 50-413-80-09, 50-414-80-09, 50-491-80-07, 50-492-80-06, 50-493-80-06, NUDOCS 8010300423 | |
| Download: ML19336A653 (4) | |
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APPENDIX A NOT11E OF VIOLATION Duke Pever Company License Nos. CPPR-83, CPPR-84, McGuire 1, 2, Catawba 1, 2, CPPR-116, CPPR-117, Cherokee 1, 2, 3 CPPR-167, CPPR-168, CPPR-169 Based on the NRC inspection May 19-23, 1980, certain of your activities were apparently not conducted in full compliance with NRC requirements as indicated below. These items have been categorized as described in correspondence to you dated December 31, 1974.
A.
As reouired by 10 CFR 50, Appendix B, Criterion XVII, and as implemented by Duke Power Company Topical heport Section 17.1.17.4 which states: " Record storage facilities are constructed, located, and secured in accordance with ANSI N45.2.9."
Contrary to the above, temporary record storage facilities in the Engineering and Services Division and Des.gn Engineering Department fail to meet the fire protection requirements of ANSI N45.2.9-1974, Paragraph 5.6.
This is an infraction.
B.
As required by 10 CFR 50, Appendix B, Criterion V, and as implemented by Duke Powe,r Company Topical Report Section 17.1.5 which states in part:
" Activities sffecting quality shall be prescribed by... procedures... and shall be accomplished in accordance with instructions, procedures..." In Table 17.0-1 of Duke Power Company Topical Report, Duke Power Company has committed to implementing Regulatory Guide 1.88, Revision 2, which endorses ANSI N45.2.9. ANSI N45.2.9, Paragraph 2.1 requires that the quality assurance records system shall be defined, implemented and enforced in accordance with written procedures, instructions and other documentation.
Contrary to the above, no departmental procedures have been developed for the control and retention of records as required by ANSI N45.2.9-1974.
This is an infraction.
C.
As required by 10 CFR 50, Appendix B, Criterion XVIII, and as implemented by Duke Power Company Topical Report Section 17.1.18 which states in part "A comprehensive system of planned and periodic audits shall be carried out to verify compliance with all aspects of the quality assurance program and to determine the effectiveness of the program." Duke Power Company Topical Report Table 17.0-1, states that the program conforms to ANSI N45.2.12, Draft 3, Revision 4, dated February 1974. ANSI N45.2.12, Draft 3, Revision 4 dated February 1974, Paragraph 3.4.2 requires that " Applicable elements of the quality assurance program shall be audited at least annually".
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Duke Power Company Appendix A License Nos. CPPR-83, CPPR-48 Notice of Violation CPPR-116, CPPR-117, CPPR-167 CPPR-168 and CPPR-169 Contrary to the above, the following examples of failure to meet the audit requirements were identified:
1.
A comprehensive system of audits has not been developed to assure coverage for all aspects of the QA program on an annual basis.
2.
At* -
of the minimum requirements specified by ANSI N45.2.9 Paragraph 5.7 have no; been performed.
This is an infraction.
D.
As required by 10 CFR 50, Criterion V, Appendix B, and as implemented by Duke Power Company Topical Report Section 17.1.5 which states in part:
" Activities affecting quality shall be prescribed by documented instructions, procedures, or drawings, and shall be accomplished in accordance with these instructions, procedures,.." Cherokee specification P815-1109.00-00-0001 requires concrete to be cured in accordance with the requirements of Chapter 12 of ACI 301-72.
Paragraph 12.2.1.7 of ACI 301-72 specifies that curing compound shall not be used on any surface which additional concrete is to be bonded, unless it is proven that the curing compound will not pcevent bond, or unless the curing compound is removed.
Contrary to the above, curing compound was used on construction joints at Cherokee project without performance of adequate testing to demonstrate that curing compound would not affect bond. The curing compound was not removed.
This is an infr.etion applicable to license numbers CPPR-167, CPPR-168 and CPPR-169 only.
