ML18046B084
| ML18046B084 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 07/31/1981 |
| From: | Hughes L CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML18046B079 | List: |
| References | |
| ENGRES-CL1-LDH1, ENGRES-CL1-LDH17, NUDOCS 8111230525 | |
| Download: ML18046B084 (30) | |
Text
{{#Wiki_filter:,. ENGRES-CLl-LDH17 Doc Con No 950-00210
*. 950-22*22*03 File Index 138101018024 PALISADES NUCLEAR PLANT SHEATHING FILLER REPORT Jul~ 1981 Prepared By: L D Hughes, Chemical Engineer Laboratory Services Department Consumers Power Company
~-
' 8111230525 811117\
1 PDR ADOCK 05000255: P PDR:
~*
mTROWCTION On May 13, 1981 the Chemical Department of System Protection a.nd Laboratory Services received a request from Operating Services Department to participate in the analysis of sheathing filler samples. The samples were the resul.t of a NRC required ten year Surveillance Program *:ror the Palisades Containment Building Post-Tensioning System. *
- The first sheathing fille'l' sample was received in the Laboratory on June 6, 1981 and the last batch was received on July 14, 1981. A total. of 34 samples were received and analyzed for the following parameters: water content, base number, chloride, sulf'ide and nitrate. The samples were analyzed according to Chemical Division Work Procedure CHEM-372, Rev.~Original and the results are listed in Table 1 .. *
.REP'ERENCES
- l. Surveillance Procedure for Pa.J..isades Containment Building Post-Tensioning
~ystem, TSFT-2Q Rev 3.; Job # 12447/066, May 26, 1981.
- 2. *Pal.isades Tendon Surveillance Program..;Sheathing Fill.er Testing, Chemical Division Work Procedure CBEM-37, Rev. O, June 8, 1981 *
- SA.~LING Samples were collected by plant personnel and placed in 1 liter Nalgene plastic bottles where they were shipped to the Chemical Laboratory for analysis. A list of what tendons were sampled and when the samples were received is given in Table le Thirty-four samples were received over a seven week period giving an average of approximately five samples per week.
EXPERIMENTAL
.~ .....
Upon receiving the sample, the sample was receipt *inspected, logged in and sched-uJ.ed for analysis. The analysis.was performed according to Chemical.Division Work Procedure-CHEM 372. EQUIPMENT The equipm~nt used for the work-up of the samples and their analysis is listeq in CHEM-37
- CONCLUSIONS From.Table 1, approximately 67°/o of the original sheathing filler samples (nine tendons) passed the five tests performed on theme Of, the samples that failed, the most prevalent failure mode was exceeding the water content limits. *one tendon (67BF) appeared to have higher than acceptable chloride and nitrate levels, but in reanalyzing a second *sample the results were acceptable thus indicating a contB:JI!ination problem with the first batch of samples.
All of the failed tendbri~ends were found acceptable after the old sheathing filler was replaced with new filler.
Attachment to Sheathing Filler Laboratory Report Notes Regarding Failed Sheathing Filler Samples (1) Tendon 67BF Field end sample, high nitrates reported. Shop. end, high chlorides reported. Second grease sample analysed and results were within acceptance limits. See 67BF-2 F&S. (2)
- Te.ndon Vl 76 Field end sample, water limit exceeded. Tendon drained and regreased. Field end of ~djacent tendons sampled to establish boundary of condition.
Sample analysis yielded results within acceptance limits- See Vl74 F&V 176 F. (Specimen wire
- removed and examined :- no corrosion observed)
(3) Tendon D245 Field and shop end sample results for alkalinity (base number) were !Ow, both ends of tendon re-greased. Resampled filler, sample analysis yielded iesults within acceptance limits. See 0245-2 F&S. (Specimen wire removed and examined - no corrosion observed)
.. (4) Tendon D335 Shop_end sample, water limit exceeded. Tendon filler removed by compressed ait and replaced.
Resampled. filler, sample analysis yielded results whithin acceptance limits. Shop end of adjacent tendons sampled to establish *boundary of condi-tion. See 0333-lS and 0337-S. *Analysis indicated water in excess -of limits for D333:-S. Results for D337-s were O.K. F'ield end .of samples D335
~nd 0333 were sampled to further. establish boundary of excessive water *condition of 0335 S. .S~mple.
analysis yielded results within acceptance limits~ See D333 North and 0335 North.* "' . * (5)
- Tendon 0333 Sqop end sample, water limit exceeded. Degreased**
and replaced filler. Resampled filler, sample analysis yielded results were within acceptance*
.limits. See D333-2S *
- DH-041
ATTACIIME!iT .J
. - - - . ***-**--*-*---SYSTI:U *FnorEcrioN AND CONSUtr.ERS ~J\DOP.Al<'RY SERVJC'ES DF.PART!rElIT PROC no Chero-37 POWER PAGE l or l COHPANY . L~boratory ScrV'ice-s REVISION Original Chf'.mical Dh*ision DATE 6/8/81.
