ML18152A331

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Insp Repts 50-280/92-24 & 50-281/92-24 on 921207-11. Violations Noted But Not Cited.Major Areas Inspected: Radwaste Treatment & Effluent & Environ Monitoring
ML18152A331
Person / Time
Site: Surry  Dominion icon.png
Issue date: 01/07/1993
From: Decker T, Gloersen W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18152A332 List:
References
50-280-92-24, 50-281-92-24, NUDOCS 9301200146
Download: ML18152A331 (16)


See also: IR 05000280/1992024

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION 11

101 MARIETTA STREET, N.W.

ATLANTA, GEORGIA 30323

JAN O 7 1993

Report Nos.:

50-280/92-24 and 50-281/92-24

Licensee: Virginia Electric and Power Company

Glen Allen, VA 23060

Docket Nos.: 50-280 and 50-281

License Nos.:

DPR-32 and DPR-37

Facility Name:

Surry 1 and 2

Inspection Conducted:

1992

Inspector:

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Approved by\\_/'111:JtP /\\:' ;ll!. f';(2t.L

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T. R. Decker, Chief

baU Signed

Radiological Effluents and Chemistry Section

Radiological Protection and Emergency Preparedness Branch

Division of Radiation Safety and Safeguards

SUMMARY

Scope:

This routine, announced inspection was conducted in the areas of radioactive

waste treatment, and effluent and environmental monitoring.

Results:

The licensee's audits and activities in the areas of radioactive waste

treatment, and effluent and environmental monitoring were technically sound,

thorough, detailed and well documented.

The licensee effectively controlled,

quantified, and monitored releases of radioactive materials in liquid,

gaseous, and particulate forms to the environment; and maintained and operated

radioactive waste treatment systems to keep offsite doses as low as reasonably

achievable (ALARA).

One licensee-identified violation was identified for failure to complete the

31 day effluent dose projection in the required time frame as specified in

Technical Specification 6.4.N.5 (Paragraph 6) .

9301200146 930107

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REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • W. Benthall, Supervisor, Licensing
  • R. Bilyen, Licensing Engineer
  • M. Biron, Supervisor, Radiological Engineering
  • R. Blount, Superintendent, Engineering

D. Brock, Assistant Supervisor, Chemistry

H. Collar, Supervisor, Quality Control

  • D. Erickson, Superintendent, Radiological Protection

B. Foster, Supervisor, Mechanical Engineering

  • B. Garber, Supervisor, Health Physics

P. Harris, Health Physics Technician

D. Hart, Supervisor, Quality Assurance

J. Headrick, Staff Engineer

R. Lasalle, Supervisor, Radiological Analysis

  • D. Miller, Supervisor, Health Physics Operations
  • L. Morris, Superintendent, Radwaste
  • J. Price, Assistant Station Manager

C. Putnam, System Engineer

  • E. Smith, Manager, Quality Assurance
  • W. Thorton, Corporate, Health Physics and Chemistry

Nuclear Regulatory Commission

  • S. Tingen, Resident Inspector

J. York, Resident Inspector

  • Attended exit meeting on December 11, 1992

2.

Status on Previously-Identified Inspection Findings (92701)

a.

(Closed) URI 50-280, 281/91-27-01: Apparent improper disposal of

potentially contaminated waste oil.

This item pertained to the licensee's methods for disposal of

potentially contaminated waste oil. The oil in question had been

removed from the radiologically controlled areas of the facility.

The inspector determined through a review of records and through

discussions with the licensee, that the licensee had been

analyzing waste oil at effluent level lower limits of detection

(LLD) with counting times of approximately ten minutes, and had

only released oil to the offsite vendor when activity was not

detected.

NRC regulations, with one exception (10 CFR 20.306), provide no

minimal level of radioactivity in waste from a licensee's facility

that may be disposed of in a manner other than as normal

radioactive waste, regardless of the potential pathway to man.

If

radioactive material is detectable, then it must be handled as

radioactive material.

In recognition of this restrictive policy,

2

the NRC provided guidance on acceptable survey methods to

determine "how hard to look" in Health Physics Position {HPPOS)

No. 221 {NUREG/CR 5569, May 1992).

