ML18086A234

From kanterella
Jump to navigation Jump to search
Supplemental IE Insp Rept 50-272/80-28 on 801007-09 & 14-17. Major Areas Inspected:Circumstances & Licensee Actions Taken Following 801004 Personnel Contamination/Intake Event & 801010 Exposure Event
ML18086A234
Person / Time
Site: Salem 
Issue date: 11/20/1980
From: Knapp P, Nimitz R, Plumlee K
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML18086A233 List:
References
50-272-80-28, NUDOCS 8104100509
Download: ML18086A234 (22)


See also: IR 05000272/1980028

Text

U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

Report No. p0-272/80-28

Docket No. 50-272

License No. DPR-70

Priority

Region I


Licensee:

Public Service Electric and Gas Company

80 Park Plaza

Newark, New Jersey 07101

Category __

c __

Facility Name:

Salem Nuclear Generating Station, Unit 1

Inspection at: Hancocks Bridge, New Jersey

Inspectors:

Specialist

Approved by:

Inspection Summary:

Inspection on October 7-9 and 14-17, 1980 (Inspection Report No. 50-272/80-28)

Areas Inspected: Special, announced inspection by regional based inspectors of

.

the circumstances and licensee actions taken following a personnel contamination/intake

event on October 4, 1980 and a personnel exposure event on October 10, 1980.

Areas inspected included:

intake and exposure estimates, adherence to procedures,

instructions to workers, radiation protection monitoring, and surveys.

The

inspection involved 60 inspector-hours onsite by two regional based inspectors.

Results: Of the six areas inspected, no items of noncompliance were identified

in three areas.

Eight items of noncompliance were identified in the remaining

areas (Failure to perform surveys in accordance wit~ 20.20l(b) to ensure compliance

with 10 CFR 20.103(a)(l), Paragraph 6.a; Failure to survey in accordance with 10

CFR 20.20l(b) to ensure compliance with 10 CFR 20.101, Paragraph 6.b; Failure to

adhere to posting, barricading and survey meter use requirements of Technical

Specification 6.12, Paragraph 7.a; Failure to adhere to Radiation Exposure

Permit procedures in accordance with Technical Specification 6.11; Paragraph

8.b; Failure to instruct workers entering reactor sump pump area in accordance

4

3.

Description of Events

a.

Fuel Transfer Tube Entry

On the evening of October 3, 1980, two licensee employees, a main-

tenance electrician and his helper, were directed by their supervisor

to perform adjustments of limit switches on the Unit 1 fuel transfer

system.

This system was at the time being modified by the licensee.

The limit switch adjustments were to ensure proper system operation.

At approximately 11:00 PM on October 3, the two individuals attempted

to gain access to the fuel up-ender located in the Unit 1 Transfer

Pool (Fuel Handling Building).

The individuals had signed in on the

Radiation Exposure Permit (REP) for this area, however the individuals

could not gain access to the up-ender area due to the removal of the

access ladder.

The individuals had seen other personnel near the up-

ender and believed the personnel to have gained access to the up-ender

area of the Fuel Handling Building by passing through the Fuel Trans-

fer Tube from the Unit 1 Reactor Refueling Canal area located in the

Unit 1 containment.

The illdividuals exited the Fuel Handling Building

area at approximately 11:20 PM on October 3.

At approxi~ately 11:30 PM on October 3, the individuals signed in on

the REP for the Fuel Transfer.System work in the Unit 1 containment,

descended into the drained Unit 1 containment Refueling Canal and

attempted to enter the Unit 1 Fuel Handling Building through the Fuel

Transfer Tube. The manway into the tube from the area near the reactor

had been removed on the previous shift, ho~ever the closed gate valve

in the tube prevented their entry into the Fuel Handling Building.

The individuals contacted a Senior Shift Supervisor who dispatched an

operator to open the gate valve.

The gate valve was opened and the individuals entered the approxi-

mately 2 foot diameter by 18 foot long transfer tube, crawled through

to the Fuel Handling Building then returned to the reactor area via

the same manner.

Total tube traverse time was estimated to be four

minutes.

The individuals exited the area, and were unable to perform a personal

~fris~* at the 130 foot elevation air lock, due tb no friskers being

present.

The individuals proceeded to the 100 foot elevation air

lock, however the high background on the frisker prevented the individ-

uals from performing a whole body frisk.

This high background was

apparently due to contaminated laundry in the area.

Unable to frisk

at these two locations, the personnel then went to the main control

point where frisking identified extensive personnel contamination .

5

b.

Reactor Thimble Area Entry

On the evening of October 9, 1980, the Senior Shift Supervisor requested

maintenance personnel to investigate the erratic operation of the No.

1 Reactor Sump Pump.

Since the pump was located directly under the

reactor vessel, an entry with escort by radiation protection personnel

was planned.

Prior to the entry, a briefing was he.l d to discuss the entry.

The

briefing, which included the maintenance supervisor, control room

supervisory personnel and radiation protection personnel indicated no

unusual conditions would be encountered.

They did not r~cognize * that the highly radioactive reactor flux

thimbles had been withdrawn'approximately one week earlier to permit

refueling and were producing very high radiation exposure dose rates

near the area of the Reactor Sump Pump.

The entry party, consisting of a maintenance supervisor, a maintenance

mechanic and a radiation protection technician obtained the high

radiation area access key, signed in on a radiation exposure permit,

dressed in protective clothing including respirators (full face par-

ticulate) then proceeded to enter the area under the reactor vessel

(under seal table).

