ML17354A767
| ML17354A767 | |
| Person / Time | |
|---|---|
| Site: | Turkey Point |
| Issue date: | 01/09/1998 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML17354A765 | List: |
| References | |
| 50-250-97-12, 50-251-97-12, NUDOCS 9801220123 | |
| Download: ML17354A767 (75) | |
See also: IR 05000250/1997012
Text
U. S.
NUCLEAR REGULATORY COMMISSION
REGION II
Docket Nos.:
License Nos.:
50-250
and 50-251
and
Report Nos.:
Licensee:
Facility:
Location:
50-250/97-12
and 50-251/97-12
Florida Power and Light Company
Turkey Point Units 3 and 4
9760 S.
W. 344 Street
Florida City,
FL
33035
Dates:
Inspectors:
November
2 - December
13,
1997
T.
P. Johnson,
Senior Resident
Inspector
J.
R.
Reyes,
Resident
Inspector
J.
L. Kreh,
DRS Inspector (sections
P2-PB)
K. D. Landis. Chief
Reactor Projects
Branch
3
Division of Reactor Projects
Enclosure
2
'PSOi220l23
9SOi09
ADQCK 05000250
8
EXECUTIVE SUMMARY
TURKEY POINT UNITS 3 and 4
Nuclear Regulatory
Commission Inspection
Report 50-250,251/97-12
This integrated
inspection to assure public health
and safety included
aspects of'icensee
operations.
maintenance,
engineering
~
and plant
support.
The report covers
a si x week peri od from November
2 to
Oecember
13,
1997, of resident inspection.
In addition, the report
includes
a regional
announced
inspection of emergency
preparedness.
~0erati ons
The licensee's
activities,to address
and to minimize Unit 4
secondary plant swings were well coordinated
and controlled
(section 01.1).
A Unit 3 load reduction f'r secondary
plant testing
and
maintenance
was well planned
and conducted,
demonstrated
excellent
maintenance
and work controls,
and occurred with strong
engineering
support
and operations
oversight (section 01.2).
Good briefings
and exchange of information between
Operations
and
plant support groups were noted at the control
room shift turnover
meetings.
However, the conduct of the meeting
was not consistent
and there existed
no written guidance
or procedures.
or documented
management
expectations
describing the conduct of the meeting
(section 01.3).
Licensee efforts to achieve
and maintain
a control
room
alarm condition in a "blackboard" status
were
noteworthy (section 01.4).
Operator
response
to an Eagle
21 protection channel failure was
noteworthy (section 01.5).
The Unit 3 and
4 backup reactor trip systems
were appropriately
aligned
and maintained
(section
02. 1).
The Instrument Air System
was appropriately maintained
and the
system engineer
showed
good ownership
and was well versed with the
system (section 02.2).
Switch over to containment
sump recirculation was
a manual
operation at Turkey Point,
and there did not appear to be any
issues with level heights relating to net positive suction
head.
Good support
by training and operations to enhance
the emergency
operating
procedures
was noted.
Official licensee position
on
this issue would be provided in the reply to Generic Letter 97-04
(section 03.1).
Enclosure
2
Failure to have
an operable Auxiliary Feedwater initiation logic
for a loss of the last running main feedwater
pump for Unit 3 was
a violation.
Operator
knowledge deficiencies
and
an inadequate
operating procedure
were causal
factors.
Once identified. licensee
response
to this issue
was aggressive
and appropriate
(section
04.1).
Training department
support for the plant using control
room
simulator
scenarios
and exercises
for actual unit issues
was
excellent (section 05.1).
The licensee
demonstrated
excellent self-assessment
capability in
the area of refueling outage critiques (section
7. 1).
The licensee
conducted
a thorough self-assessment
of general
plant
issues
and has demonstrated
a willingness to be self-critical
(section 07.2)
Maintenance
Surveillance testing
on the Unit 3 Residual
Heat
Removal
pumps
was
well performed
and the licensee took appropriate action to address
the data that had fallen into the alert range (section Hl.2).
Failure to test the
pump while realigned to
Unit 3 train one was
a licensee identified and corrected non-cited
violation.
Licensee
response,
root cause (fai lure to update the
computerized tracking sheets).
and corrective actions
were timely
and appropriate
(section H1.3).
Operators
conservatively
and appropriately stopped
a Unit 4
safeguards
logic test
when observed
results
were not as expected
as stated in the test procedure
(section H1.4).
Planned
work on the Auxiliary Feedwater
system
was well planned
and conducted
(section H1.5).
Observed testing
and maintenance activities on both unit's reactor
protection
systems
noted outstanding
performance
by operations
and
Instrument
and Control personnel
(section H1.6).
The licensee
has
a plan in progress to improve the overall
appearance
and material condition of the units.
and progress to
date
has
been
good (section H2.2).
Actions to address
reference
leg drifting issues for one channel
of pressurizer
level instrumentation
were adequate
(section
M2. 1).