HPPOS No. 221 stated that the

LLD used for laboratory measurement of environmental samples is

the "operational state of the art" value.

It is the LLD value

provided in the standard radiological effluent technical

specifications {RETS) for environmental samples.

This LLD is the

detection level below which the probability of undetected

radioactivity is negligible and can be disregarded when

considering the practicality of detecting such potential

radioactivity from natural background.

This guidance recognizes

the fact that there are technological limitations in the ability

of radiation detection equipment and associated counting

procedures used to detect radioactive material at very low levels.

The guidance in the position paper was based in part from

previously issued Information Notices (INs).

As of September 5, 1991, the licensee agreed to suspend all

shipments of waste oil, including oil samples for the predictive

analysis program, pending resolution of the unresolved item.

During a telecon between the licensee and NRC on October 4, 1991,

the NRC identified that transferring radioactive material in oil

samples for the predictive analysis program met the provisions of

10 CFR 30.18 for exempt quantities provided that the byproduct

material in individual samples did not exceed the applicable

quantity established in 10 CFR 30.71, Schedule B.

It was

specifically noted that the provisions of 10 CFR 30.18 applied to

both the originator and recipient of the oil sample regardless of

whether they were a licensed or non-licensed facility.

Based on

this understanding, the licensee reinitiated the oil sampling

program for predictive analysis using the criteria of

10 CFR 30.71, Schedule B, for determining the acceptability of

unrestricted release of these samples for offsite testing and

disposal as nonlicensed material by the testing laboratory and

implemented the program in temporary procedure T-HP-8.0.70,

Release of Oil, Sewage Waste, and Other Materials, Revision 0,

May 14, 1992.

This procedure provided guidance on the disposal of

bulk quantities of waste oil and indicated that such disposal

would be based on changing the sample counting time, for one liter

samples, from ten minutes to the count time to meet LLDs for gamma

emitting nuclides in environmental surface water samples.

In addition, the inspector informed the licensee that NRC/NRR was

in the process of providing additional guidance on the use of

environmental level LLDs for various sampling media that are not

included in the RETS.

Based on the review of the information

provided by the licensee; the fact that there has been no

intentional disposal of contaminated waste oil; and the fact that

the licensee implemented procedure T-HP-8.0.70 which incorporates

current NRC guidance on the use of LLDs for gamma emitting

nuclides in environmental surface water samples, the inspector

considered this matter administratively closed.

3

b.

(Closed) VIO 50-280, 281/91-28-01: Failure to develop and

implement procedures and controls to assess properly the physical

form of radioactive material offered for transportation.

The inspector reviewed the corrective actions to prevent

recurrence which were documented in a letter to the NRC dated

October 16, 1991.

The reason for the violation was that _existing

health physics (HP) procedure governing the shipment of

radioactive material required the physical and chemical form of

the shipped material to be specified.

However, the station

procedure governing shipment of the material did not require a

description of the physical and chemical form of the shipped

material to be provided to the personnel preparing the reactor

coolant pump motor shipping documents.

Since HP personnel did not

recognize and were not informed that any appreciable quantity of

liquid could exist in a "drained cooler," a description of the

physical and chemical form of the residual component cooling water

was not specified on the shipping documents .. The RCP motor was

returned to Surry Power Station, disassembled, drained of residual

component cooling water, and then transported with shipping papers

that correctly described the physical and chemical form of the

material being transported.

The inspector verified that the corrective actions to prevent

recurrence were implemented and noted that procedure VPAP-2101,

"Radiation Protection Program," Revision 3, September 1, 1992, was

changed to state more clearly the responsibility of the

organization presenting material for shipment to identify

potential sources of radioactive material.

In addition, VPAP-

0703, "Storage, Handling, and Shipping Requirements," Revision 2,

March 2, 1992, was revised to direct the organization presenting

the material for shipment to notify Heath Physics when the

material being shipped is either radioactive or contains

radioactive material and the physical forms of those materials.

Following notification of the content of a proposed shipment, the

existing HP procedure directs that the radioactive material be

quantified and a description of its physical and chemical form be

specified on the shipping documents.* This item is considered

closed.

c.

(Closed) URI 50-280, 281/92-01-01: Apparent use of an unapproved

radioactive waste transportation procedure.

