ML18143B433

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Insp Repts 50-280/85-21 & 50-281/85-21 on 850617-21. Violation Noted:Failure to Properly Classify Radwaste
ML18143B433
Person / Time
Site: Surry  
Issue date: 07/18/1985
From: Collins T, Hosey C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18143B431 List:
References
50-280-85-21, 50-281-85-21, NUDOCS 8508280427
Download: ML18143B433 (10)


See also: IR 05000280/1985021

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION 11

101 MARIETTA STREET, N.W.

ATLANTA, GEORGIA 30323

AUG 14 1985

Report Nos.:

50-280/85-21 and 50-281/85-21

Licensee:

Virginia Electric and Power Company

Richmond, VA

23261

Docket Nos.:

50-280 and 50-281

Facility Name:

Surry 1 and 2

License Nos.:

DPR-32 and DPR-37

Inspection Conducted:

June 17 - 21, 1985

Inspector: ~

T. R. Col ins

Accompanying Personnel:

C. M. Hosey

. ,

{ /'i 8 , K, Revs i n

Approved by:~ /f\\r7'~

C. M. Hosey, Section\\Chief

Division of Radiation Safety and Safeguards

SUMMARY

,Date Signed

Scope:

This routine, unannounced inspection entailed 33 inspector-hours on site

during regular hours inspecting the radiation protection program including:

training and qualifications of personnel; internal and external exposure control;

radioactive materials control, posting and labeling; program for maintaining

exposures as low as reasonably achievable .(ALARA); transportation of radioactive

material; and 10 CFR Part 61 requirements.

Results:

One violation - failure to properly classify radioactive wastes.

( 8508280427 850814 -

1. -~DR

ADOCK 05000280

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PDR

REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • R. F. Saunders, Station Manager
  • H. L. Miller, Assistant Station Manager
  • R. F. Driscoll, Manager, Quality Assurance
  • L. L. Morris, Supervisor, Health Physics
  • W. D. Grady, Supervisor, Quality Assurance
  • S. P. Sarver, Superintendent, Health Physics
  • H. F. Kahnhauser, Corporate Health Physics

M. Beckham, Asst. Supervisor, Health Physics

C. Folz, Asst. Supervisor, Health Physics

L. Thomason, Corporate Health Physics

R. Miller, Training

J. Sukosky, Dose Control

Other

licensee

employees

contacted

included technicians,

operators,

mechanics, security force members, and office personnel.

NRC Resident Inspectors

D. Burke

  • M. J. Davis
  • Attended exit interview

2.

Exit Interview

The inspection scope and findings were summarized on June 21, 1985, with

those perions indicated in paragraph 1 above.

The unresolved item* (URI)

concerned classification of radioactive wastes designated for near surface

land disposal was discussed in detail (paragraph 8).

Licensee management was notified in a telephone conversation on July 1,

1985, between S. Elrod of the NRC

Region II staff and

H. L. Miller,

Assistant Station Manager, that the unresolved item for failure to properly

classify radioactive material designated for near surface burial would be

considered a violation of 10 CFR 20.311.

The licensee did not identify as proprietary any of the materials provided

to or reviewed by the inspectors during this inspection.

  • An Unresolved Item is a matter about which more information is required to

determined whether it is acceptable or may involve a violation or deviation.

  • 3.

2

Training and Qualifications (83723)

a.

Basic Radiation Protection Training

The licensee was required to provide basic radiation protection

training for

workers by 10 CFR 19.12, with Regulatory Guides 8.27,

8.29, and 8.13 outlining topics that should be included in such

training.

Chapters 12 and 13 of the FSAR contain further commitments

regarding training.

The inspector discussed the initial and refresher

general employee radiation protection training (GET) with the Training

Supervisor and reviewed course outlines and examinations that described

the new GET training program implemented in January 1985, by the

1 i cen see.

A 11 p 1 ant personne 1 had been re qui red to comp 1 ete the new

training program.

The inspector discussed the training tracking system

with the licensee and found adequate controls were in place to assure

that radiation worker training was up-to-date.

b.

Health Physics and Chemistry Technician Training

The licensee was required by Technical Specification 6.1 to qualify

hea 1th physics and chemistry technicians in accordance with ANSI

N18 .1-1971.