The radiation protection technician descended the

25 foot ladder to the area followed by the maintenance supervisor and

maintenance mechanic.

The entry was made at approximately 12:30 a.m.

on October 10, 1980.

As the radiation protection technician descended the ladder, the

radiation exposure dose rates increased from 100 mR/hr at 10 feet down

the ladder, 2,000 mR/hr prior to stepping off the ladder, and 100,000

mR/hr after stepping off the ladder.

Realizing the measured dose rate

would result in significant personnel exposure, the technician evacu-

ated the area.

Total personnel exposure duration was estimated at 30

seconds.

Upon exiting the area, the personnel read their self-reading pocket

chambers and found them to be offscale.

4.

Fuel Transfer Tube Entry Personnel Exposure

a.

Personnel Contamination

Following identification ~f the personnel contamination at the main

control point, the personnel were whole body 11frisked

11 to determine

the extent of contamination.

b.

6

Review of the pre-decontamination surveys indicated the following:

Individual

A

B

Location

Face

Arm - R

Arm - L

Back

Hands

Face

Shoulders

Hands

Table 1

  • Disintegrations Per Minute Beta-Gamma

Before Decontamination (DPM)*

12,000

100,000

60,000

60,000

2,000

24,000

50,000

2,000

The inspector reviewed the licensee 1s follow-up to the personnel

contamination with respect to the following procedures:

PD-15.1.005, "Nasal Swabs", Revision 1 .

PD-15. 1. 006,

11 Decontamination of Personne 1

11 , Revision O.

PD-15.3.027,

11Whole Body Counting Frequency and Action Levels",

Revision 0

The review indicated the licensee had adhered to the requirements of

the above procedures.

Review of the initial personnel contamination and discussions with the

individuals indicated the individuals could not frisk at the 130 or

100 foot access point due to the unavailability of a frisker at the

former location and a high background on the frisker at the latter.

The inspector noted that failure to have adequate capability to detect

these contaminated individuals earlier tended to compromise contamina-

tion control.

Licensee radiation protection representatives indicated

low background friskers are normally at these locations.

Inspector tours of the 130 and 100 foot access points on October 16,

1980 indicated each location had an operating frisker with a nominal

background of 100 counts per minute.

Fuel Transfer Tube Event Personnel Intake Estimates

The licensee 1 s radiation protection staff performed whole body counting,

urine and fecal analysis of the individuals following the event.

The

urine samples collected and counted by the licensee on October 4, 1980

indicated no detectable activity.

7

Licensee analysis of fecal samp.les collected and counted until minimum

detectable activity was reached indicated the following:

Table 2

Individual

A(l)

Radionuclide

Co-58

Mn-54

Co-60

Co-57

Total Activity

Voided (Microcuries)

1.4E-4

1. 02E-3

4.07E-3

2.2E-5

(1)

(2)

8(2)

Co-58

Mn-54

Co-60

Co-57

3.9E-5

3.15E-4

1. 61E-3

"'6E-6

Total voidings collected October 5, 7 and 9, 1980.

Total voidings collected October 5, 8 and 9, 1980.

The review of the licensee whole body count results of the individuals

indicated the following:

.Individual

. A(2)

Table 3

Radionuclide

Mm-54

Co-60

Co-58

Co-60

Deposition(l)

Lung (Microcuries)

1. 04E-3

1. 09E-2

1. 05E-3

2.8E-3

(1)

(2)

(3)

Deposition = amount present in organ of reference.

October 9, 1980 whole body count @ 8:41 AM.

October 9, 1980 whole body count @ 9:46 AM.

To determine the total intake of each radionuclide, the inspector

utilized the guidance presented in Regulatory Guide 8.9,

11Acceptable

Concepts, Models, Equations, and Assumptions for a Bioassay Program

11

8

The following table contains the total intake estimates based on the

summation of fecal analysis and lung count data:

Table 4C4)

Percent of

10 CFR 20

Appendix B

Quarterly Quantity

Individual

Radionuclide

Deposition

Intake{5)

Intake Limit

(4)

(5)

A

Mn"".54

2.lE-3

2.8E-3

<<1

Co-57

"'2E-5

"'3E-5

<<1

Co-58

1.2E-3

1. 6E-3

<<1

Co-60

l.5E-2

2E-2

"'0.4

B

Mm-54

3.lSE-4

4.2E-4

<<l

Co-57

"'6E-6

"'8E-6

<<1

Co-58

"'5E-5

<<l

Co-60

l.6E-3

2.lE-3

<<l

Deposition, Intake specified in microcuries.

Intake amount entering the nose or mouth (I CRP 10) ,

Based on the data provided in Table 4, the individuals.that entered

the fuel transfer tube did not sustain intakes in excess of regulatory

limits fbr the identified nuclides.

The licensee has indicated an

intake evaluation is to be submitted to the Director, Region I.

This

evaluation will include evaluation of possible beta and alpha emitter

intakes which are not readily detected by whole body counting (50-'-

1

272/80-28-01).

The inspector noted that utilizing the lung deposition data of Table 3

and assuming it to be long term, non-transportable lung deposition, a

maximum value *Of "'18% (Co-60) of a Quarterly Quantity Intake for the

nuclides listed would have been sustained.

This value was noted to be

conservative.

c.

Fuel Transfer Tube Event Personnel Radiation Exposure

The licensee was unable to perform actual dose measurements in the

transfer tube due to filling of the tube and transfer canal with water

following the event.