Enclosure
2
r
o
A third party assessment
of maintenance
processes
and performance
was proactive
and sound.
and demonstrated
the licensee's
openness
for independent
reviews (section
H7. 1).
Inadequate
inspection
procedures
for the emergency
containment
sump screen
covers
was
a non-cited violation (section
H8. 1).
En ineerin
A weakness
was identified in engineering oversight of a
modification that drilled
a hole in the containment
pump
discharge
As
a result, after completion of routine
pump downs.
a false leak rate was annunciated
when water
drained
back into the
sump (section El.l).
The licensee
has
been thorough in their investigation into normal
start failures associated
with the Unit 4 emergency diesels.
The
safety related function was not effected (section
E2. 1).
The licensee appropriately
responded
in a timely manner to a
generic reactor fuel issue related to burnable
absorber
rods
and
the ability to meet cladding oxidation criteria (section E2.2).
A self-initiative to review plant aging issues
was sound
and
proactive (section E2.3).
An isolation valve modification on the intake cooling water system
was well planned
and executed,
and the minor changes
noted in the
system flow rate were negligible (section E2.4).
The Plant Review Board process for modification prioritization was
effective,
and demonstrated
strong
management
oversight of the
site's
long range planning activities (section
E6. 1).
Honthly operating reports submitted to the
NRC were timely,
complete,
and accurate
(section
E8. 1).
An open item regarding charging
pump actions
on
a safety injection
was closed
based
on the licensee's
plans to modify both units
(section E8.2).
.
Plant
Su
ort
Personnel
contamination
events during the fall 1997 Unit 4
refueling outage were abnormally high.
The licensee appropriately
documented
these
events,
followed up with specific condition
reports,
and assigned
skin and/or internal
doses
(section Rl.l).
Enclosure
2
Emergency
Response Facilities were well designed
and equipped.
and
were generally maintained at an adequate
level of operational
readiness.
However, the as-found condition of the designated
alternate
Operational
Support Center
was unacceptable
for its
intended
use,
and the material condition of'he stock of silver
zeolite cartridges
represented
a weakness
in the licensee's
surveillance
program f'r emergency
equipment
and supplies
(section P2.1).
Radiological
Emergency
Plan Revisions
30 and
31 were made in
accordance
with 10 CFR 50.54(q),
but
a violation for decreasing
the effectiveness
of the
REP was identified in Revision 32.
Emergency declarations
on March 4 and April 6.
1997 were
made in
accordance
with applicable procedures
(section
P3. 1).
Radiological
Emergency
Plan implementing procedures
were
determined to be generally thorough in terms of detail
needed to
implement the various requi rements
and commitments in the Plan
(section P3.2).
An observed quarterly emergency
planning drill was well planned
and conducted,
met the drill objectives.
and was
a good training
exercise
(section P5.1).
No degradation
had occurred in the organization
or management
of
the emergency
preparedness
program.
Emergency
preparedness
appeared
to be receiving solid management
support at Turkey Point
~
but maintenance of strong
management
oversight wi 11
be an area of
challenge
(Section
P6. 1).
The 1996-1997
Emergency
Preparedness
program audits fully
satisfied the
10 CFR 50.54(t) requirement
for an annual
independent
audit of the
EP program.
Additional self-assessments
in EP were commendable efforts by the licensee's
Quality Assurance
group (section P7.1).
Enclosure
2
0
TABLE OF CONTENTS
Summary of Plant Status
I.
Operations
II.
Maintenance
III.
Engineering
22
IV.
Plant Support
26
V.
Management
Meetings
Partial List of Persons
Contacted.
List of Items Opened.
Closed
and Discussed
Items
List of Inspection
Procedures
Used.
List of Acronyms and Abbreviations
..34
..35
.36
.36
REPORT DETAILS
Summary of Plant Status
Unit 3
At the beginning of this reporting period. Unit 3 was operating at or
near full reactor
power and had been
on line since August 14,
1997.
The
unit was reduced to 40K reactor
power on November 17.
1997 to conduct
secondary plant testing
and to perform maintenance.
The unit returned
to full power
on November
19.
1997;
and operated
the remainder of the
period.
Unit 4
At the beginning of this reporting period. Unit 4 was operating at or
near full reactor
power and had been
on line since October
14 '997.
The unit operated at power during the period.
01
Conduct of Operations
I. ~Otal
01.1
Unit 4 Secondar
Plant Osci llations
71707
During the inspection period. Unit 4 experienced
minor secondary
or
balance of plant
(BOP) osci llations and swings.
These were accompanied
by turbine-generator
output swings of 4-5 megawatts electric
(HWe),
heater drain tank
(HDT) level
and
HD pump flow variations,
several
steam
generator
pump
(SGFP)
low suction pressure
alarms.
heater
level alarms.
and
No.
2 turbine control valve
(CV) position
swings of several
percent.
