ML19290D955

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IE Insp Rept 50-271/79-17 on 791022-31.Noncompliance Noted: Failure to Check Operability of Redundant Sys During Removal of Pump from Svc
ML19290D955
Person / Time
Site: Vermont Yankee File:NorthStar Vermont Yankee icon.png
Issue date: 12/03/1979
From: Kehoe D, Mccabe E, Stetka T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML19290D939 List:
References
50-271-79-17, NUDOCS 8002290561
Download: ML19290D955 (9)


See also: IR 05000271/1979017

Text

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@

U. S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION I

Report No.

79-17

Docket No.

50-271

License No.

DPR-28

Priority

--

Category

C

Licensee:

Vermont Yankee Nuclear Power Corporation

20 Turnpike Road

Westborough, Massachusetts

01581

Facility Name:

Vermont Yankee Nuclear Power Station

Inspection At:

Vernon, Vermont and Shrewsbury, Massachusetts

Inspection Conducted:

0_ctober 22-31, 1979

0

WP

/

Inspectors:

t[MGL/C

// /.27/77

T. F. Stetka, Reactor Inspector

/ date

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.

~L

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?h?

D. V. Kehoe, Reactor Inspector

date

date

Approved by:

f. d A M . h

st.l f h i

E. C. McCabe, Jr. , Chief, Reactor Projects

date

Section No. 2, RO&NS Branch

Inspection Summary:

Inspection on October 22-31, 1979 (Report No. 50-271/79-17)

Areas Inspected:

Routine, unannounced inspection of plant operations, critical

fire areas, control rod drive return line relocation, licensee action on Informa-

tion Notice 79-20, Licensee Event Reports, activities of the Nuclear Safety Audit

and Review Committee, and, licensee actions on previous inspection findings.

Facility

tours were conducted.

The inspection involved 55.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br /> onsite by two region-based

inspectors.

Results:

One item of noncompliance was identified (Infraction-failure to check

operability of a redundant system during removal of a pump from service).

Region I Form 12

(Rev. April 77)

8002399

.

DETAILS

1.

Persons Contacted

a.

Licensee Personnel

  • L. Anson, Training and Document Control Supervisor
  • L. Bozek, Operational Quality Assurance (YAEC)
  • R. Burke, Engineering Support Supervisor

W. Conway, Plant Superintendent

P. Donnelly, I&C Supervisor

  • D.

Girroir, Technical Assistant

S. Jefferson, Reactor and Computer Supervisor

B. Leach, Health Physicist

  • W. Murphy, Assistant Plant Superintendent

J. Pelletier, Maintenance Supervisor

  • D. Pike, Manager, Operational Quality Assurance (YAEC)
  • R. Sojka, Operations Supervisor

G. Wyman, Chemistry and HP Supervisor

b.

Yankee Atomic Electric Company (YAEC) Personnel

    • L. Heider, Vice-President
      • J. Hoffman, Manager, Mechanical Engineering Group
    • R. Martin, Senior Engineer, Operational Quality Assurance
    • D. Moody, Manager of Operations
    • D. Pike, Manager, Operational Quality Assurance
    • L. Reed, Operational Quality Assurance

R. Wanczyk, Plant Operations Engineer

c.

State of Vermont Personnel

  • Mr. P. Paull, State Nuclear Engineer (Vermont Public Service Board)

The inspectors also interviewed other licensee personnel.

  • Present at the October 26, 1979 exit interview.
    • Present at the October 31, 1979 exit interview.
      • Contacted via telephone call.

2.

Licensee Action on Previous Inspection Items

(Closed) Unresolved Item (271/77-08-01):

The licensee completed Plant

Design Change Request (PDCR) 79-11, adding a high point vent and connections

to the condensate system to provide keep full capability to the RCIC and

HPCI systems when their suctions are lined up to the torus.

.

3

(0 pen) Noncompliance (271/78-29-03):

Failure to provide adequate procedures.

The inspector reviewed the revisions to AP-0155 and AP-0156 and concluded

that they were adequate.

The inspector further determined that the

design modification to remove the interface between the demineralizer

system piping and the instrument racks had been completed but the docu-

mentation package including procedure updates had not been completed.

This item remains open pending NRC review of the modification documentation.

(0 pen) Noncompliance (271/79-12-01):

Failure to start reactor feed pump

as required by procedure.

