ML19322A737

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Testing & Startup Insp Repts 50-269/72-03 & 50-270/72-02 on 720321-24.No Noncompliance Noted.Major Areas Inspected: Initial Fuel Loading,Preoperational Testing,Qa & Visual Insp of Damage to Reactor Coolant Sys of Unit 1
ML19322A737
Person / Time
Site: Oconee  
Issue date: 05/12/1972
From: Moseley N, Murphy C, Warnick R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19322A733 List:
References
50-269-72-03, 50-269-72-3, 50-270-72-02, 50-270-72-2, NUDOCS 7911210769
Download: ML19322A737 (22)


See also: IR 05000269/1972003

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UNITED STATES

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ATOMIC ENERGY COMMISSION

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DIVISION OF COMPLIANCE

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REGloN ll - SulT E 818

230 P E Ac HT R E E ST R E ET, NoRT HWEST

T a La p=ce.a r (404)526 4s03

AT L ANT A. GEoRGt A 30303

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TESTING AND STARTUP INSPECTION REPORT

C0 Report Nos. 50-269/72-3 and 50-270/72-2

Duke Power Company

Oconee 1 and 2

Docket Nos. 50-269 and.50-270, License Nos.

CPPR-33 and 34

Category: A3/B1

Oconee County, South Carolina

Type of Licensee: PWR-2452 MW(t), B&W

Type of Inspection: Routine, Unannounced

Dates of Inspection: March 21-24, 1972

Dates of Previous Inspections: February 22-25, 1972

February 29, 1972

Principal Inspector-

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C.E.Mufty{ReftorInspector

Da'te'

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(Testing and Startup Unit)

Accompanying Inspectors:

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7M

R. F. Nar61ck," Reactor Inspector

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Dite'

(Te ting and Star p Unit)

b

5 P-7A

F. Jape, Reactor faspector

Date

(Testing and Startup Unit)

Other Accompanying Personne : None

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Reviewed By:

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N. C. Mc5eley, Sfnior' Reactor

spector

D6tE/ ~

(Testing and Startup Unit)

Proprietary Information: None

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CO Report Nos. 50-269/72-3

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SECTION I

Enforcement Action

None

Licensee Action on Previously Identified Enforcement Matters.

1.

Action on the items of noncompliance relating to the low tensile

strength steel identified in CO Report No. 999-42/72-1 has been

completed.

2.

A satisfactory response was received on the-item of. noncompliance

relating to constructions audits identified.in inspection. reports

50-269/71-8 and 50-269/72-1. Action on the item of noncompliance

relating to test control identified in C0 Report No. 50-269/72-1

has not been completed as.yet.

3.

The deficiencies identfied in CO Report Nos. 50-269/71-9, 71-10

and 71-11, have not been corrected as yet.

Unresolved Items

1.

Determination of cause of failures to reactor coolant system components

and repairs to system.

2.

Revision of OP 1502/04, " Initial Fuel Loading Procedure," to

incorporate Compliance comments including the requirement for an

audible indication from in-core instrumentation in the reactor

building and/or control room, and establishment of criteria for

emergency boron injection.

(See Section IV, Paragraphs 1.g. and

1.s.)

Status of Previously Reported Unresolved Items

The inspector's questions and comments concerning hot functional

tests identified in CO Report No. 50-269/72-2 have been resolved.

(See Section III, Paragraph 3.b and 3.c)

Unusual Occurrences

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CO Report Nos. 50-269/72-3

50-270/72-2

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Persons Contacted

  • D. L. Freeze - Principal Field Engineer
  • J. E. Smith - Plant Superintendent

J. W. Hampton - Assistant Plant Superintendent

M. D. McIntosh - Operating Engineer

  • R. M. Koehler - Technical Support Engineer
  • L.

E. Summerlin - Staff Engineer

E. P. Stergakos - Engineer

    • A. C. Thies - Senior Vice President, Production and Transmission

R. L. Wilson - Performance Engineer

  • E. D. Brown - Maintenance Supervisor

O. S. Bradham - Instrument and Control Engineer

R. A. Morgan - Assistant Field Engineer

    • By Telephone
  • At Management Interview

Management Interview

The management interview was held on March 24, 1972, and the following

items were discussed.

1.

