ML19259D105

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Forwards IE Bulletin 79-17, Pipe Cracks in Stagnant Borated Water Sys at PWR Plants. No Action Required
ML19259D105
Person / Time
Site: Fermi 
Issue date: 07/26/1979
From: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Hines E
DETROIT EDISON CO.
References
NUDOCS 7908300407
Download: ML19259D105 (1)


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Docket No. 50-341 r

kheDeroitEdisonCompany 4TTN:

Mr. Edward Hines, Assistant Vice President and Manager Quality Assurance 2000 Second Avenue Detroit, MI 48226 Gentlemen:

The enclosed IE Bulletin No. 79-17 is forwarded to you for information. No written response is required. However, the potential corrosion behavior of safety related systems as it regards your plant over the long term should be taken into consideration.

If you desire additional information concerning this matter, please contact this office.

Sincerely, Q... A gJames G.

e p er Director

Enclosure:

IE Bulletin No. 79-17 cc w/ encl:

Central Files Director, NRR/DPM Director, NRR/ DOR PDR Local PDR NSIC TIC Ronald Callen, Michiga: Public Service Commission Eugene B. Thomas, Jr.,

Attorney 2105 352 79083ggyoy

UNITED STATES NUCLEAR REGULATORY COMMISSION "c%%MW'1.^P 515812""'

July 26.", 19791 IE Bu11stin No. 79-17 FIPEfCRACKS IN STAGNANT BORATED WATER SYSTEMS AT PWR PLAN DeschiptionofCircumstances:

During the period of November 1974 to February 1977 a number of cracking incidents have been experienced in safety-related stainless steel piping systems and portions of systems which contain oxygenated, stagnant or essentially stagnant borated water. Metallurgical investigations revealed these cracks occurred in the veld heat affected zone of 8-inch to 10-inch type 304 material (schedule 10 and 40), initiating on the piping I.D. surface end propagating in either an intergranular or transgranular mode typical of Stress Corrosion Cracking. Analysis indicated the probable corrodents to be chloride and oxygen contam hmtion in the affected systems. Plants affected up to this time were Arkansas Nuclear Unit 1, R. E. Ginna, H.B. Robinson Unit 2, Crystal River Unit 3 San Onofre Unit 1, and Surry Units 1 and 2.

The NRC issued Circular 76-06 (copy attached) in view of the apparent generic nature of the problem.

During the refueling outage of Three Mile Island Unit I which began in February of this year, visual inapections disclosed five (3) through-wall cracks at welds in the spent fuel cooling system piping and one (1) at a weld in the decay heat removal system. These cracks were found as a result of local boric acid build-up and later confirmed by liquid penetrant tests. This initial identification of cracking was reported to the NRC in a Licensee Event Report (LER) dated May 16, 1979. A preliminary metallurgical analysis was performed by the licensee on a section of cracked and leaking veld joint from the spent fuel cooling system.

The conclusion of this analysis was that cracking was due to Intergranular Stress Corrosion Cracking (IGSCC) originating on the pipe I.D.

The cracking was localized to the beat affected sone where the type 304 stainless steel is sensitized (precipitated carbides) during welding. In addition to the main through-wall crack, incipient cracks were observed at several locations in the veld heat affected zone including the veld root fusion area where a miniscule lack of fusion had occurred. The stresses responsible for craching are believed to be primarily residual welding stresses in as much as the calculated applied stresses were found to be less than code design limits. There is no conclusive evidence at this time to identify those aggressive chemical species which promoted this IGSCC attack. Further analytical efforts in this area and on other system welds are being pursued.

DUPLICATE DOCUMENT 2105 353 Entire 6'cument previously entered to system under:

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