ML18046B084
| ML18046B084 | |
| Person / Time | |
|---|---|
| Site: | Palisades |
| Issue date: | 07/31/1981 |
| From: | Hughes L CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML18046B079 | List: |
| References | |
| ENGRES-CL1-LDH1, ENGRES-CL1-LDH17, NUDOCS 8111230525 | |
| Download: ML18046B084 (30) | |
Text
{{#Wiki_filter:*. " ENGRES-CLl-LDH17 Doc Con No 950-00210
- . 950-22*22*03 File Index 138101018024 PALISADES NUCLEAR PLANT SHEATHING FILLER REPORT
~- ' 8111230525 811117\\ 1 PDR ADOCK 05000255: P PDR: Jul~ 1981 Prepared By: L D Hughes, Chemical Engineer Laboratory Services Department Consumers Power Company
~* mTROWCTION On May 13, 1981 the Chemical Department of System Protection a.nd Laboratory Services received a request from Operating Services Department to participate in the analysis of sheathing filler samples. The samples were the resul.t of a NRC required ten year Surveillance Program *:ror the Palisades Containment Building Post-Tensioning System. The first sheathing fille'l' sample was received in the Laboratory on June 6, 1981 and the last batch was received on July 14, 1981. A total. of 34 samples were received and analyzed for the following parameters: water content, base number, chloride, sulf'ide and nitrate. The samples were analyzed according to Chemical Division Work Procedure CHEM-372, Rev.~Original and the results are listed in Table 1.. * .REP'ERENCES
- l. Surveillance Procedure for Pa.J..isades Containment Building Post-Tensioning
~ystem, TSFT-2Q Rev 3.; Job # 12447/066, May 26, 1981.
- 2. *Pal.isades Tendon Surveillance Program..;Sheathing Fill.er Testing, Chemical Division Work Procedure CBEM-37, Rev. O, June 8, 1981
- SA.~LING Samples were collected by plant personnel and placed in 1 liter Nalgene plastic bottles where they were shipped to the Chemical Laboratory for analysis. A list of what tendons were sampled and when the samples were received is given in Table le Thirty-four samples were received over a seven week period giving an average of approximately five samples per week.
EXPERIMENTAL .~..... Upon receiving the sample, the sample was receipt *inspected, logged in and sched-uJ.ed for analysis. The analysis.was performed according to Chemical.Division Work Procedure-CHEM 372. EQUIPMENT The equipm~nt used for the work-up of the samples and their analysis is listeq in CHEM-37
- CONCLUSIONS From.Table 1, approximately 67°/o of the original sheathing filler samples (nine tendons) passed the five tests performed on theme Of, the samples that failed, the most prevalent failure mode was exceeding the water content limits. *one tendon (67BF) appeared to have higher than acceptable chloride and nitrate levels, but in reanalyzing a second *sample the results were acceptable thus indicating a contB:JI!ination problem with the first batch of samples.
All of the failed tendbri~ends were found acceptable after the old sheathing filler was replaced with new filler.
(1) (2) (3) .. (4) (5) DH-041 Attachment to Sheathing Filler Laboratory Report Notes Regarding Failed Sheathing Filler Samples Tendon 67BF
- Te.ndon Vl 76 Tendon D245 Tendon D335
- Tendon 0333 Field end sample, high nitrates reported.
Shop. end, high chlorides reported. Second grease sample analysed and results were within acceptance limits. See 67BF-2 F&S. Field end sample, water limit exceeded. Tendon drained and regreased. Field end of ~djacent tendons sampled to establish boundary of condition. Sample analysis yielded results within acceptance limits-See Vl74 F&V 176 F. (Specimen wire
- removed and examined :- no corrosion observed)
Field and shop end sample results for alkalinity (base number) were !Ow, both ends of tendon re-greased. Resampled filler, sample analysis yielded iesults within acceptance limits. See 0245-2 F&S. (Specimen wire removed and examined - no corrosion observed) Shop_end sample, water limit exceeded. Tendon filler removed by compressed ait and replaced. Resampled. filler, sample analysis yielded results whithin acceptance limits. Shop end of adjacent tendons sampled to establish *boundary of condi-tion. See 0333-lS and 0337-S. *Analysis indicated water in excess -of limits for D333:-S. Results for D337-s were O.K. F'ield end.of samples D335 ~nd 0333 were sampled to further. establish boundary of excessive water *condition of 0335 S. .S~mple. analysis yielded results within acceptance limits~ See D333 North and 0335 North.* Sqop end sample, water limit exceeded. Degreased** and replaced filler. Resampled filler, sample analysis yielded results were within acceptance* .limits. See D333-2S *
. ---. ***-**--*-*---SYSTI:U *FnorEcrioN AND CONSUtr.ERS ~J\\DOP.Al<'RY SERVJC'ES DF.PART!rElIT POWER COHPANY L~boratory ScrV'ice-s Chf'.mical Dh*ision PALISADES NUCLEAR PLAN! SHEAITIING FILLER RE.PORT FORH TSFT-2(Q), JOB 12447/066 .Bateh Ho /~ 2...