Murphy stated that Compliance would follow the repairs to the

reactor coolant system. He cautioned Smith that all repairs should

be done using approved procedures and qualified workers.

Details

of the work performed should be documented. Nondestructive testing

should also be performed by qualified inspectors and the results

documented.

Smith confirmed the inspector's understanding that

DPC would issue a formal report to DRL cn the incident and that

a preliminary report describing the incident would be issued

within ten days.

(See Section II, Paragraph 4)

2.

Murphy stated that Compliance would begin inspecting Unit 2 on a

more frequent basis and would shift the emphasis of the inspections

from construction to the testing aspects. He reviewed briefly

the discussions with the operating staff and particulary emphasised

that DPC would be expected to conform to the quality assurance

requirements of Appendix B to 10 CFR 50 during testing and sub-

sequent operation of all units.

(See Section II, Paragraph 3)

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3.

Smith confirmed the inspector's understanding that a review would

be made to determine if gate valves were being used in regulating

service and to take corrective action if any were found.

(See

Section II, Paragraph 2)

4.

Jape presented a summary of discussions held on March 21 and 22,

1972, with Hampton, McIntosh and Stargakas on the initial fuel

loading procedures.

Comments on the procedure were discussed and

received DPC concurrence.

It was stated that Compliance would

like to review the procedure again when the comments have been

incorporated by DPC.

(See Section IV, Paragraph 1)

5.

The inspector stated that he had reviewed the results of two

preoperational tests which had been performed and approved as

completed by Smith.

It was stated that these two tests appeared

to fully satisfy the acceptance criteria stated in the tests.

(See Section IV, Paragraph 2)

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CO Report Nos. 269/72-3

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SECTION II

Prepared By:

C. E. Murphy, Reactor

Inspector (Testing and

Startup)

ADDITIONAL SUBJECTS INSPECTED, NOT IDENTIFIED IN SECTION I, WHERE

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NO DEFICIENCIES OR UNRESOLVED ITEMS WERE FOUND

1.

Work Order System

The plant operating organization had previously instituted a

Work Order Systemb to assure that plant deficiencies would be

documented and corrected. The inspector reviewed the records

relating to the failure of the low pressure injection system

regulating valve and did not note any deficiencies in the records.

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(See Section II, Paragraph 2)

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DETAILS OF SUBJECTS DISCUSSED IN SECTION I

2.

Low Pressure Injection System Regulating Valve

DPC experienced a recurring failure of the ten-inch gate valve

used for flow regulation in the low pressure injection system.

Brown advised the inspector that after consultation with the valve

manufacturer, DPC has decided to either replace the valves with a

type more suitable for regulating service or to install a regulating

valve in parallel with the gate valve.2/

In response to the inspector's

questions, Brown stated that he did not know if gate valves had

been used elsewhere in the plant for regulating service.

Smith

agreed in the management interview to have a check made to determine

if there were other examples of gate valves used for regulation

and to tske corrective action if any were found.

3.

Change of Unit 2 Inspection Status

Murphy, in a meeting with the principal members of the operation staff

discussed the quality assurance requirements for plants in the testing

and operating status.

He advised them that the requirements of

Appendix B to 10 CFR 50 applied to a plant for its lifetime.

He

then discussed briefly the implications of each of the 18 criteria

1/ CO Report No. 50-269/72-1

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2/ Inquiry Report No. 50-269/72-5

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in Appendix B.

He also stated that since Unit 2 was approaching

the point that preoperational testing would be started,.the

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inspections would be performed on a more frequent basis and would

be oriented more to the testing and operating aspects.

4.

Damage to the Reactor Coolant System

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The inspector discussed the extent of the damage.to the reactor coolant

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syctem with Smith and questioned him about the events leading to

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the failures, the DPC and B&W programs for determining the cause

of the failures, the corrective actions planned, methods of repair

and the effect on the plant schedule.

The inspector also discussed

these items with McIntosh, Brown and Morgan.

In addition, the

inspector extmined the equipment and observed some of the nondestructive

testing which was in progress.

According to McIntosh, the first indication of potential trouble

was noted during heatup of the reactor coolant system on March 3, 1972.

Noises were heard in the compartment housing the once Through Steam

Generator "A" (OTSG A) when the coolant temperature reached

approximately 3500F.