The inspector noted that operations personnel

had been instructed on the need to monitor critical parameters during

reactor startup, but could not determine that any corrective action with

respect to procedural adherance had occurred.

The licensee acknowledged

the inspectors comment and stated that operations personnel would be

reinstructed on the importance of procedural adherence.

This item remains

open.

(Closed) Noncompliance (271/79-12-02):

Failure to write MR prior to

conducting corrective maintenance.

The inspector verified that the

licensee had implemented the corrective action as specified in his letter

(D. E. Moody to E. J. Brunner) dated October 9, 1979.

(Closed) Unresolved Item (271/79-12-04) Revision of OP-1200, OP-1201,

OP-5204, and OP-5224 to include return to normal criteria.

The inspector

reviewed the referenced procedure revisions and concluded that they

adequately address return to normal criteria.

3.

Review of Plant Operations

a.

Shift Logs and Operating Records

The inspector reviewed the records listed below for compliance with

the licensee's administrative procedure for Operations Department

Logs.

(1) Night Orders for the period October 1-23, 1979.

(2)

Lifted Lead / Installed Jumper Log for the period July 10, 1979

through October 20, 1979 and a sample verification of installed

jumpers and lifted leads.

(3) Chemistry Logs for the period August 20, 1979 through October

1, 1979.

(4) Maintenance Request Log for the period July 16, 1979 through

October 23, 1979.

.

.

.

4

(5) Control Room Operator (CRO) Log for the period August 16, 1979

through October 24, 1979.

(6) Auxiliary Operator Logs for the period October 1, 1979 through

October 23, 1979.

(7) Shift Supervisor's Log for the period August 16, 1979 through

October 24, 1979.

(8) Work Request Log for the period July 16, 1979 through October

24, 1979.

(9) Tagging Order Log for all outstanding entries and a sample

verification of present tagging status.

Inspection consisted of verifying adequate management review, correct

identification of problem areas, completeness, and determination

that conditions contrary to the Technical Specifications did not

exist.

During the inspector's review of the Shift Supervisor's Log the

following log entry, dated September 14, 1979 and concerning disabling

the "A" Residual Heat Removal Service Water (RHRSW) pump to repair

the pump status indicating lights, was made:

" Adjustments were made

to the mechanism and indications restored to normal before alternate

Technical Specification testing could be started."

Review of Mainte-

nance Request (MR)79-717 and the Potential Reportable Occurrence

(PRO) report indicate that RHRSW "A" was disabled at 1530 hours0.0177 days <br />0.425 hours <br />0.00253 weeks <br />5.82165e-4 months <br /> by

racking out the breaker to adjust the mechanism that controlled

these indicating lights.

The adjustment was made and the breaker

racked in by 1615 hours0.0187 days <br />0.449 hours <br />0.00267 weeks <br />6.145075e-4 months <br />.

The pump was subsequently tested for

operability.

As noted in the log entry, there was no attempt to

check operability of the pump or operability of the redundant RHRSW

subsystems prior to disabling the "A" pamp.

Disabling of the

"A"

pump represents voluntary entry into a degraded mode of operation.

Failure to immediately check operability of the redundant RHRSW

subsystem while intentionallly disabling the "A" pump is contrary to

the requirements of TS 3.5.C.2 and 4.5.C.2 and is an item of noncompli-

ance (271/79-17-01).

6.

Facility Tours

The facility was engaged in a refueling outage.

Therefore, particular

emphasis was placed on radiation area controls, plant housekeeping conditions,

and fire protection controls.

.

5

The tours encompassed the following areas:

All levels of the reactor building;

--

Turbine building;

--

--

Diesel Generator rooms;

--

Cable Spreading room;

--

Rad Waste building;

Switchgear room; and,

--

--

Interior and exterior of the torus.

(1) Shift Staffing

The inspector verified by spot checks that the operating shift met

Section 6 of the Technical Specification with regard to numbers and

licenses.

The inspector also observed a shift turnover on October

24, 1979 to verify that continuity of system status was maintained.

(2) Radiation Areas

Radiation control zones were observed to verify proper identificaticn

and implementation.

These observations included review of step-off

pad conditions, disposal of anti-contamination clothing and area

posting.

Passage of personnel through the radiation check point was

observed on numerous occasions to verify the adequacy of the licensee's

contamination controls.

These observations were made during peak

traf fic periods (i.e. , lunch hour and shif t changes).

No inadequacies were identified.

