ML19289C331

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Forwards IE Insp Rept 50-369/78-38 on 781113-17.No Noncompliance Noted
ML19289C331
Person / Time
Site: McGuire Duke Energy icon.png
Issue date: 12/06/1978
From: Long F
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Parker W
DUKE POWER CO.
Shared Package
ML19289C330 List:
References
NUDOCS 7901120030
Download: ML19289C331 (2)


See also: IR 05000369/1978038

Text

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UNITED STATES

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NUCLEAR REGULATORY COMMISSION

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REGION Il

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101 MARIETTA STREET.N.W.

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ATL ANTA GEORGIA 30303

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DEC 6

1978

In Reply Refer To:

RII :kTC

50-369/78-38

Duke Power Company

Attn:

Mr. William O. Parker, Jr.

Vice President, Steam Production

P. O. Box 2178

422 South Church Street

Charlotte, North Carolina

28242

Gentlemen:

This refers to the inspection conducted by Mr. W. T. Cottle of this

office on November 13-17, 1978, of activities authorized by NRC

Construction Permit No. CPPR-83 for the McGuire Nuclear Station Unit 1

facility, and to the discussion of our findings held with Mr. M. McIntosh

at the conclusion of the inspection.

Areas examined during the inspection and our findings are discussed in

the enclosed inspection report.

Within these areas, the inspection

consisted of selective examinations of procedures and representative

records, interviews with personnel, at ' observations by the inspectors.

Within the scope of this inspection, no items of nonccmpliance were

disclosed.

In accordance with Section 2.790 of the NRC's " Rules of Practice",

Part 2, Title 10, Code of Federal Regulations, a copy of this letter

and the enclosed inspection report will be placed in the NRC's Public

Document Room.

If this report contains any information that you (or

your contractor) believe to be proprietary, it is necessary that you

make a written application within 20 days to this office to withhold

such information from public disclosure. Any such application must

include a full statement of the reasons on the basis of which it is

claimed that the information is proprietary, and should be prepared

so that proprietary information identified in the application is

contained in a separate part of the document.

If we do not hear

from you in this regard within the specified period, the report

will be placed in the Public Document Room.

790112003c

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RII Rpt. No. 50-369/78-38

I-1

DETAILS I

Prepared by:

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W. T. Cottle, Reactor Inspector

Date

Reactor Projects Section No. 2

Reactor Operations and Nuclear

Support Branch

Dates of Inspection: November 13-17, 1978

Reviewed by:

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R. C. Lew'is , Chie f

Date

Reactor Projects Section No. 2

Reactor Operations and Nuclear

Support Branch

1.

Persons Contacted

  • M. McIntosh, Station Manager
  • D. Rains, Superintendent of Maintenance
  • M.

Pacetti, Test Engineer

  • M. Sample, Technical Services Engineer
  • G. Pollak, Project and Licensing Engineer
  • A. Cox, Senior QA Engineer

G. Cage, Superintendent of Operations

G. Gilbert, Operating Engineer

The inspector also held discussions with several other operations, health

pbysics and technical support personnel.

  • Present at the exit interview on November 17, 1978.

2.

Licensee Action On Previous Inspection Findings

Not inspected.

3.

Unresolved Items

.

No new unresolved items were identified.

4.

Management Interview

A meeting was held at the concJusion of the inspection on November 17,

1978, with the Station Manager and members of his staff as denoted in

paragraph 1.

The scope and findings of the inspection were summarized

by the inspector.

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.

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RII Rpt. No. 50-369/78-38

I-2

The inspector also attended the exit inte rview held on November 15,

1978, by the QA Preoperational Audit Team with the Station Manager,

members of his staf f, and corporate QA representatives. Details of the

QA Preoperational Audit findings will be covered in Region II Report

No. 50-369/78-39.

5.

Posting of Notices to Workers

The inspector reviewed licensee's posting of notices to workers against

the requirements of 10 CFR 19.11.

Licensee's postings appeared to be

adequate for the activities being conducted under the Part 30 and

Part 70 licenses. The inspector will review the postings with respect

to the activities to be conducted under the Part 50 license at the time

of issuance of the Part 50 license.

No items of noncompliance or

deviations were identified.

6.

Instructions to Workers

The inspector reviewed licensee's training program for providing

instructions to workers against the requirements of 10 CFR 19.12. Each

of the provisions of 10 CFR 19.12 appeared to be adequately addressed in

the video-tape training presentation. This training program along with

the physical security and emergency plan training programs are currently

under review by the licensee for any changes which might be necessary

due to revisions in the facility's radiation protection program, security

plan and emergency plan.

