ML18046B083

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Procedure for Lab Testing of Sheathing Filler
ML18046B083
Person / Time
Site: Palisades 
Issue date: 11/17/1981
From:
BECHTEL GROUP, INC.
To:
Shared Package
ML18046B079 List:
References
TSFT-2(Q)-01, TSFT-2(Q)-1, NUDOCS 8111230521
Download: ML18046B083 (63)


Text

{{#Wiki_filter:APPENDIX D PROCEDURE FOR LABORATORY TESTING OF SHEATHING FILLER TSFT-2(.Q), Rev 4 Job 12447/066

1.

GENERAL Ao This document specifies thegeneral'procedures which shall be used for laboratory testing of tendon sheathing filler, Visconorust 2090P-4, to determine the concentrations of specified impurities. This doc\\iment does not relieve the testing laboratory of responsibility for conducting the necessary laboratory tests in a manner consistent with industry standards.

2.

TEST DESCRIPTION A. Each then

1.
2.
3.
4.
5.
3.

REPORT sample of sheathing filler shall be mixed and tested as follows: Chlorides (ppm Cl) using ASTM D 512-67 (1974) Nitrates (ppm N03) using ASTM D 992-71 Sulfides (ppm S) using American Public Health AS soc ia ti on (APHA) Test 228 Water content (H20) as percent of dry weight using ASTM D 95-70 Neutralization number using ASTM D 664-58 (1978), or Modified ASTM D 974 for Visconorust 2090P-4 A. A.report shall be prepared containing the following . information:

l.
2.

. 3. Sample* identification Concen~ration of chlorides, nitrates; and sulfides within an accuracy o.f O. l ppm Concentration of water tH 20) withiri an accur~cy of 0.1% of dry weight'of tiller * ( 811123052 i 811117 1... . \\ PDR ADOCK 05000255 ' , f>.. PDR D-1

TSE'T-2(Q), Rev 4 Job 12447/066 4e Neutralization number within an accuracy of 0.01 mg reagent per gram of filler B. Copies of the laboratory test report shall be transmitted to Bechtel and CPCo within l week after receipt of the final sampleG D-2

APPENDIX E CORROSION LEVEL DEFINITIONS TSFT-2(Q), Rev 4 Job 12447/066 The following criteria shall be used for evaluation by the test supervisor and "quantifying" the amount of corrosion found during the inspection of anchorage components.* a) Level 1 - No vigible oxide or pitting b) Level 2 - Tightly adherent light oxide coating with pitting c) Level 3 - Tightly adherent heavy oxide coating with pitting d) Level 4 - Flaking oxide with no pitting e) Level 5 - Pitting with or without flaking oxide The qualification of the test supervisor shall meet the minimum requirements of ANSI N45.2.6, Level II standard * . E-1 no no

APPENDIX F REQUIREO SUBMITTALS TSFT-2(Q), Rev 4 Job 12447/066 Number of Copies To Be Submitted To: --Consumers Power co. Item

1.

Calibration data for hydraulic ram and pressure gage in accordance with Appendix A

2.

Calibration data for wire test ma-chine in accordance with Appendix B

3.

Laboratory test data of sheathing filler in accordance with Appendix D

4.

Laboratory test data of wire sample in accordance

  • with Appendix B
  • Palisades Nuclear Plant Covert, MI 49043 Attn:

Tom Leva 3 3 3 3 F-1 Bechtel Power Corp. P.O. Box 1000 Ann Arbor, MI 48106 Attn: Ken Chao 2 2 2 2

APPENDIX 2 Surveillance Field Data DH-041 A-2

\\ i' TENDON . -........... *-* *-*** *-.... *--*-------*-**- ***--*--*---~ --**---..... --" PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Ql~6 ~ev 3 Jo:O 12447/066 ,--------------.------------~ I (1) TENDON IDENTIFICATION D I::. z I FILLER REMOVAL RECORDED BY {L ?72--1~ 1~(3~).._;D~A=TE--=RE~M~OV~AL=-S~T~AR~TE==-D-----------i-~-~-0'--~~5"~.-:l-*_tf'_/ ______ ~~~~-' ~soF I I ( 4).. CONTAINMENT EXTERIOR CONCRETE I I 1 * ' I TEMPERATURE NEAR TENDON ANCHORAc;E! I lcs) TOTAL VOLUME REMOVED (GAL) z[z tlAL. I I (6) sAMPLE TAKEN

  • i. '.... / qr SAMPLt=s l

FILLER CAP ,-"'."""--------~----r-__.;..._....;_ _________ _ I (7). DATE REMOVED Gj::i q l? I I I (8) DA (p /-:1~/8 I I TE INSTALLED ' 'I FILLER INSTALLATION RECORDED BY / ~* ,--~----~----~--~----.,-~__;--~-----------~ 1(9) DATE INSTALLED I 6/30/j'I I I I 1'72'"'tl~ I (10) CONTAINMENT EXTERIOR CONCRETE T I I

  • I.

I TEMPERATURE NEAR TENDON ANCHORAGE. I 2~.-~ O_r-I I ( 11) FILLER TEMPER.ATURE AT PUMP ( °F) I (...I..:> I I I I . IC12,. TOTAL VOLUME INSTALLED (GAL) 12, c;z CL/i J. I . FIGURE C...:,l SHEATHING FILLER REMOVAL AND INSTALLATION c-1

PALISADES PLANT,. TSFT-2(0)w Rev 3 Job 12447/066 TEN YEAR 'l'ENDON SURVEILLANCE lc1) TENDON NO "Dl'S"Z-. (2) LOCATION SltoP (3) DATE '1/i..r'/s1 l I (4) Rm* NO. 9 l'f°T" (5) GAGE NO. IS" (6) NO. EFF. WIRES AT* 1 I DETENSIONING 90 I '--------~--~~~~--~--~--~--~~~----~~~~~~' DETENSIONING (7) RECORDED BY 1trnUJ~ DESCRIPTION ACTUAL MEASURED I (8) CONTAINMENT EXTERIOR CONCRETE I 6..t)oF I ~~~TEMP=*~E~RA~TIJ~RE~N~EA~R=-:T_END O_N~AN CH_O_RA __ GE __ *+f--~C)=---,..--------------,..------~-,-1 +(9~)~*_.=;.;CH~E~CK~G~A~GE~S~(=ZE~R~O~)~__;;~~-----;..--~~~__,..-------------------~' ~(~lO~)~*=MEA==S~U_RE.;.....;;.S=HI~M~S_,_(I_N~C=H~)~+/-'-=l/~1~6------..;.-~-S!L-11~/~1~-----------,.;_.---------' _(l_l_A~)_O_B_T_A_IN __ L_IF_T_-O_F_F __ P_RE_S_S_URE AND F_OR_C_E+l_(~l~)-!-30"'-=-'0~*~P~S-,IG __________________ ~I

--;.(_2)~4..........,3-~~P~S~I~G----------------~'

~(3~)~4--=-=~~~~0~P_S_I_G ___ ~=-=,..,.-.,~------~' AVGo "9,.'ZYSIG*. '9 S'I. 5' KIPS I (llB) MAXIMUM GAGE PRESSURE PRIOR TO I DETENSIONING (PSI) A ~ I ~~----------....;--------.;..---*..,...__-"-;;, u ______ ~(~12~)--'DE=P~RE=-'-SS~U~R=IZ=E~----------------..;.---~tb!Joa-:..:.......-k~~------------------~~' ~(_13~) __ RE_M_O_VE __ R.A:! M _________________ --+ __ __.i:b'n_..............,.\\\\)'= ___________________ ~I (14) WAS INSPECTION WIRE CUT AT

  • 'o
  • 1 1

THIS END? I"' ...,,.(-,15""")-BU-T~T-ON ___ H_E_AD __ S"""'I-ZE~------------+---.....ij'iVj:-T---y,t=-------------------1 RETENSIONIN~ (16) RECORDED BY 1:;byJ IA)~ I

  • . *
  • I c 17) NUMBER or EF.FECTIVE wmEs I

I ' AT RETENSIONING I.

  • ~I-CONTAINMENT EXTERIOR CONCRETE I

f (18) TEMPERATURE NEAR TENDON ANCHORAGE I IC19) CHECK GAGES (ZERO)

  • 1(21) MEASURE ELONGATION (INCH)+/- 1/16 f (22) PRESSURIZE TO.Sf u (Sb~ PSI)
    • 1 (23) MEASURE ELONGATION AT.8fpu +/- 1/16*

f-(24) SHIM TO NEW LIFT-OFF 1(25) DEPRESSURIZE l*.(26) OBTAIN NEW. LIFT-OFF PRESSURE AND I ' FORCE I I I 1...,...,...,----------~----.....--...---.._.,---4-...:..:..;-=..::.-....U-l~~~--~--=---.~---K~I~P~S-l (27) MEASURE NEW SHIMS (INCH) :t 1/16 '~--------.-~-----.:..--~~~~~-..:.~~--~-L~~~--~~~~~- "'NOTE: The measured elongation shall be less than l.5 of as-found.shim stack height (Item 10). FIGURE. C-2 DETENSIONING & RETENSIONING DATA. C-2

PALISADES PLANT TEN YEAR TENDON SURVEiLLANCE TSFT-2 ( Q )..~, ~e*~ 3 Jo:O 12447/066 TENDON I ((1) TENDON IDENTIFICATION I I (2) TENDON END LOCATION FILLER REMOVAL RECORDED BY --..#wl.....__~W.....--~-*...c...=--~---- I 7--~/a 1

  • I C3 > DATE REMOVAL STARTED I

I I eo0 f ((4).CONTAINMENT EXTERIOR CONCRETE I I I I TEMPERATURE NEAR TENDON ANCHORA<*: I. z ~c:./l. I (S)~ TOTAL VOLUME REMOVED (GAL) I ~/-z,~/81 1.. - i,r: ~ ((6) SAMPLE TAKEN FILLER CAP l~(7~)~D~AT=E~RE=M~O~VE=D;.__ ____________ -4:------"-'-'~~~S"i~/~S=--Lf ____________ I I (8) DATE INSTALLED I 6 /-u. /BI I FILLER INSTALLATION RECORDED BY _<t::tM..;.....;. ...;.. ~w:...;:..;;*~~i.=-..: ~*t...=::__* __ I I ( 9) DATE. INSTALLED I Bo 0 f I I

  • )(10) CONTAINMENT.EXTERIOR CONCRETE I

I I TEMPERATURE NEAR TENDON ANCHORAGE I I.. I ( 11) FILLER TEMPERATURE AT PUMP ( °F) r.. I (12) TOTAL VOLUME INSTALLED (GAL) FIGURE C-1.SHEATHING FILLER REMOVAL AND INSTALLATION

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(0)f Rev 3 Job 12447/066 I !Cl) TENDON NO 1)/3Z (2) LOCATION FIELD (3) DATE ~/:zS/8/ I (4) RAM NO. 9J8 9= (5) GAGE NO. -'N_.._..:..;.IO=------ (6) NO. EFF. WIRES AT I DE TENSIONING 7 6 '--------------------;r--~------~---~-- (8) CONTAINMENT EXTERIOR CONCRETE . TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) (10).MEASURE SHIMS (INCH)+/- 1/16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENS.IONING (PSI) 4 5 + (12) DEPRESSURIZE (13) REMOVE RAM ACTUAL MEASURED-5 7/1~ Cl)44S-O PSIG (2 )4420PSIG (3 )44-()0 PSIG (14) WAS INSPECTION WIRE cur AT I 'KE/VJOVe THIS END? I ~c_1s_) __ BU_T_TO_N __ HE_AD_* __ SI_Z_E ______ ~------~1 ___,4 /V/

5_. __

6~*~,__2-_...S'"'..__ __________ ~1 RETENSIONING (16) RECOiUlE!> BY If. 'Jll J-rell.R-<f._ (17) NUMBER OF. EFFECTIVE. WntES -------------v-._,,.,,,_.:_q_o-** .*_AT __ RE TE_N_S_I_ON_I_N_G ______________..;.---~--~-------------------' CONTAINMENT EXTERIOR CONCRETE ~ 50 F.. I ...;.( ;;;..18-:;)_TE""'"MP_.-;E..;..RA_TU__..RE;,;;;;._NE.,.......-AR=-T,;-E.-..ND_O-'-N_.-;AN-.,;..CH'-O.... RA;..;.G_E..__..;.----'--------=------------1 ~(~19~)---CH_E_CK __ G~A_GE_S__.(.... ZE_R~O~)-....,----=-.,...,..,...--~--------~~--K/.~~----------~' ~(2~0~)_P~RE~S=SU~R~I~ZE~T=O~lO~O=O_L=B~/~WI~'RE~~(6;/~l§?~s-I_)-r--------=-~--------------~' ~(2~1-:;),__ME_A_S~U=RE~E~L_ON=.G~A_T~I~ON_....(~I~NC~H-)~+~-~l~/_1_6 __..,._ ____________ _,__,___ _________. ___ I ~(2~2~)~PR~E~S~S~U~Rl~Z~E~T0~*~8~fp~u~*~Q~51::6~~0=-PS~I~)~:-=--+-----------==----=-r.=----------' _(_23~) __ M_EA~S_U_RE __ E_L_O_NG_A_T_I_ON_._A_T_.8_f...._u~+/-=--l~/_16_* ____ ~---------------------------~' ~(2~4~)--SH~I~M--TO __ N~E_W_L~I~F-T_-O~F-F __________ ~..;.-----------.:..;...........__ __ ~----------' (25) DEPRESSURIZE I I (26) OBTAIN NEW LIFT-OFF PRESSURE AND I I FORCE -.;.;~"r=-~~---------------, I ..=...:=..~~.=..;;;...._~~~~----~~' I KIPS I 1~(2~7~)-M_EA S-UR_E __ NE_W_S_H_IM-S--(I_N_C_H_)_+-.-1/_1_6 __ ~...:.:.:..=.::~~-=-=~---lk:~~:..+-----.....;;;~l l __ --..1-_l~/4~'4'-=Z~--'-'-'_...:1---_4_c~'"L==-.....,....-------.:..-----------------------------'

J
?
  • NOTE: The measured elongation shall be less than l.5 of as-found shilli stack height (Item 10)
  • FIGURE C-2 DETENSIONING & RETE:NSIONING DATA C-2

"l I .J -*-A

W No CUc-d oJ AbJA~<<JT

<A->,.s Cfl...ETJL.. DES PLANT TEN YEAR TENDON SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH SHOP END LOCATE AND.MARK ---~ANCHOR HEAD NO. TENDON IDENTIFICATION 'Dl3 '2. DATE: f./-iS-/81 BY:~ FIELD END F1u.ri&. DAn..t<. wATF1fl.. N REFERENCE 0 Bil. a~w.J, _Ille F~ LEGEND FOR WIRE AND BUTTONHEADS '-fa1&~ A.~.S.\\17 SHOP END FIELD END I t:Asr I ANcnoR LocATION IWEST I FILLER c'oVERAGE I ~°12 CAP te(:) I I 1002Q llUTTONllEADS IC'O I. I loQ91e ANCllOR HEAD 100 I I IOO'f'Q JIUSllING HA I I so~. SllIMS 100 I I 0-REARING PLATE JOO I I 0 NO. OFF-SIZE BU ~ I I 0 NO. OF SPLIT BU ~ I CORROSION LEVEL (SEE APPENDIX D) lm,12.fl 1 I HUTTONHEADS. I I I I too~"'** I ANCHOR HEAD I 2..-, lttU~~-* I BUSHING* I NA I. llo~~* 1 I SllIMS I I I l/06~42.I BEARING PLATE

  • I 2...