(3) Plant Housekeeping Conditions

Storage of material and components was observed with respect to

safety and fire hazards.

The licensee is replacing anchor bolts to

meet the requirements of IE Bulletin 79-02 and many areas were in

need of cleanup.

The licensee was also completing maintenance

activities associated with the refueling outage and was in the

process of cleaning up the plant.

Progress on housekeeping conditions

will be examined during subsequent inspections.

.

6

(4) Fire Protection

Fire extinguishers and fire fighting equipment were observed to be

unobstructed and recently inspected for operability.

No evidence of

smoking was observed in designated "No Smoking" areas and the cardox

fire suppression systems were observed to be operable.

4.

Critical Fire Area Inspection

Nuclear Reactor Regulation (NRR) has performed evaluations of fire pro-

tection programs at all operating plants.

These evaluations have identified,

in the NRR Fire Protection Safety Evaluatioc Report (SER), critical areas

where a fire may affect redundant safe shutdown systems.

The Vermont Yankee critical fire areas are the switchgear and cable

spreading rooms.

The licensee is modifyirg these areas to provide additional

fire protection and expects to complete these modifications by the end of

the 1980 Refueling Outage.

A review of administrative procedures, fire permits, and surveillance

tests was conducted to verify that:

provisions have been made and imple-

mented to establish fire watches as required; surveillance tests are

being conducted to meet Technical Specification requirements; and controls

are adequate to control combustible material and ignition sources in the

critical fire areas.

The following procedure and surveillance tests were

reviewed:

.

--

AP 0042, Plant Fire Protection; Rev 3; and,

--

OP 4020, Surveillance of Fire Protection Equipment, Rev. 7.

The following specific sections of OP 4020 were reviewed to verify that

the required surveillance tests were being conducted:

--

Section I, Six Month CO Fire Extinguisher and Cardox Bottle Surveil-

2

lance and data recorded on November 29, 1978 and May 31, 1979;

--

Section J, Six Month Surveillance-Fire Detect':n Functional Test and

data recorded on August 28, 1978, March 15, 19/9, and September 6,

1979;

--

Section Q, Operating Cycle Test of the Cardox System and data recorded

on August 2, 1978 and July 10, 1979; and,

Section R, Operating Cycle Check of Fire Barrier Seals and data

--

recorded on October 4, 1978.

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7

Tours of the critical fire areas (as discussed in paragraph 3.b) verified

implementation of the fire protection controls.

The inspector had no

further questions on this item.

5.

Control Rod Drive Return Line Relocation

The inspector reviewed the licensee's actions with respect to this modifi-

cation to determine if the necessary Technical Specification (TS) changes

had been made.

The licensee proposed a TS change to NRR on October 5,

1979.

That proposal makes valve deletions and additions to Tables 4.2.7.a

and 4.2.7.b which list the primary containment isolation valves.

No inadequacies were identified.

6.

Information Notice 79-20

The inspector queried licensee representatives to determine whether

licensed operators were aware of and had reviewed the information discussed

in Information Notice 79-20, NRC Enforcement Policy-NRC Licensed Individuals.

These representatives stated that the operators had reviewed 79-20 and

provided the inspector with a sign-off sheet documenting that review.

The inspector had no further questions on this item.

7.

Review of Licensee Event Reports

The inspector reviewed Licensee Event Reports (LERs) to verify that:

a.

The reports accurately described the events;

--

--

The safety significance was as reported;

--

The report was accurate as to cause;

--

The report satisfied requirements with respect to information

provided and timing of submittal,-

Corrective action was appropriate;

--

--

Action has been taken; and,

--

The event was reviewed and evaluated by the Plant Operations

Review Committee (PORC).

LERs 79-17, 79-19, 79-21, 79-24, and 79-25 were reviewed.

The

review identified the following items.

.

8

b.

LER 79-17 reported a failure of the C 7tainment Air Monitor (CAM)

pump.

That pump has been the subject of repeated failures and the

inspector asked what actions were being taken to improve reliability.

The licensee determined the repeated failures to be caused by moisture

buildup in the design of the system by the addition of isolation and

drain valves to minimize moisture buildup.

That design modification

is expected to be completed prior to plant startup.

The licensee is

also investigating an increased preventive maintenance schedule on

the pump.

The licensee's actions will be examined during subsequent

inspection and this item is unresolved.

(271/79-17-02)

c.