(See Exhibit A)

The signal from one accelerometer

indicated that it had failed on that day.

On March 4, 1972,

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it was decided that the noise was from OTSG A.

The noise stopped

when the reactor coolant pumps were stopped.

B&W engineering

personnel were brought to the site and the decision was made

to continue the hot functional testing while noise measurements

were made. On March 7, 1972, investigations showed that 23

of the 60 temporary thermocouples in

"B" steam generator had

failed.

On March 10, 1972, at the conclusion of the first

phase of hot functional testing, cooldown of the system was begun.

The system was depressurized and drained on March 11 and 12,

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1972.

On March 13, 1972, the manway on OTSG A was removed and

metallic material was observed on the tube sheet.

The manway

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on OTSG H was also opened and inspection revealed that the thermocouple

harness conduit had been destroyed and four pieces of metallic

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material were seen on top of the tube sheet.

Inspection of the

remainder of the coolant system was initiated.

At the time of

the Compliance inspection, the following damage had been observed:

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All tubes ends in OTSG A were damaged extensively.

The

a.

tube sheet cladding and head cladding were also damaged.

b.

Approximately 12,000 tube ends in OTSG B were moderately

or lightly damaged. About 7,000 will require machining

and 700 rewelding.

The temporary thermocouple installation was partially destroyed.

c.

Twenty-one in-core instrument stub tubes were broken off

at the heat affected zone of the weld or slightly above.

Fourteen additional tubes were cracked.

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d.

Four in-core instrument tubes were broken off below the flow

distributor and one also broken off above.

Four additional

tubes were cracked.

Nicks and scratches were observed on the flow distributor,

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the flow guide vanes and the reactor vessel outlet nozzle.

f.

Two of six thermocouple guiis tubes in the upper plenum were

broken off.

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One surveillance specimen holder support bracket was cracked.

h.

Metal upset occurred at the mating edges of the thermal shield

and the lower grid assembly.

The retention welds on the eight

dowels at the lower edge of the thermal shield were broken

and one of the dowels backed out approximately three-fourth

inch.

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Nicks and scratches were found on the reactor coolant pump

impe11ers.

j. Metal particles were scattered throughout the system.

Repair of the tubes in OTSG B had been initiated at the time of the

inspection, but was limited to the removal of damaged metal at

the tube ends.

Dye penetrant testing of all welds and possible

points of damage to the reactor vessel and internals was in progress.

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A meeting was planned with DRL and Compliance for.the first week

in April to outline the repairs to OSTG A.

Thies advised the

.nspector that B&W was undertaking a rehnalysis of the coolant

system design in an attempt to determine the cause of the failures.

A duplicate set of internals were being tested for vibration response

characteristics.

Thies, in response to the inspector's questions, stated _that the

extent of the delay to the Oconee units had not been determined

and in fact could not be determined with any accuracy until the

cause of the failures had been determined.

He said that he had

advised the Federal Power Commission that it was possible that

Unit 1 would not be available to meet the 1972 winter system

peak. He caid that formal report on the incident would be sent

to DRL.

The inspector advised. Smith that he had observed dye penetrant

testing being performed on the vessel internals and that the dye

was not being removed to the extent required by code.

He cautioned

Smith that all work on repairing the damage be done by qualified

personnel using approved. procedures and that the non-destructive

testing also be done by qualified personnel using approved procedures.

He advised Smith that the repairs and testing operations should be

well documented since Compliance would be following these operations

during each inspection.

Smith stated that the work would he done

according to the applicable codes and regulation.

He ales immediately

notified B&W to correct their PT methods.

These items were discussed

in the management interview.

The inspector does not plan any

enforcement action on the PT deficiencies since corrective action

was taken immediately and because repaired areas will be retested.

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SECTION III

Prepared by R. F. Warnick, Reactor

Inspector

ADDITIONAL SUBJECTS INSPECTED, NOT IDENTIFIED IN SECTION I, WHERE NO

DEFICIENCIES OR UNRESOLVED ITEMS WERE FOUND

1.

General

Summerlin, a DPC staff engineer, has prepared a summary of the

preoperational and startup test programs.