' I 0 0

  • ooo 00 0 00 00 0000 00000 ooo oo 0000

. oo oo ooo 000 ooo 0000 0000 ooo 00 eo ooo ooo 0 0000 ooo 00 0 0 ~ No ~EPo~T~~LE:.C~AC~~ F\\\\.LE~ *; -PAR\\<. ~co ~ -"'1 tT\\-\\ ffi -f= ~'EE-WArEe.__ ~~ 0 (11 e WIRE REMOVED PREVIOUSLY \\"\\TfAL S+\\'"1~ A~ -LEt="T O'~ ~ DISCONTINUOUS WIRE R~IOVED f~lf'.. SfllkS c 111 ~& 1' ~ ~ h o--:1 }'4 11 ~D /2., TllIS SURVEILLANCE fi 'I I ( ~!\\.>> R WIRE REMOVED THIS SURVEILLANCE lflfAI-SH1MJ : I 41~,, .j::a.- I "I. I *x " I *I ~o FOR INSPECTION 2 ...J-C> OFF-SIZE BUfTONHEAD ' /4-. 4}-i-a I 0 () BUTTONHEAD WITH SPLIT O\\~ 0\\ fl) (L). LARGE BIITTONHEAD. t 12-(S) SHALL BUTTONllEAD

  • IW

~ FIGURE C-3 TENDON WIRE ANCHORAGE SKETCH

)" ~ SUHVl::ll.I./\\t:c:*; DATA FORMS TSFT-2Co), Rev 3

  • Job 12447/066 C:ti;e pressure t':alculhtion for 807. ultim:itc strcni;th force (Dctcn~ionini; limit and rctcnsion1nG)

Tendon number D l 3 2.., Calculation by A'-E"}(. Sh--1 \\ cY Calculation checked by t/m k.) ~ Pressu.re for O. 8 x nltim:ite durins de.tcnsionins (*DO NOT EXCEED) Force

  • 0.8 x 240 1 000 x 0.04909 x number of effective wires Force* 0.8 x 240 1 0oo*x 0.04909:x_9_o ___ -848,~lb Pressure
  • force ~ effective ram area Shop end:

ram* no. ~I t":I-gage no. /~ effective ram arenlS-O.';- pr*essur~~S,'1.~S"-tl~~b ~ JSO,T'b/ in2

  • Field end: ram no. 91 '8;7-gage no. N fO 15"1~ 2'(

effective ram area --- . "b'4&27S".+3672. 2 pressure= lb~ lbl 0 '3<j in

  • 502.8psi Pressure for 0.8 x ultimate during retensioning No. of ef Pressure a (pressure for 0.8 x ultimate during detensioning) x wires rete*

No. of ef wires dete. . c,o/ psi x __ f_(~_o_"" Sl,z; psi Shop end: pressure

  • Field end:

pressure

  • psi x. ~L§ 0 s~;z8' psi Minimum and maximum pressure for finnl lift-off during retensioning
  • No. of effective Pressure * (P at lift-off during detensioning) _x wires retensioning No. of effective wires detensioning Shop end:

MIN MAX pressu.re

  • 4~-Z,~psi x 90/90 -132.~ psi x 1.05 -45"3'?

Field end: MIN MAX pressure

  • Ll.A 23 psi x q~l'1o

-A47.."'5 psi x 1.05 -4044-- I. \\: *--.-: FIGURE C-6 CALCULATION. SP.EI:T r.-6

.} -... ...,\\ ~ ~-.) f PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT=2(Q)., Rev., Jo_b 1244 7 /066 TENDON I l(l) TENDON IDENTIFICATION I 1(2) TENDON 'END LOCATION FILLER REMOVAL RECORDED BY _,t/l~_V1,...:_;:LAJ;...._~.:;...*_~=**~---- I I 1'(3) DATE REMOVAL STARTED I I C4 >.CONTAINMENT EXTERIOR CONCRETE . I I I TEMPERATURE NEAR.TENDON ANCHORAQE I I 1(5) TOTAL VOLUME.REMOVED (GAL) I I I 1(6) SAMPLE TAKEN I FILLER CAP I. I en I 1(8) DATE RE?10VED DATE INSTALLED robsf8l 82 °F 3'/i_ ~* ft,[1S'LBI FILLER INSTALLATION RECORDED BY _tbn ........ ~~t:i""'"J_._l:::..l A='*::..;* .. /:...i.VW:iou.-t:"1==---- I ~ i Ii LR J I c 9 > DATE INSTALLED I I I j 1(10) CONTAINMENT EXTERIOR CONCRETE I bL..°F I I I TEMPERATURE NEAR TENDON ANCHOR.AGE I. I 2.10°F I ( 11) FILLER TEMPERATURE AT PUXP ( °F) I I I. S-1(12) TOTAL VOLUME INSTALLED (GAL) FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-1 I I I I I I I' I I I I I I I I I I I I I

I".

  • .~

PALISADES-PLANT TEN YEAR TENDON SURVEILLANCE ~ TSFT-2col", ~ev 3 Jop 12447/066 TENDON I f (l) TENDON IDENTIFICATION D24{' I .. I (2). TENDON END LOCATION FILLER REMOVAL RECORDED BY --~..£* 1-*-~--=-1-"J~ ... !J..-;.;.__ _____

  • I (3 > DATE REMOVAL STARTED I
  • 1c*1, r I B 1 I
  • I 4

I I (4) 'CONTAINMENT EXTERIOR CONCRETE

  • 1 8 o f I

I I I TEMPERATURE NEAR. TENDON ANCHORA'* I ,---------=-........... --=;..;.;;;..;~.;;.;;.;;.;..,.-.;;..;----.;....;----------------1 I ( 5) TOTAL VOLUME REMOVED (GAL) .. I b. I ~ p. LS I .FILLER CAP 1 '/ 1 :/e I 1 I (7)* DATE REMOVED b I. (8_.....)_D_A-TE_IN_S-TAL-L-ED--------+--~.._/ _; 7_....;./_8_1 ____ _....;. ______ I FILLER INSTALLATION. RECORDED BY_. _vJ !A_~_tv.i_*~-* I C./ Ii I B I I c 9 > DATE INSTALLED I 100) F . I ( 10) CONTAINMENT EXTERIOR CONCRETE I I TEMPERATURE NEAR TENDON ANCHORAGE * - I

2-' v 0 f
  • I ( 11). FILLER TEMPERATURE AT PU!-{P ( °F)

I I /} * '7 Gf.JL.S I (12) TOTAL VOLUUE INSTALLED (GAl..) FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-! I I I. I I I I I. I I

PALISADES PLANT

  • TSFT-2(0)e Rev 3 Job 12447/066 TEN YEAJ{ TENDON SURVEILLANCE I.

f (l) TENDON NO D'L4r-IC4) RAH NO. '1'187 . (2) LOCATION J H 0 p (3) DATE '/ 1.;--/ 8 ) ( 5) GAGEN O. tJ-fc (6)NO.EFF.WIRESAT I DETENSIONING 9 9 '~~~~~~~~~~~~~~~~~~~~~~--~~~~~~- DETENSIONING (7) RECORDED BY __

  • v;/JJ.-.-'~'--~..;:;:i.t--~------

DES*CRIPTION ACTUAL MEASURED I ( 8) CONTAINMENT EXTERIOR C. ONCRETE

  • ~~-T_EM_P_E_RA'"--TU_RE

__ ~NE_A_R_T~E_ND___.;.ON-....;.AN--..CH~O~RA=--GE __...;-__ 8-.4_ 0 __ F ___.._ ___..__ _____ ~I 7(~9~).~C~HE~CK~~GA~G~E~S~(Z~E~R~O~)~~~-=------+--~~..---.,.,-----------~~----' ~(=10~)~--M_EA_S_U~R_E_S~H~I=MS__.(~I_NC=H~)--=-+/-~l~/_1_6 _____ -t-.,...,....._._1_:~i~~-"--------------~' (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (1) 14. 0 PSIG I ~-------;..;..;;.._;;,,;;;;;.....;..;;;...;;.......;;...;;..;~+l-<~2~)-q~ou.__ 0.~P~S~I~G-------,~-----------.1 I..... CJ.-->.......,,,*c+,_,,o...,.o....,. 0 _P_S_I_G __

=="""',...,,........,...., _____ I I AVG. '318 3 PSIG ~ 'r'. ~ (,. 4 KIPS ( (llB) MAXIMUM GAGE PRESSURE PRIOR TO ( DETENSIONING (PSI) I. 4 (°06 -~ *. I ~(~12~)~D=EP~RE~S=SU~R~I~Z~E_,_ _________ ~-+--od--'~---------------------' ( 13) REMOVE RAM I. Vil_.9:=1. I -;.(~14.,-;):..-;..;W=A=S ~I...;;;N_S...;;PE=C;._T_I_ON __ W_IR_E_C_UT_A:._T _____ -.;.-----y~~-----------.-'3t--------, ** j ~~~T~HI~S~E~ND~?~*~~=------------~+r--~~~-~~~.,------------------~----' ~(l_S~) __ BU_T_T_ON __ H_E~~--S_lZ_E _________ ~-.----1 ___ "-J~*~ClfJ~*-*-------'-------:.-.~----~'

  • 11v1 RETENSIOlHNG (16) RECORDED BY ---.fi-f-*

l/;'....;..._,,.,_j~.v.i..;..L--_* _____ _ (17) NUMBER OF EFFECTIVE WIRES I AT RETENSIONING I 'BQ -CO.NTAINMENT EXTERIOR. CONCRETE I ~fooF'* (18) TEMPERATURE NEAR TENDON ANCHORAGE* I (19) CHECK "GAGES (ZERO) I \\l'j ~/. (20) PRESSURIZE TO 1000 LB/WIRE (~ol"PSI) I ~*~* (21) MEASURE E*LONGATION (INCH)+/- 1/16 I I 1-:i.. '* (22) PRESSURIZE TO

  • 8fou (5~0° PSI)

~.cw. (23) MEASURE ELONGATION AT.8fpu +/- 1/16* ~ 7/g I (24) SHIM TO NEY LIFT-OFF ~~- (25) DEPRESSURIZE I "';.!~* I (26) _OBTAIN NEW LIFT...:.OFF PRESSURE A:.ND. I (1) 377° PSIG I FORCE I (2) *31:;-u PSIG I I (3) )~4 C) PSIG I I AVG. :Vi:(:) PSIG I* 77 "<'.

  • KIPS I (27) MEASURE NEW SHIMS (INCH ) ! 1/ 16

~YB" I I

  • NOTE: The measured elongation shall be less than l. 5 of as~found shim stack height (Item*lO) *.

'FIGURE C-2 DETEtlSIONING & RETEtlSlONING DATA c-.2 I I I I I

  • ~

I PALISADES PLANT TSFT-2(Q), Rev 3 Job 12447/066 TEN YEAR TENDON SURVEILLANCE I .* I I I ( l) TENDON NO 1> 24$ (2) LOC~TION fu::L.c ( tJc 11.ThJ (3) DATE "~le I. I ((4) RAH NO. t)l"1°T (5) GAGE NO. tS' (6) NO. EFF..' WIRES AT ( I DETENS IONING ~ '3 I '---~~----~-----~-------------------------*----------~' . I DETENSIONING. (7) RECORDED BY tbn <<); al..'140-= DESCRIPTION 1(8) CONTAINMENT EXTERIOR CONCRETE I TEMPERATURE NEAR TE?'."DON ANCHORAGE I (9). CHECK GAGES (ZERO) 1(10).MEASURE SHIMS (INCH)+/- 1/16 l'CllA) OBTAIN LIFT-OFF PRESSURE AND FORCE ACTUAL MEASURED I I I l_,..,...~--*~~~~~~~~- 1 I KIPS I (llB) MAXIMUM GAGE PRE.SSURE PRIOR TO A.."'l_so I DETENSIONING (PSI) * -iT I ( 12) DEPRESSURIZE . tbn LL~ I ( 13 ) REMOVE RAM t.tm 't"' I (14) WAS INSPECTION WIRE CUT AT r4' H *.

  • J

. *1 (15). BUTTON HEAD s_IZ_E ________ '--_ _,*fui....,._,_..._...1.i"'""r __________ RETENSI~NING (16) RECORDED BY. i;h'kJ VJ Jl.,v:,.c.._ I *.

  • 1

( 17) NUMBER OF EFFECTIVE WIRES /"!2~.

  • J
  • AT RETENSIONING

~~ I -CONTAINMENT EXTERIOR CONCRETE . I ( 18) TEMPERATURE NEAR TENDON ANCHORAGE 1-n ° F I (19) CHECK GAGES (ZERO) {tm t¢T . f (20 ). PRESSURIZE TO 1000 LB/WIRE (S'~S' PSI) f:hn 1.J* I (21) MEASURE ELONGATION (INCH) +/- 1/16 \\ ?/ e 11 I (24) SHIM TO NEW LIFT-OFF f. (25) DEPRESSURIZE f f (26) OBTAIN t-lEW LIFT-OFF PRESSURE AND I " FORCE I I v I l~,....-~~-----------------~~--~...;.....;;.;_~.....=......::..---.;;___~~c...._3_~~0~*-*-----K_I_P~S I ((27) MEASURE NEW SHIMS (INCH).:t, 1/16 I I I. I

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack
  • height (Item 10).

FIGURE C-2* DETENSIONING & RETENSIONING DATA c-2 -* I

I .J

  • a....,,

Iµ IT. ~ 1-1 ti"".S f!.P..f:i.(J L.

  • ~

_1-::,f./A1.. ")t./1(1'1.S f3R~. PL. TEN YEAR TENDON SURVEILLANCE I-4 ~1-" i - IV,.

  • rJ\\!I bA 1.J
f.

TENDON WIRE* ANCHORAGE SKETCH TENDON IDENTIFICATION D 7 f I - i'a '* I - *.. *~" + *r;_ i SHOP EN~~*. ~!1e 1 4- )16,, LOCATE AND MARK ---~ANCllORllEAD NO. DATE: ( h r I a I BY :__._vj-.-~-,-~--- rJ t<y~ N REFERENCE

  • 0

.Q.'" "'10 ~~ TO DH. LEGEND FOR HIRE AND BUTTONllEADS u t=vef. f.... n VT10 N 1-i /I!>( D qfr.-;s L~~ SHOP END FIELD END I wE!:; \\ I ANCHOR LOCATION I tJo:z..~ I FILLER COVERAGE I j I.)'..) " I BUTTONllEADS CORROSION LEVEL

  1. ' I I BUTTONllEADS

~ 2..

  • l ANCllOR llEAD
<f "2-I BUSHING

-it* '. I SHIMS 1t" 4 I BEARING PLATE (SEE.APPENDIX D) hc~-c 11 '- : I Bo'"# I I aJ IA *.1 I 100*>.. *M 1 I lroo ?, :It I I

  • I to.o)..it ~

e W IRE-REHOVEJH>R.EVIOl:Jffirtt

  • 0 DISCONTINUOUS WIRE REMOVED THIS SURVEILLANCE

~ s E"" Os~: 1 c,\\.\\- - E WIRE REMOVED THIS SURVEILLANCE FOR INSPECTION ~ OFF-SIZE BIJf*TONHEAD 0 BtrrTONHEAD WITH SPLIT (L) LARGE BlITTONHEAD. ( S ) StfALL B UTTONllEAD . 1. f3. /-t, K*I ~S 1.J b- . /?.P-\\J1ouS }fl *IHI~

S-u.f.V(l LL f"Le *
  • FIGURE C-3. TENP.'""l WJPt.ANCHORAGE SKETCH FIELD END OCATE AND HARK

~-11-tNllLHOR HEAD IN EFERENCE 0 DH.

.. <10 !lUHVl::l.l..l.tdl&: 1 ~ UATA rom1s TSFT-2(Q), Rev 3\\ Job 12447/066 Cn12c prcsi:mrc t":ilcul:ition for 807. ultimntc ~trcrii;th force (Dctcn~ioninG li~ii ~nd rctcn~ion1nG) Tendon number 0 '2..4 ~_, ~~~~~~~~~~~~~~~~~~~~- Cal cul at ion by __ ~t;j~._C/;1-'-~-t-~--~~,*----------....;_--------------~ C~lculation checked by t:fr'Y1 uJlf2l"'V~ ~~--~---...-__..,;;:--------...._~~~~~ Pressure for 0.8 ~ ultimnte durins*detensionins (DO NOT EXCEED) Force

  • 0.8 x 240,000 x 0.04909 x number of effective wires Force.. 0.8 x 240,ooo*x o.049o9*x gq
  • q.s~ c,<~o lb

~~---~~- I Pr~ssure = force ~ effective ~am area Shop end: ram no. 7tS.I gage no. rJ*I O effective ram area/'{/.~ -)~7~ pressure *. 83 8 Bso1b -:- f <t. 3qo 2 in

  • 55 I~ psi Field end: ram no..

Cj°t I f gage no. ;.)- I ( effective ram area/,,-C>*. l'l . - + 119 'Q 7 I I 2 pressure.. ~13S B~u lb ~ /"J * " in.. Pressure for 0.8 x ultimate during retensioning.* -~ No. of.ef Pressure = (pressure for 0.8 x ultimate during detensioning) x wires retc No. of ef wires det': Shop end: pressure.. t;"s't (,.psi x ~~ l_s1 = ~a. -c.. psi . ~ ; j Field end: pressure

  • t;i;'<o ~ psi x

.gc;: I 5 0 ... 5i; o*-z.... *psi

  • Minimum and maximum pressure for finnl lift-off during retensionins No.