This issue pertained to the use of an apparently unapproved vendor

procedure for loading a high integrity container (HIC) into a

transport cask.

It appeared that HP-7.2.40, Disposing of

Radioactive Waste using the Barnwell Facility, did not

specifically reference the actual cask handling procedure.

.*

3.

4

After further review of the Certificate of Compliance (CoC) Number

(No.) 6601, Revision 24, dated February 27, 1992 for the Model No.

CNS 8-120A package and other supporting documents, including the

procedures and the CNS-120A Safety Analysis Report, it was

apparent that the handling procedure for the Chem-Nuclear Systems,

Inc. (CNS!) transport cask CNS 8-120A was part of the cask

documentation package.

The cask documentation package included

the procedures, license, and Safety Analysis Report for CNS 8-120A

Type A radwaste shipping cask USA/6601/A.

License condition 13

(ii) specified that in addition to the requirements of Subpart G

of 10 CFR Part 71, the package must be operated and prepared for

shipment in accordance with the Operating Procedures of Chapter 7

of the application. Operating procedure, TR-OP-003, Handling

Procedure for Chem-Nuclear Systems, Inc. (CNS!) Transport Cask CNS

8-120A, Certificate of Compliance Number 6601, was included in the

documentation package noted above.

In addition, the licensee

issued a memo to department heads emphasizing that all vendor

procedures must be approved in accordance with VPAP-0502,

Procedure Process Control. Although the cask handling procedure

was part of the CoC documentation package, the licensee approved

the vendor procedure via the Station Nuclear Safety and Operating

Committee (SNSOC) process on April 2, 1992.

The inspector

considered this issue closed .

Audits (84750)

Technical Specification {TS} 6.1.C.2.h requires that audits of unit

activities be performed under the cognizance of the Management Safety

Review Committee (MSRC) in the following areas: (1) the conformance of

facility operation to provisions contained within the TSs and applicable

license conditions at least once per 12 months; (2) the radiological

environmental monitoring program at least once per 12 months; (3) the

ODCM and implementing procedures at least once per 12 months; and

(4) the PROCESS CONTROL PROGRAM (PCP) and implementing procedures for

processing and packaging of radioactive wastes at least once per

12 months.

The inspector reviewed the following audit reports and assessments:

0

QA Audit 92-02: Environmental Monitoring/Environmental Protection

Plan

0

QA Audit 92-03: Offsite Dose Calculation Manual and Process

Control Program

0

Surry Radwaste Facility Assessment, October 30, 1992

The above audits assessed the adequacy and effectiveness of the

radiological effluent monitoring program, radiological environmental

monitoring program, the ODCM, and the PCP.

The audits covered the areas

specified in TS 6.1.C.2.h.

In general, the audits were thorough,

5

detailed, and well documented.

The audits identified some program

weaknesses and licensee management made adequate commitments to correct

the few deficiencies identified in a timely manner.

No violations or deviations were identified.

4.

Changes in the ODCM, PCP, and Radwaste System Design and Operation

(84750)

The inspector and the licensee discussed any changes in the radwaste and

radiological environmental monitoring organizations; in the ODCM and

PCP; and in the radwaste system design and operations since the last

inspection.

The inspector did not note any other changes to the PCP or radwaste

system design and operations since the last inspection that would

require a 10 CFR 50.59 review.

No violations or deviations were identified.

5.

Process and Effluent Radiation Monitors (84750)

VPAP-2103, Offsite Dose Calculation Manual, Revision 3, June 1, 1992,

Sections 6.2.2 and 6.3.2 describe the controls and surveillance

requirements for radioactive liquid effluent and gaseous effluent

monitoring instrumentation, respectively.

The inspector and a licensee representative toured the plant and

examined several process and effluent radiation monitors, including the

liquid effluent monitor, process vent and vent-vent gaseous radiation

monitors and particulate samplers.

At the time of the tour, all of the

equipment examined was operating properly and calibrated in accordance

with the frequency prescribed by the ODCM.

The inspector discussed with a licensee representative operability

and/or maintenance problems with the effluent and process radiation

monitors during the last 12 months.

The licensee noted that l-VG-RM-

131-1 (Vent-vent normal, mid range, and high range radiation monitors)

experienced several problems with electronic spiking and fewer problems

with the automatic flow control valve which affected the flow through

the accountability sampler.

