LER-1979-032, /03L-0:on 790914,leaks Discovered in Both Containment Spray Sys.Caused by Corrosion Accelerated by Galvanic Action.Matl Change in Nipple Recommended |
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8 60 61 DOCKET NUMBER 68 A9 EVENT DATg 74 75 REPORT DATE 80 5
e EVENT DESCRIPTION AND PROBABLE CONSEQUENCES h O
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Durinq normal operation, a worker discovered a leak in the area of the I
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1 (1-3) ' containment spray heat exchanger.
Investigation reveased that a 3/4" l
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Additionally, slight leaks were discovered at' l
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outlet pipe on the (1-1) and (1-4) heat exchangers.
Safety significance
j is considered minimal since the exchangers were not inoperable.
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CAUSE DESCRIPTION AND CORRECTIVE ACTIONS i iO l
Analysis of a failed nipple from a similar event revealed that the leaks l
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The previous i
analysis also recommended replacernent with stainless steel nipples.
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l addition to repairing the leaks with new nipples, the relief valve l
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nipples on the (1-1), (1-2) and (1-4) exchangers were replaced.
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1 Jersey Central Power & Light Company M
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Madison Avenue at Punch Bowl Road Morristown, New Jersey 07960 U
(201)455-8200 OYSTER CREEK NUCLEAR GENERATING STATION Forked River, New Jersey 08731 Licensee Event Report Reportable Occurrence No. 50-219/79-32/3L-0 Report Date October 10, 1979 Occurrence Date September 14, 1979 Identification of Occurrence During the normal working da-it was observed that both containment spray systems had developed small fpe leaks.
This event is considered to be a reportable occurrence as deiined in the Technical Specifications, paragraph 6.9.2.b.2.
Conditions Prior to Occurrence The plant was operating at steady state power.
Power:
Reactor,1889.8 MWt Generator, 638 MWe 6
Flow:
Feedwater, 7 07 x 10 lb/hr 4
Recirculation, 15.2 x 10 gpm 4
Stack Gas:
3.85 x 10 pci/sec Description of Occurrence On Friday, September 14, 1979, at approximately 11: 30 a.m., a worker in the area of the (1-3) containment spray heat exchanger noticed water leaking.
An investigation revealed that a 3/4" carbon steel threaded nipple connected between the water box and the relief valve on the service water side was leaking.
Additionally, a slight leak was noticed at the point wnere the AP transmitter instrument line taps off the (1-1) containment spray heat exchanger emergency service water outlet pipe.
At approximately 2:30 p.m., there was a similar leak discovered on the (1-4) containment spray heat exchanger at the point where the AP transmitter instrument line taps off the ESV outlet pipe.
7 r1 11 a s Jersey Certral Power & Light Company is a Member of the General Pubhc Utihties System
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Reportable Occurrence No. 50-219/79-32/3L-0 Page 2 October 10, 1979 Apparent Cause of Occurrence All three of the leaks were caused by corrosion accelerated by galvanic action between 90/10 CuNi and SA106 Grade B carbon steel.
Analysis of Occurrence The containment spray cooling system consists of two independent cooling loops, each capable of removing fission product decay heat from the primary containment.
The safety significance of this eve.1t is to be considered minimal since the containment spray systems were not inoperable.
The leaks discovered would not prevent the equipment from performing its design function.
Corrective Action
Since this was not the first time this type of incident has occurred, analysis from a previous nipple failure resulted with a recommendation to change material selection for replacement nipples to 90/10 CuNi or stainless steel.
In addition to repairing the three leaks with stainless steel nipples, the relief valve nipples on (1-1), (1-2), and (1-4) containment spray heat exchangers were changed on September 14, 1979, to stainless steel as a preventive measure.
The AP transmitter instrument line nipples on (1-2) and (1-3) containment spray heat exchangers have been changed to stainles.s steel with approval from Generation Engineering.
Also, an engineering request has been submitted to examine all lines connected to the containment spray heat exchangers to study material compatibility and make appropriate recommendations for a permanent solution.