~f effective Pressure * (P at lift-off during dete~sioning) x wires retensioning No. af effective wires detensioning MIN . MAX _ _;.... ___

  • 3138 *psi 'x 1.05
  • 4; 3)°"

MIN FIGURE C-6 CALCULATION SHEI:T C-6

i i ... *~*...........,. ~*,.* -............ ....... . TE~ YEAR TENDON SURVEILLANCE .TSFT~2(Q)~ Rev J Job 12447/066 WIRE INSPECTION DATA TENDOH IDENTIFICATION 'D 2-4-$"' ~----;._.------......-- DATE TENDON INSPECTED (, /r-J: l B (. WIRE LENGTH (FT) \\ 1.. \\ Fr. ~~;..._.-----..;..._--~- DISTANCE FROM CUr. TO BtrrTONHEAD ~ I 11 BEll:) ~ND 12..1" 0 1 -tt: f it I ( :ti-/ 25'. M:~z~B~?~H;rt=E~N~~-:..~t-~~":.."":...-:...z'=-"i+{r::~z'":..-i,..(~Z'Lt~*~z_-_r_~24"°1.:r1_~,r.:~1_,~-A-----+----#--"_f ____ i----------~1 25' I I. 50' I I --#\\ 54* !f:-1* -:ttr "(o I ~l re ? 2\\ c < c c c c .1 l 2 2 ( 1, ( I I I .1 75' I

  1. (

-:it r

  • "#I

" I 100' I I ~-1 .1ac:.) 1

  1. \\

I*. ~, ? r ? 2 2 I 125 1 150' I. -- I ~~-~~-'~*~~~~~',..--~-~--;.~~~~--;.~~~~_;_-' I 150' I . I I 175' I. 175 **. I -. I 200'. I I


~--+------;--------;...-----_,_ ______,.

I NOTE CORROSION LEVEL AT EACH 5 FT. SECTION (SEE APPENDIX E). MARK LOCATIONS WHERE SAMPLE WIRES ARE CUT FOR TENSILE TESTING. VticZZll?-4 ,....,blC'~-n:r W*1tl...e 't':.~P.lt W*IZ....c w,4~ ~---. FIG.URE C:-4 TENDOU WIRE INSPECTION C-la c~-' *.

--~ ~ PALISADES PLA.~T.. TEN YEAR TENDON SURVEILLANCE TSFT~2coi", ~ev j Jop 12447/066 TENDON l.... c 1.... )_T=E--ND....;;O_N....;I;_D,;;;..EN_T __ I_FI--C_AT.._I __ oN _______ i-1.....:D~-_3,;;...3 _r ___. ~l ~5_h_o_..p~)~_;._ ____ I I (2) TENDON END LOCATION I. s h 0 p (_ s c v t l,) I FILLER REMOVAL I I I (3) DATE REMOVAL STARTED ' - J - g J I. I I I (4).CONTAINMENT EXTERIOR CONCRETE I ]tJ u f I '~_....;;T~E=MP~E~RA~TU~*=RE~N~E=A~R!....:.T=EN~DO~N~AN~C~H~O~RA~*~ck~* -*~~~*~~~,(~~~'~ule~'I..--------~' I cs> TOTAL voLuME REMOVED (GAL> I rt. b *ic ~ t)d-. I I (

6)

SAMPLE TAKEN . I Co - l - ~ I. I Qi.. I FILLER CAP . I I ( 7 )' DATE REMOVED I ((8) DATE INSTALLED c..-r-81 . -~' . FILLER INSTALLATION RECORDED BY

  • 1 (9_.)~D_AT_E_I_N~ST--AL=L_E._D ___ ~---+'-* ___

fo_*--~~-_8__;,_J ______ I I ,_*.4op ** I I ( 10) CONTAINMENT EXTERIOR CONCRETE. . I U7. I I I.** . I TEMPERATURE NEAR. TENDON. ANCHORAGE. I

  • l(ll) FILLER TEMPERATURE AT PUMP (°F) I *..

" ~ <18.° F *. 1

  • I c12> TOTAL votuME INSTALLED ccAL>

lio

  • 1-~"\\f:"i fu

...... * ~. I

      • ~*.

F.IGURE C.,..l SHEATHING FILLER RDtoVAL AND INSTALLATION . 'C--- C-1

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(0), Rev 3 Job 12447/066 I I 1(1) TENDON NO D-'33) (2) LOCATION .)~Jup (3) DATE (.,.-Z<~ I I . 1 (4) RAM NO. 4Ul7 (5) GAGE NO. _,,, ..... 1_.._t D ____ (6) NO. EFF. ~IRES AT I I I DETENSIONING 6 s I '~----~----~~------~---------,.,~------~---~--------I DETENSIONING (7) RECORDED BY _{tm..:....=, ....!.*.!-*.J....lo!v~u=:::.:.::::?!:S;~:=::i.:::....;::;..._,:,_ DESCRIPTION ACTUAL MEASURED 1(8) CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) ( 10).MEASURE SHIMS (INCH) +/- 1/ 16 ( llA) OBTAIN LIFT-OFF PRESSURE AND FORCE I ( 1) i(t.1 t.1 PSIG . 4 ~s '* I (2) 4?-i 0 PSIG 1-;-,(3~)~4.,.._-.Z~~~~~-PS_I_G ___________ ~ (llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) ( 12) DEPRESSURIZE (13) REMOVE RAM (14) WAS INSPECTION WIRE CUT AT THIS END?. (15) BUTTON HEAD SIZE RETENSIONING (16) RECORDED BY I I (17) NUMBER OF EFFECTIVE WIRES I. AT RETENSIONING I CONTAINMENT EXTERIOR CONCRETE I (18) TEMPERATURE NEAR TENDON ANCHORAGE (19) CHECK GAGES (ZERO). (20) PRESSURIZE TO 1000 LB/WIRE ( (,o!.PSI) (21) MEASURE ELONGATION (INCH) +/- 1/16 (22) PRESSURIZE TO.Sfpu (.;'5'"o3 PSI) (23) MEASURE ELONGATION AT.8fpu +/- 1/16* (24) SHIM TO NEW LIFT-OFF (25) DEPRESSURIZE (26) OBTAIN NEW LIFT-OFF PRESSURE AND FORCE (27) MEASURE NEW SHIMS (INCH) :t_ 1/16 I AVG. !f2..-g3 PSIG r,l{A I -*~ r I -k l"Y\\1 w-t:. hv\\1.V-

Vii. I(

~iJ°' . (-, j/,~ II w (1)42:;0 PSIG I (3) 3 I 0 PSIG I AVG. 7.f.D PSIG KIPS KIPS ) - I* i-Yq.." I - /8 I;~*

  • NOTE: The measured elongation shall be less than l~S of as-found shim ~tack height (Item.10>.

F.IGURE' C-2. DETENSIONING & RETENSIONING DATA C-2 -*~-

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE e TSFT-2(0).~ R. 3* J b ev 0. 12447/066 ~ TENDON 1.--.~------------------~~----r~~---------------------~~~ f(l) TENDON IDENTIFICATION

3)..3_35 l~ E..Lb I I (2)

TENDON END LOCATION F' ELD FILLER REMOVAL RECORDE.D BY -dtf---J. ~. Ja_a_47~. _ I 1 <3 > DATE REMOVAL STARTED ti z* I BI

  • I r-z~a~

11~(_4)~.c~O~N~TA~I~NME.:..:.:.N~T~E=X~TE=R~I~OR:.:....:::C~ON~C~RE~TE~~--l~~-..:.....::'*LJ:........:.r __ ~--~----~----~ I TEMPERATURE NEAR TENDON ANCHORA~ I I I I (5) TOTAL VOLUME REMOVED (GAL) I !3 /14-GAL 1~-=-~=-.:...~=--=.:=.::~~~~------l~--=::....:.....:...--==-==----------~---.:_ I ( 6) SAMPLE TAKEN 2.. - i ~tJA ~.\\ FILLER CAP ,~------~~----------------r-------------------~----~ I (7) DATE REMOVED l.a/z./ 81 I I /

  • 1 I ( 8)

DATE INSTALLED f..p* / ~ g I I I I I-.< 9;....:;)~D=AT=E;....:::.:IN~S~TA!.=LE::;::;:D;.._ __ ,__,..;.._ __ -+ _ __.:;:k:..:/_~=.-..:../-=B:..:/:__ ____ _;__ ___ I II J7D~ I ( 10) CONTAINMENT EXTERIOR CONCRETE ~...,:, I I TEMPERATIJRE. NEAR. TENDON ANCHORAGE

1.

I I I ( 11) FILLER TEMPERATURE AT PUMP ( °F) /.9 B 0 !=' I I (12) *TOTAL VOLUME INSTALLED (GAL) ~ 5 IJ,AL l J. s.) I. 4'..

  • FIGURE C-1 SHEATHING F.ILLER REMOVAL AND INSTALLATION C-1

PALISADES PLANT TSFT-2(0), Rev 3 Job 12447/066 TEN YEAR TENDON SURVEILLANCE I I (1) TENDON NO D..135 F 1(4) RA~ NO. q Irr I (2) LOCATION.i::-\\ ELD (3) DATE iP/3 /8 / (5) GAGE NO. _..:..NJ....!.l_..5°9~--- (6) NO. EFF. WIRES AT DETENSIONING 88 '......;_~~~~~~--~~--~~~~--rr---,,------~-----~~~~~~~ ( 8) CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHOR.AGE (9) CHECK GAGES (ZERO) ( 10).MEASURE SHIMS (INCH) +/- 1/ 16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (1) ( llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) (12) DEPRESSURIZE (13) REMOVE RAM (14) WAS INSPECTION WIRE cur AT THIS END? (15) BUTTON HEAD SIZE f (17) NUMBER.OF EFFECTIVE WIRES f AT RETENSIONING . f CONTAINMENT EXTERIOR CONCRETE

  • 1 (18) TEMPERATURE NEAR TENDON ANCHORAGE (19) CHECK GAGES (ZERO)

£>85" (20) PRESSURIZE TO 1000 LB/WIRE ("'-PSI) (21) MEASURE ELONGATION (INCH) +/- 1/16 (22) PRESSURIZE TO.8fpu (.505VQisI) (23) MEASURE ELONGATION AT.Sf u +/- 1/16"' (24) SHIM TO NEW LIFT-OFF (25) DEPRESSURIZE (26) OBTAIN NEW LIFT-OFF PRESSURE AND FORCE (27) MEASURE NEW SHIMS* (INCH)+ 1/16 S'V"Z-To?, S3/3z. i:>OT = -£',Y.3 L .J I c2 > I C3 > I AVG.* I-4 (1) (2) (3) AVG. ACTUAL MEASURED 5 .32.. PSIG PSIG PSIG 4-2..00 PSIG 4-l 86 KIPS t, 2. 7_ 11-I 5 K" I PS AMS A fV\\5 NO AN\\ S. 89 2 1 J I - Y2. PSIG 43ZO PSIG 4.3 50 PSIG 4 2. B 0 PSIG 4 3 \\7 *~ro. b3 "jZ KIPS "'NOTE: The measured elongation ~hall be less than l.5 of* as-found shim stack* . height (Item 10).. *.. FIGURE C-2 DETENSIONING & RETENSIONING DATA C-2

. PA

  • .S PLANT
  • ~~'!,/*

TEN YEAR TENDON SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH ~'"-"-e..~-;, -VA~~ . TENDON l'.nENTIFICATION D--JJ~-(5'1°,/frc {,1Jvf-h ~R.owt-J, ¢wA.Tt;~ SHOP END DATE: t.o/2-fg \\ BY: '-\\,WIL\\(i!i?SP~(~) ~\\EL\\)) FIELD END LOCATE AND MARK ..............--...--.--....,......---:-,-*-***v-- \\.0.,.~.<;;~(f\\El.1)"'\\ ---.1ANCllORllEAD NO. (1

.: **, \\

') N REFERE~CE ;;; e_f.AC.Y-~ 1,J t,o..JC.f.t"Ty*-... 0 BH.. >.. lJI I> II A'(li)U,J 0 (3'Altl,_q, / fLFtiE. SHOP END FIELD END I Sov-r H* *I ANCHOR LOCATION I i-to~n\\ FILLER COVERAGE CAP 95 I BUTTONllEADS r 00 I.

  • . ANCHOR HEAD I oo I

UUSllING NA I I NO. OFF-SIZE Bil 5 I

  • I NO. OF SPLIT Bil

¢ I .. CORROSION LEVEL (SEE APPENDIX D) 1 *{)(Jo o -a* 11. BUTTONHEADS

  • I
2.

I .lioo"J.. -tj f ANCllOR HEAD z* I. BS'"'u,I 1:)%~ z.J BUSHING I NA I LEGEND FOR WIRE AND BUTTONllEADS. ... 110 tJ % "'JJ SIIIHS I 2.. I l.... l o.._o_.'7_.. _'if_ZJ ___ B_E_AR_I_N~G_P...,.L_A_T_E_* ~" 1 __ 2-__ I e WIRE REMOVED PREVIOUSLY 0 DISCONTINUOUS WIRE RetoVED TllIS SURVEILLANCE* lt.Jrfli)L j~\\MS;

    • B WIRE REMOVED THIS SURVEILLANCE FOR INSPECTION

. l@,fvt," 1@ '14-., I\\ I I .. /l~~/a' 't/. C> OFF.;,SIZE BtrrTONHEAD. +) ~- Pt*:.. D (,J e:,P.. -r i-i) Calculation by ~\\..'E.X. S.o.. '-'-'E. y' Calculation checked by iSJV\\ ( w~ Pressure for 0.8 x ultimnte during detensionins (DO NOT EXCEED) Force ~ 0.8 x 240,000 x 0.04909 x number of effective wires Force

  • o.s x 240,ooo*x 0.04909. x _.;;.g...;g;_. __ Ill! Bl.14*2.S-lb Pressure
  • force -:- effective ram area 2

in. Shop end: ram no. ']I 9 1 gage no. N f 0 effective ram aren J') /

  • 3 ~(

.......;-=---~ Chi. *1 3fii1'Z. 2 -r 3 . pressure *0'-/42.~ + 'lb-:- i5"/. s'fa in

  • _S_:J_o __

..._p_s...;.i Field end: ram no. 9 \\r::'.f + gage no. N l S" . effective ram area 150,7 '= pressure *. lb -:- in2 *.5S"03psi \\ ~o * '7 (p I X. ? - I ~ 8 Pressure for 0.8 x ultimate during retensioning No. of ef f ec ~ressure * (pressure for O. 8 x ultimate during detensioning) x wires re tens: *1 No. of eff e: wires detens~ Shop end:. pressure

  • 5SOJ psi x _8_6,_l_a_B __... S'S-D 3 psi Field end:

pressurl! *..5 5"03, ps*i x 89/88 *

  • 5563 psi Minimum and maximum pre~sure for final li:ft-off during retensioning No. of effective Pressure * (P at lift-off during detensioning) x wires retensioning No. of effective wires detensioning Shop end:

MIN 1' 2-£13 psi X* e£/ss 4?.. '113 A Ji/'. . pressu.re

  • _'t' __

__._~ -"'-'----

  • ll psi x 1.05 * ~17 ps:

Field end: MIN MAX pressure ~ 4 \\ 88 psi x e~/ee. -.4 \\ ~ '8 psi x l.os.. A. ~9 ';- psi FIGURE C-6 CALCULATION SP.EET

..... ~: ) PALISADES PLANT. TEN YEAR TENDON SURVEILLANCE TENDON I I (1). TENDON IDENTIFICATION '" I I f (2) TENDON END LOCATION I. FILLER REMOVAL. RECORDED BY _tl'M~.:..~;....;\\J;...;::j_=p..t~~..;..;:;;..::=--* ---- I <ol1e/8l I (3 > DATE REMOVAL STARTED *

  • I I

I =t~oF I (4 >.CONTAINMENT EXTERIOR CONCRETE I I I I TEMPERATIJRE NEAR TENDON ANCHORA~

  • I

.,,_3/4. ~* j(S) TOTAL VOLUME REMOVED (GAL) I I '* I c,/18/81 IC6) .SAMPLE. TAK.EN I FILLER CAP I bL 1 ~-.Le l Io> DATE REMOVED I .h/1.0/e 1 *

  • ICS)

DATE INSTALLED FILLER INSTALLATION RECORDED BY ib!l ~\\) ~t-~ I t,,/19/s1 I C9) DATE INSTALLED I I I 1(10) CONTAINMENT EXTERIOR CONCRETE I 84°F. I I.

  • I... TEMPERATURE NEAR TENDON ANCHORAGE I

I I l-38 °F. f (11) FILLER TEMPERATURE AT PUMP (°F) I I Z.3 ~* I (12) TOTAL VOLUME INSTALLED (GAL) '1'SFT-2(Q), Re,; 3 Jop 12447/066 .1 I I I I I I I I I I I , I I I I . I I I '-I I. I I.