Personnel radiation exposure was estimated based on radiation exposure

dose measurements on a fuel transfer cart which traversed the transfer

tube .

5.

9

Using the transfer cart exposure rate measurement and beta/gamma dose

rate ratios from extrapolation chamber measurements of a steam generator

diaphram the licensee estimated the following skin doses:

Table 5 *

Location

Absorbed Dose (mrad)

Eyes

80

Skin (contaminated)

10

Skin (bare direct)

600

Skin (under one pair of coveralls)

300

The skin exposure data presented indicates a maximum exposure of M:ilO

mrad.

The whole body TLD badge worn by each individual indicated 20

millirem.

This gamma exposure would be equivalent to ""300 millirem/hr

for a period of four minutes as calculated by the licensee.

The skin and whole body exposures were noted to be ,....8% and 1""'10% respec-

tively of the allowable quarterly exposure limit.

The licensee is to

submit personnel exposure estimates in a report to the Director,

Region I (50-272/80-28-02) .

Thimble Area Entry Personnel Exposure

Following exit of the personnel from the thimble area, the individuals

1

thermoluminescent dosimeters (TLDs) were processed.

The TLDs are used by

the licensee to provide whole body monitoring of personnel.

The following was noted:

Table 6

Pocket Dosimeter

Total Whole

Total 4th Quarter

Total Prior to

Body Exposure

Individual

Badge Result

Entr~ (4th Quarter)

From Entr~

(millirem)

(millirem)

(millirem)

c

1830

220

1610

D

969

290

679

E

343

0

343

During the initial TLD reads, pre-irradiated control TLDs were read with

the individuals

1

. badges.

Additionally, the three individuals' badges were

irradiated,with known amounts of Sr-90 radiation.

The irradiation and

readout results indicated the TLD reader and badges appeared to be function-

ing properly.

10

Due to the low exposure of Individual E, the TLD worn by this individual

was also irradiated with known doses of Cs-137 gamma radiation.

The sub-

sequent readouts indicated the TLD was responding properly .. The inspector

noted the dose value reported for this individual may, depending on his

location relative to the source of radiation, e.g. facing versus back to

the source, be a higher value.

Based on the individuals 1 TLD readouts presented in Table 6, the individuals

had not exceeded the quarterly whole body dose limit of 10 CFR 20 (3,000

mi Tl i rem)..

The inspectors reviewed the individuals NRC Form 4, Occupational External

Radiation Exposure History, and 5, Current Occupational External Radiation

Exposure, forms to determine if the licensee had obtained and was maintain-

ing exposure history in accordance with 10 CFR 20.102 and 20.401.

For

individuals C and D, the inspector

1s noted this data to be present, however,

for i ndi vi dual E, the inspector noted th.is i ndi vi dua 1 1 s licensee Form 5

equivalent which is to contain all the information required on the Form 5

not to reflect this individual's previous exposure received at other facili-

ties.

The Form 5 equivalent indicated 0 for previous dose received at

other facilities.

Discussions with licensee representatives indicated the

individual, in accordance with procedure PD 15.1.018 had been limited to

100 millirem for the third quarter of 1980 due to the non-receipt of this

individual 1s prior history.

This procedure allowed an individual to receive

for each new calendar quarter an exposure of 500 millirem.

The procedure

further required that doses received above 500 millirem must be approved;

and an NRC Form 4 (Previous Occupational Exposure History) must be on hand

prior to exceeding 1,000 millirem/quarter.

Licensee 1s representatives indicated action will be taken to ensure that

his Form 5 equivalent will reflect incomplete previous history for those

individuals who do not have an up-to-date exposure history (50-272/80-28-

10).

During the entry into the area under the reactor, the personnel wore respira-

tory protection.

Air sample results of the lapel air sampler worn by one

of the individuals indicated an average airborne concentration of 2.9E-

10uCi/ml.

This airborne activity was based on a sampling time of 60 minutes.

Assuming the i*ndividuals remained in this area for a period of 1 minute and

a~suming all. t~e filter actiy~ty ~as d7posite~ during that time, an .,a~e~age

airborne act1v1ty of "'2 x 10

uC1/ml is obtained for the entry.1

Ut1~l1zrng~

a 10 CFR 20 Appendix B quarterly concentration limit of 3 x 1 a- 2uci/ml,

the individuals would have received an airborne radioactivity exposure of

less than 1% of the quarterly quantity intake limit.

This exposure estimate

includes a protection factor of 50 for the respirators worn by the entry

party.

The inspectors noted this to be a conservative airborne exposure

estimate .

- - - - - - - ----

--

11

6.

Surveys and Precautionary Procedures

The inspectors reviewed radiation and airborne radioactivity surveys of the

events to.determine if the licensee had complied with the requirements *bf

10 CFR 20. 201.

10 CFR 20.201,-

11Surveys

11 , requires in paragraph (b) that each licensee

shall make or cause to be made such surveys as may be necessary for him to

comply with the regulations in 10 CFR 20.

Paragraph (a) of §20.201 defines

a survey as an evaluation of the radiation hazards incident to, among other

items, the production, use and presence of radioactive materials or other

sources of radiation under a specific set of conditi-0ns.

Paragraph (a)

also requires that, when appropriate, the evaluation will include a physical

survey of the location of materials and equipment, and measurements of

levels of radiation or concentrations of radioactive material present.

a.