The licensee
responded to these
abnormal
indications
by starting
a third condensate
pump to assure
adequate
suction pressure,
tuned the feedwater heater level control valves.
adjusted the
HDT flow control valves, throttled the extraction
steam
input to the feedwater
heaters to better assure
HDT input flow from the
moisture separator
reheaters
(HSRs),
and performed secondary plant
walkdowns by engineering
and maintenance
personnel.
On November
21
'997,
the
HD pump flow control valve (CV-4-1510A) was repaired
using
a
developed
temporary procedure
(TP) to control unit operations.
Unit 4
power
was reduced to 95K as
a precaution.
CR No. 97-1965
and
a problem
status
summary were written to address
these
issues,
and several
meetings
were held
among operations.
engineering,
maintenance,
and other
site groups.
The inspector
reviewed this issue
by walking down the secondary plant,
observing
system operations locally and from the control
room,
discussing
these
issues with operators
and engineers,
observing
maintenance
repair and tuning activities,
and reviewing procedural
Enclosure
2
01.2
01.3
controls,
including the TP.
The inspector
noted good coordination
and
communication
among operations,
engi neering.
and maintenance
personnel.
Simulator scenarios
were run by varying the failures in the secondary
plant to assure
continued unit operation,
and to minimize overall impact
on safe operation.
The licensee
was successful
in controlling,
coordinating
and minimizi ng the effect of these
secondary plant
perturbations.
Unit 3 Power Reduction
For Maintenance
and Testin
71707
61726
62707
The licensee
reduced
power on Unit 3 to 40K on November
17,
1997, to
perform secondary plant turbine valve testings
and to conduct routine
maintenance.
The unit was returned to full power on November 19,
1997.
Every three months the licensee
conducts turbine valve testing
by
cycling each stop, control, intercept.
and reheater
valve through
a full
travel operation.
In conjunction with this testing,
periodic secondary
plant maintenance activities were conducted.
Operators
used general
plant operating
procedures
(GOPs) for the power changes.
Extra person-
nel were scheduled to support operational activities
and to implement
system clearances.
Engineering
and maintenance
personnel
and superviso-
ry support were also scheduled
around-the-clock.
Operations
management
provided oversight during the power reduction.
A detailed
schedule
was
provided by the work control group,
and the Work Control Center
(WCC)
provided the operations
interface with the maintenance
groups.
The inspector
observed portions of the operations
and maintenance
activities,
reviewed the schedule.
and discussed
the plan with licensee
management.
The inspector
concluded that the planned Unit 3 load
reduction,
operations
conduct,
work control
and schedule
planning,
maintenance
implementation of work activities,
and engineering
and
management
oversight were noteworthy.
Control
Room Shift Turnover Meetin
Ins ection Sco
e
71707
The inspector attended
the control
room shift turnover meeting at
various times during the reporting period.
The inspection included back
shift and deep
back shift observations.
In addition, the inspector
interviewed licensee
management
to obtain
an understanding
of the
requirements of the meeting.
Licensee
procedures
were reviewed which
included
O-ADM-202, Shift Relief and Turnover,
and
O-ADM-200, Conduct Of
Operations.
Observations
and Findin s
There were three control
room shift turnover meetings
held every day.
The day shift meeting
was held at 7:35 a.m.. the peak shift meeting
was
held at 3:35 p.m.,
and the midnight shift meeting
was held at 11:35 p.m.
Enclosure
2
Operations
ran the meeting
and the complete on-coming Operations
crew
attended.
In addition, there
was
one representative
from each support
group,
such
as
Hechanical
Haintenance,
Instrumentation
and Control.
Electrical Haintenance,
Health Physics,
and Chemistry.
Also, depending
on unit activity. other groups were present,
such
as Reactor
Engineering.
Typically, the support groups
had already completed thei r
own turnover meeting prior to attending the control
room meeting.
The
Assistant
Nuclear Plant Supervisors
(ANPS) started the meetings
by
summarizing the status of thei r Units.
Hajor ongoing or planned
evolutions,
action statements,
out of service equipment,
and significant
activities that will occur during the shift or having occurred during
the previous shift were summarized.
Later, the Reactor Operators
gave
a
more detailed description of their unit status:
The Watch Engineer
assigned
the fire team leader
and members f'r the shift,
and summarized
safety briefs.
In addition, the operators
for the Auxiliary Building,
Turbine,
and Water Plant also summarized the activity in their area.
Lastly, night orders,
safety briefs, training information,
and
administrative information was communicated to the Operations
crew.
The level of detai
1 during the briefs was commensurat'e
with safety
significance of the activity. both,
personnel
and operational.
The
briefs included the work of the day and activity associated
with any
major planned evolutions.
For example,
load threat activities,
surveillance,
plant work orders
and plant modifications requi ring
coordination with various disciplines,
and equipment tagging
and
clearances
were reviewed.
The inspector
noted that there
was good
interaction
and discussions
between operations
and the support groups.