- Sheathing Filler or Teo.don Description and Receipt Date D 335 s i.c.p r./.iL~
r 'I
~L)'-'"'/' 1/11:../f_f~e __
. 4.
- s.
Remarks: Water l Dry Wt I ),~.5 / 7. 'i 2 t 2 ~ 7E* o*. 3 Base No mgKOH/ S1!' J, f 3 f.. zs--* 0 2.i o, -1 z. Chloride ~Cll!_ /0*3 3.'-1
- Reviewed *by
- /J")j.
rp0681-0774a129-96 ATTACIIME!iT.J PROC no Chero-37 PAGE l or l REVISION Original DATE 6/8/81. JUtrate mgN03/l I, I
- f. '
Sulf i<Jr ~/1- ~ 1.C """ I. 1.: ..=...!... :.. C - LI. C .t:. 1-c ---i ./
- consum:'P.s POWER COHPJ\\.HY Batch No ----
SYSTEU FIWIECIION AND LADOP..ATORi SERVICES DEPJ\\RTllEHT laboratory Service;;. Chemical Division PALISADES lnJCLEAR PLANT SHI.ATIIING FILLER REPORT FORH !SFI-2(Q), JOB 12447/066 Sb~athirig Filler or Tendon water Pase Ho DescriE"tion and ReceiJ!t Date X D*a Wt mg.KOH/&!!! L
- ft. f.., B;: 51;.,LI
,J,5Lff.l Q )..., r.1.s -=--t
- 2. :rt' 7 BP p,;ft).
lk 'flS.__l ) o," r~,3
- r.
- 3.
b*.St.*.:'*""C'f.'W.5 ( ;i.oiQ.P'-f "_Q.60 "'{I. b ff r \\),..e~....... 6-R.£;45~ lef 4.~(J33s S/.o~ - I 2 (. 1,j 4 ]. '7 Ot:9~A.5 lrJfi.
- ~
- 5. "lt 01. '-f 5 5;1d b{'Li*l
£(),..I - (.* I o.f. Jt /j). '15 _5..{o ~ ".h7/S-1 ,,e.(). I -0.57 Chloride mgCl/l . '-/ { /Ao l- 0
- 1...:0
"'-(.0 ,, 0 Reviewed by 'ctiJ1L rp0681-0774a129-96 A'nACUMDlT J PROC NO.Cbem-37 . FAGF. 1 or 1 REVISIOll Origind DATE 6/8/f31 Nitrate mg!!03!1 ~-l* e**. .:A.) ..£. /. ..t../, I ..L.f,f . "'- /.. I - Sulfia _!EF..SO_ ..t. c:i. I .c '*' =._rJ. ! -*' ~*o. -£Cl~i* .c:. Cl. i Date.6PI.,( /r l
COHSUHERS POWER CCUPJ\\.NY Batch ND s+ {g SYSTE.11 FRO'fECllO?I Alm. l.ABORAlORI SERVICES DEP.hR.lllEHT I.abor.ato1y Services Chemical Division PALISADES NUCLEAR PLANT SIIEATIIING FlLLE.R REPORT FORH TSIT-2(Q), JOB 12447 /066. Sheathing Filler or Tendon Description and Receipt Date Water 1 Dry Wt Base !Jo* ~OH/~ 0.12
- 2. tr "7 Bt)
Fiet~l '~h*i/61 o.r'fr 3-31*
- 3. *:rr.\\)so 51\\ctl
~' /.J. 3 l~* 1 0*3C; 'f.. J.5 I p I t 4.~/s-, So ~~--------- Chloride mgCl/l ...((. () I, f /.J ~ --- Reviewed by ~ rp0681~0774a129-96 ATXACHMEir.l' J PROC Jm Cbel"l-37 PAGE l OF i- . REVISIOn Original DAIE 6/8/81 Nitrilte mgN03/l / *.3 /,8' Lf. _; Sulfid mgS/l .t..". ' ..:.0., ~(}- (
CO.NSUl1ERS l"OWER . COHP h."IY Batch }IO 7.. S:XSIEU FROTECTION AND LABORATORY SERVICES DEPARTiff'.NT Laboratory Services .Chemical' Division PALISADES NUCLEAR PLANT SHEATHING FILLER REPORT FORH TSFT-2(Q)~ JOB 12447/066 Sheathing Filler or Tendon Water Base lfo DescriEtion and Receipt Date i Dry*Wt mgKOH/E!!! .L -it v -1 2(;. r-,;/A £1.A t:&rJ, IC"f-b ..2.. S'
- 2. +:-L) -132. 5i;61 E.. J
,h_zL~'l 'c., I /, 7 I &b1/n . 3. :t=-..n~.J} L. Fte/l £,_,,./ I I .£.C. I I.* 2
- 4.
- 5.