The status as of March 23,

1972, is as follows:

Total

Approved

Tests

Results Approved or

Number

Procedures

Completed

Tests Signed Off

Tests before

hot functionals

380

380 (100%)

380 (100%)

380 (100%)

Tests during hot

functionals

160

158 ( 99%)

89 ( 56%)

60 ( 38%)

Tests prior to

core loading

143

97 ( 68%)

59 ( 41%)

51 ( 36%)

Total Preoperational

tests

683

635 ( 93%)

528 ( 77%)

491 ( 72%)

2.

Preoperational Test Program - Procedure Review

TP-1A-600-14, Revision 5, Pipe and Component Hanger Hot Deflection

and Inspection Test

TP-1B-600-27, Center CRD Venting for Startup Testing

DETAILS OF SUBJECTS DISCUSSED IN SECTION I

3.

Preoperational Test Program - Procedure Review

a.

TP-1A-330-3A, Control Rod Drive Rod Drop Time Test

Bradham reported this procedure had been rev. sed to include

dropping the slowest and fastest rods 25 times.1/

b.

TP-1B-600-22, Revision 3, Degassification Test

The procedure has been clarified to specify that the pressurizer

will be degassed.2/

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1/ C0 Report No. 50-269/72-1,Section III, Paragraph 5.a.

2/ C0 Report No. 50-269/72-2,Section III, Paragraph 4.c.

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c.

TP-1A-600-26, Revision 2, 1500 psig High Pressure Injection

Engineered Safeguard Test

The questions raised by the inspector have been satisfactorily

resolved. The ES signal to valves HP-20 and HP-21 is no longer

being blocked (jumpered) .

The procedure checks that the isolation

valves in the purification letdown line close on high pressure

injection signal. TP-202/5 tests that the three high pressure

injection pumps start automatically and reach full speed within

six seconds after the actuation signal.

TP-202/5 also tests

that a high pressure injection string can deliver 450 gpm

at 585 psig.1/

4.

Preoperational Test Program - Evaluation of Test Results

TP-1A-201-5, Revision 2, Core Flood System Flow Test

a.

As reported earlier,2/ the inspector reviewed the completed

test and concluded that the test results were questionable

since the B tank level instrument indicated below the level

of the lower instrument tap.

The test was also evaluated by

B&W and they indicated by a letter dated July 27, 1971, that

the results were satisfactory even though the level instrument

on B tank may have indicated improperly.

B&W reco= mended the

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tank level and pressure instrumentation be checked prior to

operation.

Since then, the instrumentation has been chacked and the results

were reported by the plant superintendent to be satisfactory.

In addition, the inspector reexamined the B tank level instrument

trace from the test master file and determined that the B tank

level instrument did not indicate below the low level tap.

Both A and B tanks did meet the test acceptance criteria.

This item is considered to be resolved.

b.

TP-1A-204-4, Revision I, Reactor Building Spray System Functional

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The acceptance criteria have been changed to agree with the

way the test was conducted.

This is now considered to be

satisfactorily resolved.

1/ C0 Report No. 50-269/72-2,Section III, Paragraph 4.e.

2/ CO Report No. 50-269/72-1,Section III, Paragraph 4.b.

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SECTION IV

Prepared by: F. Jape, Reactor Inspector

ADDITIONAL SUBJECTS INSPECTED, NOT IDENTIFIED IN SECTION I, WHERE NO

DEFICIENCIES OR UNRESOLVED ITEMS WERE FOUND

None

DETAILS OF SUBJECTS DISCUSSED IN SECTION I

1.

Review of Initial Fuel Loading Procedure

An approved copy of OP 1502/04, " Initial Fuel Loading," was reviewed

by Murphy, Warnick and Jape, prior to the on-site inspection.

Each

inspector submitted comments which were collectively presented

by Jape at a meeting with DPC personnel for their consideration.

The review was done to ensure that the requirements specified

in the Oconee Technical Specifications, FSAR manuals and the

USAEC's " Guide For the Planning of Initial Startup Programs"

would be fulfilled.

The comments and the licensee's response are listed below.

In

every case, a suitable response or co=mitment was obtained from

the licensee.

a.

Comment

The relationship between DPC and B&W during initial core

loading is not covered in detail. The question regarding

how differences between B&W and DPC are to be resolved is

not covered in the procedure.