Airborne Radioactivity Surveys/Precautionary Procedures

10 CFR 20.103(a)(l) requires that no licensee possess, use or transfer

licensed material in such a manner to permit any individuals in a

restricted area to inhale a quantity of radioactive material in excess

of the limits specified therein .

10 CFR 20.103(b)(l) requires each-licensee to use, as .a precautionary

procedure, process or other engineering controls, to limit concentra-

tions of airborne radioactive materials in air to levels below the

airborne radioactivity areas as defined in §20.203(d)(l)(ii).

When it

is impracticable to apply process or engineering controls, 10 CFR

20.103, paragraph (b)(2), requires to use other precautionary pro-

cedures,_ such as increased surveillance, limitation of working times,

or the provision of respiratory protective equipment, to maintain

intake of radioactive material by any individual as far below that

intake which would result from inhalation of such material for 40

hours at the uniform concentrations specified in Appendix 8, Table 1,

Column 1, of 10 CFR 20.103 as is reasonably achievable.

In reviewing the reactor thimble area and fuel transfer tube personnel

entry with respect to the above, the inspectors noted that for the

thimble area entry, the licensee had performed airborne radioactivity

surveys and had provided for other precautionary procedures, i.e.,

respiratory protection, in lieu of the process or engineering controls

required by 10 CFR 20.103(b)91).

Review of the transfer tube entry,

however, indicated no airborne radioactivity concentration surveys,

use of process or engineering controls, or the use of other precaution-

ary procedures were utilized for this entry.

b.

12

Inspector review of licensee calculated loose surface contamination

levels of the fuel transfer tube indicated the contamination, through

which the individuals crawled, may have ranged from 500,000 to 1,500,000

dpm/cm .

This was indieated by the licensee as capable of causing,

based gn a resuspension factor of lE-4, airborne radioactivity concen-

trations of 3E-7 uCi/Ml.

This concentration was noted to be approxi-

mately 130 times the value specified as an airborne radioactivity area

as defined in §20.203(d)(l)(ii) for the major radionuclides present

(Co-60) ..

The inspectors noted that failure to survey as required by 10 CFR

20.20l(b) to ensure compliance with 10 CFR 20.103(a)(l) constitutes

noncompliance with 10 CFR 20.20l(b) (50-272/80-28-03).

Review of the fuel transfer tube entry indicated no process or other

engineering controls had been used prior to personnel entry.

Con-

sequently, in discussing what other precautionary procedures were

provided during the entry, the inspectors determined that no precau-

tionary procedures, such as increased surveillance, limitation of

working times, or the provision of respiratory protective equipment

were used.

The inspectors noted the use of precautionary procedures

by the licensee would have ensured that the intake of radioactive

material would have been maintained as far below the value specified

in 10 CFR 20.203(b)(2) as is reasonably achievable.

Further, the

inspectors noted that the failure to utilize these precautionary

procedures as required by 10 CFR 20.103(b)(2) in lieu of the process

or other engineering control required by 10 CFR 20.103(b)(l) consti-

tutes noncompliance with 10 CFR 20.103(b)(2) (50-272/80-28-04).

Radiation Surveys

10 CFR 20.101, "Radiation dose standards for individuals in restricted

areas", requires in paragraph (a) that no licensee possess, use or

transfer licensed material in such a manner as to cause any individual

in a restricted area to receive in any period of one calendar quarter

from radioactive material and other sources of radiation a total

occupational exposure in excess of the standards specified therein.

In reviewing the two events with respect to the surveys performed by

the licensee, as required by 10 CFR 20.201(b) to ensure compliance

with the above requirement, the inspectors noted that for the reactor

thimble area personnel entry, the licensee had utilized a radiation

protection technician equipped with a radiation survey meter to provide

survey results and ensure compliance.

Review of the fuel transfer

tube event, however, indicated no previous radiation surveys had been

performed nor had any radiation surveys been performed during the

personnel entry .

13

Inspector review of licensee calculated radiation dose rates in the 2

foot by 18 foot transfer tube traversed by the personnel indicated

gamma and beta tube contact dose rates may have ranged to 400*mR/hr

and "'9000 mrad/hr respectively.

The inspectors expressed concern with the above and indicated that

failure to survey as required by 10 CFR 20.20l(b) to ensure compliance

with 10 CFR 20.101 constitutes noncompliance with 10 CFR 20.201(b)

(50-272/80-28-05).

7.

High Radiation Area Access Control

Technical Specification 6.12, High Radiation Area, requires in paragraph

6.12.1 that, in lieu of a control device or alarm signal required by 10 CFR

is greater than 100 mrem/hr but less than 1,000 mrem/hr shall be barricaded

and conspicuously posted as a High Radiation Area and entrance thereto

shall be controlled by issuance of a Radiation Exposure Permit and any

individual or group of individuals permitted to enter such areas shall be

provided with a radiation monitoring device which continuously indicates

the radiation dose rate in the area.

Paragraph 6.12.2 of Technica) Specification 6.12 requires that in addition

to the above, for those areas greater than 1,000 mrem/hr, locked doors to

prevent unauthorized access and administrative key control by the Senior

Shift Supervisor on duty and/or the Senior Performance Supervisor - Chem/HP

will be provided.

a.

Reactor Thimble Area Entry

Review of the events associated with the personnel entry into this

area indicated the above requirements had been adhered to.

