ML18005A616

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Responds to NRC Bulletin 88-008, Thermal Stresses in Piping Connected to Rcs
ML18005A616
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 09/28/1988
From: Mcduffie M
CAROLINA POWER & LIGHT CO.
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
IEB-88-008, IEB-88-8, NLS-88-234, NUDOCS 8810040192
Download: ML18005A616 (5)


Text

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ACCESSION NBR:8810040192 DOC.DATE: 88/09/28 NOTARIZED: YES FACIL:50-400 Shearon Harris Nuclear Power Plant, Unit 1, Carolina AUTH.NAME AUTHOR AFFILIATION MCDUFFIE,M.A.

Carolina Power

& Light Co.

RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)

DOCKET 05000400

SUBJECT:

Responds to NRC Bulletin 88-008, "Thermal Stresses in Piping Connected to RCS."

DISTRIBUTION CODE:

IE16D COPIES RECEIVED LTR ENCL SIZE:

TITLE: Bullet'in Response 88-08 Thermal Stress in Pip ng to RCS.

NOTES:Application for permit renewal filed.

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RECIPIENT ID CODE/NAME PD2-1 LA BUCKLEY,B INTERNAL: AEOD/DOA'EOD/DSP/TPAB

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1 RECIPIENT ID CODE/NAME PD2-1 PD AEOD/DSP NRR HARTZMAN,M NRR REEVES,E.A.

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LTTR 24 ENCL 23

CML Carolina Power 4 Ught Company P. O. Box 1551 ~ Raleigh, N. C. 27602 SERIAL: NLS-88-230 M. A. McOUFFIE Senior Vice President Nuclear Generation United States Nuclear Regulatory Commission ATTENTION: Document Control Desk Washington, DC 20555 SHEARON HARRIS NUCLEAR POWER PLANT DOCKET NO. 50-000/LICENSE NO. NPF-63 RESPONSE TO NRC BULLETIN88-08 Gentlemen:

Carolina Power R Light Company hereby submits information requested by NRC Bulletin 88-08, "Thermal Stresses in Piping Connected to Reactor Coolant Systems," for the Shearon Harris Nuclear Power Plant (SHNPP).

This bulletin requested that licensees review their reactor coolant systems to identify any connected, unisolable piping that could be subjected to temperature distributions, which would result in-unacceptable thermal stresses, and take action, where such piping is identified, to ensure that piping will not be subjected to unacceptable thermal stresses.

The SHNPP responses to the specific actions requested by this bulletin are attached.

If you have any questions concerning this response or require additional information, please contact Mr. L, I, Loflin.

Yours very truly, M. A. McDuffie 3HE/dtw (50683HE)

Attachments cc:

Mr. W. H. Bradford Mr. B. C. Buckley Dr. 3. Nelson Grace Mr commission expires:

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A. McDuffie, having been first duly sworn, did depose and say that the information contained herein is true and correct to the best of his information, knowledge and belief; and the sources of his information are officers, employees, contractors, and agents of Carolina Power R Light Company.

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ACTION I Review systems connected to the RCS to determine whether unisolable sections of piping connected to the RCS can be subjected to stres'ses from temperature stratification or temperature oscillations that could be induced by leaking valves and that were not evaluated in the design analysis of the piping. For those addressees who determine that there are no unisolable sections of piping that can be subjected to such stresses, no additional actions are requested except for the report required below.

SHNPP RESPONSE Carolina Power &. Light Company has completed a review of unisolable sections of piping connected to the RCS at SHNPP and identified those lines susceptible to a thermal cycling phenomenon.

The criteria used in selecting these lines were: (I) operating pressure greater than RCS pressure, (2) fluid temperature lower than RCS temperature, (3) number of isolation valves, and (0) piping geometry.

The identified lines are:

I.

SIS Cold Leg Injection Lines (3) 2.

SIS Hot Leg Injection Lines (3) 3.

Auxiliary Charging Line 0.

Normal Charging Line The two Pressurizer Spray lines and the CVCS Auxiliary Spray line meet the criteria for temperature,

pressure, and isolation, but were eliminated from consideration based on piping geometries which do not support thermal stratification cycling. Specifically, the check valve in the Auxiliary Spray line nearest the RCS piping is located in a vertical run of pipe.