There was typically no new di rection given at these meetings.
However,
the inspector
noted that on several
occasions
based
on the discussion
during the meetings,
Operations
made requests
for additional support.
and provided or obtained clarifications on support group activities.
Operations
maintained the meeting with good focus
on unit operational
activity and safety.
and the inspector
noted that the
ANPS exhibited
a
good questioning attitude
and good ownership of thei r Units.
Also, the
inspector
noted that the Reactor Operators
maintained continuous
monitoring of their units.
Overall, the meeting served
as
a good
communications tool for the on-coming Operations
and support crews.
The inspector noted,
however, that the meetings
lacked certain
accountability
and consistencies.
For example:
~
Occasionally,
attendance
from all the support groups
was not
complete, i.e., support group representative
walked in after the
start of the meeting,
or left before the end of the meeting,
or
did not attend at all without having notified or briefed the
control
room,
Enclosure
2
~
Heeting was delayed
due to waiting for someone to ar rive.
~
Operations
provided their briefs first, at other times the support
groups provided their briefs first and would not necessarily
stay
to the end of the meeting,
~
Upon noticing that
someone
was missing,
Operations
would call or
page support group representative
to obtain status just prior to
starting the meeting,
~
Calls would come into the control
room during the meeting
informing the
NPS that someone couldn't attend,
and
~
Information provide by
a representative
(who had called
and could
not attend)
was not always communicated
at the meetings.
The inspector
found that recently the Operations
Supervisor
had
requested,
via
a night order. that the control
room not conduct the
meeting unless all parties
were represented.
That request
was
a result
of the inspectors earlier finding that one of the support groups
had not
attended
two consecutive
control
room shift turnover meetings, i.e.. the
day shift and peak shift meeting.
In additions
the inspector
found that
the control
room had not been briefed or notified of thei r unableness
to
attend the meeting.
The inspector
found that there existed
no documentation
describing the
control
room shift turnover meeting
as it was being conducted.
For
example,
there were no procedures.
instructions,
guidelines,
or
documented
management
expectations.
Further,
throughout the interviews.
the inspector
noted that management
indicated they strongly supported
the meeting
and emphasized
the importance of this meeting
and described
"management
expectations" of the meeting.
Expectations for support
group meeting attendance
varied during the weekend
due to differences
in
plant coverage.
However,
no documentation
could be provided to the
inspector describing the meeting or the differences in management
expectations
of the meeting during the weekend.
c.
Conclusions
The control
room shift turnover meetings
provided
a good envi ronment for
Operations
and support groups to obtain
and review overall plant
activity for the day.
There were good briefings, discussions
and
opportunities to resolve unclear items.
Management strongly emphasized
the importance of the meeting.
However, the meetings
lacked consistency
and it was evident that no formal written requirements
or guidance,
or
documented
management
expectations
had been provided describing the
conduct of the meeting.
Control
Room Annunciator and Alarm Status
71707
and 62707
During the period, the inspector
reviewed the status of the Unit 3 and
4
Control
Room alarms.
The annunciator
and alarmed conditions were
tracked in the daily Plan-of-the-Day
(POD) document.
Conditions in
alarm and lit annunciators
were given high visibility by operations
and
plant management.
The maintenance
disciplines worked with operations to
address all lit annunciators
either
due to false alarms or due to
existing equipment deficiencies.
On several
occasions
during the
period. the units were able to achieve
a "blackboard" condition where no
alarms were annunciated.
On November
24 and 28,
1997, the inspector
noted that both units simultaneously
had achieved
a "blackboard"
condition.
The inspector
concluded that licensee efforts to achieve
and maintain
a
condition in the Control
Room where no alarms
were annunciated
(eg.,
"blackboard" ) were noteworthy.
Unit 3
Ea le 21
S stem
Power Failure
71707
On November 28,
1997, at 7:52 p.m., operators
received
numerous control
room alarms associated
with channel
three of the Unit 3 Eagle
21
protection system.
Operators
immediately responded
per alarm response
procedures
(ARPs)
and off normal operating
procedures
(ONOPs).
They
confirmed that
a power supply had failed on the system
and notified
Instrument
and Control
( I&C) maintenance
personnel.
TS actions for the
and safety injection logic were entered.
and
the related bistables
were tripped.
The Eagle
21 system supplies the
reactor coolant loop temperatures
and pressurizer
level.
A failed
Input/Output card was replaced,
the system
was calibrated
and tested.
and the Eagle
21 channel
logic was returned to normal
on November
29.
1997, at about
12:30 p.m.
The inspector
reviewed this failure and the related actions the
following day.
The inspector verified that the ARP.
ONOP,
TS,
and
maintenance
actions
were appropriate.
The inspector noted that the
operator training program has
a related simulator scenario failure.
and
that operators
were well prepared to deal with this issue.
Operator
response
was evaluated
as timely and proper.
