LER-1979-002, /03L-0 on 790227:during Biweekly Test of a Reactor Trip Breaker,Several Seconds Elapsed Following Trip Signal Before Breaker Tripped.Caused by Faulty Reactor Trip Relay,Westinghouse BFD31.Relay Replaced |
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ATTACHMENT TO LICENSEE EVENT REPORT NO. 79-002/03L-0 Wisconsin Electric Power Company Point Beach Nuclear Plant Unit 2 Docket No. 50-301 While performing the bi-weekly test of the Unit 2 reactor trip breakers at 1100 hours0.0127 days <br />0.306 hours <br />0.00182 weeks <br />4.1855e-4 months <br />, February 27, 1979, several seconds elapsed following the application of a trip signal before the "A" breaker tripped.
Subsequent investigations discloned a faulty reactor trip relay (RT-3).
The relay, a Westinghouse Catalog No. BFD 31 (DC), failed to drop out promptly due to excessive plunger-to-sleeve friction resulting from sleeve deterioration.
The high temperatures of operation of this normally energized relay had caused the nylon sleeve in the center of the coil to deteriorate and crack.
Interference between the cracked sleeve and the solenoid plunger prevented the relay from promptly dropping out.
The relay was replaced at 1115 hours0.0129 days <br />0.31 hours <br />0.00184 weeks <br />4.242575e-4 months <br />, February 27, 1979, and a retest was satisfactorily performed.
A similar event occurred July 5, 1978 (Licensee Event Report No. 78-008/03L-0) in which a reactor trip relay failed to drop out due to nylon sleeve deterioration.
This previous failure prompted the decision to replace all relays of this type associated with the reactor trip system.
The Unit 1 relays were replaced during its 1978 fall refueling.
The Unit 2 relays will be replaced as soon as practicable.
The new relays will be the type recommended by Westing-house in their technical bulletin NSD-TB-76-16.
Westing-house's new BFD relays are designed to correct both coil-sleeve deformation and pin hang-up problems.
The coil bobbin material being a thermosetting material as opposed to a thermoplastic specification is more suited for use at a much higher temperature.
The magnet anti-stick disks which ensure that residual magnetism will not allow the relay to remain closed is soldered in as opposed to epoxied.
The armature pin is epoxied to the cross bar to eliminate any chance of rubbing on the external case and causing a relay malfunction.
7 90 3 28 0 36N
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EV ENT OFSCRIPTION AND PROB ABLE CONSECUENCES h 0 12 lAt 1100 hours0.0127 days <br />0.306 hours <br />0.00182 weeks <br />4.1855e-4 months <br />, 2-27-79, during the bi-weekly test of the "A"
reactor I
trip breaker (one of two), several seconds elapsed followinc the apoli-I o
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A faulty reactor i
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A similar event occurred 7-5-78 (LERl 3 93 q 78-008/03L-0).
Sinca the breaker did trip and the test of the redundantl 3l7; ["B" breaker was satisfactory, the safety of the public was not affected.1 i a y
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SYSTEN1 CALSE CALvd COYP VAL.E COCE COCE SLBCOCE CCVPCNENT CODE SLBCOCE 3v3COCE l Il Al@ l E @ l A l@ l RlEl L l A l Y lX @ l A @ lZl@
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a di ae to excessive plunger-to-sleeve friction resultinc from sleeva I
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The high temperatures of operation had caused the coil'sI i,, l nylon sleeve to deteriorate and crack.