Leakage through the check valve willnot result in stratification or cycling since the cooler water leaking by the check valve willcollect above the valve and mix with the warmer water, already above the valve.

Also, the bypass lines provided around the Pressurizer Spray block valves are positioned to pass a small amount of flow into the Pressurizer Spray piping. The two Pressurizer Spray lines also have vertical runs of piping which willpromote mixing of the hot and cold water in the pipe.

The Pressurizer surge line, though not specifically identified in addressing this bulletin, is being reviewed separately in conjunction with the Westinghouse Owners'roup.

(5468JHE/41M)

ACTION 2 For any unisolable sections of piping connected to the RCS that may have been subjected to excessive thermal stresses, examine nondestructively the welds, heat-affected

zones, and high stress locations, including geometric discontinuities, in that piping to provide assurance that there are no existing flaws.

SHNPP RESPONSE The lines identified in Action //1 were reviewed to identify those areas which were to be examined.

Considered in that review were several factors including plant operating data, normal system lineups, and stress distributions in the lines as given in the Class I Piping Calculation Reports.

Based on this information, the lines recommended for examination were the three cold leg injection lines and the auxiliary charging line. Leakage across a block valve to the cold leg header was identified by plant personnel.

Further, these are higher stressed lines per the Class I Piping Calculations.

Therefore, these lines were considered worst case.

For each of the lines, the weld at the check valve outlet and the weld at the inlet of the elbow downstream of the check valve were examined.

Additionally, a base metal examination was performed on the first 90'lbows downstream of the last check valves in the three cold leg injection lines. Examination techniques complied with the guidance provided in Supplement 2 to NRC Bulletin 88-08.

Allof the identified welds were examined by both PT (Penetrant Test) and UT (Ultrasonic Test)/Volumetric techniques.

No unacceptable indications were identified.

The three elbows were examined by UT/Volumetric techniques.

No unacceptable indications were found.

With respect to the remaining lines identified in Action NI, CPRL believes additional considerations justify foregoing examinations at this time. For the SIS hot leg'injection lines, temperature data taken by plant personnel prior to plant shutdown confirm no leakage through the block valves upstream of the check valves in the injection lines.

Therefore, no mechanism exists to initiate thermal cycling in these lines. The normal charging line has been the charging line in use since plant start-up and, thus, has not been subject to the leakage problem which causes stratification/cycling.

(5468JHE/4tM)

ACTION 3 Plan an4 implement a program to provide continuing assurance that unisolable sections of all piping connected to the RCS willnot be subjected to combined cyclic and static thermal and other stresses that could cause fatigue failure during the remaining life of the unit. This assurance may be provided by (I) redesigning and modifying these sections of piping to withstand combined stresses caused by various loads including temporal an4 spatial distributions of temperature resulting from leakage across valve seats, (2) instrumenting this piping to detect adverse temperature distributions and establishing appropriate limits on temperature distributions, or (3) providing means for ensuring that pressure upstream from block valves which might leak is monitored and does not exceed RCS pressure.

SHNPP RESPONSE In accordance with Action N3 of the bulletin, CPRL is planning a program to provide continuing assurance that unisolable sections of piping connected to the RCS willnot be subjected to combined stresses that could cause fatigue failure. The program will encompass the SIS cold leg injection lines, hot leg injection lines, and the auxiliary charging lirie. The normal charging line is excluded because it is a normally operating line with continuous flui4 flow. The program willbe implemented during the next refueling outage, currently scheduled for late 1989.

In addition to the requirements of the bulletin, the following additional actions have been taken:

I)

The piping configuration for the Boron Injection Tank (BIT) bypass line at SHNPP is similar to that of Farley.

Since BIT deletion was licensed for SHNPP, this bypass line may be eliminated.

Therefore, in addition to these actions required by the bulletin during the 1988 Refueling Outage, the one-inch BIT bypass line (and associated valving) was removed.

2)

During start-up recovery from the 1988 Refueling Outage, the safety injection lines with single block valves willbe teste4 to ensure no abnormal leakage exists. If such leakage is observed, action willbe taken to ensure this leakage does not result in excessive thermal stress to the downstream piping.

(5468 JHE/dtw )