LER 79-21 reported a loss of water in the torus level transmitter

reference legs.

The loss of water caused an erroneous indication

for the torus water level and resulted in exceeding the Technical

Specification limits.

The licensee has instructed their technicians

to check and refill the reference legs weekly and is adding this

requirement to the technicians' work list.

The licensee is also

investigating a design change that will automatically keep these

refe.'ence legs filled.

This issue is unresolved pending addition of

the weekly check requirement to the technicians' work list and the

completion of the licensee investigation.

(271/79-17-03)

d.

LER 79-25 reported evidence of lower end plug (LEP) wear on " water"

rods that are a part of the type 8 X 8R fuel assemblies.

The wear

was discovered during the reactor vendor's (General Electric) ongoing

inspections of the 8 X 8R fuel.

The licensee has installed into the

core four test bundles that use a water rod with a different LEP

design in accordance with Special Test Procedure 79-2, E4 Water Rod

Replacement, change 0 and has performed safety evaluations for these

test bundles.

The inspector reviewed the licensee's procedures, the

safety evaluations conducted by both the licensee and General Electric

and discussed the event with both licensee and NRR personnel.

Further action on this event will be reviewed during subsequent

inspection.

This item is unresolved.

(271/79-17-04)

8.

Nuclear Safety Audit and Review Committee (NSARC)

NSARC meeting minutes for both regular (scheduled) and special meetings

for the period of May,1978, through October,1979, were reviewed to

verify the following:

--

Membership, meeting frequency and quorum for each meeting was as

required by the Technical Specifications (TS);

--

The NSARC review and audit responsibilities were consistent with

those delineated in the Technical Specifications; and,

-.

'

.

9

--

NSARC meetings were conducted with attendees having sufficient

expertise in the fields reviewed to assure an adequate review was

conducted.

The review of the regular meetings indicated that meeting 79-7-R conducted

on April 13, 1979 had the minimum number of members available to just

meet the TS quorum requirements.

The NSARC consists of eleven members,

however the TS requires only five members to constitute a quorum.

Con-

sidering the amount of material reviewed during a regular meeting, the

inspector questioned whether sufficient expertise was available to provide

an adequate review.

While the licensee distributes the documentation necessary for committee

review, evidence of committee member review (via a signoff sheet) may not

appear until some time after a meeting has been conducted.

It could nct

be determined whether all members review the necessary documentation

prior to a meeting and therefore whether all necessary areas of expertise

are represented.

The inspector was concerned that a committee member may not attend a

meeting, may not have reviewed agenda documentation prior to the meeting

and, subsequent to the meeting, may have comments on the meeting agenda

in his area of expertise.

A licensee representative stated that, in this

case, the comment would be considered and an additional NSARC meeting

called if required.

ANSI Standard N18.7-1976, section 4.2, requires a written program (for

both audits and indenendent reviews) that contains provisions for assuring

that personnel responsible for these reviews are kept informed of matters

within their scope of responsibility.

The licensee's " Charter for Vermont

Yankee Nuclear Safety Audit and Review Committee" dated April 18, 1975,

which provides the program aescription discussed in section 4.2, does not

contain these provisions.

While the licensee's Operational Quality

Assurance Program (0QAP) requires compliance with this standard, that

plan also designates the TS as the governing document.

Since the TS does

not require adherence to ANSI 18.7-1976, the licensee has taken the

position to not comply with this standard in cases such as this.

This

item is unresolved pending the licensee's formal submittal of this position

to the NRC for review. (271/79-17-05)

9.

NRC In Office Review

NRC:RI in office review of the following LERs has been completed

a.

with no unacceptable conditions identified:

79-14

79-18

79-15

79-20

79-16

79-22

79-23

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10

b.

NRC:RI in office review of Monthly Operating Reports for the months

of August and September, 1979 has been completed with no unacceptable

conditions identified.

10.

Unresolved Items

Unresolved items are those items for which further information is required

to determine whether they are acceptable or items of noncompliance.

Unresolved items are contained in Paragraphs 7.b, 7.c, 7.d and 8 of this

report.

11.

Exit Interview

The inspectors met' lith licensee representatives (denoted in Paragraph 1)

at the conclusion of the inspection on October 26, 1979 and October 31,

1979, and summarized the scope and findings of the inspection as they are

detailed in this report.

During these meetings, the unresolved items and

item of noncompliance ware identified.