Remarks: Chloride ~Cl/l /. b I* SJ 30 . Reviewed by -i!IJ1J rp0681-0774a129-96
- ATTACill1EllT J PROC.HO Chem-37 PAGE l OF *1 REVISION Original DATE 6/8/81 Nitrate Sulfide mgN03/l
~l , ( .c. l' I ,,t:..f_IJ ~--L ,£._ {. t..l ..t:..C. I ./ 10% j,,.,.. -f Date ?/s/~ I I
CONSillIERS POW£.R COHPANY:
- Batch.No
?{ ---=------ SYSTEtt PROTECTION AND LAUORl\\l'ORY SERVICES DEPARTtlEJIT I.aboratory Servicer. Chemical Division PALISADES NUCLEAR PLANT SHEATIUNG FILLER REPORT FORM TSFI-2(Q), JOB 12447/066 Sheathing*Filler or Tendon Water Base No Description and Receipt Date % Dry Wt mgKOH/~ L +/-t" 73 o;= ,S/,.;,~ -,l__l {_l! f . (). '1 /. '6
- /,-,(.....
. *5* *....... *----------- Remarks:
- Chloride mgCl/l
- 2*?
. ATTACHME:Il'T J PROC NO Chem-37 PAGE l OF 1 REVISION Original DATE 6/8/81 Nitrate Sulfide mgN03/l mgS/l 3.7 L.(.*,. . 7.'4:.... ' 'f,.;t:,.. ~:C'_*<t **. . **~>1.z*** Reviewed by
- /IJ~JJ-rp0681-0774a129-96
-- ------------------S-YS_'I_E_H--P-U-OT-E-CTJOH Alm CONSU!IERS POWER COUPJ\\lIT l.ABOPJ\\TORY SERVICES DEPAR1HEUT Batch No '1 Sheathing Filler or Tendon Laboratory Services Chemical.Division PALISADES.NUCLEAR PLANT Sm::ATHING FILLER REPORT FORU TSFT-2(Q), JOB 12447/066 Water Base No Description and Receipt Date % Dry Wt mgKOHi~ L .:#" t:u3 7 ~1,~4, £0./ I. "1 tt. DJJS-.3 s:l.~(L.2/_{,/;; I .i.s:7. ..2.' ~ f.5
- 5. ti. D 3.:3 I j/;op Loo.,
I, I Chloride mgCl/l .i_... I .2. 0 ?-'.i. 7;.2. ATTACID1Elfl' J PROC NO Cbem-37 PAGE l OF l REVISION Original DATE.6/8/81 Nitrate mgN0/1 ,, 3 1.s .s.;*2. ( ~ I Sulfidr: mgS/l .:.&-.. / ~-c I 4'.0. I .Remarks: e.><U;;Jls 7't6 t.v'.:iiel2 £,,.v-&:,...-1,,,,,,..,,{ C.'1/v~.Je ~,.ic:..::. 1l: /)33 3 - I Reviewed by ~'%t rpo681-0114al29-96
-~ '*M**.......,.~......, *.. CONSUHERS POWER COUf/\\lTY Batch Jfo ( 0 SYSIEtt PROTECTION AND LADOllA1'0RY SERVICES DEP/JlTiiEJ?T Laboratory Services Chemical Divinion PALISADES NUCLEAR PLAlIT SHEATHING FILLER REPORT FORH TSFT-2(Q), JOB 12447/066 Sheathing Filler or Tendon Water Bllse No DescriEtion and Receipt Date L l!_o.). Lf 5 - 2 t,;1J 7,l.:r/;u it lJ:'J.'{5 *-2.5 j, 06'! I ")~~l.b.-1 ) 4
- 2. ~678F-2 5;1J
~ftf..r,l I Ji (;7 AF-2 sh".P-7bl'iL )
- 4. ti:. 1J 333 -2.
Si,cp 7fqff.r I j Remarks:. i Dry Wt ..!:...(), ( .L.O. I 0.3 .o. :L.
- 0. tz 0 i:
mgKOH/~ 0 0 fr,3. 'L 'i 0 0 Chloride . mgCl/l s,~ . I 4.0 ATTACHMENT J PROC no Chem-37 PAGE 1 OF l REVISION Od.giunl DATE 6/8/81 nitrate mgN0:/1 f, z "-I. c 4/.c .£../. c
- 4(,,..0 Sulfidr mgS/l C,j
- 0. 'S
.it:.,,_ L.C'., J J:.:.0 _ *( Reviewed by ~ Date. "8'/s/? r --~-------- I rp0681-0774a129m96
l cmrnwtERS f'O\\-IER COUI'A?iY
- Batch No 11..r/2..
- -* SYSTEifrifoTECilON AllD LflllORA'I'ORY SERVICES IJEPAHUIBNT I.aboratorv Servicei:.
Chemical.Division PALISADES truer.EAR PLANT sHE.Arui?rn FILLER REPORT FORH TSFT*2(Q), JOB 12447/066 Sheathing Filler or Tend.on Wat.er Base No. Description and Receipt Date % Dry Wt . mgKOH/gm. 1 ~ ti V-17*~
- Shop.
7/10/n ~,7 C.c, r' .0--3*
- 5. ~~~~~~~~~~~
Remarks: rp0681~0774al29-96 Chloride mgCl/l .,;,i. ' A'HACHME!IT J PROC NO Chem-37 PAGE 1 OF l REVISION Original DATE 6/8/81 ?litrate Sulfide mgN03/I mgS/l .L/.(.' 'c.., .--~'r:o.. I
APPENDIX 4 Laboratory Re.port on Wire Specimen Tests Dff-041
- A-4
' '*Consum
- ERL Pro I
I wer Company 138101018024 Sample No ____ 1 ____ _ (i:*,.