PALISADES NUCLEAR PLAN! SHEAITIING FILLER RE.PORT FORH TSFT-2(Q), JOB 12447/066
.Bateh Ho /~ 2...
- Sheathing Filler or Teo.don Water Base No Chloride JUtrate Sulf i<Jr Description and Receipt Date l Dry Wt mgKOH/ S1!' ~Cll!_ mgN0 /l 3 ~/1-D 335 s i.c.p r./.iL~ I ),~.5 /0*3 ~ 1.C
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... A'nACUMDlT J SYSTEU FIWIECIION AND
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!SFI-2(Q), JOB 12447/066 Batch No Sb~athirig Filler or Tendon water Pase Ho Chloride Nitrate Sulfia DescriE"tion and ReceiJ!t Date X D*a Wt mg.KOH/&!!! mgCl/l mg!!0 !1 3
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COHSUHERS l.ABORAlORI SERVICES DEP.hR.lllEHT PROC Jm Cbel"l-37 POWER PAGE l OF i-CCUPJ\.NY I.abor.ato1y Services . REVISIOn Original Chemical Division DAIE 6/8/81 PALISADES NUCLEAR PLANT SIIEATIIING FlLLE.R REPORT FORH TSIT-2(Q), JOB 12447 /066 . Batch ND s+ {g Sheathing Filler or Tendon Water Base !Jo* Chloride Nitrilte Sulfid Description and Receipt Date 1 Dry Wt ~OH/~ mgCl/l mgN0 /l mgS/l 3 0.12 ...((. () / * .3
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ATTACill1EllT J S:XSIEU FROTECTION AND ** CO.NSUl1ERS LABORATORY SERVICES DEPARTiff'.NT PROC .HO Chem-37 l"OWER PAGE l OF *1
.COHP h."IY Laboratory Services REVISION Original
.Chemical' Division DATE 6/8/81 PALISADES NUCLEAR PLANT SHEATHING FILLER REPORT FORH TSFT-2(Q)~ JOB 12447/066 Batch }IO 7 ..
Sheathing Filler or Tendon Water Base lfo Chloride Nitrate Sulfide DescriEtion and Receipt Date i Dry*Wt mgKOH/E!!! ~Cl/l mgN0 /l 3
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rp0681-0774a129-96 *
... SYSTEtt PROTECTION AND
.ATTACHME:Il'T J CONSillIERS LAUORl\l'ORY SERVICES DEPARTtlEJIT PROC NO Chem-37 POW£.R PAGE l OF 1 COHPANY: I.aboratory Servicer. REVISION Original
- Chemical Division PALISADES NUCLEAR PLANT SHEATIUNG FILLER REPORT FORM TSFI-2(Q), JOB 12447/066 DATE 6/8/81
- Batch .No ?{
---=------
Sheathing*Filler or Tendon Water Base No Chloride Nitrate Sulfide Description and Receipt Date % Dry Wt mgKOH/~ mgCl/l mgN0 /l 3 mgS/l L +/-t" 73 o;= ,S/,.;,~ -,l__l {_l! f . (). '1 /. '6 *2*? 3.7 L.( .* , .
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- rp0681-0774a129-96 Reviewed by ;/IJ~JJ-
. -- ------------------S-YS_'I_E_H--P-U-OT-E-CTJOH Alm ..
ATTACID1Elfl' J CONSU!IERS l.ABOPJ\TORY SERVICES DEPAR1HEUT PROC NO Cbem-37 POWER PAGE l OF l COUPJ\lIT Laboratory Services REVISION Original Chemical.Division DATE.6/8/81 PALISADES.NUCLEAR PLANT Sm::ATHING FILLER REPORT FORU TSFT-2(Q), JOB 12447/066 Batch No '1 Sheathing Filler or Tendon Water Base No Chloride Nitrate Sulfidr: Description and Receipt Date % Dry Wt mgKOHi~ mgCl/l mgN0/1 mgS/l L .:#" t:u3 7 ~1,~4, £0./ I . "1 .i_ ... I ,, 3 .:.&- .. / tt. DJJS-.3 s:l.~(L.2/_{,/;; I .i.s:7. ..2.' ~ .2. 0 1.s
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. '*M** ....... ,.~ ...... , * . . *' .*.. . ATTACHMENT J SYSIEtt PROTECTION AND CONSUHERS LADOllA1'0RY SERVICES DEP/JlTiiEJ?T PROC no Chem-37 POWER PAGE 1 OF l
- COUf/\lTY Laboratory Services Chemical Divinion PALISADES NUCLEAR PLAlIT SHEATHING FILLER REPORT FORH REVISION Od.giunl DATE 6/8/81 TSFT-2(Q), JOB 12447/066 Batch Jfo (0 Sheathing Filler or Tendon Water Bllse No Chloride nitrate Sulfidr DescriEtion and Receipt Date i Dry Wt mgKOH/~ . mgCl/l mgN0:/1 mgS/l L l!_o.). Lf 5 - 2 t,;1J 7,l.:r/;u . .!:...(), ( 0 s. ,~
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*-* SYSTEifrifoTECilON AllD A'HACHME!IT J cmrnwtERS LflllORA'I'ORY SERVICES IJEPAHUIBNT PROC NO Chem-37 f'O\-IER PAGE 1 OF l COUI'A?iY I.aboratorv Servicei:. REVISION Original Chemical.Division DATE 6/8/81 PALISADES truer.EAR PLANT sHE.Arui?rn FILLER REPORT FORH TSFT*2(Q), JOB 12447/066
- Batch No 11 . .r/2..