The spiking problem appeared to be resolved

after the licensee replaced components and worn coaxial cable. After an

engineering evaluation of the automatic flow control problems, the

licensee identified that the cause was due to "firmware" programming

problems in the signal processing equipment.

In addition, the licensee

identified moisture build-up in the sampling lines of l-VG-RM-130

(Process Vent) due to water intrusion. Design Change Package (DCP) 92-

60-3 was initiated to correct the moisture problem.

6

In addition, the licensee submitted a Special Report to the NRC on the

Waste Gas Holdup System Hydrogen Monitoring Instrumentation in a letter

dated July 3, 1992.

TS 3.7.E.2 requires that a special report be

submitted to the NRC (RII) when the Waste Gas Decay Tank (WGDT)

explosive gas monitoring instrumentation is inoperable for greater than

30 days.

During the maintenance periods when the hydrogen monitors were

out of service, the licensee maintained compliance with TS Table 3.7-

S(a), Action 1, by collecting grab samples on a daily basis. Attachment

1 to this inspection report provides the details on the operability

problems of the WGDT monitoring instrumentation. The major problems

with the hydrogen monitoring system were as follows:

(1) sample pump

failures; (2) diaphragm/spring failures on sample pumps; (3) cracks in

the diaphragm casing; and (4) hydrogen analyzer failures.

As of this

inspection, the H2/02 analyzer system was still inoperable.

Due to the

prolonged period of inoperability, the licensee, in accordance with

their quality assurance (QA) requirements, escalated this issue to the

senior management level on October 8, 1992.

Consequently, the licensee

submitted an action plan for analyzer system recovery which was approved

on December 1, 1992.

The licensee's target time to return the system to

an operable status was in mid 1993.

Although the licensee had experienced some operability problems with

equipment associated with the process and effluent monitoring equipment

and the WGDT hydrogen monitoring instrumentation, it was apparent to the

inspector that the licensee was actively seeking resolution of these

problems.

In the cases noted above, the licensee had assigned either

mechanical or system engineers to identify, resolve, and correct the

operability problems.

In the case of the hydrogen analyzer, several

engineers were working with the manufacturer to resolve the design

deficiencies.

No violations or deviations were identified.

6.

Dose Commitments (84750)

VPAP-2103, Offsite Dose Calculation Manual, Revision 3, June 1, 1992,

Attachment 28 specifies the method to calculate the annual maximum

individual total dose from radioactive effluents and all other nearby

uranium fuel cycle sources. Sections 6.2.3 and 6.3.3 specify the

quarterly and annual dose limits for liquid effluent and gaseous

effluents, respectively. Section 6.4 specifies the total dose limit to

the public from uranium fuel cycle sources.

The inspector reviewed the quarterly and yearly dose commitments to a

member of the public from radioactive materials in gaseous and liquid

effluents released during 1991 and the first half df 1992.

The NRC PC-

DOSE computer code was not available during this inspection to verify

the licensee's calculation for the dose contribution to the maximum

exposed individual from the radionuclides in liquid and gaseous

effluents released to unrestricted areas.

The inspector did review the

licensee's methodologies for calculating the various individual doses

7

and observed no apparent problems.

For the gaseous pathway analysis,

the licensee used historical meteorological data to determine the annual

average X/Q and D/Q values at critical locations around the Station for

ventilation vent (ground level) and process vent (mixed mode) releases.

The annual average X/Q and D/Q values were used in a dose pathway

analysis to determine both the maximum exposed individual at the site

boundary and member of the public.