- 67BF-S
~:.. endon I.D. __________ _ 6-18-81 Date Tested
- ~---------------
Semple* Length (in ). ____ 2_4.._ _ _._ t.ABtcl!LA PALISAi>il:s,HuctEAltJLANT TEN. YP!A1t.TEttnoft stiRVEttWd£. WIRETEHsttE/l'ESTDA~A Distance from sample center to buttonhead (tt-)_.* *._.....................,......,.J.... *i...
- ........ *.. :....... ___._-.-.. ~-..........,..............,....,....,
Y.ield Ten Sile Diem. Strength* Strength (in) !ill. (ibs)... 1**:1t
- .. Jibs)
JL....
- ASTM A42l,
- j.
qfHn required 0.248 NA io.013 lte . 11,tao. ... ~ µ,p?o Actual Tested 0.252 10,()$0* -~ Equi:Pment: Tinius-Olsen Super "L", co 13741*0001;. S/N too6g. Caii~rated 5126/81 ApprovOd A~ ~oock M~s and Systems Supervisor . '). / AI>Proved_~_*_{_c ___ t_* __ -f-1!;..._;._......_. _____________ ~ /a*-L*Johns.on MS-TT Elongation @ Fracture !!!.ll.. (%) Init NA 4.o NA r~ 4.5
- f
- '*C0nsum
- ERL Pro I
wer Company 138101018024 Sample No _____ 2 ___ _ G~:endon* I,D, 67BF-M
~-----------
Date Tested 6-18-81
~-------------
Sample Length (in ) ____ 2_4 ___ _ TABLE A PALISADES. NUCLEAR.j;tAit.(t TEN YEAR.,'l'ENJX>N... sURVE:tttANdE WIRE.TEiffSttETESi',bATA By JDGratz/WC11~-~~.. Distence from. sample center to buttonhead (rt )_......_.....,....... 7.:...6.-:.,..._ .............. -.**-..;;*.*<<;o..;**".-.*...._.........,. Yield ~end.le Diam. Strength strength (in) (lbs) ?nit, .. (lbs),. ASTM ~h21, (?:'.Un required o.21ia.*it 10,013 f4t ii.,180. r,W,* 0.251 10,200 ~* i2,o25 Actual Tested Equipment: Tinius-Olsen Super "L", Co H374l-0001; *S/N 70066. CUlbrated 5/26/81 Init NA J4t ,,.+- btttiL.-:Jan t
- 18. /'lBI G J JO.oock and Systems SuperTiaor Approved. _____
()_:.;...' '... ~'-':~:**-~.\\~~-~-1 _'*-~---?_~_.,, ________ __ I R L Johnson . E&nt Bupervisor r
- nat~ "°"'.,/~1,11e_. ll~ If tql J
Elongation @ Fracture (%) In it ~ 4.o NA 4e5 1(!
- ;. C~ns~uA>ower. Compwiy
- ERL"P~ 138101018024 I
I i . Semple No
- 3 af 1 end on -I.D~_* _6_7B_F_-_r ______ _
Date Tested 6-18.;.81 Sample Length (in ) __ 2_4_......_ __ _ i ~ TABLE A. PALISADES NUCLEAR PIJJft. TEN YEAR.TENDON stm\\IEiLLi\\?fCE . wtRE. TENSiLE. TES.T. bATA. .Distance from sample center to buttonhead (ft).................... **-.."... J.... 3._0............., Yield Teniliie Diem. St~eng~h sti'ength {in) !!!.!i ~lbs}._ rriit .... {ibsi ASTM A421, I I rJ~in required 0.248 k lo,oi3 4 11.1acf Actual Tested 0.251 10tQ75 1?;PoQ I ~ 4 Equipment: Tinius-Olsen. S~per "-L". Co 13741-00011 slk 79666-~ Cal:ll>r.att!d S/26/81 Apprqved Al} ~k Materia"U and.,S stems Supervisor
- I Approved. ____
Q_.... _*.'-~-\\... * .... ---*~~:;...~----_1J_~_-f(') i.__ ____ h.L Johnson E&R~ ~upervisor MS-'1'7 Elongation @ Fracture ~- {%) In it Jie 4.o ~ 4.6
I I " I I lier Company 138101018024. TJilihl: A
- . i'ALtsADkS h116tEAit::PLIUT*
TF!rt,YBARTEifOOii.atmVEittANriE WIRE,:.TENSILE 11EST_ bAtk Semple Ho _____
- 4 ___
'1!:endo~ I.D.
- D245-F
~~- Date Tested. ___ 6-_l~B_-8_1 _____ _ Semple Length (in) 24 Diem. (in) Yield.* Strength (ibs).. * . :. ;.:**~ Approved.*A~~*. * ~ ~
- G J Kloock Mater
.a. and S stems Supervisor
- Approved_. ___._._~_*_:*~-*~_._L_*~--.;..;...--*~~-*-*------~**...,.
... ~. E&R
- Init*.