Sheathing Filler or Tend.on Wat.er Base No . Chloride ?litrate Sulfide Description and Receipt Date % Dry Wt . mgKOH/gm. mgCl/l mgN0 /I mgS/l 3 1 ~ ti V-17*~
- Shop. 7/10/n r'
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Remarks: rp0681~0774al29-96
APPENDIX 4 Laboratory Re.port on Wire Specimen Tests Dff-041
- A-4
' '*Consum wer Company ,**
** ERL Pro 138101018024 MS-TT I I t.ABtcl!LA PALISAi>il:s,HuctEAltJLANT TEN. YP!A1t .TEttnoft stiRVEttWd£.
WIRETEHsttE/l'ESTDA~A Sample No_ _ _ _1_ _ _ __ (i:*,.. endon
~: .
- I.D. _ _67BF-S Date Tested 6-18-81
*~--------------- .. .;
Semple* Length (in ). _ _ _ _2_4..__ _._
* ........*. :. . . .___._-.-..~-..........,..............,. ...,. ...,
Distance from sample center to buttonhead (tt-)_.**._.....................,......,.J....*i... Y.ield Ten Sile Elongation Diem. Strength* Strength @ Fracture (in) (ibs) . . 1**:1t * .. Jibs) (%)
!ill. JL.... !!!.ll.. Init *ASTM A42l, j.
qfHn .11,tao. 4.o 0.248 NA
. NA NA lte required io.013 ....
Actual Tested 0.252
...~ 10,()$0* -~
µ,p?o r~ 4.5 *#f Equi:Pment: Tinius-Olsen Super
. . "L", co 13741*0001;. S/N too6g.
Caii~rated
. . 5126/81 ApprovOd A~ ~oock * *.
M~s
. '). and Systems Supervisor ..
AI>Proved_~_*_{_c ~
. /
___t_*__-f-1!;..._;._......_._____________
/a*-L*Johns.on
- '*C0nsum wer Company
*ERL Pro 138101018024
' I TABLE A PALISADES. NUCLEAR.j;tAit.(t TEN YEAR. ,'l'ENJX>N . . sURVE:tttANdE WIRE.TEiffSttETESi',bATA Sample No_ _ _ _ _2_ _ __
G~:endon* I ,D, 67BF-M
-----~-----------
Date Tested 6-18-81 By JDGratz/WC11~-~~ ..
-------~------------- *.
Sample Length (in )_ _ _ _2_4_ _ __ Distence from. sample center to buttonhead (rt )_......_.....,.......7.:...6.-:.,..._ ...........,
..............-.**-..;;*.*<<;o..;**".-.*...._.........,.
Diam.
, Yield Strength
~end.le strength Elongation
@ Fracture (in) !!!.!!. (lbs) ?nit, .. (lbs),. Init (%) In it ASTM ~h21, ~
.*it
(?:'.Un required o.21ia 10,013 ii.,180. NA 4.o NA r,W,* Actual Tested Equipment: Tinius-Olsen Super 0.251 "L", 10,200 Co H374l-0001; *S/N f4t
....~*
70066. CUlbrated 5/26/81 i2,o25 J4t 4e5 1(!
,,.+-
G J JO.oock and Systems SuperTiaor btttiL .- :Jan t * .
- 18. /'lBI .
~'-':~:* -~.\~ -~-_1'*-~- -?_~_., __________
r Approved._____ ()_:.;...... *nat~ "°"' . ,/~1,11e_. ll~ If tql J I R L Johnson
. E&nt Bupervisor
* ;. C~ns~uA>ower. Compwiy * . ;
ERL"P~ 138101018024
.* , MS-'1'7 I I TABLE A.