The inspectors noted the licensee appeared to adhere to the require-

ments of Procedure PD 15.1-016,

11 Issuance and Control of High Radiation

Area Keys", Revision 0.

Additionally, the inspectors noted Radiation

Exposure Permit (REP) No. 0541, "Routine Surveys, Valving and Inspec-

tion for HP, Chemistry, Operations and Station QA", dated September

20, 1980 to have been used for the personnel entry.

The REP specified

continuous radiation protection coverage for areas inside the biological

shield with dose rates ~ 1,000 millirem/hr.

Additionally, in reviewing personnel adherence to the Radiation Expo-

sure Permit sign in and sign out requirements, the inspectors noted no

documentation, i.e., REP/EREP Access Sign-in Form to be available to

indicate the entry party had actually signed in and out on the appro-

priate exposure permit.

Inspector discussions with the entry party

personnel did indicate the individuals had signed in and out, however,

the sign in form had apparently been misplaced.

14

The' inspectors expressed concern regarding the above.

Licensee repre-

sentatives indicated action will be taken to ensure routine entry

permits will not be uied for entries into areas with significant

    • radiological hazard potential and the control of access sign in forms.

(50-272/80-28-13)

~

.

b.

Fuel Transfer Tube Entry

Review of the entry with respect to the above High Radiation Area

posting, barricading and radiation monitoring requirements indicated

that the entry way into the fuel transfer tube, an area with whole

body dose rates of an estimated 300 millirem/hr, had not been barri-

.caded and conspicuously posted as a High Radiation Area.

This entry

way (man-way) had, according to discussions with licensee representa-

tives, been open since the previous shitt, a total time duration

estimated at "'6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.

Additionally, review of the event indicated that Radiation Exposure

Permits were in effect for performing work on either side of the tube,

i.e., reactor fuel transfer area and fuel handling building transfer

area, however, no Radiation Exposure Permit addressing entry or passage

through the fuel transfer tube was in effect.

Further, the inspectors

noted that for this entry, no continuously indicating radiation moni-

toring device was used by the personnel, the dose rate level in this

area had not been established nor had any individual with a radiation

dose rate monitoring device provided positive control over activities

within the area.

The inspectors expressed concern with the above and indicated to

licensee representatives that failure to adhere to the requirements of

Technical Specification 6.12.1 constitutes noncompliance with that

requirement (50-272/80-28-12).

8.

Procedures

a.

Maintenance Procedures

Technical Specification ~.8, Procedures, requires in paragraph 6.8.l

that written procedures be established, implemented and maintained

covering the applicable procedures recommended in Appendix 11A11 of

Regulatory Guide 1.33, November, 1972, and among other items, refueling

operations.

Regulatory Guide 1.33, recommends in Section's, General Plant Operating

Procedures, that procedures be prepared for preparation for refueling,

refueling equipment operation and core alterations.

Retraction of

reactor flux thimbles is performed in preparation for refueling.

Maintenance Procedure MlOA,

11 Incore Flux Thimble Retraction and Rein-

sertion11, Revision 1, requires in Section 9.8, 11Supervisor Witness 11 ,

15

that the supervisor witness notify the Senior Shift Supervisor *and

obtain permission to proceed with this portion of the procedure (thimble

withdrawal) and verify that all work under the reactor seal table is

complete, the. area is evacuated and access to this area has been

locked and tagged for the Shift Supervisor.

The requirements of this section of procedure MlOA*ensure that prior

to withdrawal of the highly radioactive reactor flux thimbles, the

area under the reactor (reactor thimble area) has been controlled to

prevent unauthorized personnel access and possible inadvertent personnel

exposure.

Inspector review of the personnel entry into the reactor flux thimble

area for inspection of the Reactor Sump Pump, indicated that following

thimble retraction on September 30, 1980, this area (area under seal

table) had been evacuated and the access to same had been locked.

However, the access had not been tagged to reflect retraction of flux

thimbles prior to the entry on October 10, 1980.

The inspectors noted that failure to tag the access to the area under

the reactor seal table as required by procedure MlOA was noncompliance

with Technical Specification 6.8.1 (50-272/80-28-06).

b.

Radiation Protection Procedures

Technical Specification 6.11, "Radiation Protection Program", requires

that procedures for personnel radiation protection be prepared consis-

tent with the requirements of 10 CFR 20 and be approved, maintained

and adhered to for all operations involving personnel radiation expo-

sure.

Radiation Protection Procedure PD-15.1.013, "Radiation Exposure Per-

mit/Extended Radiation Exposure Permit", Revision 2, requires in

Section C.l that a valid Radiation Exposure Permit is required to

perform all planned work in any area that is:

determined to be a High

Radiation Area (>100 mr/hr)z has loose surface contamination levels

greater than 2200 dpm/lOOcm ; requires the use of respiratory protec-

tive equipment or in which a contaminated system is being breached.

Review of the personnel entry into the fuel transfer tube indicated

that the area was a High Radiation Area (~300 mR/hr calculated after

the entry~ and had loose surface contamination of up to 1,500,000

dpm/lOOcm

(beta-gamma).

Additionally, the fuel transfer tube was

noted to essentially be a contaminated system which was breached.

Review of this entry with respect to the guidance provided in Radiation

Protection Procedure PD-15.6.009, "Respiratory Protective Equipment

Selection and Issue", Revision 2, and the li.censee 1 s memorandum of

16

July 9 to all Radiation Protection Personnel, respiratory protective

devices would have been required by the individuals for their entry*

into the fuel transfer tube.