The following table includes the

annual dose calculations due to gaseous and liquid effluents for 1991

(note: annual dose calculations for 1992 will be provided in the Semi

Annual Radioactive Release Report submitted within 60 days after

January 1, 1993 in accordance with Section 6.6.2 of the ODCM):

Cumulative Doses from Effluents - Calendar Year 1991

Surry Power Station

Dose Pathway

Airborne-Gamma Air Dose

Airborne-Beta Air Dose

Airborne-Max Organ Dose

Liquid-Total Body Dose

Liquid-Max Organ Dose

Total Dose-Thyroid

Total Dose-Total Body

Organ other

than Thyroid

l.37E-l mrad

8.07E-l mrad

1. 04E-2 mrem

1. 52E-2 mrem

7.97E-2 mrem

no calculation

required

no calculation

required

Annual

Limit

10 mrad

20 mrad

15 mrem

3 mrem

10 mrem

75 mrem

25 mrem

Percent of

Annual

Limit

1.4 %

4.0 %

< 1 %

< 1 %

< 1 %

< 1 %

< 1 %

NOTE: If the calculated doses from release of radioactive materials in

liquid or gaseous effluents exceeds twice the limits specified in the

ODCM (see above), then the licensee is required to calculate, including

direct radiation contribution from the units and from outside storage

tanks, whether the 40 CFR 190 dose limits (25 mrem total body/75 mrem

thyroid) have been exceeded.

The radioactive effluents released during the reporting period were

normal for a two unit pressurized water reactor plant with both units

operating. The release of radioactive material to the environment from

Surry has been a small fraction of the 10 CFR 20 Appendix Band 10 CFR

50 Appendix I limits.

As can be seen from the data presented above, the

annual dose contributions to the maximum exposed individual from the

radionuclides in liquid and gaseous effluent released to unrestricted

areas were well below the limits specified in the ODCM.

These data

support the conclusion that the licensee's effluent releases were as low

as reasonably achievable (ALARA) and that the radwaste systems were both

fully utilized and operating within the design criteria. Since airborne

and liquid releases are calculated on a per site basis, and the ODCM

dose limits are on a per unit basis, calculated site doses are initially

compared to the per unit limit. If per unit limit is exceeded, then the

licensee would reanalyze the release data to determine the per unit

doses.

7 .

8

The inspector also verified that the licensee was calculating cumulative

and projected dose contributions from radioactive effluents for the

current calendar quarter and current calendar year in accordance with

the methodology and parameters in the ODCM at least every 31 days as

required by TS 6.4.N.(5) and procedure O-HSP-GW-001.

The inspector

noted that the licensee had identified one case when the 31 day effluent

dose projection requirements were not performed in the required time

frame.

The licensee determined that the dose projection calculations

were performed on October 30 instead of October 1, 1992 and documented

the event in the Station Deviation Report No. S-92-1778.

The licensee

concluded that procedural controls were not adequate for ensuring timely

completion of the 31 day effluent dose projection calculation. The

licensee's corrective action plan included the development and

implementation of a periodic test (PT) schedule program on the computer

network.

Count room personnel have been instructed to check PT

schedules on a daily basis.

One licensee-identified violation was identified for failure to complete

the 31 day effluent dose projection in the required time frame as

specified in TS 6.4.N.5.

Liquid Waste Processing (84750)

Surry ODCM, VPAP-2103, Revision 3, dated June 1, 1992, Section 6.2.4

specifies the requirements for the Surry Radwaste Facility (SRF) liquid

radwaste treatment system.

The inspector toured the SRF liquid radwaste processing area and

discussed the operation with a cognizant licensee representatives.

The

liquid radwaste system was operated by contractors and managed by the

licensee. The SRF operator and superintendent demonstrated superior

knowledge of the waste processing system.

The SRF consisted of the

following main processing systems:

0

Liquid Waste System

0

Laundry Drain System

0

Dry Active Waste (DAW) System

0

Spent Ion-exchange Resin Handling System

0

Bitumen Solidification System

The liquid radwaste system segregated radioactive materials from the

liquid radwaste generated in the power plant and reduced the chemicals

and impurities in the effluent water to less than half of the National

Pollutant Discharge Elimination System (NPDES) limits.

In addition,

fission and activation products in liquid effluents had been

significantly reduced.

The treated waste water was either recycled and

used in the SRF or discharged.

The concentrates from the evaporator

were solidified by mixing with asphalt.

The inspector briefly reviewed

Topical Report No. USE-61-002-P, Stability of Low Level Radioactive

Wastes Solidified with High Strength Asphalt.

This report described and

summarized the results of the stability testing of bitumen-solidified

simulated low-level radwaste streams, in an effort to prove that the

9

bitumen-solidified waste forms were stable and met the requirements for

near-surface burial. The tests included the following: compressive

strength, thermal cycle resistance, radiation resistance, biodegradation

resistance, leach resistance, immersion resistance, correlation testing

(laboratory model versus full scale model), determination of

homogeneity, dimensional stability, free liquids and void spaces.

