ML19199A475
| ML19199A475 | |
| Person / Time | |
|---|---|
| Site: | Crane  |
| Issue date: | 10/05/1977 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML19199A468 | List: |
| References | |
| 50-320-77-36, NUDOCS 7905020531 | |
| Download: ML19199A475 (1) | |
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License No. CPPR-66 APPENDIX A NOTICE OF VIOLATION Based on the results of the NRC inspection conducted en September 12-14, 1977, it appears that one of your activities was not conducted in full compliance with conditions of your NRC Facility License No. CPPR-66 as indicated below. This item is a deficiency.
10 CFR 50, Appendix B, C-riterien V, states, in part, " Activities affecting quality shall be prescribed by documented instructions
... and shall 1:e accomplished in accordance with these instruc-tions, procedures...."
The licensee's FSAR QA program, Section 17.1.5.1, states, in part, "The Met-Ed Quality Assurance Plan... contains the requirement that activities affecting quality be documented by instructions, procedures.... This requirement is implemented by the major contractor...."
Burns and Roe, Inc. Specification 2555-69A, Section 3.7.4.5, regarding Instrumentation and Control Equipment Installation states, in part, "... that ccmpression fittings shall be installed in accordance with the manufacturer's instructions." The manu-facturer's instructions for installing instrumentation tube fittings specify a 1-1/4 turn for tightening of compression fittings after establishing the starting point using a scribe mark.
Contrary to the above, as of September 12, 1977, instrumentaticn tubing pressure connections involving compression type connections were not installed in accordance with the manufacturer's instruc-tiens as evidenced by the lack of the referenced scribe marks and quality control documentation.
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3 The inspector observed that the failed fuel Radiation Monitor installation had been completed,and that all other Radiation Monitors were in place waiting for completion of the electric power, control cables installation and the installation of sample line tubing.
The licensee stated this work is scheduled for completion by October 31, 1977.
No items of noncompliance were identified.
OC Records Review - Instrumentation Cables and Terminations 3.
The inspector reviewed pertinent work and quality records rela-tive to instrurent cables, terminations and associated hardware to determine whether records meet established procedures and whether records reflect work accomplishment consistent with NRC requirements and SAR conmitments for receipt inspection, material certification, installation records and cable nondestructive exam-inations (NDE).
Circuits Examined Include:
a.
Pressurizer Level Control - M845C Control Rod Drive Cooling Water - CR235C Intermediate Cooling System - CR852C Letdown Purification Demineralizer - MB433C 18 Steam Generator Emergency Feeder - MB350C lA Decay Heat Removal Pump - HG5C Makeup Pump Discharge to Primary Loop - MA136C C
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4 Makeup Pump to Seal Return Coolers - MA178C Reactor Building Pressurization - MB383C Makeup Pump Discharge to Primary Loop - M365C Reactor Building Cooling Unit E - SB62C b.
OC Documents Examined and Associated Circuit Include:
(1) QC circuit installation recort no. E-15921, dated August 12,1976 for CR-235Cl QC circuit installation report no. E-17934, dated August 12,1976 for CR-235C1 QC circuit installation report no, E-13404, dated March 15,1976 for CR-852C QC circuit installation report no. E-12894, dated February 5,1976 for MB-433C QC circuit installation report no. E-16552, dated October 3,1976 for MB-350C QC circuit installation report no. E-13242, dated March 3,1976 for HG-5C QC circuit installation report no. E-13001, dated February ll,1976 for MTs-136C QC circuit installation report no. E-13089, dated February 1,1976 for MA-178C QC circuit installation report no. E-12915, dated February 6,1976 for MB-383C QC circuit installation report no. E-21574, dated June 30,1977 for M-365 QC circuit installation report no. E-20092, dated April 5,1977 for MC-365C
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QC circuit termination report no. E-18444, dated February 3,1977 for SB-62C QC circuit termination report no. E-18933, dated Feb ruary 17, 1977 for HG-51C QC circuit termination report no. E-20714, dated May 12,1977 for TD-952I QC circuit termination report no. E-19865, dated November 12,1977 for TD-951I c.
The inspector examined Test Reports for each of the above ci rcui ts.
Form TC-250-2 dated January 1,1977 was used for documenting termination integrity, continuity check, integrity of field erection and bolt connection check.
In addition, the inspector reviewed the receiving / inspection report dated January 9,1974 for cables purchased on P.O. #C-0108 per cable specification 2555-106 and the receiving / inspection report dated May 9, 1975 for cables purchased on P.O. #C-0084 per cable specification 2555-68 verifying that applicable documents conform with purchase requirements.
No items of noncompliance were identified.
4.
Observation of Work and Work Activities - Instrumentation Comoonents and Systems The inspector examined instrument line installations, noting that compression type tube fittings had been used. The inspector ob-served that there were no visual indications er markings to indicate that the installation was in accordance with documented instructions /
procedures.
Burns & Roe, Inc. Specification 2555-69A Section 3.7.4.5 on Instru-mentation and Control Equipment Installation states, in part, "that compression fittings shall be installed in accordance with the manufacturer's instructions."
The roufacturer (Parker-Hanifin) Catalog No. 4230 for CPI tube fittings specifies a 1-1/4 turn for tightening of compression fittings and provides guidelines for establishing the starting point using a scribe mark.
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6 spector requested that the licensee provide documentation T?
ting that compression type tube fittings had been in-i d per documented instructions, s
iicensee representative stated they were not aware of this i
rement and therefore do not have required documents.
r spector informed the licensee that failure to follow pro-a deficiency of as "was an item of noncompliance and
/R 50, Appendix B, Criterion V, which states, in part:
- ivities affecting quality shall be prescribed by documented structidns... and shall be accomplished in accordance with
.ese instructions...."
5.
Exit Interview The inspector met with licensee and contractor representatives (denoted in Paragraph 1) at the conclusion of the inspection on September 14, 1977. The inspector suar.arized the scope and findings of the inspection. The licensee representative ack-nowledged the statement by the inspector with respect to the item of noncompliance (Paragraph 4).
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