ML18005A541

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Insp Rept 50-400/88-20 on 880627-0720.Violations Noted.Major Areas Inspected:Followup on Items of Noncompliance, Operational Safety Verification,Monthly Surveillance Observation,Esf Walkdown & Followup of Onsite Events
ML18005A541
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 08/04/1988
From: Fredrickson P, Maxwell G, Shannon M
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18005A539 List:
References
50-400-88-20, NUDOCS 8808180268
Download: ML18005A541 (11)


See also: IR 05000400/1988020

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UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTASTREET, N.W.

ATLANTA,GEORGIA 30323

Report No.:

50-400/88-20

Licensee:

Carolina

Power and Light Company

P. 0.

Box 1551

Raleigh,

NC

27602

Docket No.:

50-400

License No.:

NPF-63

Facility Name:

Harris

1

Inspection

Conducted:

June

27 - July 20,

1988

Inspector:

G.

F.

axwe

te Signed

<<

M.C

S

n

Approved by:

P.

E.

Fred ickson, Section Chief

Division of Reactor Projects

D te

signed

Da

e Signed

Scope:

SUMMARY

I

This routine,

unannounced

inspection

involved inspection in the areas

of Follow-up on Items of Noncompliance,

Operational

Safety Verifica-

tion, Monthly Surveillance

Observation,

Engineered

Safety

Features

Walkdown,

and Follow-up of Onsite Events.

I

Results:

In the

areas

inspected,

one violation was identified; failure to

verify correct valve positions - (paragraph

5).

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REPORT

DETAILS

1.

Persons

Contacted

Licensee

Employees

J.

M. Collings, Manager,

Operations

G. L. Forehand,

Director,

QA/QC

C.

S. Hinnant, Plant General

Manager

J.

R. Sipp, Manager,

Environmental

and Radiological

Control

D. L. Tibbitts, Director, Regulatory

Compliance

R.

B.

Van Metre, Manager,

Harris Plant Technical

Support

R. A. Watson,

Vice President,

Harris Nuclear Project

Other

l,icensee

employees

contacted

included

technicians,

operators,

mechanics,

security

force

members,

engineering

personnel

and office

personnel.

  • Attended exit interview

2.

Follow-up on Items of Noncompliance

(92702)

a ~

(Closed)

Violation 50-400/87-26-01,

Low Pressure

Safety Injection

During Plant

Cooldown.

The

inspectors

evaluated

the corrective

action

which the

licensee

described

in

a letter

from

CP&L to

Region II dated

September

3,

1987.

The controlling procedure

for

normal

plant cooldown,

General

Operating

Procedure

GP-007,

has

been

revised.

The latest

revision of this procedure,

GP-007,

Rev. 3,

Section 5,

Step

15,

now contains

a cautionary

note which warns the

control

room operator that the safety injection accumulator

discharge

valves

must

be shut before allowing reactor coolant

system

pressure

to drop below 900 psig.

The inspector interviewed several

operators

and

determined

that operations

personnel

have received training

on

anticipating

plant operations

and

use of pre-evolution briefings

prior to starting plant

mode

changes.

Also, the

need

for shift

briefings for off-normal evolutions

has

been

emphasized

by the plant

operations

manager

to the operations

supervisor.

Based

on the above

evaluation

and review, this item is closed.

b.

(Closed)

Violation 50-400/87-26-02,

Improper

Electrical

Clearance.

The inspectors

interviewed operations

personnel

assigned

to implement

the Clearance

Procedure,

AP-020.

As

a result,

the inspector deter-

mined that additional training

has

been

provided to make sure that

operations

personnel

can

properly locate

the fuses for electrical

equipment

which may require

deenergizing.

The

new training program

associated

with power supplies

and

fuses for plant equipment

is

an

ongoing

program

which is helping operations

personnel

understand

electrical

control

wiring drawings

and

the

labeling

system

for

electrical

control circuit fuses.

Based

on the inspectors'valua-

tion of the licensee's

response

and the current site practices,

this

item is closed.

No violations or deviations

were identified in this area.

3.

Operational

Safety Verification (71707,

71710,

93702)

a

~

Plant Tours

The inspectors

conducted

routine plant tours during this inspection

period to verify that the licensee's

requirements

and

commitments

were

being

implemented.