Licensee's Response

B&W personnel will be present during initial fuel loading

in an advisory capacity. DPC will have final word on all

decisions.

This is essentially the same as all other testing

work is setup.

b.

Comment

The responsibility as to who interrupts loading data and allows or

aurhorizes the next fuel assembly to be placed into the reactor is

not clear in the procedure. An organization chart showing minimum #

staffing, plans for relief men for lunch periods and shift

turnover and the chain of command would reatly improve the

procedure.

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Licensee's Response

An organization chart with duties spelled out will be. added

to the procedure.

Basically, the senior reactor operator

will be in charge of. fuel loading and will.be expected.co

utilize the technical personnel, which will be available to

him, for making the decisions necessary as the loading progresses.

c.

Comment

The procedure does not require a response test of the flux

monitors with a neutron source prior to beginning fuel loading.

Licensee's Response

The procedure will be revised to require that all four flux

monitors, two in-core and two out-of-core, be source tested

within eight hours of beginning fuel. loading.

In addition,

the first fuel assembly to be installed has a neutron source.

d.

Comment

The procedure implies that the plant superintendent can approve

changes in the requirements for nuclear flux monitors.

Licensee's Response

This is not intended..nor-planned. The plant. superintendent.

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recognizes he.cannot authorize changes _to the Technical Speci-

fications or FSAR. 'A minimum of two flux monitors should always

be in service during any change in core geomentry.

e.

Comment

The procedure does not cover the problem of equipment check-

out before resuming fuel loading operations following a signi-

ficant delay.

Who has the authority to restart loading operations

after a delay?

Licensee's Response

A test will be added to the procedure to response check at

least two neturon detectors before restarting after any eight-

hour delay or interruption in fuel loading before.

The SRO

has the authority to resume operations.

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Comment

At some point in the procedure, before the two special in-core

flux monitors are to be removed from the core to load fuel

in their platg the two out-of-core flux monitors need to be

verified to be.on-scale.

Licensee's Response

This question will be resolved by adding a statement to the

" Limits and Precautions" section of the procedure to identify

the point where the out-of-core flux monitors are on-scale

and may be used in place of the two in-core monitors.

g.

Comment

One of the in-service flux monitors should have an audible

count rate signal in the control room.

Licensee's Response

The installed equipment does not have any provision for an

audible signal, and the special. in-cora monitor will. indicate

only in the. reactor building.

In a telecon, on April 27, 1972,

Hampton stated that the licensee would reconsider their position

on audible signals and/or indication of the in-core monitors

in the control. room.

h.

Comment

A communications network is required between all. personnel

involved in the fuel loading operation not, as stated in the

procedure, between the cont-C room and reactor building

personnel only.

Licensee's Response

The plan is to have a communications network between all

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personnel involved in fuel loading.

The procedure will be

corrected to show this as a requirement at all times when

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fuel is being handled.

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Comment

The procedure states that a mini =um of four bolts be used to

secure the equipment hatch during fuel loading.

The question

is raised regarding the geometry of these four bolts.

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Licensee's Response

The procedure vill state that the four bolts are to be

approximately 900 apart.

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Comment

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The procedure states that the reactor building purge system

will be tested; but the test details are not given.

Licensee's Response

The test objective will be added to the procedure and the

test will be expanded.to include a check of the reactor

building evacuation alarm. This test is to be done within

one week prior to fuel loading.

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Comment

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Items T and U in the " Limitations and Precautions" section

of the procedure appear to conflict.

Some clarification is

needed on these two items.

Licensee's Response

In itec T, reference to nuclear fuel will be deleted and item

U will be reworded. When completed, the two items will be

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three separate accident types.

1.

Comment

The provisions stated in the procedure for sampling boron appear

to be lacking sufficient detail regarding the frequency for

sampling prior to establishing equilibrium concentration and

t,he location of sampling points.

Licensee's Response

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The wording in the procedure will be clarified to resolve

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these questions of frequency and location of sampling.

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Comment

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The wording in the procedure should be direct regarding the

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analysis and reporting of results of samples soon after the

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sample is taken.

In other words, samples should not be taken

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cn swing and graveyard shift and held for the day shift to run

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the analysis.

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Licensee's Response

It was intended that samples be analyzed on a continuing

basis. The wording in the procedure will be changed to reflect

these plans.