The relay was reolaced at 1115 l
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| 05000301/LER-1979-001-01, /01T-0 on 790219:w/unit off-line & at 10% Steam Flow,A&B Main Steam Stop Valves Failed to Close.Caused by Deposits on Valve Shafts or Hardening of Gland Packing. Valves Were Exercised & Packing Adjusted | /01T-0 on 790219:w/unit off-line & at 10% Steam Flow,A&B Main Steam Stop Valves Failed to Close.Caused by Deposits on Valve Shafts or Hardening of Gland Packing. Valves Were Exercised & Packing Adjusted | | | 05000301/LER-1979-001, Forwards LER 79-001/01T-0 | Forwards LER 79-001/01T-0 | | | 05000266/LER-1979-001, Forwards LER 79-001/01T-0 | Forwards LER 79-001/01T-0 | | | 05000266/LER-1979-001-01, /01T-0 on 790219:inadvertent Radioactive Gaseous Release Occurred While Returning K10B Cryogenic Sys Gas Compressor to Svc.Caused by Operator Failure to Ensure Valve Was Closed.Procedures Restressed | /01T-0 on 790219:inadvertent Radioactive Gaseous Release Occurred While Returning K10B Cryogenic Sys Gas Compressor to Svc.Caused by Operator Failure to Ensure Valve Was Closed.Procedures Restressed | | | 05000301/LER-1979-002-03, /03L-0 on 790227:during Biweekly Test of a Reactor Trip Breaker,Several Seconds Elapsed Following Trip Signal Before Breaker Tripped.Caused by Faulty Reactor Trip Relay,Westinghouse BFD31.Relay Replaced | /03L-0 on 790227:during Biweekly Test of a Reactor Trip Breaker,Several Seconds Elapsed Following Trip Signal Before Breaker Tripped.Caused by Faulty Reactor Trip Relay,Westinghouse BFD31.Relay Replaced | | | 05000301/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000301/LER-1979-006, Forwards LER 79-006/01T-0 | Forwards LER 79-006/01T-0 | | | 05000301/LER-1979-006-01, /01T-0 on 790711:during Insp & Repair of Main Feedline,Confirmed That Branch Connection of Auxiliary Feedline Was Not Mfg Per Design Requirements.Branch Connections Replaced by Weldolets | /01T-0 on 790711:during Insp & Repair of Main Feedline,Confirmed That Branch Connection of Auxiliary Feedline Was Not Mfg Per Design Requirements.Branch Connections Replaced by Weldolets | | | 05000301/LER-1979-007, Forwards LER 79-007/01T-0 | Forwards LER 79-007/01T-0 | | | 05000301/LER-1979-007-01, /01T-0:on 790929,main Steam Line B Isolation Valve Failed to Close During 20% Steam Flow,W/Unit Off Line.Caused Not Stated.Packing Was Loosened & Atwood Morrill Reverse Swing Check Valve Closed | /01T-0:on 790929,main Steam Line B Isolation Valve Failed to Close During 20% Steam Flow,W/Unit Off Line.Caused Not Stated.Packing Was Loosened & Atwood Morrill Reverse Swing Check Valve Closed | | | 05000301/LER-1979-008-03, /03L-0:on 791210,charging Pump a Taken Out of Svc Due to Observed Leakage in Discharge Manifold Area.Caused by Valve Seat Failure Possibly Resulting from Normal Fatigue.Valve Seat Replaced | /03L-0:on 791210,charging Pump a Taken Out of Svc Due to Observed Leakage in Discharge Manifold Area.Caused by Valve Seat Failure Possibly Resulting from Normal Fatigue.Valve Seat Replaced | | | 05000266/LER-1979-008, Forwards LER 79-008/01T-0 | Forwards LER 79-008/01T-0 | | | 05000266/LER-1979-008-01, /01T-0 on 790502:remote Possibility Exists for Simultaneous Safety Injection in Both Units,Which Could Result in Emergency Diesel Overloading.Pressurizer Logic & Power Supplies Changed | /01T-0 on 790502:remote Possibility Exists for Simultaneous Safety Injection in Both Units,Which Could Result in Emergency Diesel Overloading.Pressurizer Logic & Power Supplies Changed | | | 