PALISADES NUCLEAR PIJJft . i TEN YEAR.TENDON stm\IEiLLi\?fCE
.wtRE. TENSiLE. TES.T. bATA .
. Semple No ** 3 af endon -I.D~_*_6_7B_F_-_r_ _ _ _ _ __
1 Date Tested 6-18.;.81 Sample Length (in )_ _2_4_......__ __
.Distance from sample center to buttonhead (ft)....................**-.."... J....3._0.............,.. .......,.......,,.... ...,.. ...,. . ....,
Yield Teniliie Elongation Diem. St~eng~h sti'ength @ Fracture {in) !!!.!i ~lbs} ._ rriit ....{ibsi ~- {%) In it I ASTM A421, I lo,oi3 11.1acf 4.o ., 4 rJ~in required 0.248 k Jie ~ Actual Tested 0.251 10tQ75 . 1?;PoQ 4.6 I ~4 Equipment: Tinius-Olsen. S~per "-L". Co 13741-00011 slk 79666-~ Cal:ll>r.att!d S/26/81 I . . . . Apprqved Al} ~k _-.,, .. Materia"Uand.,S stems Supervisor
- Approved._ _ _ _ Q_. . _*.'-~-\...*. . - -*~ :;. .~- - _1J_~_-f___
(') i.__ h.L Johnson E&R~ ~upervisor
I I . lier Company 138101018024 . TJilihl: A MS-TT
*. i'ALtsADkS .
h116tEAit::PLIUT* TF!rt,YBARTEifOOii.atmVEittANriE WIRE ,:.TENSILE 11EST_ bAtk Semple Ho_ _ _ _ _*4_ _ __,_
'1!:endo~ I.D.
~~- .-------------
- D245-F Date Tested._ _ _ 6-_l~B_-8_1_ _ _ _ __
I . Semple Length (in)
--------- 24 Yield.* Elongation Diem. Strength **'* ...
@Fracture (in) (ibs) . * *
- Init*.
.!!!!!. (%) Init
- NA 4.o
µ .5 ~4 JJIJ.
I " Approved .*A~~* .* . :. ;.:**~ :
~ ~
- G J Kloock
- Mater .a. and S stems Supervisor
- Approved_.___ ._._~_*_:*~-*~_._L_*~--.;..;...--*~~-*-*------~**...,.. . ~.
E&R
.-,, . Con ERL
. Pe1wer Company ect . 138101018024 _,
- MS-TT f I I 1'ML1i:*A PALISADta JHJ.ottMtJPtWrft.
-TE
.* ..* N****y'<!:tAft*'1T' *u.w _. ,:. :,. s***Hit~t'i'io
*, £&1:Ul. '"oo**'N'** _u~_,_.c;_ .Uwu1. *a lhto'd
.6
*Semple.No
~------------
Gren don 1.n.__n_2_4.-5-_M_._ _ _ _ __ JDdriJ.~~/(:;Johe~k.
*Date Teated 6-1a..:a1
- Sample Length :( iri)_ _2_4_ _ _ __
.By :.**,*:*>' ....... ..
.Distance :from *BBJ!!.ple center *to -.buttonhead (f't )......--.....................5._5,...
"Yield *.'r~riBile 'Elongation Diem. Strength stZ.ength *@ Fracture (in) *Init (l.bsJ .. ..(ihsJ . Init <%> In it
µ ASTM A42l, "
,: (]:~.Min :required 0.248 10;013. .11,?80 NA .,
- 0 p
~
.5P.
- .r.:*
Actual.Teated 0.251 10,500 12**.30() )*.9 I_, .
. Equipnent: Tinius-Olsen f3up~r . . *"L",.
. .Co. 13741-00t)i
,. 8ltt. .TOOG~~ .. ,ct\tlt>rated ' ' . Sf26/81 t * .,
1bati~} **Tu.Ae .*I 8J, .*1p Bl
;,~ .
- bat* . . *\J).t1le _I~, '/'l&!
l .
.* MS-'17 * .
, I I .
'1'.Mtk_A,.
PiWisAriEs .-tfilo!iiWtJ'IJANT. . TEN YEAH .Tmft)Qft ;SUfi~ittANdE . WIRE TENStfaL~fS~ :bA1tA Semple No____.....5_._ _...__ _ n:*3*rendori
. . .I.D. D245-S
----~-----~-----
Date Tested . 6-18-81
*----------~------
Sample Length (in) 24 Distance from sample cent.er to buttonhead (rt) .... :l;iQ* .. ;,,.:,.L';,~;;,,,,b .*, , . ,, --~
. Yield .. T~hdle Elongation Diem. st*rength etrerikth @Fracture (in) (lbs..) .. (1'ba) ~ (%) In it
.ASTM A421, .
* {j 'Un. required
µ.