  • . FIGURE-"._C-1 SHEATHING FILLER REMOVAL AND INSTALLATION c*1

.~............ *:*.... . PALISADES.PLANT TEN YEAR TENDON SURVElLLANCE. o, TSFT-2(Q}, Re~ 3 Jo_b 12447/066 TENDON i~. '~(~l).__T=E~ND~O..:..N~I~D~EN~T~I_Fl~C~AT~I=ON ___________ rl ___ ~_1_B __ D __ ~------------.,.--~1 1 1 ( 2) 1 SH 0 p. C'o, r3 urr Ile ~~} I TENDON END LOCATION '/_ I. FILLER REMOVAL RECORDED BY ~.cw~ ~-=-~__..;.;------------~ I (3) DATE REMOVAL STARTED " ' / 1 s / s I I 1 1 <4.> i...

  • F.

1 1 .CONTAINMENT EXTERIOR CONCRETE ~ I I l ____ T_E_HP_E_RA_TU RE___...N=E~AR ___ T~E~N=DO..;;....;;..;..N~A=N~C~H~O~RA~~-r-----------------------------~' I I I ( 5*) TOTAL VOLUME. REMOVED (GAL) . I I. A L. I 1* I .. I ( 6) SAMPLE TAKEN .. I 2. - I qT. I

  • FILLER CAP

'~<7~)_.~DA~T~E~RE=M~O~VE=D---------------+__;;,'~L~*~~~/~8:;;_,J _________________ l

(8) DATE 'INSTALLED L I 1~ / 'i I I

FILLER INSTALLATION

  • RECORDED BY _tfn~..:..*

_,,J_.W:.x*

  • ~~~*;...;...;.*_*=...ic....~=--* ------

I ' l 1 ~ ls I I IC9) DATE.INSTALLED I I I I 7B° F I 1(10) CONTAINMENT EXTERIOR CONCRETE I I I I I I TEMPERATURE NEAR TENDON ANCHORAGE I - I I I "Z.2.0. f' I.. I ( 11) FILLER TEMPERATURE AT PUMP ( °F). I . I I I. 9 bAL. I IC12) TOTAL VOLUME INSTALLED (GAL). I I ~-:-*

J

. FIGURE C-1 SHEATHING FILLER.REMOVAL AND.INSTALLATION C-1

~o ~.,c,~1 tp.A~t!S 5uu.;""'"'"' ' t.Jc.:"Ai\\.I" c. PL. TEN YEAR TENDON SURVEILLANCE TENDON WIRE.ANCHORAGE Sl(f:TCH l 13EAP.'"" PL.,Jo. AM LEGEND FOR WIRE AND BUTTONHEADS e WIRE REtfOVEO._PREVIOUSLY .,.. DISCONTINUOUS WIRE REMOVED THIS SURVEILLANCE I WIRE REMOVED THIS SURVEILLANCE FOR INSPECTION * ~ OFF-SIZE Bl1fTONHEAD . ct BlITTONHEAD W;ITH SPLIT (L) LARGE BUfTONHEAD *.. (S) SMALL BUTTONllEAD. . N* ~L~~1.J(, r3vrr*.J'°'E'Ah~ TENDO~ IDEN IFICATION (, 1. rJ I). DATE: (, 18 ! '* BY: ';} $Cf;;JO;:. f1l.LE:1t Of(. Rf2.~J ,., 0 FllE' \\Al A T~tl- ' SHOP END lf3\\11T. OI ANCHOR LOCATION FILLER COVERAGE CAP BUTTONllEADS 11 ANCHOR HEAD UUSllING SllIMS . BEARING PLATE NO. OFF-SIZE Bii NO. OF SPLIT nn I 2.. CORROSION LEVEL*(SEE APPENDIX D) BUTTONHEADs lco< -ti I :. ANCHOR HEAD iY 'f 2 ~ #-z_ BUSHING N I I 0*

  • BEARING PLATE loa:> *.II-z.I J--.1\\1". 5t-11M.~

Ft.JAL S\\.\\tt'\\~ BP:C.,. PL*.. . B 1tb. PL. r",( " O> i.. 1 - 1 ** I - 1/1 N 1-4K-" 1-1° l-4Y1,,1t ~ ~1,* FIGURE C-l* TENDON WIRE ANCHORAGE SKETCH FIELD END OCATE AND MARK __..-i'-f.A.lllr:HOR HEAD IN ~)ey 0 0

  • ooo oo o oo oo o*ooo 000000()000 0000.. <JOOO ooo*

ooo EFERENCE 0 DH. ~.n..4>------t ooo .oooo 0000 ooo o o co oo o 0000 0000 ooo 00 0 0 () er ."-.1 o mA~~ DN A1:>.J-1.1et-wr ~-,v c..1~ . 612+' ~ ~..1J'() 11} 0 .'1. I.- r,!

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Q), Rev 3 Job 12447/066 I

  • I 1 o>

TENDON No G,j BD c2, LOCATION F;JJ ( ~'J (3 > DATE ~ ( 1a [e 1. j(4) RAM NO.. 913J (5) GAGE NO. 1$' (6) NO. EFF. WIRES AT I I DETENs roNING ~o 1 I* I DETENSIONiNG (7).RECORDED BY tJl?JtV~t..L?..~ DESCRIPTION ACTUAL MEASURED I I I (8) CONTAINMENT EXTERIOR CONCRETE I TEMPERATIJRE NEAR TENDON ANCHORAGE ':/ C?J°F I* ( 9) CHECK GAGES (ZERO) I I 1

  • ~oo 1

( llB) MAXIMUM GAGE PRESSURE PRIOR.TO. DETENSIONING (PSI) (12) DEPRESSURIZE I * .tj)yi \\Lt I I t1Yi,., vr I * (13) REMOVE RAM (14) WAS INSPECTION WIRE cur AT THIS END? I "10 \\ (15) BUTTON HEAD SIZE RETENSIONING (16) RECORDED BY ~ W;_e~,..__ I ( 17) NUMBER. OF EFFECTIVE WIRES I AT RETENSIONING I I CONTAINMENT EXTERIOR CONCRETE I. (18) TEMPERATIJRE NEAR TENDON ANCHORAGE I (19) CHECK GAGES (ZERO) (20) PRESSURIZE TO 1000 LB/WIRE ( CPSI) (21) MEASURE.ELONGATION (INCH) +/-*l/16 (24) SHIM TO NEW LIFT-OFF (25) DEPRESSURIZE (26) OBTAIN NEW LIFT-OFF.PRESSURE AND FORCE 90 *. ./ I ".. ~ KIPS I. 1(27) MEASURE NEW SHIMS (INCH)+ 1/16 I l~~~~~~~~--~-------:...1 __ ~~~~---~~~~~~~I

  • NOTE: The m.easured elongation shall. be less than. l. 5 of as-found shim stack height (Item 10).

'~ --*- FIGURE C-2 DETENSIONING & RETENSIONING DATA C-2

. PALISADES PLANT TEN YEAR TEUDON SURVEILLANCE TSFT-2(0), Rev 3 Job 12447/066 lo> TENDON NO '41GD (2) LOCATioN.SH<>P (3) DATE '/1s/sl

  • 1.

IC4) RAM No. SIS) cs> GAGE No. _i./ __.....,..... o--- C6> No. EFF. wIREs AT 1 . ;-. f DETENSIONING tf <l

  • 1.

I I DETENSIONING (7) RECORDED BY _ __...'i._*-~-~~--_,* =-*----- DESCRIPTION I I (8) CONTAINMENT EXTERIOR CONCRETE I TEMPERATIJRE NEAR TENDON ANCHORAGE I ( 9) CijECK GAGES (ZERO) 1(10).MEASURE SHIMS (INCH)+/- 1/16 . ACTUAL MEASURED ICllA) OBTAIN LIFT-OFF PRESSURE AND FORCE I ,------~-...,..--~~-~-.,--~~--;r--+,~f--4---_;;....;.--~---~-~, I I I.

  • KIPS I I ( llB) MAXIMUM GAGE PRESSURE PRIOR. TO I

I . DETENSIONING (PSI) .. I 7 'Z.O.. I I ( 12) DEPRESSURIZE ~* I I ( 13) REMOVE RAM I "3*9'. I I (15) BUTTON HEAD SIZE I *.~s<Z. I RETENSIONING (16) RECORDED BY -~-*-'ld....,.......... ~_....._...... ____ _ . I I (17) NUMBER OF EFFECTIVE. WIRES I . I At RETENSIONING I I CONTAINMENT EXTERIOR CONCRETE f (18) TEMPERATIJRE NEAR TENDON ANCHORAGE f (19) CHECK GAGES {ZERO) . IC20) PRESSURIZE TO 1000 LB/WIRE PSI) '. f {21) MEASURE ELONGATION {INCH) +/- 1/16 f(22) PRESSURIZE TO.Sf u ( I PSI) . 1(24) SHIM TO NEY LIFT-OFF 1.(25) DEPRESSURIZE I

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack height (Item 10).

~--- FIGURE C-2 DETENSIONING & RE'I'ENSIONING DATA C-2

a ~,

e
1*-

SUltVc!Ll.Al~*: 1 ; rMTA rumrs ~ '-rSFT-2(Q)~ Rev'13. Job 12447/066 Cl1t;c prc:;~u.rc C'nlcul:ition for 807. ul tim:i te -1;trcnr;th.force {Dctcn~ioninc limit ~nd rctcnsion1nG) Tendon.number . ~ -=J B D Calculation by ~- ~....,- . Calculation checked by f::ihiW1°~ Pressure for 0.8 x ultim:Jte durins d~tcnsioning (DO NOT EXCEED) Force a 0.8 x 240,000 x 0.04909 x number of effective wires Force

  • 0.8 x 240,000'x 0.04909 x

~ 0 Pressure = force T effective ram area 2 in. Shop end: ram no. 218 l gage no. IJ-IO. effective ram aren J ~)I* j / -t'J~/'l..,... (, 2 f 1.. pressure.SiS 1.1L*i. lb 1' I\\ I. J

  • U in * '{i.. l.. psi Field e~d: ram no *. 011 gage no.

Js;- effecti~e /to, i-6 ram area --- pressur:a~g,'2.TS tl 9 ~b *; / s;tJ.16 f in2

  • Sb Z-8 psi.

Pressure fo~ 0.8 x ultimate during retensioning No. of ef.f Pressure a (pressure for 0.8 x ultimate d~ring detensioning) x wires reter No* of eff

  • wires peter Shop end:

pressure *.;, l. 7. Esi x. q II/, I) .. ~'i1 psi - Field end: pressure

  • Sb.'28 Esl x C)ol~Q - Q,"16 psi Minimum and maximum pre~sure for final l:f:ft-of f during re tensioning No. of effective Pressu.re * (P at lift-off during detensioning)_ x wires retensionins No. of ef!ectivc wires detensioning Shop end:

MIN.

  • 41 J (.,

. * ~ 0/c ll-l'l 7 O b

  • 05 4*q 4 I pressure psi x

~ psi x 1. p Field end: ... ~-. MIN . pressure ~ 0/9o.* * -434} psi x i.os -.45(,4 P_ FIGURE C-6 CALCULATION SHEET c-6

  • I

.9

9.

PALISADES PLANT TSFT-2(0l, Rev 3 Jop 12447/066 TEN YEAR TENDON SURVEILLANCE TENDON I h1-'SF" I l~(~l) __ TE~ND_O~N---ID_E_NT_I_F_IC_A_T_IO_N__, __ ~----r--------___;;;__ ____________ ~~'. I I I (2) TENDON END LOCATION SMcp I FILLER REMOVAL RECORDED BY illY\\W~-- I 1(3) DATE REMOVAL STARTED I I I I ( 4).CONTAINMENT EXTERIOR CONCRETE I I I I TEMPERATURE NEAR TENDON ANCHORAGIE I I (5) TOTAL VOLUME REMOVED (GAL) I l °r?. IC6) SAMPLE TAKEN FILLER CAP I I ( 7) DATE REMOVED I 1(8) DATE INSTALLED FILLER INSTALLATION RECORDED BY ~ lA) ~*. I "'b -i,. [8 J I 1(9) DATE INSTALLED . I I I I 1~0F I 1(10) CONTAINMENT EXTERIOR CONCRETE I I I I I I TEMPERATuRE NEAR TENDON ANCHORAGE I I I 10 s °F I 1(11) FILLER TEMPERATURE AT PUMP (°F) I I 2 '/4 y=-L* I 1(12) TOTAL VOLUME INSTALLED (GAL) I FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-1

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT~2(Q), Rev* 3 Job 12447/066 I /-i_nc. (2) LOC*'TION c::::...., ~p* '-f l 1c1> TENDON No fDJ*or A ~- (3) DATE "'riBt I (4) RAM NO. 9 \\83" (5) GAGE *No. \\ Q (6) NO. EFF. WIRES AT I. DETENSIONING 9 0 1 _________________________ ~ DETENSIONING (7) RECORDED BY 1tn1.J1J ~ DESCRIPTION ACTUAL MEASURED J(8) CONTAINMENT EXTERIOR CONCRETE I . TEMPERATIJRE NEAR TENDON ANCHORAGE <06°f I ( 9) CHECK GAGES (ZERO) J ( 10).MEASURE SHIMS (INCH). +/- l/ 16 I (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE I I I I 1-<~3~)_...."'2--......_. ___ ~~~~~~~~~- I I AVG. KIPS ICllB) MAXIMUM GAGE PRESSURE PRIOR TO I DETENSIONING (PSI) I '48Ct? 1+(~12~)_D_E_P_RE SS_U_R_IZ_E ________________ ~~l..,..___.i0xt"""'""".......,,6~r--------------------~' 1~(1~3~) __ RE_M_O~VE ___ RAM _____ =-~--~---~----~'-*--~1:f'rn~..._..w~.---------------~----~I 1(14) WAS INSPECTION WIRE CUT AT I I I THIS END? I Ye: s I ,~(~15~)--BU=T=T~O~N-H=E~AD,.......,,s=1=zE,,----------~~~1----.=rj]yl~--w-~--------------------~, RETENSIONING (16) RECORDED BY *~vJ~~ I f ( 17) NUMBER OF EFFECTIVE WIRES I AT RETENSIONING I CONTAINMENT EXTERIOR CONCRETE 1(18) TEMPERATURE NEAR TENDON ANCHORAGE IC19) CHECK GAGES (ZERO) I (23) MEASURE ELONGATION AT.8fpu +/- 1/16* 3- °314 **1 I (24) SHIM TO NEW LIFT-OFF d;fni ef

  • ! ( 2 5) DEPRESSURIZE dYn ~v 1(26) OBTAIN NEW LIFT~OFF PRESSURE AND (1)42.90 PSIG I

I FORCE (2) 11.op PSIG I I I (3) -'\\:2?""-e PSIG I 1__..,,..,,,...,.._-------------~---~~-=-~'T'!""'.:~--T'~A~V~G~o4~~~4~1~P~S~IG..._ __ ~b~"=~-~~o-0 ~=-----K-I~P--S I 1(27),MEASURE NEW SHIMS (INCH) :t 1/16. I (o 'l1to ll 1 *

  • NOTE: The measured elongation shall be less than l.S of as-found shim stack height (Item 10).