05000301/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000266/LER-1979-009, Forwards LER 79-009/01T-0 | Forwards LER 79-009/01T-0 | | | 05000266/LER-1979-009-01, /01T-0 on 790510:during Hydrostatic Test of Fire Water Sys,Compression Fitting Failed.Caused by Broken Flange.Flange Replaced | /01T-0 on 790510:during Hydrostatic Test of Fire Water Sys,Compression Fitting Failed.Caused by Broken Flange.Flange Replaced | | | 05000266/LER-1979-010-01, /01T-0 on 790620:plant Safeguards Actuation Circuitry Review Indicated Need for Circuitry Changes.Caused by Changes in IEEE Std Since Plant Design.Mods to Four Applicable Safeguard Circuits Will Be Performed | /01T-0 on 790620:plant Safeguards Actuation Circuitry Review Indicated Need for Circuitry Changes.Caused by Changes in IEEE Std Since Plant Design.Mods to Four Applicable Safeguard Circuits Will Be Performed | | | 05000266/LER-1979-011, Forwards LER 79-011/01T-0 | Forwards LER 79-011/01T-0 | | | 05000266/LER-1979-011-01, /01T-0:on 790804,while Proceeding to Cold Shutdown Condition,Containment Integrity Was Briefly Violated.Caused by Faulty Interlock Allowing Inside Containment Door to Open When Outside Door Was Already Open | /01T-0:on 790804,while Proceeding to Cold Shutdown Condition,Containment Integrity Was Briefly Violated.Caused by Faulty Interlock Allowing Inside Containment Door to Open When Outside Door Was Already Open | | | 05000266/LER-1979-012-01, /01T-0 on 790805:primary to Secondary Leak Noted in Steam Generator A.Caused by Defective Tubes in Steam Generators a & B.Leaking & Defective Tubes Plugged | /01T-0 on 790805:primary to Secondary Leak Noted in Steam Generator A.Caused by Defective Tubes in Steam Generators a & B.Leaking & Defective Tubes Plugged | | | 05000266/LER-1979-012, Forwards LER 79-012/01T-0 | Forwards LER 79-012/01T-0 | | | 05000266/LER-1979-013-01, /01T-0:on 790830,Unit 1 Taken Off Line for Steam Generator primary-to-secondary Leakage Repair.Leakage Had Risen to 324 Gallons Per Day.Caused by 88% Defect Located Just Below Top of Tubeseheet.Tube Plugged | /01T-0:on 790830,Unit 1 Taken Off Line for Steam Generator primary-to-secondary Leakage Repair.Leakage Had Risen to 324 Gallons Per Day.Caused by 88% Defect Located Just Below Top of Tubeseheet.Tube Plugged | | | 05000266/LER-1979-013, Forwards LER 79-013/01T-0 | Forwards LER 79-013/01T-0 | | | 05000266/LER-1979-014-03, /03L-0:on 790912,charging Pump 1-P2B Found to Have Cylinder Block Crack.Caused by Pressure Spiking During Compression Stroke Following Hydrogen Separation During Suction Stroke.Cracked Block Replaced | /03L-0:on 790912,charging Pump 1-P2B Found to Have Cylinder Block Crack.Caused by Pressure Spiking During Compression Stroke Following Hydrogen Separation During Suction Stroke.Cracked Block Replaced | | | 05000266/LER-1979-014, Forwards LER 79-014/03L-0 | Forwards LER 79-014/03L-0 | | | 05000266/LER-1979-015, Forwards LER 79-015/01T-0 | Forwards LER 79-015/01T-0 | | | 05000266/LER-1979-015-01, /01T-0:on 791002,during Normal Power Operation, Loose Tube Fitting Discovered on Common Line from containment-to-containment Pressure Transmitters.Cause Undetermined.Fitting Tightened | /01T-0:on 791002,during Normal Power Operation, Loose Tube Fitting Discovered on Common Line from containment-to-containment Pressure Transmitters.Cause Undetermined.Fitting Tightened | | | 05000266/LER-1979-016-03, /03L-0:on 791003,emergency Diesel Generator 3D Failed to Start for Monthly Tech Spec Test.Caused by Sticking of Woodward UG8 Dial Control Governor Load Limit Strap in Stop Position.Governor Replaced | /03L-0:on 