The inspectors review of the entry indicated that valid Radiation

Exposure Permits were in effect for work on either side of the transfer

tube, however, no valid Radiation Exposure Permit was in effect for

removal of the manway to the fuel transfer or entry of personnel into

the tube.

Consequently, the inspectors indicated to licensee repre-

sentatives that failure to adhere to the requirements of procedure PD-

15.1.103 as .required by Technical Specification 6.11 constitutes

noncompliance (50-272/80-28-08).

9.

Instructions to Workers

10 CFR 19.12, "Instructions to Workers", states, in part, "All individuals

working in or frequenting any portion of a restricted area shall be kept

informed of the storage, transfer, or use of radioactive materials or of

radiation in such portions of the restricted area; ... The extent of these

instructions shall be commensurate with potential radiological health

protection problems in the restricted area" .

a.

Fuel Transfer Tube Entry Worker Instructions

The inspectors reviewed and discussed with licensee representatives

and the individuals who entered the fuel transfer tube the nature and

extent of the information and instructions given the individuals prior

to their entry into the fuel transfer tube.

Based on the review and

discussions, the inspectors determined that no information or instruc-

tions commensurate with the potential radiological health problems in

the area were given.

The discussions indicated the indivdiuals were not informed, either

through posting of signs, barricading, radiation protection technician

instruction or a pre-work meeting as to the nature and extent of

radiological conditions;present in the tube.

Review of the calculated

radiation and contamination surveys of the transfer tube indicated

removable loose surface contamination of the tube may have reached

1,500,000 dpm with whole body radiation dose rates ranging as high as

300 millirem/hr.

The inspector discussions with licensee representatives and review of

the individual contamination and whole body count data indicated the

two individuals who entered the transfer tube sustained significant

personal contamination and limited intakes of radiation material .

17

The inspector expressed concern with the above and indicated to licensee

representatives that failure to inform workers of the extensive radio-

active contamination and radiation dose rates in the fuel transfer

  • tube constitutes noncompliance with 10 CFR 19.12 (50-272/80-28-07).

b.

Thimble Area Entry Personnel Instructions

Prior to entry into the area under the reactor seal table, the inspec-

tor determined through discussions with licensee representatives and

interview of entry personnel that, a pre-entry planning meeting was

held which included discussions of the radiological aspects of the

entry.

The entry party was informed at the pre-entry meeting that no

unusual radiological conditions would be encountered or expected and

the maximum whole body exposure dose rates that would be expected

ranged from 200-300 mR/hr.

The pre-entry meeting discussions did not

address the retracted flux thimbles nor the potential for significant

whole body exposure dose rates as a result of the retracted thimbles.

Upon entry into the area by descending a ladder which hampered the

performance of adequate radiation surveys, the individuals determined,

through performance of radiation surveys at the base of the ladder

that they had inadvertently entered whole body radiation exposure dose

rates of up to 100,000 mR/hr.

The individuals immediately exited the

area following the discovery.

As a result of the above, the three

individuals received inadvertent whole body radiation exposures ranging

up to 1600 millirem.

The licensee later performed a review of the cause of unexpected

radiation dose rates.

The licensee 1s Reactor Engineer identified the

cause as radiation dose rates emanating from highly radioactive reactor

flux thimbles which had been retracted prior to refueling.

The flux

thimbles had been retracted through guide tubes which pass through the

area entered by the personnel.

The inspectors expressed concern with the above and indicated to

licensee representatives that failure to inform the entry party personnel

of the flux thimbles which were retracted for storage and potentially

significant radiation dose rates emanating from the stored thimbles

constitutes noncompliance with 10 CFR 19.12 (50-272/80-28-09).

10~

Radiation Protection Monitoring

The inspector reviewed the adequacy of radiation protection monitoring

provided during the personnel entry into the reactor cavity including the

training and qualifications of the individual providing this monitoring.

The review indicated the licensee utilized a contractor radiation protec-

tion technician to provide continuous coverage during the entry.

Review of

.

18

the technician's qualification and licensee provided training information

indicated the licensee appeared to have selected the individual in accordance

with ANSI-Nl8.l, 1971, "Selection and Training of Nuclear Power Plant

Personnel and had trained the individual in accordance with Salem Generation

Statton Performance Manual, Revision 10, Section 3.4, Radiation Protection

Personnel Training.

The inspector noted this to include training iri the

applicable radiation protection procedures, instrumentation and completion

of a qualification exam.

In reviewing the individuals resume, the inspector

noted this document to be misleading in that work experience in a certain

area that was not actual, was stated to have been acquired.

Although the

experience* not actually obtained reduced the individual's total experience

by several months, the individual still appeared to meet the ANSI-N18.1

section criteria. The inspector discussed this with licensee representatives

and expressed concern regarding this.

Licensee representatives performed a review which indicated this appeared

to have been the only resume of this type.

Licensee radiation protection

representatives indicated all contractor resumes will be required to be

written in a manner to provide a concise time break down versus function

which had been performed.

(50-272/80-28-11).

11. Additional Item

In reviewing the personnel entry to the Reactor Cavity under the reactor

vessel to inspect the Reactor Sump Pump and their inadvertent entry into

the high radiation dose rates caused by the retracted flux thimbles, the

inspectors determined through discussion with licensee representatives that

one of the three individuals entering the area (the Maintenance Supervisor)

had been involved with the retraction of the flux thimbles approximately

one week earlier.