Failure Data
Similar Events
RO No. 50-219/79-04/3L-0 R0 No. 50-219/79-22/3L-O j i i i
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| 05000219/LER-1979-001-03, /03L-0 on 790118:valve V-14-35 Failed to Open Completely During Routine Isolation Condenser Valve Operability Test.Caused by Dirty Torque Limit Switch Contacts,Which Were Subsequently Cleaned & Burnished | /03L-0 on 790118:valve V-14-35 Failed to Open Completely During Routine Isolation Condenser Valve Operability Test.Caused by Dirty Torque Limit Switch Contacts,Which Were Subsequently Cleaned & Burnished | | | 05000219/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000219/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000219/LER-1979-002-03, /03L-0 on 790206:while Performing Isolation Condenser Automatic Actuation Test & calibr,RE-15B Trip Point Was Less Conservative than Tech Spec Std.Caused by RE-15B Switch Not Set at 1068 Psig valve.RE-15B Reset | /03L-0 on 790206:while Performing Isolation Condenser Automatic Actuation Test & calibr,RE-15B Trip Point Was Less Conservative than Tech Spec Std.Caused by RE-15B Switch Not Set at 1068 Psig valve.RE-15B Reset | | | 05000219/LER-1979-010-03, /03L-0 on 790417:leak of Isotopic Concentration Noticed Near Inside Penetration within Pipe Tunnel.Caused by Component Failure.Drywell Equipment Drain Tank Line Rerouted to Prevent Further Leakage | /03L-0 on 790417:leak of Isotopic Concentration Noticed Near Inside Penetration within Pipe Tunnel.Caused by Component Failure.Drywell Equipment Drain Tank Line Rerouted to Prevent Further Leakage | | | 05000219/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000219/LER-1979-011-03, /03L-0 on 790419:core Spray Pump NZO1A in Sys 1 Failed to Start Upon Initiation Signal.Caused by Fuse Failure.Fuse Replaced & Pump Test Successfully Completed | /03L-0 on 790419:core Spray Pump NZO1A in Sys 1 Failed to Start Upon Initiation Signal.Caused by Fuse Failure.Fuse Replaced & Pump Test Successfully Completed | | | 05000219/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000219/LER-1979-012-03, /03L-0 on 790419:oxygen Level in Suppression Chamber Atmosphere Was Greater than 5%.Caused by Sensitivity of Sampling Sys & Position of Sample Flow Control Valve. Oxygen Analyzer Recalibr;Level Now Below 5% | /03L-0 on 790419:oxygen Level in Suppression Chamber Atmosphere Was Greater than 5%.Caused by Sensitivity of Sampling Sys & Position of Sample Flow Control Valve. Oxygen Analyzer Recalibr;Level Now Below 5% | | | 05000219/LER-1979-012, Forwards LER 79-012/03L-0 | Forwards LER 79-012/03L-0 | | | 05000219/LER-1979-016, Forwards LER 79-016/03L-0 | Forwards LER 79-016/03L-0 | | | 05000219/LER-1979-016-03, /03L-0 on 790506:during Surveillance Test, Isolator Condenser Isolation Sensor Setpoint a Measured Two Inches of Excess Water.Caused by Instrument Drift in Excess of Design Accuracy.Switch Was Recalibr & Put Back in Svc | /03L-0 on 790506:during Surveillance Test, Isolator Condenser Isolation Sensor Setpoint a Measured Two Inches of Excess Water.Caused by Instrument Drift in Excess of Design Accuracy.Switch Was Recalibr & Put Back in Svc | | | 05000219/LER-1979-017, Forwards LER 79-017/03L-0 | Forwards LER 79-017/03L-0 | | | 05000219/LER-1979-017-03, /03L-0 on 790517:during Routine Surveillance of Core Spray Sys Ii,Parallel