MS-TT ** Elongation @Fracture (%) Init
- NA 4.o JJ
µ .5 ~4 IJ.
Con . Pe1wer Company
- ERL ect. 138101018024 _,
f I I .6
- Semple.No
~------------ Gren don 1.n. __ n_2_4.-5-_M_. _____ _ 1'ML1i:*A PALISADta JHJ.ottMtJPtWrft. TE .. N****y'<!:tAft*'1T' '"oo**'N'** s***Hit~t'i'io lhto'd
- , £&1:Ul.
- u.w
_u~_,_.c;_.Uwu1. *a
- Date Teated 6-1a..:a1
.By JDdriJ.~~/(:;Johe~k. :.**,*:*>'.........
- Sample Length :( iri) __
2_4 ____ _ .Distance :from *BBJ!!.ple center *to -.buttonhead (f't )...... --..................... 5._5,... ASTM A42l, (]:~.Min :required
- .r.:*
Actual.Teated Diem. (in) 0.248 0.251
- Init "Yield Strength (l.bsJ..
10;013. 10,500 " µ
- .'r~riBile stZ.ength
..(ihsJ .11,?80 12* *. 30() . Equipnent: Tinius-Olsen f3up~r *"L",. Co. 13741-00t)i,. 8ltt TOOG~~,ct\\tlt>rated Sf26/81 t *., . Init NA p 1bati~} **Tu.Ae.*I 8J..
- 1p Bl
- ,~
- bat*.. * \\J).t1le
_I~, '/'l&! l. MS-TT ** 'Elongation
- @ Fracture In it
.,
- 0
.5P. ~ )*.9 I
I I '1'.Mtk_A,. P iWisAriEs. -tfilo!iiWtJ'IJANT.. TEN YEAH.Tmft)Qft ;SUfi~ittANdE. WIRE TENStfaL~fS~ :bA1tA Semple No ___ _.....5_. _ _..._ __ n:*... 3*rendori I.D. D245-S
~-----~-----
. 6-18-81 Date Tested
- ----------~------
Sample Length (in) 24 Distance from sample cent.er to buttonhead (rt) .... :l;iQ*.. ;,,.:,.L';,~;;,,,,b.*,, .ASTM A421,.
- {j 'Un. required Ac_tunl, Tested Diem.
(in) . 0.248 0.251 lf A n r1 ~ . Yield.. st*rength (lbs..) 10,013.. 10.550 ::* --~ T~hdle etrerikth .. (1'ba) . i2,350 Equipme~tg Tinius-Olsen Buper."L", Co 13741-0001. B/.N tobgda ~ii!l~raied 5126/Bl Approved..___.Ajs:;,,_~.....,,.*~~.s:;..a~** ~ a;, Kloock Materials Systems Supervisor Approved ___ Q_. __ ~_.--4-i----------------~---- R L Johnson F.~*RT, Hnn,,.rvi nnr MS-'17 *. Elongation @ Fracture ~ (%) In it i..o NA NA ~ µ --4,7 µ.
Sample. No __ 7 ______ _ §.'~endon I D Vl 76-S
- -',t~*J*
Date Tested 7-16-81 S wn pl e Length (in )_2_4 _____ _ ,'i'ABLE,A . PALISAI>EB. NUCLEAR l'trurr. TEN*YEAR:TENDQN sfrRVEiLLANCE wiRETENSILE TEST.DATA GJCheck/J.oo~ri.tz. BY. Distance from sample center to buttonhead (rt)_...,.1...,*t... *..._....., Yiel,d. Tenai1e Diem. strength llttengt;h
- (in)
.!!!!i (lbs):. ird.t: ... Jibs)
- A421, "i~
ASTM i1~16b @!'fin required 0.248 * ... ltc .10,013 Jfe 0.251 10,750 12,75(;- Actual Tested /, :':'.-*'* .,*~ *~ "*.. Equipment: Tinius-Olsen Super "L", Co *13741-0001 9 Sift too6Gj Cd:ibrlited 'J/26/81 !!!.ti. ~ Approved_d ___,._*t:_* _lft_._/(A-~.c..-~-------... 7"' I bate........,..... "." 17 - g D A DeeNoyer.I" Project Buperllsor. G.J JQ.oock Evalua.t ions. & '.resting SuperviBol'
- MS-TT Elongation
@ Fracture (%) !!!!t J,. 0 }fE 5e95
Sample No_9 _______ _ <J.:'11endon I.D. V176-M * -~------------
- TABLE A PALISAD'.tS.NOCLEAR PLANT
- TEN YEAtt TENOOff StJllVEftMN.CE mfiE.. T.Efis1tE.:'rEisT. twrA Date Tested 7.;.16-81 By GJChec)t/~oor~~z..
Semple: Length (in ) __ 2_4 ____ _ Distance from sample center to buttonhead (1't)_ ..... J3..... *a.... *
- Yield Tensile Diem.*
Strength Strength (in) Init (lbs)
- in it (lbs)
ASTM A421, ~\\fi required 0.246 k 10,013 k li,760 n ~~.* Actual Tested 0.251 10,800 12,750 Equipment: Tinius-Olsen Super "L", Co 13741-00011 S/N fo66G, Cai.ibtated-5/26/81 Approved_/}_* CL_/J_(/4~~~qp..._**
- __.........