The

Office of Nuclear Material Safety and Safeguards (ONMSS) staff concluded

that there was reasonable assurance that the low-level waste forms of

boric acid wastes produced by the bitumen process would meet the

stability requirements of 10 CFR 61 for waste characterization. Because

of either limited or incomplete data, an interim, one year approval was

granted for these waste forms, and additional verification testing was

requested.

The interim approval did not approve waste forms created

from the solidification of bead resins or powdered resins. The initial

interim period ended on July 31, 1992.

On July 17, 1992, the NRC had

received the report from U.S. Ecology providing additional test data for

the solidification of the boric acid waste stream as identified in the

Interim Technical Evaluation Report (ITER), i.ssued by the NRC.

At that

time, the NRC had not completed a detailed review of the data and the

NRC indicated that there was no reason to terminate the interim status

for the solidification of the boric acid waste stream.

In a letter

dated July 21, 1992,

the NRC indicated that the ITER of July 1991,

along with Supplement No. 1 of January 1992 would remain valid until

December 31, 1992, extending the July 31, 1992 termination date.

The inspector concluded that the licensee had an effective program for

controlling and monitoring liquid effluents from the SRF.

No violations or deviations were identified.

8.

Radiological Environmental Monitoring Program (84750)

Surry ODCM, VPAP-2103, Revision 3, dated June 1, 1992, Section 6.5

specifies the requirements for the environmental radiological monitoring

program, including the detection capabilities of analytical techniques,

land use census, and the interlaboratory comparison program.

The inspector discussed with licensee representatives the radiological

environmental program, including changes to the program and program

implementation.

There were no significant changes to the program,

monitoring locations, equipment, or organization since the last

inspection of this area.

The inspector accompanied two licensee representatives on a routine

environmental sample collection tour which included the observation of

the following sample collection or monitoring locations:

0

Air Sampling Stations

Surry Station

Hog Island Reserve

Bacons Castle

Alliance

10

0

Thermoluminescent Dosimeter (TLD) Monitoring Stations

Surry Station

Hog Island Reserve

Bacons Castle

Alliance

Rushmere Shores

Smithfield

Routes 636/637

Routes 636/638

The inspector noted that the air sampling equipment and flow measuring

devices were operational and calibrated. The licensee determined

environmental air sample volumes by multiplying the elapsed time the air

sampler operated by the corrected sampler flow rate.

The inspector also

noted that the licensee TLDs were located as described in HP-7.3B.10,

Radiological Environmental Monitoring Program, Revision 1, September 12,

1991.

In addition, the inspector verified that selected NRC co-located

TLDs were in place.

The inspector also reviewed the results of the licensee's participation

in the interlaboratory comparison program with the Environmental

Protection Agency (EPA) for 1991.

In 1991, the licensee analyzed three

different EPA sample types (air filter, water, milk), which included

13 nuclides, gross alpha, and gross beta; and compared 74 measurements.

Licensee results were in agreement with EPA results 95 % of the time. In

the few cases of disagreement, the licensee's contract laboratory

performing the analyses investigated the problems and took steps to

prevent reoccurrence.

TS 6.6.b.2 and Section 6.6.1 of the ODCM specifies the requirements for

the content and submittal of the Annual Radiological Environmental

Operating Report.

The inspector reviewed the 1991 Annual Radiological

Environmental Operating Report, dated April 29, 1992.

The report was

reviewed for omissions, obvious mistakes, anomalous measurements,

observed biases, and trends in the data. There were no anomalous

measurements identified in the report, nor changes to the ODCM with

respect to environmental monitoring.

The land use survey indicated that

there were no changes in 1991.

Other than one isolated case of a missed

sample and not meeting a LLD, there were no recurring problems with

missed samples with regard to analytical or sample collection

difficulties. All samples analyzed were either below the reporting

limits or below the LLD.

Overall, the results were as expected for

normal environmental samples.

Naturally occurring radioactivity was

observed in sample media and was within the expected activity ranges.

_J

11

Occasional samples revealed the presence of man-made isotopes.