Isolation Valve V-20-21 Failed to Operate.Caused by Circuit Breaker Contacts Making Poor Contact in B Phase,Creating Overcurrent.Part Replaced | /03L-0 on 790517:during Routine Surveillance of Core Spray Sys Ii,Parallel Isolation Valve V-20-21 Failed to Operate.Caused by Circuit Breaker Contacts Making Poor Contact in B Phase,Creating Overcurrent.Part Replaced | | | 05000219/LER-1979-018, Forwards LER 79-018/03L-0 | Forwards LER 79-018/03L-0 | | | 05000219/LER-1979-018-03, /03L-0 on 790517:snubber 51/21,core Spray Sys II, Had Signs of Grease on Alemite Fitting on Accumulator.Cause Unknown But Appears Related to Rigorous Svc Conditions. Snubber Replaced | /03L-0 on 790517:snubber 51/21,core Spray Sys II, Had Signs of Grease on Alemite Fitting on Accumulator.Cause Unknown But Appears Related to Rigorous Svc Conditions. Snubber Replaced | | | 05000219/LER-1979-019-03, /03L-0 on 790526:reactor High Pressure Isolation Condenser Initiation Switch RE-15A Tripped at 3 Psig Greater than Specified.Caused by Instrument repeatability.RE-158 Reset to Trip at 1,068 Psig | /03L-0 on 790526:reactor High Pressure Isolation Condenser Initiation Switch RE-15A Tripped at 3 Psig Greater than Specified.Caused by Instrument repeatability.RE-158 Reset to Trip at 1,068 Psig | | | 05000219/LER-1979-019, Forwards LER 79-019/03L-0 | Forwards LER 79-019/03L-0 | | | 05000219/LER-1979-020, Forwards LER 79-020/01T-0 | Forwards LER 79-020/01T-0 | | | 05000219/LER-1979-020-01, /01T-0 on 790613:secondary Containment Integrity Breached When Reactor Bldg Airlock Doors Were Opened Simultaneously.Caused by Failure of Procedure to State Correct Method for Securing Airlock Doors.Procedure Revised | /01T-0 on 790613:secondary Containment Integrity Breached When Reactor Bldg Airlock Doors Were Opened Simultaneously.Caused by Failure of Procedure to State Correct Method for Securing Airlock Doors.Procedure Revised | | | 05000219/LER-1979-021-03, /03L-0 on 790620:during Surveillance Testing Activities,Instrument 1P15A Was Found to Trip at Valve Higher than Allowed by Tech Specs.Instrument Found to Be within Expected Accuracy Attainable | /03L-0 on 790620:during Surveillance Testing Activities,Instrument 1P15A Was Found to Trip at Valve Higher than Allowed by Tech Specs.Instrument Found to Be within Expected Accuracy Attainable | | | 05000219/LER-1979-021, Forwards LER 79-021/03L-0 | Forwards LER 79-021/03L-0 | | | 05000219/LER-1979-022, Forwards LER 79-022/03L-0 | Forwards LER 79-022/03L-0 | | | 05000219/LER-1979-022-03, /03L-0 on 790627:leak Detected on Emergency Svc Water Side of Containment Spray Heat Exchanger 1-2.Caused by Leaking Nipple Connection Between Water Box & Piping to Valve V-3-83,due to Corrosion.Nipple Replaced | /03L-0 on 790627:leak Detected on Emergency Svc Water Side of Containment Spray Heat Exchanger 1-2.Caused by Leaking Nipple Connection Between Water Box & Piping to Valve V-3-83,due to Corrosion.Nipple Replaced | | | 05000219/LER-1979-023-01, /01T-0 on 790719:reactor Power Was Reduced Above Value for Removal of a Feedwater String.Caused by Removal of Recirculating Pump Reactor for Maint.Inboard & Outboard Collector Rings Resurfaced & Pump Returned to Svc | /01T-0 on 790719:reactor Power Was Reduced Above Value for Removal of a Feedwater String.Caused by Removal of Recirculating Pump