The inspector reviewed the course out 1 i ne and 1 es son

p 1 a n s fo r th e he a lt h p hy s i c s ( H P ) t e c h n i c i a n tr a i n i n g pro g ram .

The

program was divided into eight discrete steps, each of which required

six months for completion and which combined classroom as well as

on-the-job training.

The trainee was considered ANSI qualified upon

completion of the training program.

The -licensee projected that the HP

training program will be submitted to the Institute for Nuclear Power

Operations (INPO) for accreditation in August 1985.

A similar program

for chemistry technicians was under development.

The inspector determined that HP technician requal ification was an

on-going process whereby every fifth week, the technician was in

training.

The inspector reviewed the course outline and lesson plans for a new

category of HP technician which had been designated HP Specialist. The

program consisted of training through three, six-month steps, each of

which was specifically related to the job the technician would be

expected to perform.

Individuals in these positions would not rotate

to other HP duties.

c.

Respiratory Protection Training

The licensee was required by 10 CFR 20.103 to establish a qualification

program for workers who

wear respiratory protective

equipment.

Elements of the qualification program outlined in 10 CFR 20.103 were

delineated in NUREG-0041.

The inspectors discussed the respiratory

protection training with the training supervisor, and the course

outline and examination were reviewed.

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3

No violations or deviations were identified.

4.

Control

of

Radioactive

Materials

and

Contamination,

Surveys,

and

Monitoring (83726)

The licensee was required by 10 CFR 20.20l(b), 20.403, and 20.401 to perform

surveys and to maintain records of such surveys necessary to show compliance

with regulatory limits.

Survey methods and instrumentation were outlined in

the FSAR,

Chapter 12, while Technical Specification 6.4 provided the

requirement for adherence to written procedures.

Radiological control

procedures further delineated survey methods and frequencies.

a.

Surveys

During plant tours,

the inspector examined radiation level and

contamination survey results outside selected cubicles.

The inspector

performed independent radiation level surveys of selected areas and

compared them to licensee survey results.

The inspector reviewed

selected survey records for the month of June 1985 and discussed with

licensee representatives methods used to disseminate survey results.

The inspector reviewed the Radiation Work Permit (RWP) controlling the

1 oop seal valve repairs and examined beta survey results associated

with this repair.

The inspector noted that selected lock.ed high

radiation areas inside the auxiliary building were maintained as

required by Technical Specification 6.3.

The inspector also noted that

since January 1985, 12% of previously designated contamination control

areas had been cleaned and were now maintained as clean.

b.

Frisking

During tours of the plant, the inspector observed the exit of workers

and the movement of material from contamination control to clean areas

to determine if proper frisking was performed by workers and if proper

direct and removable contamination surveys were performed on materials.

The

inspector

reviewed

selected records

of

skin

contamination

occurrences.

Records and discussions with licensee representatives

showed that contamination had been promptly removed from the workers

using routine washing techniques. Subsequent whole body counts showed

less than detectable internal deposition of radioactive material.

c.

Instrumentation

During plant tours, the inspector observed the use of survey instru-

ments by plant staff and compared plant survey instrument readings with

readings made by the inspector using NRC equipment.

The inspector

examined calibration stickers on radiation protection instruments in

use by licensee staff .

'

I

d.

4

Release of Materials for Unrestricted Use

The inspector discussed with a health physics technician and the Health

Physics Supervisor (Operations) the program for releasing items from

contaminated areas and reviewed the procedures for such releases.

During tours of plant areas, the inspector observed posting of

containers and performed independent surveys to determine if containers

of radioactive material were properly identified.

No violations or deviations were identified.

5.

Facilities and Equipment (82727)

FSAR Chapters 1 and 12 specified plant layout and radiatio"n protection

facilities and equipment.

During plant tours, the inspector observed the

flow of traffic thru change rooms, the use of temporary shielding, and the

use of ventilated containment enclosures.

No violations or deviations were identified.

6.

Audits (83728, 86721, 83724 and 84722)

The jnspector discussed the audit and surveillance program in the areas of

radiation protection and transportation of radioactive material

with

licensee representatives.