The

concentration of isotopes attributable to station effluents were very

low and of no significant dose consequence.

The inspector did not observe any trends in the dose data.

The maximum

dose calculated for the hypothetical individual at the Surry Power

Station site boundary due to liquid and gaseous effluents released from

the site during 1991 was 0.233 millirem.

For reference, this dose may

be compared to the approximately 360 millirem average annual exposure to

every person in the United States from natural and man-made sources.

In the report, the licensee concluded that exposure to members of the

public which may have been attributable to the Surry station was

negligible.

The radioactivity reported was primarily the result of

fallout or natural background.

Any activity which may have been present

as a result of plant operations did not represent a significant

contribution to the exposure of members of the public.

No violations or deviations were identified.

9.

Effluent Release Reports (84750)

TS 6.6.B.3 and ODCM Section 6.6.2 requires that a Semi-Annual

Radioactive Effluent Release Report covering the operation of the unit

during the previous six months of operation shall be submitted within

60 days after January 1 and July 1 of each year.

The ODCM and TS also

specify the requirements for the content and format of the report.

The inspector reviewed the second half 1991 and first half 1992 Semi-

Annual Effluent Release Reports dated February 28, 1992 and August 24,

1992, respectively.

In addition, the inspector reviewed effluent

release data from previous years to evaluate trends in liquid and

gaseous releases.

The effluent data presented in the following table

was obtained from previous and current effluent reports:

EFFLUENT RELEASE SUMMARY FOR SURRY UNITS 1 AND 2

Activity Released (curies)

Gaseous Effluents:

Fission and Activation

Products

Iodines

Particulates

Tritium

1990

4.50E+2

1.33E-3

1.60E-3

2.17E+l

1991

3.54E+l

5.16E-4

6.68E-4

2.55E+l

1992 (1/2)

8.61E+O

3.64E-4

l.64E-5

l.56E+l

12

EFFLUENT RELEASE SUMMARY FOR SURRY UNITS 1 AND 2 cont'd

Activity Released (curies)

Liquid Effluents:

Fission and Activation

Products

Tritium

Gross Alpha

Volume ~f Liquid Waste

Released (liters)

Inoperable Effluent

Monitoring Instruments

for greater than 30 days

Unplanned Releases

1990

4.60E+O

1.11E+3

5.97E-5

1.74E+8

2

0

1991

2.85E+O

9.13E+2

1.06E-5

3.91E+8

1

0

1992 (1/2)

4.5E-2

5.48E+2

O.OOE+O

7.59E+7

0

1

In general, the trends of the effluents released from the Surry site

showed a decrease of fission and activation products especially in the

liquid effluent stream.

The significant decrease in radioactive

material released in the liquid effluent stream was due to the more

efficient treatment and cleanup system in the new SRF which became

operational in November 1991.

The unplanned gaseous release occurred on January 8, 1992 when an alert

alarm was received on the process vent particulate monitor (GW-RM-101).

The Unit 2 B mixed bed ion exchanger.was being emptied at this time.

Based on subsequent monitor readings on GW-RM-102 (process vent gaseous)

and GW-RM-130 (process vent- KAMEN), the unplanned gaseous release was

calculated to be 6.29E-3 % of the TS (ODCM) limit.

To prevent

recurrence, the licensee revised O-OP-20.1.1 to require that a primary

resin bed be out of service at least 35 days prior to transferring to a

high integrity container. It should be noted that the unplanned release

noted above was not included in the first half 1992 Semiannual Effluent

Release Report since ODCM Section 6.6.2.a.3 did not require reporting a

release of this magnitude.

Section 6.6.2.a.3 requires that the

Radioactive Effluent Release Report include a list of unplanned releases

from the site to unrestricted areas, during the reporting period, that

exceed the limits in Sections 6.2.1 (10 CFR 20, Appendix B, Table II,

Column 2 limits for liquids) and 6.3.1 (::s; 500 mrem/year total body and

,;; 3000 mrem/year skin for noble gases; ::s; 1500 mrem/year critical organ

for I-131, H-3, and all radioactive materials in particulate form with

half-lives greater than 8 days).