10,013 .. i..o "
µ
. 0.248 NA lfA NA ~
Ac_tunl, Tested 0.251 n r1 10.550 ::*
. i2,350
--4,7
~
Equipme~tg Tinius-Olsen Buper."L", Co 13741-0001. B/.N tobgda ~ii!l~raied 5126/Bl Approved..___.Ajs:;,,_~.....,,.*~~.s:;..a~** Materials
~ ............._ _ _ _ _ _....,.
a;, Kloock Systems Supervisor Approved_ _ _Q_. __~_.--4-i----------------~---- R L Johnson F.~*RT, Hnn,,.rvi nnr
.* *MS-TT
.. ' ,'i'ABLE ,A
. PALISAI>EB. NUCLEAR l'trurr.
TEN*YEAR:TENDQN sfrRVEiLLANCE wiRETENSILE TEST.DATA Sample. No__ 7_______
§.'~endon I D Vl76-S
- . *-',t~*J* . . *. * *-----------
Date Tested 7-16-81 BY. GJCheck/J.oo~ri.tz S wn pl e Length (in )_2_4_ _ _ _ __ Distance from sample center to buttonhead (rt)_...,.1...,*t... * ..._.....,....,._................,. _...,.......,.......,.....,..., Yiel,d. Tenai1e Elongation Diem. strength llttengt;h @ Fracture ASTM A421,
*(in) .!!!!i (lbs):.
ird.t: ... Jibs)
"i~
!!!.ti. (%) !!!!t
@!'fin required Actual Tested 0.248 0.251 *. ltc .10,013 10,750........ , Jfe .
i1~16b 12,75(;-..
/, :':'.-*'* .,*~ *~ "*
~
J,. 0 5e95
}fE "
Equipment: Tinius-Olsen Super "L", Co *13741-0001 9 Sift too6Gj Cd:ibrlited 'J/26/81 Approved_d ___,._*t:_*_lft_._/(A-~.c..-~-------. . . ........ , ..... bate 7"' "." 17 - g I D A DeeNoyer.I" Project Buperllsor . G .J JQ.oock , .. ,. Evalua.t ions. & '.resting SuperviBol'
MS-T7 **
- TABLE A PALISAD'.tS.NOCLEAR PLANT
- TEN YEAtt TENOOff StJllVEftMN.CE mfiE .. T.Efis1tE.:'rEisT. twrA Sample No_9_ _ _ _ _ _ __
<J.:'11endon I .D. V176-M *
-~------------
Date Tested 7.;.16-81 By GJChec)t/~oor~~z .. Semple: Length (in )__2_4_____ J3. . . Distance from sample center to buttonhead (1't)_..... *a.... *. . . . . .-.........__..............,. . . . . . ..._...._
- Yield Tensile Elongation Diem.* Strength Strength @Fracture (in) Init (lbs)
- in it (lbs) !!!ll. (%) In it ASTM A421,
~\fi 0.246 4.o ~
- . n required
~~.*
Actual Tested 0.251 k 10,013 10,800 k . li,760 12,750 k 6e4 Jf, Equipment: Tinius-Olsen Super "L", Co 13741-00011 S/N fo66G, Cai.ibtated- ; 5/26/81 Approved_/}_* CL_/J_(/4~~~qp..._***__......... Date,.** .. 7~ f 7- 'j{
..
- DA DesNcl.{r Project Supervisor
* /71 tamiol'
.61' .* *. . .... _* :_.* .* . Date *., .... ' 2"" r 2 - 8 I ApProved .
- G J Kloock * .
Engine*e:ifing Evaluations & 'l'esting SupervUbr
~
TABLE A MB-'17 *
.PALISADES NUCLEAR PLANT
'l'EN YEAR TENDON SURVEILLANCE Sample No
_ _.._ _______ WIRE TENSILE TEST DATA r~:;*:.rendon* I.D. Vl76-F
------~-----
Date Tested 7-16-81 By GJCheck/JDGratz
*~------------
Sample Length (in )__ 2_4________
. Distance from sample center to buttonhead (ft)_1_8_9_ _ _ _ _ _ _ __
Yield Tensile Elongation Diem *. Strength Strength @Fracture (in) Init (lbs~ In it * {lbs l ~ ~%) Init .(.,.ASTM A42l,
, ..;~.fin required . 0.246 10,013 4.o NA
.~ ~
11,TBO.