Maintenance
support
was
also very good.
The inspector
concluded that the licensee's
overall
response to this Unit 3 Eagle
21 channel
three failure was noteworthy.
Root cause evaluations
for the card failure are in progress,
and the
inspector
intends to review this in
a future inspection.
Enclosure
2
02
02.1
Operational
Status of Facilities and Equipment
Antici ated Transient Without a Scram
ATWS Niti ation
S stem Actuation
Ci rcuitr
Wa 1 kdown
71707
The inspector
walked down the Unit 3 and
4 AMSAC systems
and reviewed
related documentation.
AMSAC is
a backup to the reactor protection
system
(RPS)
and is designed to mitigate
a possible
ATWS event.
ANSAC
is not safety-related
and will not actuate
on
a loss of power
.
The
energize-to-actuate
ANSAC logic has
redundant
micro-processors
that use
signals
independent of the
RPS.
AMSAC actuates
on low steam generator
(SG) level
(2 of 3 SGs) if the unit is greater than
40K power by turbine
first stage pressure.
ANSAC provides output signals to trip the
turbine. initiate the
AFW system.
and to trip the rod drive motor
generator
set output breakers.
The inspector
reviewed system description
No. 63, the
RPS design basis
document,
Updated Final Safety Analysis Report
(UFSAR) section 7.2.4,
operating
and surveillance
procedures,
electrical drawings'nd other
related
documents.
The inspector walked down the system,
examined the
control panel in the cable spreading
room, observed control
room
indications'iscussed
the system with the system engineer
and
operators,
and verified that periodic testing
was current.
The
inspector verified that the system appropriately actuated
during the
July 30,
1997. Unit 3 trip (reference
NRC Inspection Report
No. 50-
250.251/97-08).
The inspector, noted that operations
personnel
were knowledgeable,
that
system engineer
demonstrated
ownership
and technical
competence.
and
that the Unit 3 and Unit 4 ANSAC systems
were appropriately aligned for
standby operation.
02.2
Instrument Air
S stem Walk Oown
71707
and 37551
The Instrument Air System
does not serve
any safety function,
and
'therefore, it is classified
as
a non-safety related
system.
However,
the Instrument Air system supports
operation of various safety related
components,
such as,
and power operated
relief valves.
Failure of the Instrument Air system
can cause the plant-
to trip.
Consequently,
the licensee
has classified
Instrument Air
System
as risk significant and included it in the maintenance
rule.
The inspector
reviewed the system
P8IDs
and system descriptions,
and
independently
performed
a system walk down of the Unit 4 Instrument Air
System.
Additionally, the inspector verified that selected
portions of
the system were appropriately lined-up,
and reviewed status of selected
outstanding
Plant
Work Orders.
Aaterial condition and housekeeping
were
adequate
and no issues
were identified.
In addition, the inspector
reviewed the Unit 3 and Unit 4 Instrument Air systems with the system
Enclosure
2
03
03.1
b.
engineer.
The system engineer
was
new at Turkey Point.
However, other
system engineers
familiar with the Instrument Air system were on site
and could provide assistance
if'equired.
System level
and component
level operation were reviewed,
questions
relating to Generic Letter 88-
14
( Instrument Air Supply System
Problems Affecting Safety Related
Equipment),
and the modification history of the Instrument Air System at
Turkey Point were discussed.
All items were appropriately addressed
by
the system engineer.
The inspector concluded that the Instrument Air
System
was appropriately maintained
and that the system engineer
showed
good ownership
and was well versed with the system.
Operations
Procedures
and Documentation
Cold Le
Recirculation
Ins ection Sco
e
71707
and
37551
A recent
10 CFR 50.72 report
( Immediate Notification Requirements
For
Operating Nuclear
Power Reactors)
from Florida Power
8 Light's St. Lucie
Power Plant,
provided information that the bistable set points for the
recirculation
actuation signal
were found to be incorrect,
and in the
non-conservative
di rection.
The inspector
reviewed Turkey Point's
requi rements to switch over to recirculation to assess
whether the
same
issue existed.
Observations
and Findin s
The inspector
reviewed the applicable sections of the
UFSAR and
Emergen-
cy Operating
Procedures
3/4-EOP-ES-1.3
which described
Turkey Point's
switch over to the containment sump,recirculation.
At Turkey Point the
switch over to the recirculation phase
was not an automatic actuation,
as
was the case at St. Lucie. rather, it was
a manual operation.
To
ensure
adequate
r'eci rculation
sump level. two verifications were
requi red by procedure
Transfer
To Cold Leg Recirculation.
First, the Refueling Water Storage
Tank
(RWST) volume was verified to be
greater than 60,000 gallons.
and secondly.
the operator
needed to verify
that the containment recirculation
sump level
was greater
than 427
inches.
If the
RWST volume was not greater than 60,00 gallons
and the
recirculation
sump level was less than 427 inches,
then the procedure
would take the operator to
EOP 3/4-ECA-1. 1,
Loss of Emergency Coolant
Recirculation.