However, this individual did not realize the potential

radiological hazards associated with thimble retraction including the

potential for significant radiation dose rates from the retracted thimbles.

Consequently, as a result of this lack of familiarity with the radiological

hazards associated with the thimbles, the licensee ,has committed to estab-

lish and implement a training program for plant supervisors in plant systems.

This training, to be implemented prior to the next refueling outage, will

address the potential radiological hazards of plant systems.

This commit-

ment was documented in the October 24, letter discussed above.

12.

Exit Interview

The inspectors met with licensee representatives (denoted in paragraph 1)

at the conclusion of the inspecton on October 17, 1980.

The inspectors

summari~ed the purpose, scope and findings of the inspection .

19

Licensee representatives stated the following:

Personnel exposure and intake estimates for the two events would be

submitted to the Di rector, Region I.

All site supervisory personnel would be instructed in the requirement

to take all necessary action to prevent inadvertent or unnecessary

radiation exposure of plant personnel due to tasks under their direc-

tion.

Senior Shift Supervisory personnel would be instructed in their

special responsibility in *this area.

The reactor flux thimble maintenance procedure would be revised to

require Senior Radiation Protection Supervisor and Senior Shift Super-

visor verification of locking and tagging of the area under the seal

table upon thimble retraction.

The* radiation exposure permit procedure would be revised by October

24, 1980, to prohibit work not described on the permit from being

performed and to designate those individuals authorized to give radia-

tion protection approval.

A special Station Operations Review Committee meeting was held on

October 16, 1980 to review the two events and recommend corrective

actions .

.-

U.S. NUCLEAR REGULATORY COMMISSION

. .. OFFICE OF INSPECTION AND ENFORCEMENT

Report No.

50-272/80..:28~ Supplement

Docket No. 50-272

Region I

License No. DPR-70

Priority ___ _

Licensee: Public Service Electric Gas Company

80 Park Plaza

Newark, New Jersey 07101

Category

Facility Name:

Salem Nuclear Generating Station, Unit 1

New Jersey

c

date signed

Approved by:

date signed

Inspection Summary:

This supplement involves the development of additional detailed description

relating to the review of plant conditions. A new Details Section 11,

11Plant

Conditions Review

11

, involving pages 18, 19, 20, and 21 are attached .

18

the technician's qualification and licensee provided training information

indicated the licensee appeared to have selected the individual in accordance

with ANSI-N18.1, 1971, "Selection and Training of Nuclear Power Plant

Personnel" and had trained the fodividual in accordance with Salem Generation

Station Performance Manual, Revi'sion 10, Section 3.4, Radiation Protection

Personnel Training.

The inspector noted this to include training in the

applicable radiation protection procedures, instrumentation and completion

of a qualification exam.

In reviewing the individuals resume, the inspector

noted this document to be misleading in that work experi'ence ina certain

area that was not actual, was stated to have been acquired. Although the

experience not actually obtained reduced the individual's total experience

by several months, the individual still appeared to meet the ANSI-N18.1

section criteria. The inspector discussed this with licensee representatives

and expressed concern regarding this.

Licensee representatives performed a review which indicated this appeared

to have been the only resume of this type.

Licensee radiation protection

representatives indicated all contractor resumes will be required to be

written in a manner to provide a concise time break down versus function

which.had been performed.

{50-272/80-28-11).

11.

Plant Conditions Review

The inspector reviewed the reactor cavity area entry with respect to the

requirements of Procedure PD-15.1.013, "Radiation Exposure Permit/Extended

Radiation Exposure Permit", Revision 2.

Section B, Basic Personnel Requirements, of .the referenced procedure states,

11To ensure the radiological safety of personnel performing work under

any REP or EREP, the following three basic requirements shall herein

be established:

(1) Shift Supervisor or Senior Shift Supervisor shall

ensure safe plant operating conditions prior to allowance of proposed

REP/EREP work; (2) Station Radiation Protection personnel shall estab-

1 ish REP/EREP requirement so as to ensure the radiological safety of

personnel performing work under a REP/EREP; and (3) Work Party Super-

visory personnel shall ensure worker's compliance with established

REP/EREP requirements.

11

The review *of this event indicated that Item 3 appeare*d to have been adhered

to in that the Work Party Supervisor (Maintenance Supervisor) accompanied

the personnel during the entry and would ensure worker compliance,with the

REP/EREP requirements.

Regarding Item 2, a pre-planning meeting was held

prior to the entry and, based on Reactor Cavity conditions presented to the

radiation protection personnel in attendance at this meeting, appropriate

action appeared to be taken regarding this item.

In reviewing adherence to Item 1 of the above procedure, the inspector

noted that the fact that flux thimbles were retracted, an operating condition

19

which could preclude safe performance of the proposed REP/EREP work, was

not discussed during the pre-planning meeting prior to performance of the

proposed work.

Consequently, the entry party personnel were unaware of the

retracted flux thimbles and entered an area tn which plant conditions, were

not safe for purposes of the proposed work.

As a result, the apparent failure to adhere to Item 1 above, was discussed

in subsequ~nt telephone discussions with the Senior Shift Supervisor involved

and the Chief Engineer. This Senior Shift Supervisor's prior knowledge of

the thimble withdrawal and the hazards associated therewith were also

discussed.

Discussion with the Senior Shift Supervisor revealed that, well before

October 10, 1980, he was aware of the hazard associated with entry to the

Reactor Cavity when the thimbles are withdrawn because he had reviewed IE

Circular 76-03.