=~~
Actual Tested 0.251 10,650 k 12,640 5.8 4e Equipment: Tinius-Olsen Super nL", Co N3741-000l, S/N 70066, Calibrated 5/26/81 Approved_ _,_tIJ_..~--*~-*_L_~_A_D_*~-:z-.~er-~--. _ __.__ Date._ _ 7,.__-/i--;..,7_-_8_.;il.______ Project Supervisor Date._*~l~- /___.:>_- __.;FJ/_ _ __ G J 10..oock ing Evnlt1nt:fone: & Testing Supervisor
APPENDIX 5 Ram Calibration Report
- DH-041 A-5
\.,n,,,; ** .i.-J. J. 1 ~ "-' ... J. .l\. u lJ ,.
t------------------------------i <f~ lnryco CALIBRATION FORM
., . WI Inland S1eel comr-:*
Project _ _.:....?..:.-.~_l...._/...;;_~.:.:.."A.;..;;;Dc....Jf.'-"'S=----- Contract
'* 'II 71;:2 f/ Date -=.~r.._4t..,t-~. &t.L--..._
CALIBRATION DATA Rec a 11 Date ...;..;,_t)__.~.,._Ja-t Gauge or Device Name Svl!Vlcl4NCJr uAUGtr Number _:l:t_;;J..;;..J...f_ _ _ __ Manufacturer _ _ .8..__-1-_,tv=-----*_*_ Type or Mod el _ _ -£/,+~"'"-I--*_ _ Range 1366 t.n
- 59.$
./
Master Calibration Device _ v~-zNle/Z
- C~l..11'E'JZ_
_;:;;_.;.___..;;.-=--,_-=i.:...,::..t..~~~=------ Number 62.(! Z. _ _..;..;;..-=----~ Master Device Calibratio~ Date: -=b~l/;. .: : . .*_~_-_2_3_.._SJ+(____ Test Range ReadinS? Error
..er-
/j Sb'
- 5(,k
. ,30, ~ . .?tf s- -eJ-
.j I.
.I* ... .
L .l. *. Mefhod'of Calibration (P~ocedure riumber or .describe other).*_'__________________ Calib:n.~ed By:.- ~ FfECTIVE DATE* : PREY.REV.~ PAGE
CAI..JBRATION FORM Contract '* f///;;J.. 'I/ 11/L//?"/ 0 CALIBRATION DATA Recall Date I I ' Gauge or Device Name _ _,.5i ....V-..R---.VJ...-:/;'""L""A.""')(A~C:::..;e:::;..-_-=G;...;A-;...:..-=U;...;G=--e- _ _ _ _ _ Number _dJ:.--=2.~0=------ Manufacturer __gf__W..__ ______ ,Type or Model --~.....,,,r.A-~'----- Range '-!6' fY'-* 3?:.. Master Calibration Device VE~AllE/2.
-----------------...;...;;;....~=-'~=-------
- t!.At..1 l'ER Number ~~ Z.
_____;~:::;.._~--- Master Device Calibration Date: bLJ{[ 6-fl3-trj Test Range Reading Error
,66 ~ 1.'?/,h -e-
~ 3'1S-: I 395" -(7-
. ' . ~
1',{ethod ,of Calibratlon (Procedure number or describe other) ----------~ Calibra~ed By: -'""'~-----"'-~ ....*-*.....,._~ ........-------Title:J'.£~ Date: ...,.........rF--=-+- EFFECTIVF DATE PREV._REV. f\ R~VISJON f\
1.A.W./JACK CALlBRATION RECORD FORM QA 12.8 .. B * ~ .
.--~~~----~-~----------~--~------~~--1 ~"'°')nryco*
0
- PROJECT: fJ/IL I S ,ti D - CONTRACT/PART .NO .. :'"'f / T-/,;}, "'f/ ""lnl.af\d Siul comp.a...,
Jack Description p; N 1.r- Tona 7'5"0 Register No_ .._...._..._~'-----
!Oeoretical Ram Area / 5 0 I 7 PSI rq.*~
Calibrating 'Device .Used B Retv,¢R Calibrating Gauge Des*c:ripti_?n ~ ,eN5.V Max. Pressure RPgister No., "'I ,I a Constant .':.? -: ::i a8~1~]!0
** .
- Register No .. :;¢ / /"11'J~?
I
~*Run No. ;:;I/- / 1tam Position :J 11 Other Data or Remarks *Iii Test Increment ..
. i~ Q Tar et PSI. ji _ 'JtUu No _*_2..-*"'---* Ram Position ___._. 7"'-_.. * *
-~.*-**
.. :.: -~ ~-*
... . ~~'? .. **~ ...
I======================:::::::::====================. lculation of Ram Area
- Readout x Load Cell Constant ~ PSI (Gauge Readin&) ! I
/
Calibrate* )Js kJl.-or<? Date: "l\1 *.,29.. ii ~itnesac.,?.l- /.tq'4tr- Z Date: 'f!Z.'f if Computed Mea~re~:..........._ ISO, 71;, sq. in. Agency: P TL . Computed by:Pf:"~ Date: I"-1-t'l Verificati~n by: C.~ *Date:~ itle: fLA..,,r G~~ /t.