The inspector
reviewed the
EOP requirements
with a Reactor
Operator
and
with a Assistant Nuclear
Power Supervisor'nd
found that the operators
were well versed with the
EOP requirements
relating to the switch over
to recirculation phase.
The inspector noted that the
EOPs were recently
revised
based
on training and operations
feedback.
Enclosure
2
Net Positive Suction
Head
(NPSH) requirements
were reviewed with
engineering.
Engineering described
and summarized
the results of the
recent
re-verification of the calculations relating to NPSH.
The
purpose of the re-verifications
was to prepare
a reply to
Based
on the discussions,
there did not appear to be any
issues
in this area.
However, engineering
indicated that the official
Turkey Point position would be provided in the licensee's
reply to
Generic Letter 97-04 which was scheduled to be submitted in January
1998.
Conclusions
Switch over to containment
sump recirculation
was
a manual operation at
Turkey Point and there did not appear to be any issues with level
heights relating to NPSH.
Good support
by training and operations
feedback to enhance the
was noted.
OfA'cial licensee position on
NPSH would be provided in the reply to Generic Letter 97-04.
04
Operator
Knowledge and Performance
04.1 Auxiliar
AFW Initiation Lo ic
Ins ection
Sco
e
71707
90712
and 92700
The inspector
reviewed the circumstances
surrounding the licensee's
identification on November
14,
1997. that the Unit 3 AFW initiation
logic for the steam generator
pump
(SGFP) breaker trips
per Technical Specification (TS) 3.3.2,
Table 3.3-2 Item 6e,
was not
operable for the
3B SGFP.
The required
TS action statement
(TSAS) was
therefore not followed.
The issue
was identified by a control
room
licensed reactor control operator
(RCO) during routine log readings
on
the control board walkdowns while performing an operations
surveillance
procedure
(OSP).
The condition had existed since July 31,
1997.
Observations
and Findin s
At 6:00 p.m.
on November
14,
1997. the Unit 3
RCO was performing
surveillance
procedure
3-OSP-201. 1.
RCO Daily Logs Hinimum Instrument
and Equipment List.
The
RCO questioned
the status of the 3B SGFP
control
room console control switch.
The
SGFP was running,
and the
switch was mid-positioned with the red indicating light on;
however, the
switch window or "flag" was indicating green.
Normally,
a red "flag"
would be matched to the red running light for operating
equipment.
An
information tag on the 3B SGFP was obscuring the control switch "flag"
indication.
The
OSP requi res the
RCO to check that the
TS required trip
of all
SGFP breakers
was operable.
This is one of the logic initiation
signals for the
AFW system.
The ANPS and
NPS reviewed the issue,
and
discussed this item with the Operations
Supervisor.
After reviewing the
logic diagrams
and the Tss, the licensee
concluded that the
3B SGFP
Enclosure
2
control switch green "flag" condition would inhibit a portion of the
auto start circuitry.
The licensee therefore entered the
TSAS which was
to take action in one hour or
be in hot standby within the next six
hours (eg., enter
Node 3).
The operators
momentarily placed the 3B SGFP control switch in the start
position and then returned the switch to the mid-position.
This
resulted in obtaining the red "flag."
The affected
AFW auto start
circuitry was
made up,
and the licensee exited the TSAS in 20 minutes.
The licensee initiated an investigation
per Condition Report
(CR) No..
97-1974.
The inspector
was informed of this issue the following working
day.
The licensee
evaluated this issue to be reportable
under
Therefore,
an
LER was required to be written.
TS 3.3.2 addresses
Engineered
Safeguards
Features
(ESF) Actuation System
Instrumentation.
TS Table 3.3-2 Items
6a through
6e includes
AFW auto
start signals
and instruments
requi red to be operable in Modes
1 and 2.
Electrical schematic
drawings 5613-E-26 sheets
1A2.
12B
~ and
12C depict
the
AFW initiation logic.
AFW auto start initiation signals
occur on
any one of the following signals:
Safety Injection (SI) signal,
or
Low Steam Generator
(SG) level
3A (2 of 3 devices),
or
Low SG level
3B, or
Low SG level
3C, or
Vital bus stripping
(sequencer
operation)
on low or degraded
voltage, or
Loss of the last running
SGFP (eg..
breaker trips).
The loss of the last running
SGFP initiation logic is an anticipatory
AFW start signal prior to reaching the low SG level
AFW auto start
signal.
The logic actuates
when both
SGFP breakers
are open ("b"
contact closed)
and when either
SGFP control switch is in both the
start/after start
(red "flag") position and the mid-position.
Thus, the
as-found condition for the
3B SGFP would not have satisfied the
TS
required auto start logic associated
with loss of the last running
SGFP.
This was due to the switch being in a green "flag" condition.