DA DesNcl.{r Project Supervisor Date,.**.. 7~ f 7- 'j{ !!!ll. k ApProved..61'1 tamiol'.**
- /7
- G J Kloock Date *.,.... 2 "" r 2 -8 I Engine*e:ifing Evaluations & 'l'esting SupervUbr MS-T7 **
Elongation @ Fracture (%) In it 4.o Jf, ~ 6e4
~
- MB-'17
- TABLE A
.PALISADES NUCLEAR PLANT 'l'EN YEAR TENDON SURVEILLANCE WIRE TENSILE TEST DATA Sample No _ r~:;*:.rendon* I.D. Vl76-F
~-----
Date Tested 7-16-81
- ~------------
By GJCheck/JDGratz Sample Length (in ) __ 2_4 _______ _ . Distance from sample center to buttonhead (ft)_1_8_9 ________ _ Yield Tensile Elongation Diem *. Strength Strength @ Fracture (in) Init (lbs~ In it
- {lbs l
~ ~%) Init . (.,.ASTM A42l, 0.246 .~ 10,013 k 11,TBO. ~ 4.o NA ,.. ;~.fin required =~~ 4e Actual Tested 0.251 10,650 12,640
5.8 Equipment
Tinius-Olsen Super nL", Co N3741-000l, S/N 70066, Calibrated 5/26/81 Approved _ _,_tIJ_~-.. -*~-* _L_~_A_D_*~-:z-. ~er-~--. _ Date. __ 7,.__-/i--;..,7_-_8_.;il._ ____ _ Project Supervisor Date._* ~l~-/ ___. :>_-__.;FJ / ___ G J 10..oock ing Evnlt1nt:fone: & Testing Supervisor
APPENDIX 5 Ram Calibration Report DH-041 A-5
. j I \\.,n,,,; **.i.-J. J. 1 ~ "-'... J..l \\. u lJ t------------------------------i <f~ lnryco CALIBRATION FORM .,. WI Inland S1eel comr-:* '* 'II 71 ;:2 f/ Date -=.~r.._4t..,t-~....... &t.L--..._ Project __ .:....?..:.-.~_l...._/...;;_~.:.:.."A.;..;;;Dc....Jf.'-"'S=----- Contract CALIBRATION DATA Rec a 11 Date...;..;,_t)__.~.,._Ja-t Gauge or Device Name Svl!Vlcl4NCJr uAUGtr Number _:l:t_;;J..;;..J...f ____ _ Manufacturer __ .8..__-1-_,tv=-----* _* _ Type or Mod el __ -£/,+~"'"-I--* __ Range 136 6 t.n
- 59.$
. / Master Calibration Device v~-zNle/Z
- C~l..11'E'JZ_
Number 62.(! Z. _;:;;_.;.___..;;.-=--,_-=i.:...,::..t..~~~=------ ..;..;;..-=----~ Master Device Calibratio~ Date: -=b~l/;...::::...* _~_-_2_3_.. _SJ+( ___ _ Test Range /j Sb' .,30, ~ .I* ReadinS?
- 5(,k
.. ?tf s-Error - ..er- -eJ-L. l. *. Mefhod'of Calibration (P~ocedure riumber or.describe other).*_' _________________ _ Calib:n.~ed By:.- ~ FfECTIVE DATE* : PREY.REV.~ PAGE
0 CALIBRATION DATA CAI..JBRATION FORM Contract f///;;J.. 'I/ Recall Date 11/L//?"/ I I Gauge or Device Name _ _,.5i .... V-..R---.VJ...-:/;'""L""A.""')(A~C:::..;e:::;..-_-=G;...;A-;...:.. -=U;...;G=--e- _____ Number _dJ:.--=2.~0=------ Manufacturer __gf __ W..__ ______, Type or Model --~.....,,,r.A-~'----- Range '-!6' fY'-* 3?:.. Master Calibration Device VE~AllE/2.
- t!.At..1 l'ER Number
~~ Z.
...;...;;;....~=-'~=-------
____;~:::;.._~--- Master Device Calibration Date: bLJ{[ 6-fl3-trj Test Range Reading Error ,66 ~ 1.'?/,h -e- ~ 3'1S-: I 395" -(7- ~ 1',{ethod,of Calibratlon (Procedure number or describe other) ----------~ Calibra~ed By: -'""'~-----"'-~ .... *-*.....,._~ ........ -------Title:J'.£~ Date:...,.........rF--=-+- EFFECTIVF DATE PREV._REV. f\\ R~VISJON f\\
1.A.W./JACK CALlBRATION RECORD FORM QA 12.8.. B * ~ .--~~~----~-~----------~--~------~~--1 ~"'°')nryco*
- PROJECT: fJ /IL I S,ti D -
CONTRACT/PART. NO.. :'"'f / T-/,;}, "'f / ""lnl.af\\d Siul comp.a..., 0 I
- I ii
. i ~ Q ji -~.*-** -*-... .. :.: -~ ~-* Jack Description p; N 1.r-Tona 7'5"0 Register No_.. _...._..._~'----- !Oeoretical Ram Area / 5 0 I 7 Max. Pressure PSI rq.*~ Calibrating 'Device.Used B Retv,¢R RPgister No., "'I,I a Constant.':.? -: ::i a8~1~]!0 Calibrating Gauge Des*c:ripti_?n ~,eN5.V
- .