Additionally, it was noted that the licensee has in place

a procedure, Administrative Procedure (AP) No. 5,

110perating Practices

Program,

11 which provides for a Night Order Book to provide written orders

of a short-term nature to the Shift Supervisor including, but not limited

. to daily schedule matters, short-term operationai plans, and precautions of

a special or short-term natureJ Shift Supervisors are required to read all

entries subsequent to their last review, and initial them, signifying that

they have read and understand the orders. Review of the Night Order Book

for September 30, 1980,. indicated an entry had been made stating maintenance

was retracting flux thimbles. This entry had been initialed by the Senior

Shift Supervisor involved.

However, it was not dated.

The subsequent telephone discussions with the Senior Shift Supervisor

involved indicated he had returned to his shift duties on October 4, 1980

after having been off shift for approximately one week.

The Senior Shift

Supervisor stated that upon return to shift duties, as soon as time permits

he reads the appropriate logs, including the Night Order Book, to determine

what has transpired during his time off shift.

The inspector discussions with the Senior Shift Supervisor involved indicated

that he believed that, upon returning to shift he had, by the time of the

cavity entry on October 10, 1980, (a period of approximately five days),

read these materials including the Night Order Book.

The supervisor indicated,

however, that he did not specifically recall the entry regarding withdrawal

of flux thimbles.

Based on the above, the inspector determined that the Senior Shift Super-

visor had been apprised of the hazards associated with the Reactor Cavity

area containing withdrawn flux thimbles through his reading of the IE

Circular No. 76-03.

Additionally, it appears that the individual was

informed of the2withdrawal of the flux thimbles through the mechanism

provided by AP No. 5, i.e., the Night Order Book.

The inspector could not

determine if the individual had read and initialed this entry prior to the

event on October 10, 1980.

However, based on the discussions with this

individual it was likely that he had read and initialed prior to the event.

lReview of this procedure shows the Night Order Book is not necessarily a record of

2all work.accomplished, but rather contains a list of things to be accomplished.

planned

.

.-

,

.

20

Regarding the Senior. Shift Supervisor's responsibility for implementing the

requirements of Procedure PD-15.1.013, the inspector noted that, although

the procedure is a Performance Department Procedure and not an "operations

procedure", Senior Shift Supervisors, in their training to become licensed

operators and senior operators, receive *extensive training in radiation

protection procedures including Procedure PD-15~1.013. The inspector

. further noted that this procedure was SORC approved and bore the Station

Manager's approval.

The inspector noted that a controlled copy of this procedure was not kept

in the control room.

He questioned the licensee's Chief Engineer regarding

this matter and about the necessity for the Senior Shift Supervisor to

implement portions of the procedure.

The Chief Engineer indicated that the

procedure was not needed in the control room because the Shift Supervisor's

input was

11minimal

11

As a result of the above, the licensee's commitment that all site supervisory

personnel would be instructed in the necessity to take all necessary action

to prevent inadvertent or unnecessary radiation exposure of personnel due

to tasks under their directton was documented tn a letter dated Octo5er 24,

1980, from the Director, Region I to the licensee's Vice Prestdent-Production.

This letter also documented t6e commitment to instruct Senior Shift Supervisors

in their special responsioility i"n tnis area. Tnis tnstruction was to be

completed by October 31, 1980.

12. Additional Item

13.

In reviewing the personnel entry to the Reactor Cavity under the reactor

vessel to inspect the Reactor Sump Pump and their inadvertent entry into

the high radiation dose rates caused by the retracted flux thi't11bles, the .

inspectors determined througn dtscussion with ltcensee representatives that

one of the three individuals entertng tne area (tfie Mai"ntenance Supervisor)

had been involved with. the retraction of the flux. thimBles approximately

one week earlier.

However, thts indtvi'dual di'd not reali'ze tfte potenti"al

radiological hazards associat~d wtth thtm51e retractton including tile

potential for significant radiati"on dose rates from the retracted thtmbles.

Consequently, as a result of tnis lack of familiarity wi'th the radiological

hazards associated with the tfitm5les, the licensee has committed to estab-

lish and implement a training program for plant supervisors in plant systems.

This training, to be implemented prior to the next refueltng outage, will

address the potential radi'ologi'cal hazards of plant systems.

This commit-

ment was documented in the Octo5er 24, letter discussed aoove.

Exit Interview

The inspectors met with ltcensee. representatives (denoted in paragraph 1]

at the conclusion of the inspect'on on October 17, 1980..

The inspectors

summarized the purpose, scope and findings of the inspection.

' 21

Licensee representatives stated the following:

Personnel exposure and intake estimates for the two events would be

submitted to the Director, Region I.

All site supervisory personnel would be instructed in the requirement

  • to take all necessary action to prevent *inadvertent or unnecessary

radiation exposura of plant personnel due to tasks under their direc-

tion.* Senior Shift Supervisory personnel would be instructed in their

special responsibility in this area.

The reactor flux thimble maintenance procedure would be revised to

require Senior Radiation Protection Supervisor and Senior Shift Super-

visor verification of locking and tagging of the area under the seal

table upon thimble retraction.

The radiation exposure permit procedure would be revised by October

24, 1980, to prohibit work not described on the*permit from being

performed and to designate those individuals authorized to give radia-

tion protection approval.

A special Station Operations Review Committee meeting was held on

October 16, 1980 to review the two events and recommend corrective

actions.