The licensee's
review concluded that the
3B SGFP was locally started
per
procedure
3-0P-74,
SGFP Operation,
at 4:34 p.m.
on July 30,
1997.
This
was after
a Unit 3 automatic reactor trip when the 3B MSIV unexpectedly
went closed.
Apparently, the control
room switch was not matched with
the existing condition or red "flagged" as required.
Unit 3 was
restarted
at 4: 13 a.m.
on July 31,
1997,
and entered
Mode
1 later that
day.
The second
(3A) was also started later on July 31,
1997.
Enclosure
2
10
With a trip of both running
or the 3A SGFP, the logic would have
started the
AFW system.
However, if the
3B SGFP were the only running
ump and tripped,
the
AFW system would not auto start until low SG
evel occurred.
The anticipatory ci rcuit would not have functioned
as
it would not have seen
a trip of the last running
SGFP.
The inspectors
confirmed this logic by reviewing the electrical
schematics
and by
observing simulator scenario
runs.
The licensee
operated
Unit 3 from July 31 to November
14,
1997, with
this condition.
and therefore
was in noncompliance with TS 3.3.2,
Table
3.3-2 Item 6e.
Further, the
TSAS was not followed and three
mode
changes
were affected without the
The two periods
were on July 31 and August 14-15.
1997.
During these periods,
the 38
SGFP was the only running pump.
and therefore
AFW would not actuate
until low SG levels occurred: July 31,
1997 for 14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> after the auto
trip and subsequent
restart;
and August 14-15,
1997 for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />
when
the unit was taken offline for an oil leak.
The licensee's
review included
a detailed time-line, barrier
analysis,
root cause determination,
related causal
factors,
and corrective
actions.
The licensee
concluded that the root cause
was inadequate
procedure
guidance for local starts of an
SGFP.
Procedure
3-OP-74 was
revised
on August 25.
1997 to include the specific steps
and signatures
for local starting of a
and control switch matching (eg..
red
"flagging").
This was after the local start conducted
on July 30 '997.
The inspector verified that the revised
OP (steps
13
a and b) adequately
addressed
these
issues.
The reason for performing local starts
was
corrective actions
from an inadvertent
AFW start while in Node 3 when
the first SGFP was started
and immediately tripped (Reference
LER 97-
04).
The logic saw this condition as
a trip of the last running
SGFP.
Related
causal
factors included training and knowledge deficiencies of a
number of licensed operators for the
SGFP switch and flag relationships
for the
AFW start logic.
Apparently.
some operators
had recognized the
green "flag," but had not questioned it thoroughly.
In addition,
an
information tag was obscuring the control switch "flag" indication for
the
3B SGFP.
This tag was placed
on the switch after the spring
1997
outage
due to pump casing leaks.
The tag instructed operators to
minimize the
pump start
and stop cycles
due to the
pump casing condition
and to reduce the potential for further leaks.
The leaks were
temporarily repaired
and permanent
repairs
are scheduled
for the next
refueling outage.
(Reference
NRC Inspection Report
No. 50-250.251/97-07,
section E1.2).
In addition, the
GOP switch alignment checklist
implemented prior to mode changes
did not include the
SGFP switches or
"flag" indications.
Enclosure
2
11
Quality Assurance
(QA) also performed
a review of this event
and
concluded that the cause
was inadequate
procedures.
LER 97-09
was
written and submitted to the
NRC.
The
LER presented
the
CR findings,
causes,
significance,
and corrective actions.
These corrective actions
included the following:
Enhanced
procedures
3/4-OP-74 to include independent verification
of'GFP switch positioning when performing local
SGFP starts.
Conducted
crew briefings for each shift on the ci rcumstances
of'he
event,
and
stressed
management's
expectations
for a
questioning
attitude,
Developed
a training brief (No. 703) discussing'the
AFW initiation
logic,
Plans to modified operator initial and continuing training to
cover
AFW logic and in particular the
SGFP switch relationship,
Conducted root cause
assessment.
LER submittal,
and independent
reviews,
Conducted simulator scenario
runs with various
SGFP combinations
and the as-found condition.
Wrote an operations
night order book entry addressing
these
issues,
Performed
a Control
Room walkdown and did not identify any other
switch or "flag" or tag obscuring
issues
on either unit,
Revised the
GOPs to include
SGFP switch and "flag" positions.
Plans to incorporate other switch "flag" indications in the
and
other operating
and surveillance
procedures,
Relocated the tag on the 3B,SGFP switch as not to obscure the
"flag"
indication,
and
Plans to review the tagging procedure for enhancements
in tag
style and positioning.
The licensee
assessed
the significance of this issue
and
TS
noncompliance
as of minimal safety significance.
The corporate risk
assessment
group provided
a probabi listic safety assessment
(PSA) and
calculated the as-found condition to be negligible to overall risk.
The
PSA group considered that the risk dominant scenarios
requi ring AFW are
associated
with low SG level initiations.