Title:
'm * * .54f.~
.* COm:Dents: CAL.l]f~h/10.t.1(
-Dor:=-s vo-f INCL. ~Pti I OOo { lDoo g" Dll..1'$, .
ileadin c noted vith *an asterisk *'have :not been used in the comput~tion of* the mean ar EFFECTIVE DAT£ 12-26-80 .PREY .REV. f}. REViSJON f}. PAGEl of 1 IHRYCO, Inc: *.
.:I:.~C!-< CAL I Ee RAT I (J!L°'-~ LINEAR REGRESSION P~OJECT. PAL!SADES 'CDrffF:ACT/F't;RT rm. 41r.1241 Jt..C*{ DESCF:IPT!QN. PINE 750 TONS RE~ISTER NO. 9177 THEORETICAL RAM AREA. Mf.:X PRESSURE. PSI CALIBRATING DEVICE USED. F:EG I STEF~ MO. CONSTANT.
CALIBRATING GAUGE DESCRIPTION. F:EG!STEF: NO. INF~UT ACTUAL GAUGE LOAD CELL COMPUTED READING CPSI> READOUT FORCE ( ~{ >- f:':;. 3000 ... 28~ 2<> .. 451.397 4000***:',*-: .... * ~-'*'..- *'*j7~*eo*3*> 605.064 5000 47.10* 753.929 5660 853.173 3000 2s:30 452.998 4000 37.60- 601.863 5020 47.20- 755.530 5660 53~30* 853.173 3030 :::: . . 2a~*sa.<: 456 .. 199
- lfil; . 4020 37~*a<L,
- 605 .. 064 5000' 47~10.- 753.929 5660 53*:30* 853 .. 173
-f~
*- -: THESE F:EADINGS HAVE BEEN OMITTED FROM THE FINAL CALCULATIONS ERRORS IN JACK CALIBRATION f
I~ rE':: -
'="
*COMPUTED CHEC~{E~
. c[J*
_BY. _ _: . ~-
/J'IJ
/"~ '1(j 11 /'f'OI_
V..'1/JACK CALIBRATION RECORD FORM QA 12.8.B * ~ *
..-~---~~-~--~~~~~-~~-~-~~~-~--t ~,,..,-inryco*
PROJECT: p L .. ' ;.;- 5 CONTRACT /P AP..T NO. : 4 I r *I~ "( I In Inland StHf '°'1\pal'Y Jack Description Pl N '::- Tons 7 .S"Y' R~gister No~ 4 Theoretical Ram *Area /Ca 7 Max. Pressure PSI r<e.rn Calibrating Device .Used fiP-9>' El! RPgister Ro. ~ /"? Constant g_ec C' ~(\~ Calibrating Cauge Des"cripti?n --1-..t..L..f...............,7'-----**_* . Register No?-: I I~,,~, ea\
/f
**Run No. :;£/
- Ram Position ,;;, Other Data or Remarks Test Increment Load Celi Tar et PSI Readout ...
3otHJ Run Jio. # ?- 3!J" 0 SticiO . .
.* lWn No. *.).t_s i
i
.--~-*-* ..
R.eadin s noted vith.an asterisk* .have not been used in the computation of the mean*a EFFECTIVE DATE 12-26-80 PREY. REV. _6 REViSIOH 6 PAGEl of
. TNRYCo. lnc.
PROJECT. PALISADES ND. ldT!'.:!41 JACK DESCR!PTIO~. P!NE 750 F:EGISTSF: N~
, . . . THEOf:S:T!CAL F:AM AF:EA. . M~,>~ F RESSUF-!Cm 1
PSI 160(1:,~*;
~ CALI8RAT!NG DEVICE USED. F.'.EGH'..TEf: NO. CONSTA~!T.
CAL!DRAT!NG GAUGE DESCRIPT!ON. F:EGIST!:F: NO. I e"***~ F* UT ~::; ACTUAL GAUGE LOAD CELL COMPUTED F:EADING (PSI) READOUT FORCE 00 3000 28.20 451.397
; *.-=::.: 4010 37 .. 80 605.064
~::.*:
5000 47.00 752.329 ... 5660 53.20 8!:*1. .S72 i ...... 3000 28.10 '*'+9. 796 4000 37.70 .~c~3~ '+63 l: : : l ":.;.~* 5000 5650. 46.90 53.10 7!:-0 .. 728 849.971 .. 1
.{::: 3000 28.00 448'.196
~-
4000 37.70 603.463
~ . *sooo 47.00 752.329 5660 53. 3(l 853.173
'if;°'"§* ..