791003,emergency Diesel Generator 3D Failed to Start for Monthly Tech Spec Test.Caused by Sticking of Woodward UG8 Dial Control Governor Load Limit Strap in Stop Position.Governor Replaced | | | 05000266/LER-1979-016, Forwards LER 79-016/03L-0 | Forwards LER 79-016/03L-0 | | | 05000266/LER-1979-017, Discusses 791105 & 20 Meetings W/Nrc Re Info & Data on Steam Generator Tube Problems,Presented in LER 79-017/01T-0 on 791116.Certificate of Svc | Discusses 791105 & 20 Meetings W/Nrc Re Info & Data on Steam Generator Tube Problems,Presented in LER 79-017/01T-0 on 791116.Certificate of Svc | | | 05000266/LER-1979-017-01, /01T-0:on 791103,testing Revealed 131 Defective Tubes in a & B Steam Generators.Cause Under Investigation. Tubes Welded & Plugged | /01T-0:on 791103,testing Revealed 131 Defective Tubes in a & B Steam Generators.Cause Under Investigation. Tubes Welded & Plugged | | | 05000266/LER-1979-018, Forwards LER 79-018/01T-0 | Forwards LER 79-018/01T-0 | | | 05000266/LER-1979-018-01, /01T-0:on 791102,taping on Unit 2 Containment Motor Leads Did Not Meet Const Specs.Insp Showed Similar Situation W/Unit 2.Cause Not Stated.Unit 2 Motor Leads Retaped by 791109.Unit 1 Will Be Complete Prior to Startup | /01T-0:on 791102,taping on Unit 2 Containment Motor Leads Did Not Meet Const Specs.Insp Showed Similar Situation W/Unit 2.Cause Not Stated.Unit 2 Motor Leads Retaped by 791109.Unit 1 Will Be Complete Prior to Startup | | | 05000266/LER-1979-019-01, /01T-0:on 791107,while Filling Steam Generator a Secondary Side W/Water to Perform secondary-to-primary Leak Test,Dilution of RCS Occured.Caused by Leakage from Open Steam Generator Tube Falling Into Primary Outlet Nozzle | /01T-0:on 791107,while Filling Steam Generator a Secondary Side W/Water to Perform secondary-to-primary Leak Test,Dilution of RCS Occured.Caused by Leakage from Open Steam Generator Tube Falling Into Primary Outlet Nozzle | | | 05000266/LER-1979-019, Forwards LER 79-019/01T-0 | Forwards LER 79-019/01T-0 | | | 05000266/LER-1979-020-01, /01T-0:on 791115,during Refueling Shutdown,Anchor in Steam Generator a Auxiliary Feedwater Line Contained Const Deficiency.Caused by Improper Installation of Three Bolts in Anchor Support Plate.Anchor Permanently Modified | /01T-0:on 791115,during Refueling Shutdown,Anchor in Steam Generator a Auxiliary Feedwater Line Contained Const Deficiency.Caused by Improper Installation of Three Bolts in Anchor Support Plate.Anchor Permanently Modified | | | 05000266/LER-1979-020, Forwards LER 79-020/01T-0 | Forwards LER 79-020/01T-0 | | | 05000266/LER-1979-021, Forwards LER 79-021/01T-0 | Forwards LER 79-021/01T-0 | | | 05000266/LER-1979-021-01, /01T-0:on 791211,during Normal Operation, Increasing Steam Generator Primary to Secondary Leakage Noted.Caused by Leaking Tube in Steam Generator B.Plugs Welded & Repaired | /01T-0:on 791211,during Normal Operation, Increasing Steam Generator Primary to Secondary Leakage Noted.Caused by Leaking Tube in Steam Generator B.Plugs Welded & Repaired | | | 05000266/LER-1979-022-01, /01T-0:on 791226,safety Injection Pump B Failed to Start During Operational & Sys Leak Test.Caused by Incomplete Breaker Closure.Breaker Closed & Returned to Svc Following Cold Shutdown | /01T-0:on 791226,safety Injection Pump B Failed to Start During Operational & Sys Leak Test.Caused by Incomplete Breaker Closure.Breaker Closed & Returned to Svc Following Cold Shutdown | | | 05000266/LER-1979-022, Forwards LER 79-022/01T-0 | Forwards LER 79-022/01T-0 | |
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