~ --- FIGURE C-2 DETENSIONING & RETENSIONING DATA C-2

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TENDON TSFT-2Co): ~ev 3 Jop 12447/066 ,~------~--------------r--------------------------- 1 (1) 'TENDON IDENTIFICATION l.o-=t-15 ~ I 1 1c* > F\\cLD 1 2 TENDON END LOCATION ~ I FILLER REMOVAL ,---~---~---:----i;---_;_--~l--~----- 1~(_3~) -' _DA_T~E_R=E=M~OV~AL=-S~T=AR~* T~E=D-----------4------t:,:.....t.../'1--=..\\~0-L.__:=-.::...._ ________ ~I. I (

4).CONTAINMENT EXTERIOR CONCRETE 7'0 a F I

TEMPERATURE NEAR TENDON il.NCHORACIE l I (5) TOTAL VOLUME REMOVED (GAL) \\ \\ja, GA\\....& I I I FILLER CAP ,----------;.__----------~--r-------__;------------~ I (7) DATE REMOVED lo/\\ 0 /8 \\ ,-----~===-~;.__------------t----__:~_:_-=-..:__--------~ j(S) DATE INSTALLED cO/\\ \\ / 8 \\ FILLER INSTALLATION ,----------------------~.---------~------------- 1--( 9_...)_D.;;.;;.;AT;.;;;E~I;;.;;.;N.;;..;ST=ALL=E;;;..D ----------+---~..:./_\\_2--=./___:8:..._:\\--------l 1(10) CONTAINMENT EXTERIOR CONCRETE r.:;z. \\ 0 \\=°' I I I TEMPERATURE NEAR TENDON ANCHORAGE l I (11) FILLER TEMPERATURE AT PUMP (°F) \\ 9 5 ° F I I I I (12) TOTAL VOLUME INSTALLED (GAL) 2..' y 4 GAL~. I

  • FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION

~* - - C-1


~------

PALISADES PLANT TSFT-2(0), Rev 3 Job 12447/066 TEN YEAR TENDON SURVEILLANCE I I (1) TENDON NO G::,~ B'F I (4) RAli NO. q\\ r:+ I (2) LOCATION ;::\\E.LD (3) DATE "/(o/81 (5) GAGE NO. N \\ 'S" (6) NO. EFF. °ilRES AT DETENSIONING 9 0 l~~--~~----------------------~-++-~----------------------- (8) CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) ACTUAL MEASURED (10).MEASURE SHIMS (INCH) +/- 1/16 I (p ( llA) OBTAIN LIFT-OFF PRESSURE AND FORCE I (1) 4--2? S"°PSIG (llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) (12) DEPRESSURIZE (13) REMOVE RAM (14) WAS INSPECTION WIRE cur AT THIS END? 1~(2~)_4~3~0=0__,__P_S_IG ________________ ~ (3) 43 2S PSIG AVG. 56DPSIG KIPS 4500-AMS (15) BUTTON HEAD SIZE A. !'-I\\ S f RETENSION!:G (16) RECORDED BYf (l_ ~* ~~ f -f ( 17) NUMBER. PF EFFECTIVE WIRES I gg** I '~--A_T_RE_T_EN_S_I_O_NI_N_G _____ __._ __ ~1--------*---------~' I CONTAINMENT EXTERIOR CONCRETE I I 72 C) r-1..... c_1a~>~TE_MP_E_RA_TU_RE_N_E_AR __ T_E_ND_ON_AN_CH_O_RA_G_E __..;-----------'--~--~~' f~(_l9~)_CH_E_CK_G_A_G_ES __ (~Z_ER~O~)-------.-~-._...--~------..t::..-tv'\\...-...:3==------------~' ~(2~0~)_P_RE S=SU_R_I=Z~E~T~0__...10~0~0-L~B..... /~WI~RE~--""'(S10~~PS_I~)...;------'----'A=--t-J\\...-.-S ________ ~I ~(2~1~)-=ME=A~S~U~R=E_E~L~ON~.G~A~T~I_ON---'(~I~NC_H~)_+=-~l~/~1_6 __..._ _____ ~2.~f._4~*~---~*-~' c2_2~>~PRE __ S_S_U_RI_Z_E_T_0 __ ._8_fp~u-*~<~~~~=6~CP_S_I~>-_____________ A=~--s ______ ~------~I ~(_23~):.....;.,;;M~EA=S~U~RE=.....;E~L~O~NG=A~T~I_O_N~A=T~._8f~p~u~+/-::...,.;l~/~l-6*--r---------~..._,_.,. ________ _.._ ___ I ~(2~4~)--.SH_I_M __ T_O_N_'E_W_L_I_F_T_-O_F_F __ ~---------+-----------~A--:-N'\\~S=--------------~' ~(_2 5_.)_DE_P_R_E_S_SU_R_I_Z_E __________________ --=-___ P.._fv'\\. s;. _________ I (26) OBTAIN NEW LIFT-OFF PRESSURE AND ( 1) 4275" PSIG I. .....;.,~.:.=.;.,-...-..;....;....,.------------------, FORCE (2 )4300 PSIG ~(3_.)~4--=3_!0-=-P_S_I_G __ -.-~~"=""'=-----~' AVG.A.~::i PSIG <':>4-~ *.320 KIPS I (27) MEASURE _NEW SHIMS (INCH)+ 1/16 ""'78 I --~-----.-------------------~-----------------------------'

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack height (I.tem 10).

FIGURE C-2 DETENSIONING & RETENSIONING DATA C-2 ..... ~

ES PLANT TEN YEAR TENDON SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH ENDON DENTIFICATION fu 1-BF SHOP END LOCATE AND MARK ---L,ANCllORllEAD NO. DATE: ~ \\ o 81 BY: Pl-'-.!+w:~~~""- FIELD END N REFERENCE

  • WIRE REMOVED PREVIOUSJ.. Y

~ DISCONTINUOUS WIRE Rf.MOVED TllIS SURVEILLANCE ~ WIRE REltOVED THIS SURVEILLANCE FOR INSPECTION ~ OFF-SIZE BtrrTONHEAD () UUTTONHEAD WITH SPLIT (L) LARGE BtrrTONHEAD. (S) SHALL BUTTONllEAD. fo,/i o /8l SHOP END FIELD END I F I ANCHOR LOCATION B FILLER COVERAGE I '?>o ?~ I CAP I lbo?e I BUTTONllEADS I \\ OC C'Jo J ANCHOR HEAD I 00'?.., I HUSHING I I oc-;it7" I BEARING PLATE I 0 ' I NO. OFF-SIZE Bil I I I NO. OF SPLIT Bii NA. I \\DO ~o I I ob <)"o I ¢ I I 1':"~ G,,_~s,~,J AL.ol\\JC'> ll<<>Pa.ct. 2 ** 0 f 4ot;.0 o s:- w I 12-~ s. l'£ HIN I> BU*"i"Tt,r-\\ - f-te'Ab~. (,..., *ilrJC.~11.D). FIGURE C-3. TENDON WIRE ANCHORAGE SKETCH GREl!>SE - ""DA.R~ "B~o'l'JN ¢ ~~Et.. WATE~ .. A'-"- W\\'R..ES co~T\\f~\\)Q~~ \\\\\\O o°'{'E.~'5~£. ~\\:f~\\C~ \\.\\ EAt>~ S\\..\\\\N\\~~ \\1-\\\\\\\\A\\... AS \\..t.~T \\ - 'lz.. \\\\ \\-Ys\\l \\-Aji.- \\ II X ~\\\\ ~II l"L '~ /0 4Y-z.. PLATE ~~ 0 UJ O' ttJ ~ ~! tJ NI ~ ~o ' ..J-0 O\\~ 0\\ ll < w

0.. SUltVl::lLl.hH1:1; DATA J"ORr*IS TSFT~2(0)

  • Rev 3.

Job 12447/066 c~~c pressure calcul~tinn for 80% ultim~tc strcncth force (Dctcn~ioninc limit ~nd rctcnsionjnG) Tendon number 01-:B.,E__ Calculation by -HM w~ -tQ..'(J.:J~ Calculation checked by tl_. --"'--,,......:~...-..::~;..=.~"------ Pressure for 0. 8 x nltim:i te durins fonins (DO NOT EXCEED) Force

  • 0.8 x *240,000 x 0.04909 x number of effective wires Force
  • 0.8 x 240,ooo*x 0.04909.x -~-* _o __ -$4B,-ZT5°1b Pressure
  • force ~ effective ram area in2 Shop end:

ram* no. £:)1~1-gage no. JO effective ram areafS"f. 3'}0 press~SJ-~5" + 3b1';_b -t fS"f, 3'-) C> in2

  • 5"6 21-.psi effective ram area Field end: *ram no. 91-=rJ-B 48, l?S -\\C\\ S gage no. N \\ 5" pressure
  • ____

l_b ~ \\50.?"91 in2

  • 5b2. 8 psi Pressure for 0.8 x tiltimate during retensioning No. of eff ec Pressure * (pressure for 0.8 x ultimate during detensioning) x wires retensi No. of eff ec ct;?}~
  • wires detensi
  • Shop end:

pressure

  • 5~ -Z. Tpsi x ___ 0_o_
  • 5564 psi

. Field end: pressure

  • 5b~ 't psi x 2'o/qo * -5 5&. *s-psi Minimum and maximum pressure for final 11-f t-off during retensioning
  • No. of effectiye Pressure * (P at lift-off during detensioning) x wires retensioning LO_ 4 6B \\ l._ ~ ?E..C.. *.

No. of ef!ectivc ~ ~ - S4-o \\.S wires detensioning Shop end: MIN psi x _ 8_* _ 0A_~_o_. 41~3 psi x 1.os - 4463 pressu.re

  • 4240 Field *end:
  • MIN ps:

pressure

  • A-300 psi x 87/<v *
  • 4?.53 psi x 1.05.446 £ ps

~*--- FIGURE C-6 CALCULATION SF.EI:T

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE WIRE INSPECTION DATA i i TSFT~2{0)e Rev 3 Job 12447/066 TENDON IDENTIFICATION . (o nf DATE TENDON INSPECTED===(o==1:l '"2,...::1:a==1===== BY &1 vJ &t~ 1 WIRE LENGTH (FT) _ ___,t.._4...._._\\ _*...;,F_.,-..:..-*- DISTANCE FROM. cur TO BtrrTONHEAD tr\\.. 75' *' f/,(<c <ti

ft (

100' ~~--~~~r-~~~~-r-~~~~~-r--~~~~~r--~~~~~~I I 100' -#-l I I

  1. (

~ ( 125'


r----~-~'-* __ _;.._~~..;..-------+'-**---------I I it-{

125'

  1. \\

~I . *'.. SH!)o ct.Jb 150* I I 1~~----~,,,~,1~,;~,u,;~,~cz,z,,ut~if~'a'~'u"Z"~'~'%'~'\\cuA~'-.-----*~1----~--~1 150' I I 175' cu-r w1a.E H~o.E A*t I. I SH l$h.uf') 175' I -1 200' I I ~~--~--i---~--..;r-----~~-*~*~'~~--~---;---~--' I . NOTE CORROSION LEVEL AT EACH 5 FT. SECTION (SEE APPENDIX E). w,,,~., ~

  • t MARK LOCATIONS WHERE SAMPLE WIRES ARE cur FOR TENSILE TESTING.
  • ~h>lc.4-rE:.~

t.~c..+rii),.J w.q: S~/4~ W~Q...{ -nn...,~r-J \\".*-- FIGURE C-4 TENDON WIRE INSPECTION c-t.

  • ~

q PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Q}, ~ev 3 Jpp 12447/066 TENDON I f (1) TENDON IDENTIFICATION 1 7l DF I f.(2). TENDON END LOCATION FILLER REMOVAL

  • RECORDED BY --~-*--.ifl_......~----~-

.1(3) DATE REMOVAL STARTED I 'I 1 I 9 I 1 * ........ ~~---------------~--------~-----~~--~----, I ( 4). CONTAINMENT EXTERIOR CONCRETE I 7 2, ° F I I I I TEMPERATURE NEAR TENDON ANCHORA<*: I I I I I (5) TOTAL VOLUME REMOVED (GAL) I. ' ~ I . FILLER CAP j t . i I I (7).*DATE REMOVED I I ( 8)

  • DATE INSTALLED

'"FILLER INSTALLATION

  • RECORDED BY _.. _'Q.1_~_'l<l

____..... f'OL ~ --......""'-..-.'------- I ,', 1~ I ' I I l.~(~9).__D....;;A-'T..-.E....;;I~N-.ST~AL=L--E._D~......... -~-:-~---;~~--.----------------~--~' I 1'°0*"- .1 '~<1_0~>-c~o_N~TA=I=NME--...NT~E--X._TE=R~I_OR~CO-'N....;;C=RE=T=E-*..._--T_a~_;...I""' __ ~---------~-~---' I I . I TEMPERATIJRE NEAR TENDON ANCHORAGE I - I . I (

11) FILLER TEMPERATURE AT PUMP ( °F)

<1 i 1-fl. f l l"""c i=2~>...;T;.,,;o=T=AL="'.;....v-.0L--u...... ME=*=1=Ns--T=A--LL=E--n--c;...;.,c=AL->~..;;...:...-... -rl-* -,_-. ('-.. -p:- .. -.-------.;.....---. I

  • FIGURE c~1 SHEATHING FILLER REMOVAL* AND INSTALLATION
    • ~---

c-1.

~* PALISADES PLANT,. TSFT-2(Q), Rev 3

  • Job 12447/066 TEN YEAR TENDON SURVEILLANCE I

I I I (1) TENDON NO 13 D f (2.) LOCATION~~ (w~) (3) DATE 7/ 1 8 J I 1(4) RAM NO. lff) (5) GAGE NO. IJ-16 (6) NO. EFF. WIRE~~T I I DETENSIONING~ _ _I '~~~~--~~~~~~_,......~~~~~~~~~~~' DETENSIONING * (7) RECORDED BY t;J * 'lJ' ~ DESCRIPTION (8) CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHORAGE ( 9) CHECK GAGES (ZERO) (10).MEASURE SHIMS (INCH) +/- 1/16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) (12) DEPRESSURIZE (13) REMOVE RAM (14) WAS INSPECTION WIRE CUT AT THIS END? (15) BUTTON HEAD.SIZE I 4100 I* :.. I. I f..}a RETENSIONING (16) RECORDED BY *. ~* 9d,4~ I I (17) NUMBER OF EFFECTIVE WIRES I..

  • 1 AT RETENSIONING I

0 I

  • -CONTAINMENT EXTERIOR CONCRETE I (18) TEMPERATURE NEAR TENDON ANCHORAGE I 13° F (24) SHIM TO NEW LIFT-OFF (25) DEPRESSURIZE (26) OBTAIN NEW LIFT-OFF PRESSURE AND FORCE (27) MEASURE NEW SHlHS (INCH)::!:. 1/16

. I ACTUAL MEASURED KIPS

I

. I

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack
  • height (Item 10) *
  • ~ *--

FIGURE C~2 DETENSIONING & RETENSIONING DATA C-2 J

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TENDON. ~ TSFT=2(Q), Rev 3 Jop 12447/066 ,~~~~----~~~~~~~-,-~~~~~~~~~~~~ I (1) TENDON IDENTIFICATION 1* 7:3 1) F . I

-o I (2). TENDON END LOCATION S ~ 0 r FILLER REMOVAL RECORDED BY I

11 lft/g/ I

  • 1_._(3..... ).._..-Do.;.;A;.;;.T;;;;..E...;;;R=EM:..::.;0;..;.V,;;;;AL::......=;S..:.::TAR=TE=D~-----4---t-"-_:___:.-:----------',

I !-r 0 o t= I (4).CONTAINMENT.EXTERIOR CONCRETE . I I l I I I I .. TEMPERATURE NEAR TENDON ANCHORA~ I FILLER CAP I~~-:-~~~~~~~--~-,-~~~~--~~~~~~~ I (7) DATE REMOVED I* 7 /1I8 \\ I I FILLER INSTALLATION RECORDED BY iv, <tr-~ fa-7/.Jal~. I (9) DATE INSTALLED . 7 /2-/8./ I I seor-

  • 1 1(10) CONTAINMENT EXTERIOR CONCRETE

-, O ~ I ,-----~~------.;.~=.;.;.....;;.=.;..:;.::.;:=-~-;-~__;~~~~__;.~~~~~I

    • 1 TEMPERATURE NEAR TENDON ANCHORAGE I.. *2 ro* _o F

~ I I ( 11) FILLER TEMPER.~ TURE AT PUMP ( °F) I

  • I

.. I (12) TOTAL VOLUME INSTALLED (GAL) 2.. ~ L I \\ \\.\\ \\ G.\\-\\. TE M? \\l'JA ~....,-0. A~ c:;. '-' \\t E.. WA"\\<. t..t'l ~'t\\"E.A S. E ANC~O~A-GE-. FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION. C-1 \\ \\ \\ \\.

I I I (1) TENDON NO 7*3 D ~ I (4) RAM NO. 9 177 I PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(0), Rev 3 Job 12447/066 (2) LOCATION ~tl D "'P (3) DATE 7/t I 81. (5 ) GAGE NO. -. =N-..,_;;;, \\;-;S'"";,,,,,..--- ( 6) NO. EFF. WIRES AT DETENSIONING 90 '-*~~--~--~----~~----~...---...----------------~--~--------~ (7) RECORDED BY ~ {$ DETENSIONING DESCRIPTION ACTUAL MEASURED 1(8) CONTAINMENT EXTERIOR CONCRETE 70°F' I TEMPERATURE NEAR TENDON ANCHORAGE ((9) CHECK GAGES (ZERO) IClO).MEASURE SHIMS (INCH)+/- 1/16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (1 (llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI). A. S'7 0. (12) DEPRESSURIZE (13) REMOVE RAM ( 14) WAS INSPECTION WIRE cur AT THIS END? ' (15) BUTTON HEAD SIZE NO* YE~. AMS ~-~~ j!Zkp_J:!!:J-I I . RETENSIONING (16) RECORDED BY f ( 17 J NUMBER OF EFFECTIVE WIRES I q 0 I '--~*=AT-'---'-RE....;;..._TE~N~S~IO~N~I~N-G __ ~--------~--+1----------------------------~' . CONTAINMENT EXTERIOR CONCRETE. I -r/ 0 F I (18) TEMPERATURE NEAR TENDON ANCHORAGE I. c Co (19) CHECK GAGES (ZERO) I (20) PRESSURIZE l'O 1000 LB/WIRE ( 7tc PSI) (21) MEASURE ELONGATION (INCH) +/- 1/16 (22) PRESSURIZE.TO.8fpu (S"b]Qf>SI) (23) MEASURE ELONGATION AT.8fpu +/- l/ 16"' (24) SHIM TO NEW LIFT-OFF (25) DEPRESSURIZE (26) OBTAIN NEW LIFT-OFF PRESSURE AND FORCE (27) MEASURE NEW SHIMS (INCH) :t 1/16 2.... Yz._ AMS KIPS

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack height (Item 10).
o;---.