The organization chart will show a chemist to

be available around the clock.

n.

Comment

Besides sampling anu analyzing for boron, what about other

water quality requirements?

Licensee's Response

Water chemistry specifications will be included in the procedure.

o.

Comment

The pool water level is given, but a phrase which says that

the superintendent may approve a change in this specification.

What is intended here?

Licensee's Response

This was intended to permit flexibility in case it's decided

to load fuel with the spent fuel pit dry and only the reactor

filled with water instead of having the fuel pit, canal and

reactor inundated.

This phrase will be removed and if plans

are changed to having only the reactor full of borated water,

a revised procedure will be issued.

p.

Comment

The procedure does not specifically state whether or not

a map of the spent fuel pit showing the location of each assembly

will be available in the control room and spent fuel pit.

Will such a map be used?

Licensee's Response

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No, the computer and existing accountability procedures make

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such a map unnecessary. A status map of fuel loading progress

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will be available in the control room.

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Comment

Nowhere in the procedure is there a description of the 1/M

plot or how to normalize the data.

Shouldn't these be a part

of the procedure?

Licensee's Response

A description of the 1/M plot will be added and an example

of how to normalize the data will also be added to the procedure.

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Comment

Foreseeable emergencies need to be covered in more detail.

For example each of the following should be covered:

(1) Dropped fuel assembly.

(2) Abnormal count rate.

(3)

Fuel handling crane hoist over travel.

(4) Unresponsive neturen flux monitor.

(5) Loss of communications.

Licensee's Response

Each of these items are covered in the procedure, in some

cases indirectly.

For example, the procedure requires

communications and upon loss of communications, all fuel

movement must stop.

The only item that requires additional coverage is the fuel

handling crane hoist limit switches.

The plan is to functionally

test each limit switch within two weeks of starting fuel loading

operations.

This will be added to the procedure.

s.

Comment

The criteria for emergency boron injection-is not stated in

the procedure and the reference to OP 1104/6 for emergency

boron addition appears unwieldy.

The referenced procedure

is not designed for emergency action. _It should be possible

to inject boron by opening a single valve and starting a single

pump from the control room upon receipt of some emergency

signal.

The valve lineup should provide this capability.

Licencee's Response

This comment will be studied and an answer will be given at

a later date.

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t.

Comment

The reactor building evacuation horn is not discussed in the

procedure.

Licensee's Response

A test of the reactor building evacuation horn will be added

to the procedure.

The test will be done within one week of

initiation of fuel loading,

u.

Comment

What will be the status of the polar crane during fuel loading?

Licensee's Response

This item is covered in the Technical Specifications and there

is no need to repeat it in this procedure.

v.

Comment

Will the in-core power range flux monitors be inserted during

or after fuel loading? If it's to be done daring fuel loading,

the procedure should cover the details.

Licensee's Response

This has not been decided at this time; but, if they are to

be inserted during fuel loading, the procedure will be revised

to include the necessary details.

w.

Comment

The procedure does not specifically state if health physics

monitoring will be provided continuously during fuel loading.

What are the plans?

Licensee's Respense

Health physics coverage will be provided continously.

The

organization chart, which is to be added, will indicate this.

l

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(~

C0 Report Nos. 50-269/72-3

s-

50-270/72-2

-18-

x.

Comment

The status of the reactor coolant system is not stated. What

will be the status of all pumps and equipment needed for fuel

loading?

Licensee's Response

This item will be studied in more detail but, generally speaking,

the status of all equipment will be verified before and during

fuel loading operations.

y.

Comment

When were the fuel assemblies last inspected? Will there be

a final inspection prior to loading into the reactor? And,

were any fuels assembled or disassembled at Oconee?

Licensee's Response

-

Fuel inspection was completed in December 1971, when the

assemblies were placed into the spent fuel pit. There are

no plans for another inspection at this time.

And no assemblies

were assembled or disassembled at~the Oconee station.

z.

Comment

It has been found necessary at other PWR's to stop all flow

when charging the fuel assembly nearest the reactor coolant

inlet. This procedure and the Technical Specifications do

not allow this.

Licensee Response

The procedure will be revised to permit P.he option of stopping

flow-to permit insertion of an assembly near the inlet.

aa.