These

tours

were performed to verify that

systems,

valves

and breakers

required for safe plant operations

were

in their correct position; fire protection equipment,

spare

equipment

and

materials

were

being

maintained

and

stored

properly;

plant

operators

were

aware of the current plant status;

plant operations

personnel

were

documenting

the status

of out-of-service

equipment;

security

and

health

physics

controls

were

being

implemented

as

required

by procedures;

there

were

no undocumented

cases

of unusual

fluid leaks,

piping vibration,

abnormal

hanger or seismic restraint

movements;

and all

reviewed

equipment

requiring calibration

was

current.

Tours of the plant included review of site documentation

and inter-

views with plant personnel.

The

inspectors

reviewed

the shift

foreman's

log, control

room operator's

log, clearance

center tag out

logs,

system

status

logs,

chemistry

and health

physics

logs,

and

control status

board.

During these

tours

the inspectors

noted that

the

operators

appeared

to

be alert

and

aware of changing

plant

conditions.

b.

The

inspectors

evaluated

operations

shift turnovers

and

attended

shift briefings.

They observed

that the briefings

and turnovers

provided sufficient detail for the next shift crew.

The inspectors

also verified that various plant spaces

were not in a

condition which would degrade

the

performance

capabilities of any

required

system or component.

Site security

was evaluated

by observing

personnel

in the protected

and,--vital

areas

to

ensure

that

these

persons

had

the

proper

authorization to be in the respective

areas.

The security personnel

appeared

to be alert and attentive to their duties

and those officers

performing

personnel

and

vehicular

searches

were

thorough

and

systematic.

Responses

to security alarm conditions

appeared

to be

prompt and adequate.

Harris Plant Organization

Changes

During this reporting

period the Harris Plant

General

Manager

was

reassigned

to another

CP8L site.

He was replaced

by the Harris Plant

Manager

of Maintenance.

In addition to being

the

Manager of

Maintenance,

the

new Plant General

Manager

has also served in several

other capacities

with the licensee.

c.

Planned

Outage

The

inspectors

reviewed

the licensee's

schedule

for the

upcoming

refueling

outage

and

interviewed responsible

management

personnel.

The following activities are

shown

as potentially having the largest

impact during the outage.

The valve packing "live loading" program will require at least

five weeks; it is scheduled

to start

when the outage begins.

The reactor

vessel

level indication

system

has

been

scheduled

for repair

wor k on its isolation valves;

the work will require

about two weeks to complete.

The

licensee

has

scheduled

a local

leak rate test for the

containment penetrations;

the test is expected

to take about

two

and

one hal-f weeks.

Current

plans

include

inspection

and possibly

replacing

the

seals

on

each of the reactor

coolant

pumps.

This work is

scheduled

to last about

two weeks.

Each of the emergency

diesel

generators

is scheduled

for modifi-

cations

and inspections

which are required

by the Owners

Group.

The inspections

and modifications are primarily associated

with

couplings

and fittings which were installed in the diesel

engine

lube oil system

and turbochargers.

These

modifications

are

listed

in the

Plant

Operating

License

NPF-63,

Attachment

1,

Section 6, "Prior to Restart

Following the First Refueling".

No violations or deviations

were identified in the areas

inspected.

4.

Nonthly Surveillance Observation

(61726,

71709)

The inspectors

witnessed

the licensee

conducting maintenance

surveillance

test activities

on safety-related

systems

and

components

to verify that

the

licensee

performed

the activities

in

accordance

with licensee

requirements.

These observations

included witnessing selected

portions of

each

surveillance,

review of the surveillance

procedure

to ensure

that

administrative

controls

were

in force,

determining

that

approval

was

obtained prior to conducting the surveillance test,

and verifying that the

individuals conducting

the test

were qualified in accordance

with plant

approved

procedures.

Other observations

included ascertaining

that test

instrumentation

used

was

calibrated,

data

collected

was within the

specified

requirements

of Technical

Specifications,

any identified

discrepancies

were properly noted,

and the systems

were correctly returned

to service.

The following specific activities were observed:

l

Licensee

Event

Report

(LER) 88-13

documented

a loss of the

1A-SA

emergency

bus

on

June 3, while conducting

the monthly

bus

under-

voltage actuating

device test

(OST-1124').

One of the corrective

actions for the

LER was to prepare

and conduct

a test to determine

the root cause.