FIGURE C-2 DETENSIONING & RETENSIONING DATA c-2 \\ -..

:. I i*.. *.

TEN YEAR TENDON.SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH .,-o r 1 SHOP END TENDON I E TIFICATION ~3}'~ DATE: I BY: _ *. ~ FIELD END LOCATE AND M~RK ANCllORHEAD NO. - "UA~\\4( 'DA~~ 'B~Ol() OCATE AND HARK ~-f..-u.nr HOR. HEAD IN


..JL' N REFERENCE.:_ ¢ FREE. WA\\E~ Bf!.t,. PL*. 'I. o.

TO DH. NO REPOR.TA ~LE. EFERENCE 0 DH. LEGEND FOR WIRE AND BUTTONHEADS e WIRE REMOVED PREVIOUSLY ., DISCONTINUOUS WIRE REMOVED TllIS SURVEILLANCE ~ WIRE REMOVED THIS SURVEILLANCE FOR INSPECTION ~ OFF-SIZE BlITTONHEAD

  • ~ BUTTONHEAD WITH SPLIT (L) LARGE BlITTONHEAD.

(S) SHALL BUTTONHEAD CON CR,. t.. \\"E. c:_~A. C}c<... S.

  • SHOP END F~

I EA~:r I ANCHOR LOCATION 11 FILLER COVERAGE CAP BUTTONllEADS ANCHOR HEAD UUSllING SllIMS I BEARING PLATE 0 I NO. OFF-SIZE Bil 1

  • i..

0 0

  • ooo oo o 00 00 0000 0000000000 0000

.oooo oo.o ooo ---,.---CO_R_.;...R_O_S I_O_N_L_E_V-"E=L_,(;,;:.S"""E§.._~A~P~PENDIX D) . 0 1 suTToN11EADs 110011.. w 11 1.J,T 8 ~t-\\,~ Ft., AL ~l-1 uw* S I '. ANCHOR llEAD 46

  • I.
  • 1 BUSHING I

. gt.(D. ~ ,- Bf'tbo (JL ~ I sums

  • Ll i' _

y"'- **. .. t-1.. 1 n I BEARING PLATE 1J I* ~-** I 1t I *I " ~ ~ FO\\)N D F\\NAL.'.. I */,,!'. *- I ** ,.,. ~ \\.. 1- ~4,. ~ ,. - y'O * '° ~. *

v. 1*

'1"*1'~ Y..,,.... ' ~= ~Y:* \\ ~ y'- ~i'*L. ~J*f!U~ A~u.m 1: '- t~ \\ - \\ . A o.f A Lt!"'1"' t*J C-lt.E"T~ *. ~:-' \\...: +Y~ (;fl.t:AS.E' '°*O a11ALtr'/ ~~ tJO fflt\\! WI' ttrtt-

  • w FIGURE C-3 TENDON WIRE ANCHORAGE SKETCH

. SUHVJ::ILI.Al~t:*; DATA FORMS TSFT~2(Q), Rev 3. Job 12447/066 Cn~c prcs~urc ~nlculntinn for 802 ultimnte strcnGth force (Octcn~ioninG limit And rctcnsionfnc) Tendon number J3 0 f= ~~--~~~---~~~~~~~~~~~~~ Calculation by ~ ~ ~ Calculation checked by ;;/yvr llJ~~-* -- Pressure for 008 x ultimnte durins detensionins (DO NOT. EXCEED) Force

  • 0*8 x 240,000 x 0.04909 x number of effective wires Force
  • o.a x 240,ooo*x o.049o9*x _..,.!""'"o ___ - 84a 1..7\\lb Pressure
  • force.,. effective ram area in2 Shop end:

ram* no. 9/~9-gag*e no._N_l_.S-....,. __ effective r~m ~;;;,*'?~/ 'l 4-g ~7 S: -z_ -f 19 K pressure * .lb 1' /S"tJ,?~ I 2 in

  • Sb2.8 psi Field end: ram no.

q~/8' gage no. J-IO

  • effective ram area/)/~ 3 pressure a948Z7 r+1~to;z. /!'I. 3'; 1n2 * (' '2 7 psi Pressure for 008 x ultimate during retensioning No. of eff;;:

Pressure * (pressure for Oe8 x ultimate during detensioning) x wires reten~ No. of eff~ wires deten~ Shop erid: c- . qo/....ao r-,,,_-, o-pressure

  • J ~2 8 psi x

/.'7

  • 0:> oA. o psi*

Field end: pressure * ~' "2."') ps*i x _~_,"t.._'i..__* __ * \\' 'L*? psi Minimum and maximum pressure for final lif t*of f during retensioning ~o.*of effective

  • Pressure * (P at lift-C)ff during detensioning) x wires retensionins No. of effective wires detensioning Shop end:

MIN MAX pressu.re

  • f.. 3 9 Usi x Field end: 392.-ps1. x 1.05 - 46/Z_p_

MIN MAX pres.sure

  • 4'2-b O ** psi x 1.~ /70

- 4 ""'-' psi x 1.05 _ 4473 p: ~ -*- - FIGURE C-6 CALCULATION SP.EI:T c-6

~., ... **t * ""**.... ~,,...........,*. ;11*........... ~-::;.* -:- ~.:-*~-;.--....... ~ ;.:..*-.:~.:..*~; -~

  • PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Q), Rev 3 Jop 12447/066
  • 0 TENDON I

1(1) TENDON IDENTIFICATION I \\15"0 I 1(2) TENDON END LOCATION FILLER REMOVAL . #n1 W Lt;",14?"'-- I c3> DATE REMOVAL STARTED I * '/ 1 a /s I I

  • I (4).CONTAINMENT EXTERIOR CONCRETE
.. (. ~.. ~

I I . I. TEMPERATURE NEAR TENDON ANCHORA~ I 1---~~-----------=.;==~=-~~~~~~~~---~.;.__,.~~~~~~~I 1 cs> roTAL voLuME REMOVED (GAL> S-o. z.. GAL.. 1 I. L I I I (6) SAMPLE TAKEN b ~**1 g I, I FILLER. CAP

  • I I ( 7) *. DATE. REMOVED
  • I I ( 8) *DATE *INSTALLED FILLER INSTALLATION

. RECORDED* BY.. #mw~* . I '6 t_-z..' Ls 1. I . i"c ~n DATE INSTALLED I I I I I I /o8°r 1(10) CONTAINMENT EXTERIOR*CONCRETE I I . I I I

  • _ TEMPERATURE NEAR TENDON ANCHORAGE I

I I I l~o 0 f

  • I

, I (11) FILLER TEMPERATURE. AT PUMP *. (°F).,, I I '60*.1 I 1 .. (12) TOTAL VOLUME *INSTALLED (GAL) I I FIGURE C-1 SHEATHING FILLE~ REMOVAL AND INSTALLATION

  • C-1

~... . :~...

~ I I' PALISADES PLANT TSFT~2(Q), Rev 3 Job 12447/066 TEN YEAR TENDON SURVEILLANCE I, << 4 1>>

7~00NN0

.No !' 1~S1l c2 > LocAnoN f1E"L~(~111.1.!ll~J> DATE '/zz./<a 1 I ~-1 ~ i:i

  • (5) GAGE NO.

JJ(S (6) NO. En*. WIRES AT I 1 * .1 DETENsroNrNc 'fa 1 I* I DETENSIONING (7) RECf)RDED BY 1trn ttJ~'-"U.* DESCRIPTION (8) CONTAINMENT EXTERIOR CONCRETE J,o.F. TEMPERATURE NEAR TENDON ANCHORAGE b > ( 9) CHECK GAGES (ZERO) tJ A ( 10).MEASURE SHIMS (INCH) +/- l/ 16 I i.. (llB) MAXIMUM GAGE PRESSURE PRIOR TO

  • DETENSIONING (PSI)

( 12) DEPRESSURIZE (13) REMOVE RAM ( 14) WAS INSPECTION WIRE CUT AT THIS END?* I (3) PSIG I AVG. PSIG ACTUAL MEASURED KIPS I I I I I I I I I I I I I I I (15) BUTTON HEAD SIZE m:> . I RETENSIONING

  • (16) RECORDED BY _t/m_*

__,_._JV""'"'°"~"""~..... ~---* ..... ~ ..... ---~---- I f(l7).NUMBER OF EFFECTIVE WIRES I I AT RETENSIONING I 0 I

  • CONTAINMENT EXTERIOR CONCRETE f(18) TEMPERATURE* NEAR TENDON ANCHORAGE (19) CHECK GAGES (ZERO)
  • I NIA (20) PRESSURIZE TO 1000 LB/WIRE (J(#APSI) I

/+I/A (21) MEASURE ELONGATION (INCH) +/- li'l6 I N'f.s. (22) PRESSURIZE TO.8fou ( PSI) I M'lA.. (23).MEASURE ELONGATION AT.8fpu +/- 1/16,.. I **ufA. (24) SHIM TO NEW LIFT-OFF

  • I N~

(25) DEPRESSURlZE I ,JJA (26) OBTAIN NEW LIFT-OFF PRESSURE AND I (1) fA PSIG Ji FORCE I (2) ~I A. PSIG I ( 3) AJ.j,, PSIG I I I I I I I I I I I I AVG. #/j A PSIG (27) MEASURENEW SHIMS (INCH ) + l/ 16 I q tJIA KIPS I ~ Vt-.


~--~..:-----..;;,_~--------------------~

  • NOTE: The measured elongation shall be less than l.5 of as-found shim stack

. height (Item 10)

  • FIGURE C-2 DETENSIONING & RETENSIONING DATA C-2

,~. '.

PALISADES PLANT TEN YEAR TENDON SURVE!LLANCE TENDON I 1(1) TENDON IDENTIFICATION \\/50 I 1(2) TENDON END LOCATION FILLER REMOVAL I 6/z2L<6l I (3) DATE REMOVAL STARTED I lo8° \\="" 1(4).CONTAINMENT EXTERIOR CONCRETE I I TEMPERATURE NEAR TENDON ANCHORA<*! - I )f.aA..L I C5> TOTAL VOLUME REMOVED (GAL). TSFT~2(Ql~, ~ev.J Jo_b 1244 7 /066. arms I I I (.\\'YY\\ 'S I I I I I A"'\\~... I I IC6) SAMPLE TAKEN £.?_- \\ ~'T SA1~\\P\\..z~ ~/z.z/&) I FILLER CAP

  • .. FILLER. INSTALLATION RECORDED BY
  • d. o/ ~

.. --:------:--:--------r----~---..;__ __ _..;___ I (9). DATE INSTALLED I ~/2.9 /if/ l

  • I I

OF I .. I ( 10) CONTAINMENT EXTERIOR CONCRETE I 7 8 I ~I I

  • I
  • TEMPERATURE. NEAR TENDON ANCHORAGE. I

. f

  • I

"(11, FILLER TEMPERATURE AT PUMP c °F,. -* * : . / CJ a 0 -r. I . I * . I "o.1 GALS /NST,QLLED FeoNt 1 . llli) TOTAL VOLUME INSTALLED (GAL) I FIEL?> *e::ND.. I FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-1

            • -**** *- *********-* ** ****---r*-****--****---*-***.. -..... -_. ~-*-*-*""**** *-*--*-**.,*-*""'*- _............... * -... *-***" * **

PALISADES PLANT,. TEN YEAR TENDON SURVEILLANCE TSFT-2{Q) 6 Rev 3 Job 12447/066 I I I (1) TENDON NO \\J 5D (2) LOCATION $\\-\\O"P (3) DATE b/22/~ I I I (4) RAM NO..9 \\ 8 2;:: (5) GAGE NO. . 'N, I <;::, (6) NO. EFF. WIRES AT I I DETENSIONING..9 0 I l~*~~~~~~~~~~~~-----A-~~~~------~~~~~~-' DETENSIONING DESCRIPTION ACTUAL MEASURED I I 1(8) CONTAINMENT EXTERIOR CONCRETE I : (oSoF I . I

  • TEMPERATURE NEAR TENDON ANCHORAGE I

I I (9) CHECK GAGES (ZERO) I ,A.IV\\c~ I I (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (1) '3S0 PSIG. I I (14) WAS INSPECTION WIRE CUT AT I NO \\ ~~p 1,Z:.C.. T\\O \\i\\I \\ ~ E-I I THIS END? I 'TA~E.~ I I ( 15) BUTTON HEAD SIZE I AN\\~ to/Z-3/ g I I

I I

f ( 17 ) NUMBER OF EFFECTIVE WIRES 9 0 . I . I AT RETENSIONING

  • CONTAINMENT EXTERIOR CONCRETE 7-G I),..-

I (,(18) TEMPERATURE NEAR TENDON ANCHORAGE D r I f;.:-(~l 9~)~CH;;.;-E=CK~G=AG~E~S~( Z~E~R~O :--) -'-. ~~;.;...;.;..;.;..;.;~~-+l----------,A,....,...M=5,.__.,.------, *. 1~(~20~)~PRE~S~SU~R~I~Z~E~T~O~l0~0~0~L~B~/~WI~RE~~(~~O~OP~S~I~)~j~--~~~~---,:""""T".,..-~....;....~~~~' 0 I (21) MEASURE ELONGATION (INCH) +/- 1/16 I 2 1/B I '~(~22~)~PRE s_s_UR_I_Z_E_T_0 __ .8_f...._u_(~*~~P~SI~>-,._..,...,...,*~l~~~~~~~S":::...:;=G~3~_,__~---~~' 1~{~23~)~ME~A~S~U~RE~*~E~LO~N~G~A~TI~O~N=A=T;;..;*~8~fp~u~+/-~l~/~1~6*_*-;----~--*~1~4-:--'~~~/+/-~6=---~~--~' 1~(2~4~)~SH_I~M~T_O_N_EW_L_IF_T_-_O_FF ____________ ~j---~~~----A._tvl__,,,'5~*---~----~' I (25) DEPRESSURIZE I AM'S I 1""(26) OBTAIN NEW* LIFT-OFF PRESSURE AND I (l)AA4b PSIG ~I I . FORCE L. 0 4-::, (.,, '?:;] \\..\\ N\\ \\"'t'5 I_.......;.;( 2;;;;.;);.::;;A;::;;..4-..,:..:.:::5{)~P;;_;S;;_;I~G-----------' I ~ \\ 4 s !(; s I..:.< ;:;..,3 >:....4.:...,4-,;...::2;:.,0~P~S.;;.;I G;:.__.,...-,._,__..__,....,...,. __________ 1 I I AVG. 44"3 PSIG 0 G;'jf (..r; I' KIPS I I ( 2 7. ) MEASURE NEW SHIMS (INCH ) +/-:, l/ 16 5' / I '~~~~~~~~~~~___;.~._:.._~_)3--.~~'b~*~~~~~~~~'

  • NOTE: The measured elongation shall b~ less than 1.5 of as-found shim stack height (Item lQ).

.FIGURE C-2 DETENSIONING & RETENSIONING DATA -C-2.

.. ") . I.,.

  • ""1.

S PLANT . TEN YEAR TENDON SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH SHOP END TENDO~ DEN IFICATION* v S-0 DA. TE:. ' 12-BYg (,\\';)U.~u2._Q.q_G' LOCATE AND MARK a. ~--L ANCllORHEAD NO. G~EA<i.E t lJll.R\\(. N REFERENCE ~\\\\C>W ~ "'-N \\"'\\\\\\ ¢. TO BHo*. FREE.. WA\\E~ jS~\\~<O 'P\\.A\\E.1 {3 \\\\ \\ . t-\\O l!Ol'\\C.~E.\\'E. C~AC\\<.\\NG, SHOP END FIELD END I TO? I ANCHOR LOCATION tALlE~fl FILLER COVERAGE I l 00 CAP I DO

  • BUTTONIIEADS I l oo I nus111NG I ' OD I SHIMS I '0 0 BEARING PLATE I

NO. OFF-SIZE rn1 1 -+l'A-:.-r....:.:.=..;~.:__::.;==---=.:.;__.:,__.!IL__ l!.:! NO. OF SPLIT Bil o C.ORROSION LEVEL (SEE APPENDIX. D) I I I BUTTONHEADS 114 olr];'fli II . II I

    • ANCIIOR HEAD liO 'h ii I I 30'7.a ~ 2..
z.