- Register No.. :;¢ /
/"11'J~? ~*Run No. ;:;I/- / 1tam Position :J 11 Other Data or Remarks Test Increment Tar et PSI. _ 'JtUu No _*_2..-*"'---* Ram Position ___._. 7"'-_.. * * . ~~'?..
- ~...
I======================:::::::::====================. lculation of Ram Area
- Readout x Load Cell Constant ~ PSI (Gauge Readin&)
/ ! Calibrate* )Js kJl.-or<? Date: "l\\1 *.,29.. ii ~itnesac.,?.l- /.tq'4tr-Z Date: 'f!Z.'f if Computed Mea~re~:..........._ ISO, 71;, sq. in. Agency: P TL Computed by:Pf:"~ Date: I"-1-t'l Verificati~n by: C.~
- Date:~
itle: fLA..,,r G~~ /t.
Title:
'm .54f.~ COm:Dents: CAL.l]f~h/10.t.1 -Dor:=-s vo-f INCL. ~Pti I OOo { lDoo g" Dll..1'$, ( ileadin c noted vith *an asterisk *'have :not been used in the comput~tion of* the mean ar EFFECTIVE DAT£ 12-26-80 .PREY.REV. f}. REViSJON f}. PAGEl of 1 IHRYCO, Inc: *.
f:':;.
- lfil;.
-f~ rE':: - '=" LINEAR REGRESSION .:I:.~C!-< CAL I Ee RAT I (J!L°'-~ P~OJECT. PAL!SADES rm. 41r.1241 Jt..C*{ DESCF:IPT!QN. PINE 750 'CDrffF:ACT/F't;RT TONS RE~ISTER NO. 9177 THEORETICAL RAM AREA. CALIBRATING DEVICE USED. CALIBRATING GAUGE DESCRIPTION. Mf.:X PRESSURE. F:EG I STEF~ MO. PSI CONSTANT. F:EG!STEF: NO. INF~UT ACTUAL GAUGE LOAD CELL READING CPSI> READOUT 3000... 28~ 2<>.. 4000***:',*-:.... * ~-'*'.. - *'*j7~*eo*3*> 5000 47.10* 5660 3000 2s:30 4000 37.60-5020 47.20-5660 53~30* 3030 ::::. . 2a~*sa.<: 4020 37~*a<L,
- 5000' 47~10.-
5660 53*:30* -: THESE F:EADINGS HAVE ERRORS IN JACK CALIBRATION
- COMPUTED COMPUTED FORCE ( ~{ >-
451.397 605.064 753.929 853.173 452.998 601.863 755.530 853.173 456.. 199 605.. 064 753.929 853.. 173 BEEN OMITTED FROM THE FINAL CALCULATIONS . c [J* /J'IJ CHEC~{E~ _BY. _ . ~- /"~ '1(j 11 /'f'OI_ f I~
i i ; .--~-*-* V..'1/JACK CALIBRATION RECORD FORM QA 12.8.B * ~ ..-~---~~-~--~~~~~-~~-~-~~~-~--t ~,,..,-inryco* PROJECT: p L.. '
- .;-5 CONTRACT /P AP..T NO.
- 4 I r *I~ "( I In Inland StHf '°'1\\pal'Y Jack Description Pl N '::-
Tons 7.S"Y' R~gister No~ 4 Theoretical Ram *Area /Ca 7 Max. Pressure PSI r<e.rn Calibrating Device.Used fiP-9>' El! RPgister Ro. ~ /"? Constant g_ec C' ~(\\~ Calibrating Cauge Des"cripti?n --1-..t..L..f...............,7'-----**_*. Register No?-: I I~,,~, ea\\
- Run No. :;£/
Test Increment Tar et PSI 3otHJ Run Jio. # ?- .* lWn No. *.).t_s /f
- Ram Position,;;,
3!J" 0 SticiO Load Celi Readout Other Data or Remarks R.eadin s noted vith.an asterisk*.have not been used in the computation of the mean*a EFFECTIVE DATE 12-26-80 PREY. REV. _6 REViSIOH 6 PAGEl of . TNRYCo. lnc.
PROJECT. PALISADES JACK DESCR!PTIO~. P!NE 750 ND. ldT!'.:!41 F:EGISTSF: N~ PSI ~ CALI8RAT!NG DEVICE USED. ,... THEOf:S:T!CAL F:AM AF:EA. M~,>~ F 1RESSUF-!Cm F.'.EGH'..TEf: NO. CONSTA~!T.