The inspector noted that ODCM

Section 6.6.2.a.3 was inconsistent with the guidance provided in

Regulatory Guide 1.21, Measuring, Evaluating, and Reporting

Radioactivity in Solid Wastes and Releases of Radioactive Materials in

13

Liquid and Gaseous Effluents from Light-Water-Cooled Nuclear Power

Plants. The inspector discussed this inconsistency with licensee

representatives who agreed to evaluate the NRC definition of an

unplanned release.

No violations or deviations were identified.

10.

Exit Meeting

The inspector met with licensee representatives indicated in Paragraph 1

at the conclusion of the inspection on December 11, 1992.

The inspector

summarized the scope and findings of the inspection.

The inspector also

discussed the likely informational content of the inspection report with

regard to documents or processes reviewed by the inspector during the

inspection.

The licensee did not identify any proprietary documents or

processes during this inspection. Dissenting comments were not received

from the licensee.

Item Number

50-280, 281/92-24-01

Attachment:

Special Report Waste Gas

Decay Tank Monitoring

Instrumentation

Description and Reference

LIV - Failure to complete the 31 day effluent

dose projection in the required time frame as

specified in TS 6.4.N.5 (Paragraph 6) .

ATTACHMENT 1

SPECIAL REPORT

WASTE GAS DECAY TANK MONITORING INSTRUMENTATION

The Waste Gas Holdup System hydrogen and oxygen monitors were installed in

December, 1990. Following installation of the new monitors, calibration difficulties and

component reliability problems were encountered. These difficulties were described

in a special report (Serial 91-340 dated 6/17/91) and resulted in a delay in placing the

monitors in service until July, 1991. Since placing the monitors in service, two types of

recurring maintenance problems have been encountered. Although neither of these

problems have resulted in the instrumentation being out of service for greater than 30

days, the cumulative out of service time and extensive maintenance required to

maintain these monitors pose an instrumentation reliability concern. During periods

when the monitors were out of service, the requirements to obtain WGDT samples

every 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> were in effect as specified in Technical Specification 3.7, Table 3.7-

S(a).

The first maintenance problem is a failure of the monitor sample pump return spring.

Failure of this spring leads to immediate sample pump failure or causes conditions

which lead to the ultimate failure of the pump shaft or casing. This failure mechanism

has caused the failure of a monitor pump approximately once per quarter since July,

1991. Sample pump flow detectors were installed in September, 1991 to provide the

operators a means of readily detecting sample pump failure.

The vendor has

developed a potential solution to the return spring deficiency by redesigning the

sample pump spring material to be Type 17-7 PH/C stainless steel vice Type 316

stainless steel. The replacement pump springs were received and installed during

June, 1992.

The second and more significant maintenance problem is instrument drift in the

hydrogen monitor. This drift typically manifests itself within a week after the analyzer

has been calibrated. The drift has been attributed to the leakage of electrolyte from the

hydrogen sensing probes, necessitating weekly probe refurbishment.

During the

refurbishment process, electrolyte level is replenished, a new membrane is installed,

and the probe is recalibrated. Sensing probe refurbishment and recalibration is a

particularly manpower intensive evolution and has been the primary cause of monitor

unavailability due to maintenance. The vendor has proposed a modification to install a

new sensor membrane protection cap which should reduce, if not eliminate, sensor

electrolyte leakage and improve sensor reliability.

This modification was

accomplished in conjunction with the pressure sensor replacement discussed below

during June, 1992.

In addition to these two recurring problems, we have also determined that replacing

. the installed analyzer pressure sensors, with sensors more compatible with the WGDT

operating pressures, would enhance analyzer accuracy .

.. ..

~

These pressure sensors, which compensate for WGDT pressure, input into the

analyzer circuitry for indicated hydrogen and oxygen concentration. Replacement of

the installed pressure sensors also required a change to the sensor electronics.

Specifically, programming changes for the EPROM integrated circuitry were performed

at the vendor's facility. It was anticipated that this modification would be completed

and the monitors returned to service within 30 days. Unfortunately, delays at the

vendor's facility in Switzerland, prevented the monitors from being returned to service

within 30 days.

We are continuing our efforts to return and maintain the monitoring channel in service.

Until such time, we are maintaining compliance with Technical Specification, Table

3.7-5(a), Action 1, by continuing the collection and analysis of local samples.