Comment

.

Will every operations man be given an opportunity to go through

a dry run of the fuel loading procedure.

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C0 Report No. 50-269/72-3

50-270/72-2

-19-

Licensee's Response

No.

All personnel who will run the cranes and bridges will

be trained and will have made dry-runs.

Not every operations

man will make dry-runs.

bb.

Comment

i

'

Does the fuel handling hoists have " dead-man" switch controls?

Licensee's Response

t

!

Yes.

"

cc.

Comments

1

1

In step Q, page 3, it is stated that proper seating will be

'

visually verified. How is this done?

Licensee's Response

i

Verification of proper seating of fuel assemblies will be done

,

by the E axis tape readings.

The visual requirement was

intended to simply mean to read the tape measurement. This

wording will be clarified.

dd.

Comment

.

Is there a proper orientation of fuel assemblies when placad

'

in the reactor?

Licensee's Response

No.

The fuel will be oriented with all numbers facing in the

same direction for easy reading. This is not a requirement

of the procedure.

ee.

Comment

The procedure requires all personnel entering and leaving

the containment building to log in and out.

Who will be allowed

to sign in, and where will the logbook be stationed?

T

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M

CO Report Nos. 50-269/72-3

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50-270/72-2

-20-

Licensee's Response

This will be clarified.

The logbook will be at the airlock

with someone in attendance at all times.

The procedure will

specify who can and how many people will be allowed to be in

the containment vessel.

ff.

Comment

Item CC under " Limitations and Precaut' ion" states that " Class

i

A cleanliness standards will be maintained . . . ." What is

class A cleanliness?

'

Licensee's Response

The reference to class A cleanliness is incorrect.and will

be deleted.

In its place will be a statement similiar to

those contained in OP/1503/1 which prescribes rules for

control of all tools and personnel gear when working over the

reactor.

gg.

Comments

The radiation monitors, located on the bridges over the

reactor vessel, do not have a local, audible alarm. The

only light is a red light.

Is this adequate communication

for personnel protection?

Licensee's Response

This will be looked into and most likely an audible alarm

will be added to these two radiation monitors.

hh.

Ccmment

Several typographical errors were found. These are:

4

Procedure No.

Page No.

Item

As Found

Should Be

OP/506/1

6

Bl(h)

attached

lit

l

OP/1502/4

2

1st line

0115

015

OP/1502/4

2

5th line

008

C08

OP/1502/4

3

13th line

020

C20

OP/1502/4

5

23rd line

040

C40

%

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( 'T.

CO Reports No. 50-269/72-3

50-270/72-2

-21-

2.

Evaluatica of Test Results

The results of two preoperational tests were reviewed.

The results

of both tests appear to fully satisfy the acceptance criteria of

the test. A brief discussion of each test is presented below:

'

a.

TP 1B 270/33, Main Steam Safety Valve Lift Test

This test was conducted on March 7,and 8, 1972.

The Oconee

audit by R. A. Benfield is dated March 20, 1972, and the

" test completed approval" by Smith is dated March 21, 1972.

The test was also audited by S. E. Nabors, GORC, on March 9, 1972.

All of the audits indicated that the test was satisfactory

During performance of the test, when about four of the

sixteen valves had been tested, it was noted by McIntosh

that each relief valve had to be reset several pounds. He

then stopped the test and rechecked the specifications and

found them to be in error.

The valves which had been completed

so far were then redone and the remainder of the testing was

.

completed.

(

The test results and the licensee's evaluation are satisfactory.

b.

TP/IC/600/24, RV and SG Support Flange Temperature

This test was performed on February 23 and 24, 1972. An

audit check by Benfield is dated March 23, 1972, and Smith

has not signed the test as completed yet.

However, the data are sufficient to conclude that the test

4

has met the acceptance criterion.

i

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,

-

-

,,

,

Ltr to Duke Power Company

'

dtd 5/11/72

.

DISTRIEl' TION :

J. G. Keppler, RO

J. B. Henderson, R0

R0 Office of Operations Evsluation

RO AD for Procedures

RO AD for Indpection & Enforcement

L, DD for Reactor Projects

RO Files

DR Central Files

FDR

Local PDR

'iSIC

DTIE

.

e

m

$

e

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