The

following Quality Control

audits were

examined:

SAC-37,

11 Radiation Work Permits,

11 February 24, 1984

SAC-06,

11 Health Physics Dose Control Records," March 29, 1984

SAC-32,

11 Respiratory Protection Program,

11 April 9, 1984

SAC-05,

11General Employee Training,

11 April 11, 1984

SAC-25,

11 Radioactive Waste,

11 September 14, 1984

No violations or deviations were identified.

7.

Transportation (86721)

10 CFR 71.5 required that shipments of radioactive material be prepared in

accordance with Department of Transportation (DOT)

regulations.

The

inspector observed the preparation of shipment #B85-48 of dry active waste

(DAW) and discussed the shipment with the shipping supervisor and a health

physics technician.

The inspector reviewed the procedure under which the

shipment was made and the resulting documentation.

The inspector reviewed

recent changes to shipping procedures and selected records of shipments of

radwaste for the month of June 1985 and verified that the licensee was

registered with the NRC for packages used in June 1985.

5

No v1olations or deviations were identified.

8.

Solid Wastes (84722)

10 CFR 20.311 required that licensees who transfer radioactive waste to a

land disposal facility prepare all wastes so that the waste is classified

according to 10 CFR 61.55.

10 CFR 61.55(a)(8) provided that the concentration of a radionuclide may be

determined by indirect methods such as the use of sealing factors which

relate the inferred concentration of one radionuclide to another that is

measured provided that there is reasonable assurance that the indirect

methods can be correlated with actual measurements.

The NRC

11 Low-Level Waste Licensing Branch Technical Position of Radioa~tive

W a s t e C l a s s if i cat i o n ," May 19 8 3 , pa rag rap h C , s tat e d that a re a so n ab l e

target for determining measured or infe~red radionuclide concentrations is

that the concentrations are accurate within a factor of ten.

The factor of

ten was permitted to take into account the various uncertainties involved

with obtaining a representative sample and with performing the laboratory

analysis.

The inspector reviewed procedure HP-3.2.9,

11 Radwaste

..c

Packaging and

Shipment of Solid Radioactive Waste to Barnwell, South Carolina,

11 June 17,

1985.

The licensee I s program for determining sealing factors for estimating

concentrations of difficult to measure radionuclides from concentrations of

readily measurable radionuclides was developed by an off-site contractor and

submitted to the licensee in April 1984.

The measurements were performed on

samples collected in 1983.

In 1984, additional samples from various plant

waste streams were sent for analysis in order to verify the original set of

scaling factors.

The licensee compared the analytic results of the 1984

samples with results obtained by ca lcul at i ng the concentrations of these

same radionuclides using the 1983 scaling factors.

Analysis of ratios from

comparing actual measurements versus concentrations determined by using the

scaling factors resulted in nonconservative nuclide concentration deter-

minations for 61% of the 20 scaled nuclides in the seven waste streams.

Of

this 61%, 25% were nonconservative by greater than a factor of ten.

The

majority of these differences were observed for the nuclides Sr-90, Tc-99

and C-14.

Consequently, new scaling factors were determined for these

nuclides based on the 1984 sample analyses.

All other scaling factors,

i.e., those determined from the 1983 sample analyses, were retained.

Examination of the ratios of the transuranic elements obtained from actual

measurements versus the concentrations determined by using scaling factors

revealed that 1984 nuclides computed with 1983 scaling factors resulted in

nonconservative nuclide concentration determinations for 65 percent of the

14 scaled transuranic nuclides in the seven waste streams.

Of this 65%,

fifteen percent were nonconservative by a factor greater than ten.

The most

significant nonconservative result was seen in sample #61-1091, liquid waste

6

resin,

where

13

of

the

14

transuranic nuclides were

estimated

nonconservatively, with six or 46 percent being nonconservative by a factor

greater than ten.

The data from sample #61.:.1091 appears below.

In the

ratio column, those values preceeded by a minus indicate that the scaled

measurement is in the nonconservative direction.