I BUSHING I,:.1JA, I. I 2-I SHIMS IJQ.; ~Cl jfi 11-. I e. I *BEARING PLATE

  • I 10* ?*.. ~

LEGEND FOR HIRE AND BUTTONHEADS e WIRE REMOVED PREVIOUSLY A Lci!1 ~ DISCONTINUOUS WIRE REMOVED . A~.fOLlt,JD *r. s . J:k"....erA~l~C:. THIS SURVEILLANCE fo" - \\/2.. n

  • -=o-=-r"

f"LA"lE. .R WIRE REMOVED THIS SURVEILLANCE \\ - 4 \\/2. 11

2.,,;.-\\ ~ 4Yz.

~RE-'i~T. FOR INSPECTION uJ ~-I FIELD END OCATE AND MARK. ~-.i-.i.ANr:llOR HEAD IN EFERENCE 0 Bil. wo (,~lltt!S oJ Al)J Att'NT (.,o,I C.a'. 1 Ii"'

  • I, *. UT.,,.,.,,,J = l'-1" l.. y1,.f.f~ ~

I tJ' tt:i .. l 1 ~t. ") &--' 1 'ft.tA~E" P.~rvtot/0 ~~ "'"0 QUAll'T"/ ~:,- o C> OFF"."SIZE BlITTONHEAD S - \\ /2. l\\ ~t: 4~ - \\ \\\\ p..tl\\'> ~*rAc.~). ct BUTTONHEAD WITH SPLIT 1 l/2 II o! 1 I -A-b'- \\\\ (L) LARGE BlITTONHEAD. fllQ:. ~'T /2 t..""11'- r1C\\1Al J., llW'J '= L.--1 ~I-~~~ -=('t Y,_ *~ w (S) SHALL BUTTONllEAD. I -. l/9 I\\ ; \\ ~ y,*,,. A~C:\\.\\OP-.. \\'.\\&D FIGURE C-3 TENDON WIRE ANCHORAGE SKETCH

  • ,.
  • 0

. ) SUltVE I Ll.J\\Ht: 1 ~ DATA FORMS Cngc prcs~urc ~nlculntion for 802 ultimntc strcnctl1 force (Dctcn~ioninG limit And rctcnsioninG) Tendon number. vs-a Calculation b-y-~--ll-f=i:-- .-. _-J-. -_Q_;.. -~-~-------;___- c-r-:-: */'Jn Calcuiation checked by ftYYJ f.01~ TSFT=2(0lu Rev J. Job 12447/066 Pressure for 0.8 x nltim:ite during detcnsioninS (DO NOT EXCEED) Force.* 0.8 x 240,000 x 0.04909 x number of e,f'.fective wires* Pressure = force ~ effective ram area Shop end: ram* no. 9 ri 4-gage no. N \\ 5 \\f>o_q1". pressure * ~4?.>Z-:rS"" lb °" -.::lDC"3 2 in

  • 5'~'3 4-psi
  • Field end: ram no.

iJ /A gage no.--'-...;.iJ_.-.1_1J __ effective ram *area4. pres sure =

  • N,/ A 1 b -:- ~"~./A:-...__;;;i~n 2
  • _...;.N-'/:..1.A..:..-~P...;;s..-i P~cssure for 0.8 x ultimaie during retensioning No. of ef ft:

Pressure = (pressure for O. 8 x ultimate during de tensioning)* x wires retem:. _No. of effE wires deten~ Shop end: Field end: pressure. ""' 5(;.:3 4 psi x Clf~ 0 ~res sure *. *,J /A psi x U /14 I =5"'-34-psi a . ~/A psi Minimum and maximum pressure for final l:i:f t-of f during retensioning Shop No *. of effective Pressure,;,; (P at lift-off during detensioning) x wires retensionin*g No.* of ef!ectivc

  • wires dete*nsioning
  • end:

MIN MAX pressu.re.. 4'3 b 7 psi x 41~0 _..._.... __.43"'?-: psi 1 x i.os.... 45'"8S"' p~ Field end: HIN ..*.

  • ti/!;* psi x 1.os -

W /A pr pressure

  • w}A. Esi* x w/A I

FIGURE C-6 CALCULATION. SP.EJ:T C-6

    • oo -
      • o *oo **** H **-****-*--- ***--* --** **-- -*--*-*... **---***-------***---.. *-**--***-*"'-*-*r-*-*l*o-- -.. ~...............,...,-.* -~,.~,...-

PALISADES PLANT TEN YEAR TENDON SURvEILLANCE TENDON I 1(1) TENDON IDENTIFICATION I VJ7f.o I 1(2) TENDON END LOCATION FILLER REMOVAL RECORDED BY* </:frnw~ TSFT-2(0la Rev 3 Job 12447/06.6. lc3>*0ATEREMovALsTARTED 1 7/a/aJ 1 I I I . I '~~T=E=MP=E=RA=TU~RE~N=E=AR=-=-=T~E~N~DO;.:..:..:.N~A=N~C~H~O~RA~<*=::;=--*-----------.;..;....__:. ______________ ~I I ~};; 1

  • I (5)

TOTAL VOLUME REMOVED (GAL) I '2. 1°= I FILLER CAP e I I (7). DATE REMOVED .I

  • I ( 8)

DATE INSTALLED* FILLER.INSTALLATION

  • "RECORDED BY.:_._..;..**~~~-%'-'-*.;;..,*.;....~-*----**._.. _. _.....;....____; __

.. 1 ( 10) CONTAINMENT EXTERIOR CONCRETE. .

  • I *
  • . qq ° F

.. l..

  • I I
  • . 1*

J * *

  • TEMPERATURE NEAR TENDON ANCHORAGE..,.

I.. lc1i) FILLER TEMPERATURE AT PUMP c°F) 15.LJ-. v11~ lfµJJ-f)iL.-. µ i-1 I FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-l

) TENDON !~~~~~~~~~~~~-.-~~~~~~~~~~~~ 1(1) ~ 1 17 1 1-TENDON IDENTIFICATION V ~ I FILLER REMOVAL I (3, DATE REMOVAL sTARTED to /2s /8 1

  • I II (4) 1.7 o *(--

II .CONTAINMENT EXTERIOR CONCRETE b I I '~~TE~MP~ERA~'I'U~RE=-=N~E:A:R::....:.T:EN~*DO::..:.:N~A~N~C=H~O~RA~QE::;:::-------------*-~--------------~I I (5) TOTAL VOLUME REMOVED (GAL) ~1-. ~ I FILLER CAP . I I ( 7 ) DATE REMOVED I. f (8) DATE INSTALLED FILLER INSTALLATION . I I I RECORDED BY _a_. _.;,_* ~"'-~-*.-___ ! ___ r~-;:::::;!:::.. ---

  • I I

. l...;..(.;...:9);......;;;D;;;.;;AT.;;;.::E;.....;;.;;IN~S=TAL=*L=E=D--~~---* +1 _7...J./_l_o.J../.=..9...;.J _____________ f

  • I 1

1 11".~F* I . *I (10) CONTAINMENT EXTERIOR CONCRETE b'7 I I I l~-:-T~EMP~E~RA~TU~RE=-N~E~AR::.:.....;T~E~ND~O~N~AN=..;:C~H~ORA~GE=--+--------------------------------1 I I 0 1(11) FILLER TEMPERATURE AT PUMP (°F) I I r 1(12) TOTAL:voLUME INSTALLED (GAL) I . FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-1.

  • .=;~~~j~+;;;.: *::. *::.:::.: ';.::, ;+;-t~< \\*<< ~-: ',. :*.-::-'.'* "*i: *.:-::~'* :<'.<:~ :*>. * '~*"*.::..,, *:... *: *.. * *. *

.. *,*..:: ;>**>-:::.=~: \\:-:*: '*~'/.~.\\*:>*/. L\\::,~.~.. +:::<.. *.. *. : ; ~ -~ *:* :::~,). *::. ":.!.i.;:,;~"~~~*~~:~..

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Q), Rev 3 Job 12447/066 I I

  • I (1)

TENDON NO. vn t,; (2) LOCATION Sl-/uf (/iJf} (3) DATE 7/8 /8 I I. I (4) RAM NO. 7'1s 2 (5) GAGE NO. --s.:.fJ=..-......i...l _o _____ (6) NO. EFF. WIRES AT I I DETENSIONING. q () I '~~---------------------------;;--~---------------------~' DETENSIONING (7) RECORDED BY tirnlAJ~A-4eTI-- DESCRIPTION ACTUAL MEASURED I I (8) CONTAINMENT EXTERIOR CONCRETE I TEMPERATURE NEAR TENDON ANCHORAGE 1(9) CHECK GAGES (ZERO) I ( 10).MEASURE SHIMS (INCH) +/- 1/ 16 ! "3 I I. I (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE I (1) a.::; o a PSIG I l-:-<2~>~~~*~3_s_o_P_s~I~G ______________ __ 1* I (3) Lg/IJ PSIG I I --A v=G.;--._,4,... .. i"""s,....cJ __ P...;...s _rG-. -----b , _{..,../.'"""'s __ K_I_P_s_ I (llB) MAXIMUM GAGE PRESSURE PRIOR TO I I * . DETENSIONING (PSI) I 4 ~ (V I (13) REMOVE RAM tba;.,r I ( 14) WAS INSPECTION WIRE CUT AT I .

  • 1 THIS END?.

. I Nu I (15) BUTTON HEAD SIZE I ttri1kC RETENSIONING* (16) RECORDED' BY ijmw~~ I I ( 17 ) NUMBER OF EFFECTIVE WIRES . I AT RETENSIONING

  • I

. CONTAINMENT EXTERIOR CONCRETE 1(18) TEMPERATURE NEAR TENDON ANCHORAGE

  • (.(19) CHECK GAGES (ZERO) 0 1 (20) PRESSURIZE T.O 1000 LB/WIRE ( JZ.PSI)

I (21) MEASURE ELONGATION (INCH) +/- 1/16

  • 1(23) MEASURE ELONGATION AT.Sf u +/- 1/16*

I (24) SHIM TO NEW LIFT-OFF I f?ct I o,.. I BD,- 1(25) DEPRESSURIZE I . I (26) OBTAIN NEW LIFT-OFF PRESSURE AND I. PSIG I FORCE

  • .*,:-;...,,...;....~:;,_,,..--P;..;S:;.,;;I::..;;;.G __________ I L.

I. PSIG I I.. I 4-\\. f3 KIP s I 1(27) MEASURE NEW SHIMS (INCH) :t. 1/16 I 1 __

  • _________________________________________________________,
  • NOTE: The measured elongation shall be less than l.S of as-found shim stack height (Item 10).

F~GUF.E C-2 DETENSIONING.& RETENSIONING DATA C-2

    • * *... *;*:!;*~**,.:::'...~*-~*~* '.*.' ~: ~-.. _.*-:-:. *~~: :::.~*o:-..... ::~ -. *: *: *.*'.":;-:;.;;!;.,,.:.*,ij,~"'.tf~;";)I.~;... ~.~ iil~~~*.;.

... -***......... -~ -........ -* -**-*... **-**-. ***-**- --*---* *-**-* ~-**-.... _ PALISADES PLANT TSFT~2(Q), Rev 3 Job 12447/066 *

  • TEN YEAR TENDON SURVEILLANCE

. \\* ( 1) TENDON NO .Y/JA7 to (2) LOCATION r: ;pJ._ (3) DATE 1 h Is 1 I ( 4) RAM NO. _ _......~.._,_...-_...___ (5) GAGE NO. rJ/ fl ( 6 ) NO. EFF ( ViRES AT I I DETENSIONING t l) !----------~--------------------- DETENSIONING (7) RECORDED BY ACTUAL MEASURED DESCRIPTION (8). CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) (10).MEASURE SHIMS (INCH)+/- 1/16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE (1) (llB) MAXIMUM GAGE PRESSURE PRIOR TO (2) I O> I AVG. DeTENSIONING (PSI) J) ~ ( 13 ) REMOVE RAM I "11A (14) WAS INSPECTION WIRE CUT AT I 1 PSIG PSIG PSIG

  • PSIG THIS END?

I YVv. ( 15) BUTTON HEAD SIZE I '7 ~ $11.. NO "RA.t-ti -,:\\\\LS. 'EN. D. rJ KIPS ... -...=:.:*.. I (17) NUMBER OF EFFECTIVE WIRES I ~ I I AT RETENSIONING "'tr/ I

  • . I

. CONTAINMENT EXTERIOR CONCRETE 1 1 fr~ C I I ( 18) TEMPERATURE NEAR TENDON ANCHORAGE b:) I I I I I I I I I I I I I I I I I I I FORCE . PSIG I I. PSIG I '~---------~--.-----....... --...;..._;:.:.:...::..:...._r::.µJ..-:...::.:~--~~-~w~~L-__:.K~I~PS::;_I 1(27) MEASURE.NEW SHIMS (INCH)+ 1/16 I . I I . *NOTE: The measured elongation shall be less than lGS of as-found shim stack height (Item 10). FIGURE C-2 DETENSIONING & RETENSIONING DATA c-2

SURVI:: 1 LI.AH1: 1; DA TA fURMS TSFT~2(Q), Rev* 3. Job 1~447/066~~ Cnr;c pressure cnlcul:ition for 807. ultimnte strcnGth force (Dctcm;ioni n13 limit AnJ1 rctcnsionf nG) Tendon number i.} J 7 (, ~SI* 6ij.>) Calculation by ~- °rf}~k=:' Calculation checked by 1;fmtJliL~ .*Pressure for Ov8 x nltimnte during detensioning (DO NOT EXCEED) Force "' 0.8 x 240,000 x 0.04909 x number of effective wires Force.. 0.8 x 240,000*x 0.04909.x 'fo a*£?48?..7~'Z.lb Pressure = force ~ effective ram area in2 Shop end: ram no. CjJ,9 / gage no._t-1_-.... }-_o __ effective *ram area: f (/. 31 3fo 72-pres_sure

  • g4B?..7S:2. +lb~ JS/. '37 Field end: ram no.

,J /A gage no *. t.J/ A effective ram area iJ/A


..,11-'-"--

---+*-'---- I pressure "' N/ft I lb ~ µ}ft in2., ,.;}A" psi ) Pressure for O.B x ultimate during retens!oning No. of eff e,_

  • Pressure = (pressure for 9.a x ~ltimate d~ring detensioning) x wires retens:

No. of eff ec vires detens:. Shop end: pressure.. <~ 17 psi x ~'7 / t; o Field end: '* pressure

  • psi x __

rJ-+/.... A....

  • __ ""' _....N-+/_ri __
  • __..p_s_!

r Minimum and maximum pressure for f innl lift-off during retens!oning No. of effective Press*ure.. (P at.lift-off during* detensioning) x wires retensionins No. of effective wires detensioning

  • Shop* end:

MIN MAX pressure

  • 43 3 0 psi x 97 / 9 o

. -- 8 l.. psi x 1.05

  • 44'1.f..o ps Field end:

MIN MAX. tJ,/A -psi x ___ ri!"+/..-A __..

  • N }Ii. psi x 1~05 *.tJje ps FIGURE C-6 CALCULATION SEEET
  • c-6

L~DES PLANT _j TEN YEAR TENDON SURVEILLANCE TENDON WIRE ANCHORAGE SKETCH l-j."'1.1-Jl-'c)\\. TENDON IDENTIFICATION Si/ul' (rof} \\,JI flt-unJ Tt f'J_V IT'-/ SHOP END* LOCATE AND. MARK DATE: 1 J a I a I BY :-=-~-+--:r~ FIELD END OCATE AND MARK

  • ~-f-IAJIU HOR HEAD IN

__.--~ANCllORllEAD NO. . {,r..fAS WAO Tr:>rJ Co/...o f_ - "M fl ~ 13 ti!' D 1 ' 7~/ f.J;JUb 1-/CJU t /NOft,JJTJ,.J(:, hlAT/{ Prt.IESIF,..,.,.. SHOP END FIELD END I 16 f' I ANCHOR LOCATION IBo>llO M I FILLER COVERAGE -r,;:::-;r"t:--r-;J~lU~S~ll~IN=G;:....._.~~~t-:-~~-' SHIMS I ---..-:~+-:'B~E=A=RI~N~G~P~LA=T~E;.___-r-~...--1-f -:-~~;-;.N~O~*-O~F~F_-~S~IZ~E~* ~B~ll--:-~...:...._-f ~~D.....__'.":"""-"~N~O~*-O~F~S~P~LI~T:.........::B=H~~~0~-1 W1#!,.\\!" (l.(iVJolli!O F" f.. f-ltJ!l L 'i SI~. CORROSION LEVEL LEGEND FOR WIRE AND BUTTONHEADS loo<> 1 .. I ioc?a :i:f./ I oo "#' i I

  • WIRE REMOVED PREVIOUSLY

)w IT, Sl:-/1,.....~ BUTTONllEADS ANCHOR llEAD BUSHING SllIHS BEARING-PLATE l/} DISCONTINUOUS WiRE REMOVED THIS SURVEILLANCE B~(; * (JL

  • 4>'\\.. 1, ~ 4Vi. to 3 I 11

~ J J ) R WIRE REMOVED THIS* SURVEILLANCE r-f'lAL HI 1 fY'.5 FOR INSPECTION 1 ~ I> OFF-SIZE BUTTONHEAD f31Gb,\\ (' L.' 2 - 4 V'l.- I It ~ 1, ~ It 3 1' () BUTTONHEAD WITH.SPLIT e.,. J 1 J 0 1 (L) LARGE BUTTONHEAD. (S) SMALL BUTTONllEAD.. t tJ IT. SH l M~ 2-t,, '~>4"'

  • l-J?.lt EFERENCE 0 BH.