The licensee

connected

recorders

to various points

in the electrical circuitry in an attempt to establish

the root cause

of the undervoltage trip.

The inspectors

witnessed

the test of the

undervoltage

actuating

device

and the failure could not be repeated.

It doesn't

appear that

a root cause

can

be determined.

5.

Engineered

Safety Features

Walkdown (71710)

A detailed

walkdown inspection

was

conducted

on the

emergency

service

water

(ESW)

system

and associated

operations

procedures,

surveillances,

manufacturer's

instructions,

piping diagrams

and calibration

records.

Overall, the system operational

readiness

was acceptable.

Piping

diagrams

were

used

during the

walkdown to verify configuration

control.

Hangers

appeared

to be correctly aligned,

equipment oil levels

were

adequate,

valves

did not exhibit excessive

packing

leakage,

the

majority of components

were properly labeled,

and housekeeping

ranged

from

adequate

to very good.

The

concerns

listed

below

were identified during

the

course

of the

inspection.

The

1B-SB

ESW motor heater

conduit

was

found disconnected

at the

motor housing,

thus

exposing

the electrical

leads.

(The licensee

made the necessary

repairs.)

An oil-filled bearing oil cup was

found sitting on the floor of the

reactor auxiliary building.

(The licensee

removed the oil cup.)

Compartment

doors

on electrical distribution panels

in the

ESW

pump

house

were

found

open.

(The

licensee

ordered

the

appropriate

fasteners.)

Data. plates,

which indicate valve position,

were missing

from the

following valves:

1SW-39,

1SW-40,

1SW-273,

1SW-275,

and

1SW-276.

(A

work request

was written to attach

the appropriate

valve position

indicators.)

The service water Operating Procedure,

OP-139,

and Abnormal Operating

Procedure,

AOP-022,

do not detail

ESW motor starting requirements

as

prescribed

on the motor data plate.

The motor data plate states

that

a third "emergency" start is permissible

after

the motor

has

been

running for thirty minutes

or at

a standstill for sixty minutes.

(The

licensee

is

reviewing

the

manufacturers

instructions

and

evaluating

the motor restart requirements.)

E

'7

The

ESW monthly surveillance test,

OST-1015,

was reviewed in detail.

It was

found that

system isolation valves that supply the charging

pump gear coolers

and lube oil coolers

(1SW-1430,

1431,

1432,

1433,

1434,

and

1435)

had not

been

included

in the monthly valve check

surveillance.

Harris

Technical Specification (TS) 4.7.4a

states

that at least

two

emergency

service water loops

be demonstrated

operable

at least

once

per

31

days

by verifying that 'each

valve servicing safety-related

equipment

that is not locked,

sealed,

or otherwise

secured

in position is in its

correct position.

The

above

referenced

valves

which control cooling water to the charging

pumps

are not secured

in position and the correct positions

have not been

verified on

a monthly basis

in accordance

with TS 4.7.4a.

The failure of

the license to perform the

31 day valve position verification surveillance

on these

valves is identified as

a violation; Failure to Verify Correct

Valve Positions,

50-400/88-20-01.

One violation was identified in this area.

6.

8.

Follow-up of Onsite Follow-up of Events

(93702)

On July 18,

1988, water

was

found in the service air lines in the reactor

auxiliary building.

The licensee

immediately traced

the source of the

water to the service air supply for the condensate

polishing system.

The

water backflowed through valve

1SA-237, which connects

the service air to

the condensate

polishing

system.

The valve

was closed

when the problem

was identified and it was

assumed

that it had

been

open for two days since

the last resin

bed regeneration.

The inspector

reviewed the system prints

to verify that safety-related

equipment

was not affected

by the water

intrusion

and noted that the licensee's

actions

appeared

to be adequate.

The licensee

is continuing

an investigation of this item

and indicated

that

additional

procedural

precautions

and/or

operator .instruction/

training may

be necessary.

Exit Interview

The inspection

scope

and findings were

summarized

on July 22,

1988, with

the Plant General

Manager,

Operations.

The inspectors

described

the areas

inspected

and discussed

in detail

the inspection

findings listed above.

Dissenting

comments

were

not received

from the licensee.

Proprietary

information is not contained

in this report.

The following violation was

identified:

Violation 50-400/88-20-01;

Failure to Verify Correct

Valve Positions-

(paragraph 5).

e

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