Sample #61-1091

Nuclide

Pu-241

Cm-242

Pu-238

Am-241

Pu-239

and Pu-240

Pu-242

and Np-237

Cm-243

and Cm-244

Scaled

To:

Ce-144

Co-60

Ce-144

Co-60

Ce-144

Co-60

Ce-144

Co-60

Ce-144

Co-60

Ce-144

Co-60

Ce-144

Co-60

Scaling

Factor

4 .18E-1

5.08E-3

3.87E-3

8.61E-5

3.46E-3

3.69E-5

1.14E-3

1.16E-5

2.36E-3

3.50E-5

3.2E-5

4.6E-7

9 .13E-3

l.60E-5

Calculated Using

Scaling Factor

l.32E-3

3.79E-3

2.69E-5

6.68E-5

9.21E-6

2.73E-5

2.86 E-6

8.54E-6

9.67E-6

2.64E-5

1. 26E-7

3.47E-7

4.65E-6

4.58E-6

  • Indicates differences greater than a factor of ten.

Measured

Value

(µCi/cc)

8.lE-3

8. lE-3

6.2E-5

6.2E-5

1. 60E-4

1. 60E-4

8.4E-5

8.4E-5

5.0E-5

5.0E-5

<1.4E-5

<1.4E-5

6.0E-5

6.0E-5

Ratio

-6.14

-2 .15

-2.31

1. 08

-17.4*

-5.87

-29.4*

-9.83

-5 .17

-1.89

-112.0*

-40.4*

-12.9*

-13.1*

These data indicated that use of 1983 scaling factors was inadequate for

inferring 1984 transuranic nuclide concentrations in that when compared with

actual measurements, a factor greater than ten in a nonconservative

direction was often observed.

Additionally, it should be noted that the

transuranic actinides of Pu-242, NP-237, Cm-243 and Cm-244 should be scaled

to the fission product Ce-144 and not the activation product Co-60.

Isotopic analyses of the facility samples were performed by two different

contractors in 1983 and 1984 and it was noted that, in general, the analyses

performed in 1983 had a lower limit of detection (LLD) an order of magnitude

lower than that achieved by the 1984 contractor.

Such differences in

analytical results contribute to a variation greater than a factor of ten

when comparing measured to scaled results thus leading to nonconservative

estimates of scaled transuranics.

Use of nonconservative factors for

scaling transuranic elements may result in incorrect classification of waste

shipments.

7

Failure of the licensee to use actual measurements to determine scaling

factors as required by 10 CFR 61.55(a)(8) was identified as an apparent

violation of 10 CFR 20.311 (280, 281/85-21-01).

Previous plant history of the two units suggested that there may be

significant differences in ratios between scaled and measured isotopes

within the waste streams of the two units, particularly for DAW whose

difficult to measure radionuclides are scaled based on analyses of plant

smears.

Examination of DAW sample analyses from both 1983 (sample numbers

10397 and 10398) and 1984 (sample number 61-1093) showed considerable

variability in conformance to the factor of ten criterion suggesting that

distributions of the radionuclides were different in the various areas of

the plant where smears were obtained.

Smears were not identified as to

their point of origin so that it remained unclear as to whether potential

differences between Unit 1 and Unit 2 had been examined.

During the review of licensee records, the inspector noted that the licensee

used a single set of scaling factors for all transuranic radionuclides.

A

comparison of actual measurements v_ersus scaled transuranic radionuclide

ratios between the seven samples collected in 1984 suggested that sample

  1. 61-1091 (previous table) may represent a different waste stream since 46%

of its scaled transuranic isotopes differed by a factor greater than ten and

this degree of variation was not observed in the other samples.

Failure to

use individual sets of scaling factors for each distinct waste stream was

identified

as

another apparent violation

of

10 CFR

20.311. (280,

281/85-21-01).

9.

External Occupational Dose Control And Personal Dosimetry (83724)

During plant tours, the inspector checked the security of the locks at

various high radiation areas and observed postings of survey results.

a.

Use of Dosimeters and Controls

The licensee was required by 10 CFR 20.202, 20.20l(b), 20.101, 20.102,

20.104, 20.402, 20.403, 20.405, 19.13, 20.407, and 20.408 to maintain

worker

1 s doses below specified levels and keep records of and make

reports of doses.

The licensee was required by 10 CFR 20.203 and

Technical Specification 6.4 to post and control access to plant areas.

FSAR Chapter 12 also contained commitments regarding dosimetry and dose

controls.

During observation of work in the plant the inspector

observed the wearing of thermoluminescent dosimeters (TLDs) and pocket

dosimeters by workers.