* - - THESE READINGS HAVE BEEN OMITTED FROM THE FINAL CALCULATIO~S ERRORS IN JACK CALIBRATION ERROR IN STAND~RP.~************** 0. 0100 t{SI
*. :. *.-~.:.~*:*INTERPOLATION-IN GAUGE ********** o. 002s trnr -
-:* * = = .:: ACCURAC-Y OF .GAUGE. *************** 0,. 0000 ~{SI ERRORS IN GAUGE CALIBRATION
. * - . ,. .. INTERPOLATION IN MASTEF! ********* 0.0125 ~{SI
, ~: ._....('.:.;** .. INTERPOLATION IN FIELD GAUGE **** 0.0125 ~<SI
.. *::..~ .-:*~:~ . Accur<:ACY OF MASTER ************** Om0300 t~SI
~_c._
ACCURACY OF FIELD GAUGE ERRORS IN FIELD USE -OF GAUGE
********* 0.1050 ~{SI
' . . . . . : * * *. INTERPOLATION .°ERF:OR ************* Om 0125 t{SI
. . --~~~;~~~~3~~t;~:~e~~-r.;;.~~~.~i~~ft:_~*.*.~~*:~~*** 0. 1050 t{SI .._ ~
.. -~. ::~~i:=::~AXllfUMi~G*AuGE"":".REAO'!-NG::tisEO._*********** 10. 0000 ~{SI
,j ~~i?g~i~~~~f~;f::~i~~~~~;**:;,2~;2~~;,;: :;_._ :.~*-::;.~. . ;,,,. . . *: . . *. ..
<; ~-~::.;,.4:~..:.*~~~- ..F:'Q~Ci;~ K,**~~~'1.5;,if;t6f:X .-*GAUGE *-READING O{SI) .:..2~-003 ****iL:,'.*: :;- ~- .. *~
.J t::i~~~~~f'.f~~f.{~'t(.~.~.--~~~~?,~~;;~--;"N7Nd:*~- .~ ~ 0000 ..<NOT *<: ~ 6667 > - ** ~.:~~,:r.:: *,*: :".":'""
~ ~::;~;,..7::1'iAX'IMUM~:..£RROR:"RATI.~:ItiF.JACt{. ****~******* ~ 0057 ..--* ....... .
. *.:.:*::*--'~:*.~-MAXIMUM ERROR RATICf .:IN .
- GAUGES *********
- 0153
~ ~-:._"";::**tiAXlMUM.'TOTAL- ERROR:':*RATID ************* .0163
~-F . . __ : ..... ... . - . .
COMPUTED. ~ r&.'
*r::..1v*. *. *.*.
i;, .,~.r.,1-r1.
* . Description {:)1 N t:-
Uprating Device .Used Bl?t~Nc=-R Run No .. :;). / Ram Position Tons 7 S-0 oret ica.1 Ram Area __,_/...,,S:,J-.!"b--'-7____ Max. Pressure Register No'"-+-~~--- RPgister No. 4 t f
.£Ubrating Gauge Des*cription ___..-'-'-Ll,..,:;"'-'---JI'----**-* Register No£ I PSI ._£~ ~
Constant*/~ ; -7 ~~\"
- Other Data or Remarks
/l>o07-{\ *
~
Test Increment Actual Gauge 1.oad Celi
- Tar et PSI Readin PSI Readout Run No .. -ff .,._. . . Ram Position 5 // ..
I bc:La
~*
.* ~D No. #5 JP8'Z>*
f~ ~~~:.* .;;_ .:.:*.=::
-. ...*-:~*-,**..
~
l-J::!:.a..~l-..;;_~----.r..c:..;~;..i,o::----'--:.-.4....------1
... -:. - .*=.-* ...
~~::~~~:{ ~~~;:_;;;,_.:..,_~....:...~~~~-~....;..i;;z:..~-=:;;;_---.;..;.....i i
. ~ -~-*::~~,. ~LJl:~---.;....._ _ _,-.:;..-......:.----...ii-~--------1
...~* . - .....
*.--; *.~f.:*~ ..
- Area
- Readout x Load Cell Constant ~ PSI (Gauce Reading) t/i 1 caU.\rated '71 . Date:4-~9-Pl llitness: Pl.~ ~ Date: Vito .
Computed He~ , sq. in. Agency: P'T * * . Computed by~ . Date: -s-1-i'l Verificati~n by: ?.lila-p;- *Date_:~ itle: ft..wr !i"u(-., * * . * .
Title:
- * * *. * *. 7~8 *.
Comments: CAt.1 !~"7/oAJ,- pos=-s. µoz t..t.Jc4vOE /()oo \ Z,.t'Joo 2e-A?>11J(J . Readin s noted vith an asterisk
- have not been used in the computation of the mean ar EFFECTIVE DATE 12-2.6-80:
- PREV.REV.6 REViSION 6. PAGEl of :
t~RYCO *. Inc.}}