E.
As required by 10 CFR 50, Appendix B, Criterion V, and as implemented by Duke Power Company Topical Report, Section 17.1.5 which states in part:
" Activities affecting quality shall be prescribed by documented instructions, procedures, or drawings,
and shall be accomplished in accordance with
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these instructions, procedures..." Paragraph 1.1.9 of Design Engineering Procedure PR-101 requires complete presentation of the calculation such that anyone appropriately qualified could review the calculation. Pa rag raph j
2.2.1 of Procedure PR-101 requires the checker to review data and design method used and to check the calculation step by step.
Paragraph 2.3 of Procedure PR-101 requires the approver to sign and date the calculation certification page.
Contrary to the above, the following examples of failure to follow procedure were identified:
1.
In civil design calculation number CKC 1112.12-02, (design of Cherokee NSW electrical equipment building) the concrete and reinforcing steel strength used in design were not documented in the calculation. The calculation can not be reviewed without this information.
Duke Power Company Appendix A k
License Nos. CPPR-83, CPPR-48 Notice of Violation CPPR-116, CPPR-117, CPPR-167 CPPR-168 and CPPR-169 2.
In civil design calculation number MCC-1112.06-00-0004 (design of McGuire reactor refueling water storage tank missile wall), design shear values for walls 8 and 7 and 9 were transposed. This error was not detected by the checker.
3.
In civil design calculation number P81C-1144.03-17 (design of Cherokee primary shield wall) an incorrect value was used for the coefficient of friction in computation of shear friction reinforcement.
This error was not detected by the checker.
4.
The cerification page for Revisicn 2 to calculation number P81C-1144.03-17 was not signed by the approver.
This in an infraction.
F.
As required by 10 CFR 50, Appendix B, Criterion III, and as implemented b,'
the Duke Power Company Topical Report Section 17.1.3 which requires control of the design process.
Duke Power Company Topical Report Table 17.0-1, states that the program conforms, with clarification relative to immediate supervisor performing verification, to Regulatory Guide 1.64 Rev. (2) which endorses ANSI N45.2.11-1974. Section 4.3, 4.4 and 4.5 of ANSI N45.2.11-1974, amended by Regulatory Guide 1.64, Rev. 2, 1976, Paragraph C.4, requires as that procedures be established to document nonconformances with procedures for the preparation and control of d rawings, specifications, and other design documents during the design process.
Contrary to the above, the Engineering Design Department QA program does not contain procedures addressing Engineering Design activities which will assure that identified noncompliances with procedures for the preparation and control of drawings, specifications and other design documents will be documented, evaluated and appropriate corrective action taken.
This is an infraction.
G.
As required by 10 CFR 50, Appendix B, Criterion V, and as implemented by Topical Report, Duke 1-A, Section 17.1.5 which states in part: " Activities affecting quality shall be prescribed by documented instructions, procedures,
... and shall be accomplished in accordance with these instructions, proce-dures...". DPC Design Engineering Department QA Procedure EPR-130, RI, entitled " Electrical Division Special Drawings" requires preparation of cable termination sheets to show cable terminations by color code for each cable and provides a cable termination sheet example in Enclosure 7.
Contrary to the above:
1.
Cable termination sheets for cables 1*EPC 511, 512 and 513 did not show cable terminations to 4160V panel IETA or to diesel generator No. IA. The cable terminations were shown as " SPARE".
Duke Power Company Appendix A License Nos. CPPR-83, CPPR-48 Notice of Violation CPPR-116, CPPR-117, CPPR-167 CPPR-168 and CPPR-169 2.
Cable termination sheets for cables 1*EPC 511, 512 and 513 were not per the enclosure 7 form authorized by the procedure.
Installation specification CNS 139.01-00-0015 did provide standard termina-tions by color code which was correct for the three cables.
This is a deficiency applied to License Numbers CPPR-116 and CPPR-117 only, t
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