During plant tours, the inspector observed the

posting of areas and made independent measurements of dose to assure

proper posting.

b.

Dosimetry Results

The inspector reviewed the TLD results from .the Unit 2 outage and

verified that no radiation worker had exceeded administrative hold

points without proper authorization, that no worker had exceeded

' .

8

1.25 rems for the quarter without a complete Form NRC-4, and that no

worker had exceeded any regulatory limit.

TLD beta correction factors

were reviewed.

No violations or deviations were identified.

10.

Internal Exposure Control and Assessment (83725)

The licensee was required by 10 CFR 20.103, 20.20l(b), 20.401, 20.403, and

20.405 to control uptakes of radioactive material, assess such uptakes, and

keep records of and make reports of such uptakes.

FSAR Chapter 12 al so

includes commitments regarding internal exposure control and assessment.

The inspector discussed the internal exposures associated with the Unit 2

outage which was drawing to a close.

Individuals who gave a positive body

burden upon whole body counting (WBC) were required to shower and be

recounted.

Upon recount, no positive body burdens were observed.

No violations or deviations were identified.

11.

ALARA (83728)

10 CFR 20.lc states that persons engaged in activities under licenses issued

by the NRC

should make every reasonable effort to maintain radiation

exposure as low as reasonably achievable (ALARA).

The recommended elements

of an ALARA program are contained in Regulatory Guide 8.8,

11 Information

Relevant to Ensuring that Occupational Radiation Exposure at Nuclear Power

Stations will be ALARA,

11 and Regulatory Guide 8.10,

11 0perating Philosophy

for Maintaining Occupational Radiation Exposures ALARA.

11

The inspector discussed the ALARA goals and objectives for the current year

with licensee representatives and reviewed the man-rem estimates and results

for the current year.

As of the inspection, the actual collective exposure

for calendar year 1985 as measured by self-reading dosimeter was 1265 man-

rem.

The projected dose for the entire year of 1985 was 1144 man-rem.

Reaching the years' projected collective dose by June 1985 was explained by

execution of unbudgeted and thus unplanned maintenance and design changes

during the Unit 2 outage.

The inspector was informed that new collective

dose estimates were in the process of being projected for 1985.

The ALARA input into the Radiation Work Permit (RWP) system, staffing of the

ALARA section, use of engineering controls and shielding accountability, and

management support and commitment to the ALARA program was discussed with

the licensee.

The extent of contaminated areas within the facility had decreased during

the current year. even though Unit 2 had been in a major outage for

refueling, maintenance, and inspection for the past three months.

In 1985,

approximately 12 percent or 4000 square feet had been recovered and was

being maintained as clean.

The active clean up program initiated by the

licensee was responsible for this progress.

-* .

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..

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9

As of May 1985, 37,399 cubic feet of radioactive waste containing 879.02

curies had been shipped off-site for disposal.

No violations or deviations were identified.

12.

IE Information Notices (92717)

The following IE Information Notices were reviewed to ensure that receipt

and r~view by appropriate licensee management was performed.

84-24, Physical Requalification of Individuals to Use Respiratory

Protective Devices

84-34, Respirator User Warning:

Defective Self-Contained Breathing

Apparatus Air Cylinder

84-40, Emergency Worker Doses

84-59, Deliberate Circumventing of Station Health Physics Procedures

84-60, Failure of Air-Purifying Respirator Filters to Meet Efficiency

Requirement

84-61, Overexposure of Diver in Pressurized Water Reactor (PWR)

Refue 1 i ng Cavity

84-75, Calibration Problem - Eberline Instrument Model 6112B Analog

Detectors

No violations or deviations were identified.

13.

Followup On Previous Open Items (93701)

(Closed) IFI (50-280/83-23-01) The inspector verified that procedures were

in place to ensure access to the Operations Support Center in the event of

an emergency.

(Closed) IFI (50-280/84-02-03) The inspector verified that the cable of the

containment radiation monitors of both Units 1 and 2 had been placed in

conduit.

(Closed) IFI (50-280/83-34-04) The inspector verified that the licensee was

in the process of establishing a policy for the use of canister respirators

in contaminated areas and that this policy will be incorporated into

procedures that were in the process of being written.

_J