This review and any subsequent retraining

which might be required as a result of program changes will be completed

prior to fuel loading (369/78-38-07).

No items of noncompliance or deviations were identified.

7.

Facility Readiness for Operating License Issuance

The inspector conducted a detailed inspection of the containment spray,

auxilia ry feedwater, and upper head injection systems to compare the

as-built system configurations with the applicable FSAR system diagrams.

The inspector noted the following discrepancies between the existing

system configurations and the current revisions of the FSAR system

diagrams:

a.

Containment spray system valves INS 78 and INS 77 shown on FSAR

Figure 6.5.2-1 (Rev. 21) are not installed.

b.

Drain valves INS 101 and INS 102 installed on the containment spray

pump suction lines are not shown on FSAR Figure 6.5.2-1 (Rev. 21).

,

RII Rpt. No. 50-369/78-38

I-3

c.

Containment recirculation sump screens and suction lines instal-

lation is not complete per FSAR Figure 6.3.2-4 (Rev. 21).

d.

Auxiliary feedwater syster, recirculation lines to upper surge tank

dome are not installed pe'J FSAR Figure 10.4.7-4 (Rev. 22).

The inspector reviewed as built system diagrams for the containment

spray and auxiliary feedwater systems which incorporated the changes

noted in items a, b, and d.

Licensee representatives stated that FSAR

system diagrams for all safety related systems would be updated to

reflect as-built conditions prior to operating license issuance.

Licensee's submittal of these updated FSAR system diagrams will be

verified by the inspector (369/78-38-08).

The completion of the containment recirculation sump screens and suction

lines will be verified in subsequent inspections (369/78-38-09).

No items of noncompliance or deviations were identified.

8.

Control of Temporary Modifications

During the verification of the upper head injection system as-built

configuration, the inspector noted three temporary modifications which

had been made to the system:

a.

Lifted leads on valves INI 242B, 244B, 243A, and 245A.

b.

Open terminal block links on level instruments 1 NILS 52 70, 5730,

5740 and 5750.

c.

Gas accumulator relief valve, INI 280, was removed and a manual

Kerotest valve installed.

.

Items a and b were found to be documented on work requests OPS 12497 and

PRF 0235 respectively.

The documentation was in apparent compliance

with the provisions of Station Directive 4.4.0 " Processing Design Changes"

Item c was found.to be a modification initiated by a construction test

group on a portion of the upper head injection system which had been

returned to the Construction Depart. ment on shutdown request SDR 572.

This modification will require documentation only if the modification

remains outstanding at the time that portion of the system is returned

to the Steam Production Department.

The inspector had no further

questions on this item.

No items of noncompliance or deviations were identified.

'

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RII Rpt. No. 50-369/78-38

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9.

Weldina on Pressurizer Surge Line

The inspec or followed up on a comment which had been made to a QA

Preoperational Audit Team inspector concerning the possible use of

carb.on steel weld rods on the pressurizer surge line. The inspector

interviewed three members of the permanent plant staff who had expressed

either an interest in or possible knowledge of the surge line welding.

One of the individuals interviewed stated that in a conversation with a

construction welder two years ago, the welder maintained that he had

performed welding on the pressurizer surge line utilizing carbon steel

weld rods. The individual could not identify the construction welder

with whom the conversation had taken place. The other two individuals

interviewed had no first hand knowledge. This itea vill be designated

as outstanding item 369/78-38-10, and will be followed up by a Region II

Construction Inspector.

No items of noncompliance or deviations were identified.

10.

Nuclear Service Water System

The inspector reviewed the design and operation of the nuclear service

water system for plant familarization. The review consisted of a study

of the FSAR system description, the McGuire training system description,

the main control board system layout, and discussions with control room

operations personnel. The inspector identified a potential problem in

that the system does not appear to meet the requirements of 10 CFR 50

Appendix A, Criterion 44, from the standpoint of being able to sustain a

single failure and still accomplish the system safety function. In the

case of a partial unit blackout (loss of one train of electrical power)

it appears that for some normal system lineups, immediate operator

action would be required to prevent an unrestorable loss of both trains

of nuclear service water, if a single active failure is assumed. The

inspector discussed a specific example of this type of system failure

with licensee representatives at the management interview. The Station

Manager agreed that a potential problem exists and has taken action to

initiate a design review of the nuclear service water system.

The

inspector informed licensee representatives that this item would be

referred ta NRC Headquarters for evaluation (369/78-38-11).