Reactor for Maint.Inboard & Outboard Collector Rings Resurfaced & Pump Returned to Svc | | | 05000219/LER-1979-023, Forwards LER 79-023/01T-0 | Forwards LER 79-023/01T-0 | | | 05000219/LER-1979-024, Forwards LER 79-024/03L-0 | Forwards LER 79-024/03L-0 | | | 05000219/LER-1979-024-03, /03L-0:on 790730,control Rod Drive Pump a Discovered Spraying Water Through Seal.Caused by Failure of Mechanical Seal.Inboard Mechanical Seal & Inboard Bearing Replaced | /03L-0:on 790730,control Rod Drive Pump a Discovered Spraying Water Through Seal.Caused by Failure of Mechanical Seal.Inboard Mechanical Seal & Inboard Bearing Replaced | | | 05000219/LER-1979-025, Forwards LER 79-025/03L-0 | Forwards LER 79-025/03L-0 | | | 05000219/LER-1979-025-03, /03L-0:on 790806,10,000 Gallons of Torus Water Drained & Ability of Primary Containment Degraded.Caused by Isolation Valve Left Open After Water Samplings.Change to Sampling Procedure Submitted on Use of Valve | /03L-0:on 790806,10,000 Gallons of Torus Water Drained & Ability of Primary Containment Degraded.Caused by Isolation Valve Left Open After Water Samplings.Change to Sampling Procedure Submitted on Use of Valve | | | 05000219/LER-1979-026-03, /03L-0:on 790807,while Excavating to Repair Equipment Drain Tank Line,Leak in Laundry Tank Discharge Pipe Discovered.Caused by Levels of Mn-54 & Co-60.Line Temporarily Rerouted Until Repairs Made | /03L-0:on 790807,while Excavating to Repair Equipment Drain Tank Line,Leak in Laundry Tank Discharge Pipe Discovered.Caused by Levels of Mn-54 & Co-60.Line Temporarily Rerouted Until Repairs Made | | | 05000219/LER-1979-026, Forwards LER 79-026/03L-0 | Forwards LER 79-026/03L-0 | | | 05000219/LER-1979-027, Forwards LER 79-027/01T-0 | Forwards LER 79-027/01T-0 | | | 05000219/LER-1979-027-01, /01T-0 on 790807:four Seismic restraints,NZ-2-R5 NZ-2R7,NZ-2-R8 & NZ-2-R9,in Positions Other than Required by Original Design.Caused by Improper Installation & Damage Due to Unrestrained Pipe Movement | /01T-0 on 790807:four Seismic restraints,NZ-2-R5 NZ-2R7,NZ-2-R8 & NZ-2-R9,in Positions Other than Required by Original Design.Caused by Improper Installation & Damage Due to Unrestrained Pipe Movement | | | 05000219/LER-1979-028, Forwards LER 79-028/03L-0 | Forwards LER 79-028/03L-0 | | | 05000219/LER-1979-028-03, /03L-0:on 790807,during Routine Surveillance of Core Spray Sys 1,parallel Isolation Valve V-20-15 Became Inoperable in Open Position.Caused by High Motor Current Drawn When Close Signal Inadvertently Initiated | /03L-0:on 790807,during Routine Surveillance of Core Spray Sys 1,parallel Isolation Valve V-20-15 Became Inoperable in Open Position.Caused by High Motor Current Drawn When Close Signal Inadvertently Initiated | | | 05000219/LER-1979-029, Forwards LER 79-029/03L-0 | Forwards LER 79-029/03L-0 | | | 05000219/LER-1979-029-03, /03L-0:on 790822,rod Block Trip Setting Was Below 100 Counts Per Second 26 Times During QA Audit.Caused by Calibr Procedure Setting Rod Trip at Tech Spec Limit.Rod Withdrawal Block Setpoint Increased | /03L-0:on 790822,rod Block Trip Setting Was Below 100 Counts Per Second 26 Times During QA Audit.Caused by Calibr Procedure Setting Rod Trip at Tech Spec Limit.Rod Withdrawal Block Setpoint Increased | | | 05000219/LER-1979-030, Revised Attachment to LER 79-030/03L-0:on 790812,control