- *.-=
- :.:
~::.*: i...... l ::::: l ":.;.~* 1 . {::: ~- ~. 'if;°'"§* CAL!DRAT!NG GAUGE DESCRIPT!ON. I e"***~ F* UT ACTUAL GAUGE F:EADING (PSI) 3000 4010 5000 5660 3000 4000 5000 5650. 3000 4000
- sooo 5660 LOAD CELL READOUT 28.20 37.. 80 47.00 53.20 28.10 37.70 46.90 53.10 28.00 37.70 47.00
- 53. 3(l COMPUTED FORCE 00 451.397 605.064 752.329 8!:*1..S72
'*'+9. 796 .~c~3~ '+63 7!:-0.. 728 849.971 448'.196 603.463 752.329 853.173 F:EGIST!:F: NO.
- - - THESE READINGS HAVE BEEN OMITTED FROM THE FINAL CALCULATIO~S ERRORS IN JACK CALIBRATION ERROR IN STAND~RP.~**************
- . :. *.-~.:.~*:*INTERPOLATION-IN GAUGE **********
= =.:: ACCURAC-Y OF.GAUGE. *************** ERRORS IN GAUGE CALIBRATION INTERPOLATION IN MASTEF! ********* , ~:._.... ('.:.;**.. INTERPOLATION IN FIELD GAUGE **** .. *::.. ~.-:*~:~. Accur<:ACY OF MASTER ************** ACCURACY OF FIELD GAUGE ********* ~_c._ ERRORS IN FIELD USE -OF GAUGE
- 0. 0100 t{SI
- o. 002s trnr -
0,. 0000 ~{SI 0.0125 0.0125 Om0300 0.1050 ~{SI ~<SI t~SI ~{SI '..... : * * *. INTERPOLATION.°ERF:OR ************* Om 0125 t{SI ... --~~~;~~~~3~~t;~:~e~~-r.;;.~~~.~i~~ft:_~*.*.~~*:~~*** 0. 1050 t{SI ~.. _ .. -~. ::~~i:=::~AXllfUMi~G*AuGE"":".REAO'!-NG::tisEO._*********** 10. 0000 ~{SI ,j ~~i?g~i~~~~f~;f::~i~~~~~;**:;,2~;2~~;,;: :;_._
- .~*-::;.~.... ;,,,... *:.
<; ~-~::.;,.4:~..:.*~~~-.. F:'Q~Ci;~ K,**~~~'1.5;,if;t6f:X.-*GAUGE *-READING O{SI) .:..2~-003 ****iL:,'.*: :;- ~- .J t::i~~~~~f'.f~~f.{~'t(.~.~.--~~~~?,~~;;~--;"N7Nd:*~-.~ ~ 0000.. <NOT *<: ~ 6667 > -
- ~.:~~,:r.::
~ ~::;~;,.. 7::1'iAX'IMUM~:..£RROR:"RATI.~:ItiF.JACt{. ****~******* ~ 0057 . *.:.:*::*--'~:*.~-MAXIMUM ERROR RATICf.:IN..
- GAUGES *********
- 0153
~ ~-:._"";::**tiAXlMUM.'TOTAL-ERROR:':*RATID *************.0163 ~-F
- r::
.. 1v *. ~
- . *.*. ~.
. r.,1-r1 COMPUTED. i;, r&.' ., 160(1:,~*; ~::;
- ~
. Description {:)1 N t:- Tons 7 S-0 Register No'"-+-~~--- oret ica.1 Ram Area __,_/...,,S:,J-.!"b--'-7____ Max. Pressure PSI._£~ ~ ~ Uprating Device.Used Bl?t~Nc=-R RPgister No. 4 t f Constant*/~ ; -7 ~~\\" * .£Ubrating Gauge Des*cription ___..-'-'-Ll,..,:;"'-'---JI'----**-* Register No£ I /l>o07-{\\
- Run No.. :;). /
Test Increment Tar et PSI Ram Position Actual Gauge Readin PSI Run No.. -ff.,._...... Ram Position 5 // I bc:La ~* .* ~D No. #5 JP8'Z>* 1.oad Celi
- Readout f~ ~~~:.*
.. :*.=:: ~ *-,** l-J::!:.a..~l-..;;_~----.r..c:..;~;..i,o::----'--:.-.4....------1 -.... :~*-... .* =.-*... ~~::~~~:{ ~~~;:_;;;,_.:..,_~....:...~~~~-~....;..i;;z:..~-=:;;;_---.;..;.....i Other Data or Remarks i . ~ -~-*::~~,. ~LJl:~---.;..... ___ ,-.:;..-......:.----...ii-~--------1 ... ~*. -.....
- .--; *.~f.:*~..
Area
- Readout x Load Cell Constant ~ PSI (Gauce Reading) t/i 1
caU.\\rated '71 . Date:4-~9-Pl llitness: Pl.~ ~ Date: Vito. Computed He~ sq. in. Agency: P'T Computed by~ Date: -s-1-i'l Verificati~n by: ?. lila-p;-
- Date_:~
itle: ft..wr !i"u(-., * *. *
Title:
7~8 *. Comments: CAt.1 !~"7/oAJ,- pos=-s. µoz t..t.Jc4vOE /()oo \\ Z,.t'Joo 2e-A?>11J(J Readin s noted vith an asterisk
- have not been used in the computation of the mean ar EFFECTIVE DATE 12-2.6-80:
- PREV.REV.6 REViSION 6.
PAGEl of : t~RYCO *. Inc.}}