F1 w AL SH !M~ I - Y-i. Lt -z. - I c.., 0 tr N .i:. AL-rf/oV(;, 1-f. 11-IE:'f£ A(J. rJ<:. <.IA Qi!~ :!'j . 1 t.1. 11;ti£ urJ t.retrr£ -n.1E"ie.e At!. 6 ~f\\'\\ ../i>>L.~~ \\IJH(ILE° c,otJtf.-Tt ~ DI O ~or FILL µf.)(r -re -n-~ E'

  • Fo ~fVI *

,..Jo GR-40¥-S otJ. 110.171~.£/IJT t..A>tJ c.,r!.CT. .FIGURE C-3 TENDON WIRE ANCHORAGE SKETCH

11 *** * **

) -~:~. P.ALISADES PLANT r"'..

  • c TSFT-2(0),

Rev~3 TEN YEAR TENDON SURVEILLANCE Job 12447/066 WIRE INSPECTION DATA TENDON IDENTIFICATION __ V_f_7_~----- DATE TENDON INSPEC'l'ED_1_./_'i..... /_8_/ _____.._ BY --;1,~WLJ;.~=t---1-:__::=:...~,,c;.+.- I!: 0 I_ e. /1 WIRE LENGTH (FT) ___,__....._::! __ ti,, . DISTANCE FROM ct:rr TO BUI'TONHEAD YB f tZ.o JV\\ f 1E:L0 If~ D.. r .i 1-j 1 1 .1 25, l-B-H-.....EN=o-----+-1 ---------Tl--+--------;..---=-----.~1-----~---I i------- ~A MP l--t --~~ 25' 50' .l __ ,.._1 __ 1 __ +-_1 __ -:--_.1 __ ~ 1 ___ 1 I I I 5QI 1 1 75 I '-----;.-----+---1 ____ -;---=1'------.---+---1 ___

1.

I* I j 75' I 1 I 1 1 loo' I 1 I~ 1 150' I 1 1 1 1 r.1 1 q4-I 1 100' 1 I I ~A""1 PL.'- 125' 1 I 1 175' I -1 . t7S. rqo 1 175'

  • 1*

1 1 1 1 200' /-----=-----i---------f*1~~-,.--------~:-*--------ll-}+*---'~~~1 lool!!-...-1!----- '5A M PL---~~.., I NOTE CORROSION LEVEL AT EACH 5 Fl'. SECTION (SEE APPENDIX E). ft;o :..7 "* f -1.-0 f'rJO MARK LOCATIONS WHERE SAMPLE WIRES ARE CUT FOR TENSILE TESTING. I~ 1.- f,Jo vlS\\l3Lt oXlD( Of-frfT1tJ{:,.. . FIGURE C-4 TENDON WIRE INSPECTION c-t.

  • ~

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TENDON

1.

I ( 1) TENDON IDENTIFICATION I 1(2) TENDON END LOCATION FILLER REMOVAL RECORDED BY 1:/m, IAJ~ TSFT~2(Q),*, ~ev 3 Jop 12447/066

  • lo> DATE REMOVAL STARTED.

I

  • 1/1/a1 I

I ( 4).CONTAINMENT EXTERIOR CONCRETE

1.

7 8 ° F. I FILLER CAP '~(8~)~*~D=A=TE~*=IN=S~TAL=*=LE=D:;__~~~--------1....'~7~l~1~/~a~.-'__,;.----------.;._------~' FILLER INSTALLATION*. RECORDED _BY _*_£j~_11-._._.ll4...;._,...._~..;:;** I I ( 9) DATE INSTALLED I 1 /'1/8 I I . f ( 10).CONTAINMENT EXTERIOR CONCRETE - I S4° F I I TEMPERATURE NEAR TENDON ANCHORAGE .. I.. I (11) FILLER. TEMPERATURt AT PUMP (°F) I f (12) TOTAL VOLUME INSTALLED (GAL) FIGURE C-1 SHEATHING FILLER REMOVAL AND INSTALLATION C-1

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TENDON I I Cl) TENDON IDENTIFICATION I I c2 > TENDON END LOCATION FILLER REMOVAL RECORDED BY _a_.l?J....,* __J_. -~-* _* -====-- ~. TSFT-2(Q)., ~ev 3 Job 12447/066 . I (3) DATE REMOVAL STARTED . 1IJJ8 I I 11(4) 7'0t.:

CONTAINMENT EXTERIOR CONCRETE

~ a-I I l~~TE~MP;;;..;;.;ERA~TU~RE~N~E=A=R~T=E~NDO::=:N:.:_:.A~N~C=H~O~RA~~=T=-~~~~~_.::_~~~~~~~~' ! (

5)

TOTAL VOLUME REMOVED (GAL) I 7 4.1-. I FILLER CA2 !~(7~)-*_D~AT~E.__RE~M~OV_E~D __.__~---------"r--7~/~b_/~8_/_...._ _______ ~* i I (8) DATE INSTALLED I 1 /7 /~* t I ., FILLER INSTALLATION RECORDED BY. ~-el/.:(ll~

1.

/ 8 (-a (-' I I ( il) FILLER TEMPERATuRE AT PUMP ( °F) I. I ( i2 ) TOTAL VOLUME INSTALLED (GAL) 1 f ~ I FIGURE C-1 SHEATHING FILLER REMOVAL.AND INSTALLATION . C-1

I I.. .*-=:.. PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(Q), Rev 3 Job 12447/066 I ~ I I ((1) TENDON NO \\f.30(, (2) LOCATION(Sl-/oP/ ;op (3) DATE 1/1/11 I 1(4) RAM NO. G.J-87 (5) GAGE NO. tJ*fO (6) NO. EFF: WIRES AT I I 1 DETENSIONING*ll '---~~~~~~~~~~~~~~~~~~~~~~~~~~~~- OETENSIONING (7 ) RECORDED BY __ "iJ4-1--*::.......;'\\<1:..=....inJ.e.-i...;"=-.;..=.----- DESCRIPTION (8) CONTAINMENT EXTERIOR CONCRETE TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) (10).MEASURE SHIMS (INCH) +/- 1/16 (llA) OBTAIN LIFT-OFF PRESSURE AND FORCE ( llB") MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) (12) DEPRESSURIZE ( 13 ) REMOVE RAM ( 14} WAS INSPECT.ION WIRE CUT AT THIS END? (15) BUTTON HEAD SIZE RETENSIONING. ( 16) RECORDED BY I I,Jo I I ~ I ( 17) NUMBER OF EFFECTIVE WIRES I ' t:. * I AT RETENSIONING I -,w . *. I CONTAINMENT EXTERIOR CONCRETE I ..

  • f'(18) TEMPERATURE NEAR TENDON ANCHORAGE I

I (19) CHECK GAGES (ZERO) I .

  • I (20) PRESSURIZE* TO 1000 LB/WIRE
  • PSI)

((21) MEASURE ELONGATION (INCH)+/- 1/16 0 1(22) PRESSURIZE TO.Sf u (

'2 PSI)

I (23 )' MEASURE ELONGATION AT.8 f u +/- l/ 16 *

  • I (24) SHIM TO NEW LIFT-OFF I (25) DEPRESSURIZE ACTUAL MEASURED KIPS I (26) OBTAIN NEW. LIFT-OFF PRESSURE AND

_,;..:::..µ~_,_;;,-=..P:::.:SI:.:G::...._ ___ ...;__ _____ I r * *. roRCE PsIG 1 I 0 PSIG I I PSIG KIPS I I (2 7) MEASURE NEW s HIMS (INCH) :!:. 1/ 16 I ' I 4 t, /11.,, I . *NOTE: The measured elongation shall be less than l.5 of as-found shim stack height (Item 10). FIGURE c~2 DETENSIONING &.RETENSIONING DATA C-2

PALISADES PLANT TEN YEAR TENDON SURVEILLANCE TSFT-2(0)11 Rev J Job 12447/066 \\. ( 1) TENDON NO v 3.J (., (2) LOCATION --=~,;___;;,('3_Jk._*_,, 3) DATE 7 / 7 / 9 l I I I ( 4) RAM NO. ---'~'"""'/..... A.___ (5) GAGE NO. ---i:".e.u-'------* ( 6) NO. EFF'. WIRE[? AT I DETENSIONING z. 0 I l~~~~---~----~---,-......;....----------~I D~TENSIONING C7) RECORDED BY...!d~*~.:..11:..t-=.* ':::s:::::~~~~:::....-- I DESCRIPTION (8) CONTAINMENT EXTERIOR CONCRETE . TEMPERATURE NEAR TENDON ANCHORAGE (9) CHECK GAGES (ZERO) ( 10).MEASURE SHIMS (INCH) +/- l/ 16 ( llA) OBTAIN LIFT-OFF PRESSURE AND FORCE ( llB) MAXIMUM GAGE PRESSURE PRIOR TO DETENSIONING (PSI) ( 12). DEPRESSURIZE (13) REMOVE RAM (14) WAS INSPECTION WIRE CUT AT THIS END? (15).BUTTON HEAD SIZE . I ( 17) NUMBER OF EFFECTIVE WIRES *. I *. AT RETENSIONING I CONTAINMENT EXTERIOR CONCRETE 1(18) TEMPERATURE NEAR TENDON ANCHORAGE 1/~ (1) JJIA c2 > wlft. I AVG. -j ll\\

rJ /fi I

I ~f I I 0 1(19) CHECK GAGES (ZERO) I I (20) PRESSURIZE. TO 1000 LB/WIRE (~ APSI) 1(21) MEASURE ELONGATION (INCH)+/- 1/16 I (23) MEASURE ELONGATION AT.8f u +/- 1/16* 1(24) SHIM TO NEW LIFT-OFF . I (25) DEPRESSURIZE I ACTUAL MEASURED PSIG RAlv'\\ NOT PSIG PSIG PSIG ftl I A KIPS I I ( 2 6) OBTAIN NEW LIFT-OFF PRES SURE AND 1.-+=+--_:::.+'-'-_;_P;:;..;S I~G=------...,....---...,....--- 1 FORCE l:-+=+--~.p,.L..--=....P::.;SI::..:G:---------- 1 I...:...;;...'-=-l-J'-L.....P~S~I=G __________ __, __.,-__ _ l...,......_~------------------~l~A~V~G~~~-~~..1.-..:P~S~I~G--------~~~-*~K~IP~S;;....._ I (27) MEASURE NEW SHIMS (INCH) :!: 1/ 16 I 7., 11, b" I--~-------------------------...:--_;_ __________________ __ "'NOTE: The measured ~longation shall be less than l.. 5 of.as-found shim stack.*

  • height (Item 10).

~--- - FIGURE C~2 DETENSIONING & RETENSIONING DATA C-2 ~e -..::._

~ ' =.*.

  • ~.
  • =

r: \\ ~\\

1 SHOP END

.~L~DES PLANT_ TEN YEAR TENDON SURVEILLANCE . TENDON WIRE ANCHORAGE SKETCH TENDON i EN IFICATION v-3 0 ' DATE: I ' BY: ijii11,1JJL4.~ LOCATE.AND MARK* --_..,...~L'ANCllORIIEAD NO. N REFERENCE ~,Jl)o.J Wfl-ES J TO BH. ~*:t, 1t'J-. uflJl>Sh> ,1 B\\fl-f 1..,0 BJ~.'~ Foft -3

  • SHOP END FIELD END 1--rG P I ANCHOR LOCATION I T!ic.>1-ro M FILLER COVERAGE BUTTONllEADS ANCHOR HEAD SllIMS BEARING PLATE NO. OFF-SIZE Bil NO. OF SPLIT Bil CORROSION LEVEL BUTTONHEADS Br ANCHOR HEAD BUSHING LEGEND FOR WIRE AND BUTTONHEADS SllIHS BEARING PLATE
  • WIRE REMOVED PREVIOUSLY

~ DISCONTINUOUS WIRE REMOVED ~f,JAL ~ltl,..1

  • THIS SURVEILLANCE

.f$1l.b. f~. l)P... ~. tL. I WIRE REMOVED THIS SURVEILLANCE -,_ 4 V. f *I" FOR INSPECTION ., OFF-SIZE BlITTONHEAD I - I . 3 - 41{. . () BUTTONHEAD WITH SPLIT 1.- 4'( +Y. 1, (L) LARGE BlITTONHEAD. I * *~" I ~ ti/Oft/' * (S) SMALL BUTTONHEAD 14'lt,."rJoM**t1A'- f'f41,t.,"At.T. WO LflAt-~ Jut, {JJ ADtAU:::.,T. FIGURE C-3 TENDON WIRE ANCHORAGE SKETCH c_o,Jc.1--crf'.. , ~.,t.. "r '"1 i., FIELD END OCATE AND MARK. --f-.-JA.111.1 HOR HEAD IN EFERENCE 0 DH.

  • ~o ~E?o~TA~L-~

\\ c.oNCRiC.\\~ C..~C.K H~ (~. ~ Jrl IT. 5 lhmS A~ f.Lt=f 0 ll1 I-"> ' N .p.. ~,* ...J.

0.

(7\\. 0\\ j: I

4 SUllVElLl./\\!~1: 1 : DATA FORMS TSFT=2(Q) ~ Rev 3 0 Job 12447/066 Cngc prc~surc e~lculntion for 80Z ultimnte strcncth force (Dctcn~ioninG limit And rctcnsioninG) Tendon number V-3 a~ (,,.,,..f Calculation by ';J. <¥J~ Calculation checked by ftrnW~ Pressure for 0.8 x ultimnte during detcnsionins (DO NOT EXCEED) Force.. 0.8 x 240,000 x 0.04909 x number of effective ~ires Force.. 0.8 x 240,ooo*x Oo049o9*x --~-'-- -S48Z.1\\.t.,.b. Pressure = force ~ effective ram area Shoperid: ramno. tf/87 gageno. iJ.f<J. effectiveramareal\\J.37 .!1.Ait.*7r:,.J-7,12-I! 2 pressure * ~"TUIP

  • ~lb.,. ( (J. jT din. *

' '-""'.. psi Field end: ram no. r\\r) A gage no. 0 rJ /,j effective ram area ~ ........ ~,........ ~- _......._~,.........,~~ .pressure..; NJ A lb.,.

11) /A in2
  • I

---'-..+-1.-:...~-- /I} I q* psi I Pressure for 0.8-x ultimate during retensioning No. of eff e Pressure = (pressure for 008 x ultimate during detensioning) x wires retens No. of effe wires detens Shop end: pressure * ~bl..7 J?Si X *. 41"/10. = """! 2-7 l . ]?Si Fi.eld end: pressure *

  • ~Id* psi x A) La.

a tJ{8 psi i I J Minimum and.maximum pressure for final li:ft;..off during retensioning.

  • No. of effective Pressure~(~ at lift-off durin~ detensioning) x wires:retensioning No. of effective wires detensioning Shop end:

MIN pressu.re psi x 1.os... _4 ___ 7-=3_(,__.._p_s *

  • Field end:

MIN MAX pressure_.. * \\, NI rt psi x __ *._IJ_/_A __.. j ..;/;9 psi.xl.05* tJ/f1 ps I ~-t-1~--.__ FIGURE C-6 CALCULATION SHEET r.~.n. '. . ~-~~~~~-.:....:...----~~~~~~~~;.__-'-~'--~~--"-* ~*~-------

DII-041 APPENDIX 3 Laboratory Report on Sheathing Filler Sample Analysis and Attachment Page A-3}}