Rod Drive Pump a Removed from Svc for Repair of Pump Vent Piping.Piping Cracked at Bushing at Entry to Pump Casing. Caused by Operator Carelessness.Bushing Replaced | Revised Attachment to LER 79-030/03L-0:on 790812,control Rod Drive Pump a Removed from Svc for Repair of Pump Vent Piping.Piping Cracked at Bushing at Entry to Pump Casing. Caused by Operator Carelessness.Bushing Replaced | | | 05000219/LER-1979-030-03, /03L-0:on 790812,control Rod Drive Pump Removed from Svc Due to Excessive Leakage from Pump Vent Piping. Piping Was Cracked at Bushing.Caused by Use of Vent Line as Operator Foot Support.Bushing & Pipe Nipple Replaced | /03L-0:on 790812,control Rod Drive Pump Removed from Svc Due to Excessive Leakage from Pump Vent Piping. Piping Was Cracked at Bushing.Caused by Use of Vent Line as Operator Foot Support.Bushing & Pipe Nipple Replaced | | | 05000219/LER-1979-031, Forwards LER 79-031/03L-0 | Forwards LER 79-031/03L-0 | | | 05000219/LER-1979-031-03, /03L-0:on 790829,seal Water Piping Found Cracked on Short Pipe Nipple Section Where Threaded Into Seal Cartridge.Caused by Operator Using half-inch Piping as Foot Support.Pipe Nipple Replaced | /03L-0:on 790829,seal Water Piping Found Cracked on Short Pipe Nipple Section Where Threaded Into Seal Cartridge.Caused by Operator Using half-inch Piping as Foot Support.Pipe Nipple Replaced | | | 05000219/LER-1979-032, Forwards LER 79-032/03L-0 | Forwards LER 79-032/03L-0 | | | 05000219/LER-1979-032-03, /03L-0:on 790914,leaks Discovered in Both Containment Spray Sys.Caused by Corrosion Accelerated by Galvanic Action.Matl Change in Nipple Recommended | /03L-0:on 790914,leaks Discovered in Both Containment Spray Sys.Caused by Corrosion Accelerated by Galvanic Action.Matl Change in Nipple Recommended | | | 05000219/LER-1979-033, Forwards LER 79-033/03L-0 | Forwards LER 79-033/03L-0 | | | 05000219/LER-1979-033-03, /03L-0:on 790917,electromatic Relief Valve Pressure Switch 1A83A Tripped at Pressure in Excess of Limit.Caused by Defective High Pressure Microswitch. Replacement Switch Installed | /03L-0:on 790917,electromatic Relief Valve Pressure Switch 1A83A Tripped at Pressure in Excess of Limit.Caused by Defective High Pressure Microswitch. Replacement Switch Installed | | | 05000219/LER-1979-034, Forwards LER 79-034/01T-0 | Forwards LER 79-034/01T-0 | | | 05000219/LER-1979-034-01, /01T-0:on 791008,both Personnel Access Air Lock 15ors of Reactor Bldg Were Simultaneoulsy Open.Caused by Contractor Personnel Disconnecting Automatic Closing Device on One Door.Device Reconnected | /01T-0:on 791008,both Personnel Access Air Lock 15ors of Reactor Bldg Were Simultaneoulsy Open.Caused by Contractor Personnel Disconnecting Automatic Closing Device on One Door.Device Reconnected | | | 05000219/LER-1979-035, Forwards LER 79-035/03L-0 | Forwards LER 79-035/03L-0 | | | 05000219/LER-1979-035-03, /03L-0:on 790926,during Normal Operation,Reading on Main Steam Line Radiation Monitor Lower than Other Three Monitors.Caused by Drift of Zero Setpoint of Amplifier in Monitor.Setpoint Reset to Zero | /03L-0:on 790926,during Normal Operation,Reading on Main Steam Line Radiation Monitor Lower than Other Three Monitors.Caused by Drift of Zero Setpoint of Amplifier in Monitor.Setpoint Reset to Zero | |
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