Further, the safety analysis
Enclosure
2
12
takes credit for the low SG level start for AFW initiation.
The loss of
the last running
SGFP initiation logic is only an anticipatory signal.
The inspector
reviewed the
UFSAR sections
9. 11 and 14. 1. 11 'nd the
design basis
document
No. 5610-075-DB-001.
The auto start signals
described
were consistent with the TSs.
The inspector confirmed that
low SG level auto start signal
and SI are the assumed
AFW initiation
signals in the accident analysis.
This is for LOOP and
LOCA events.
The inspector noted that the
UFSAR stated that
AFW was required to
deliver
AFW flow to the
SGs within three minutes.
However,
based
on
thermal
power uprate analyses,
the time required
was shortened
as
follows:
95 seconds for a loss of offsite power event,
and two minutes
for a loss of a main feedwater event.
The licensee stated that they had
also identified this
UFSAR issue
and that it would be corrected in the
1998 revision.
The inspector verified this by reviewing
a licensing
UFSAR revision form..
The inspector
reviewed the
CR, the
LER. the
PSA analysis.
the
QA report.
selected
drawings
and schematics.
and other related documentation.
The
inspector also independently verified selected corrective actions.
The
inspector
concluded that
a violation of TS 3.3.2.
Table 3.3-2 Item 6e
and action
23 existed for about three
and one-hali months (July 31 to
November
14,
1997).
Violation (VIO) 50-250/97-12-03.
Failure to Meet
the AFW,Initiation Logic for
SGFP Trip, was licensee identified;
however
~ the condition was not considered
for
a non-cited violation
based
on length of time and missed opportunities.
The TSAS required
action to be taken in one hour,
or to achieve hot standby
(Mode 3) in
the next six hours,
and then to achieve hot shutdown
(Mode 4) in the
following six hours,
and finally to achieve cold shutdown
(Mode 5) in
the following 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.
Further,
TS 3.0.4 prohibited
mode changes
without the
per
This condition was
not met on three occasions:
on July 31,
1997,
when the unit went from
Mode 3 to Mode 2,
and then to Mode 1; and.
on August 15.
1997,
when the
unit went from Mode 2 to Mode 1.
Failure to follow TS 3.0.4 was
a
second
example of the violation.
c. Conclusions
Failure to meet
Table 3.3-2 Item 6e and
TS 3.0.4 for the 38
SGFP trip ci rcuit for AFW auto initiation logic was
a violation.
Licensee root cause,
independent
reviews,
LER reporting,
and corrective
actions
were good.
Safety significance
was minor based
on the
availability of the other
(3A) trip logic, the time spent in single
(3B) operati'ons
(eg., twice for about
14 and 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />,
respectively), negligible risk significance,
safety analysis
assumptions,
and the availability of the low SG level
and
AMSAC signals
to auto start the
AFW system.
The decision to issue
a cited violation
was
based
on the time involved (more than three
and one-half months),
and the prior opportunities for discovery of the condition.
Based
on
Enclosure
2
'05
05.1
07
07.1
b.
13
the ade'quacy of the Unit 3 LER No. 97-09 and corrective actions to
prevent recurrence,
no response to the violation is necessary.
Oper ator Training and Qualification
Control
Room Simulator
Su
ort for 0 erators
and Unit Issues
71707
The inspector
noted excellent training support for operations
and, in
particular, strong real time review and assessment
of unit operating
issues
by the training department.
Examples included the observed Unit
4 secondary
plant swings (section 01. 1), the Unit 4 Eagle
21 protection
system failure (section H1.5),
and the Unit 3 SGFP switch issue (section
04. 1).
In each instance.
training was able to duplicate the observed
condition in the plant or develop specific scenarios
to evaluate the
plant issue.
This information was then fed back into the plant
organizations
for training or evaluation
purposes.
The inspector
observed
these simulator exercises
and discussed
them with
training and operations
personnel.
The inspector
concluded that
training and simulator support for the plant was excellent.
Quality Assurance in Operations
Refuelin
Outa
e Criti ues
Ins ection Sco
e
40500
and
71700
The inspector
reviewed the licensee's
post refueling outage critique and
self-assessment
processes.
Findin s and Observation
The licensee
conducted critiques
and outage reports for the Unit 3
spring
1997
and Unit 4 fall 1997 refueling outages.
The Unit 3 outage
met all the goals except schedule
(44 days versus
35 days).
The Unit 4
outage also did not meet schedule
(35 days versus
28 days);
however, the
radiation exposure
goal
(251
Rem actual
versus
165
Rem goal)
and
personnel
contamination related goal were also not met.
The critique process
assessed
the impact of delays
and lost time issues.
Strengths
and opportunities for improvement for each site discipline
were addressed
during each discipline related
meetings.
Final outage
reports were issued with corrective actions
and tracking denoted.
The inspector
reviewed the process,
attended
selected discipline
meetings,
reviewed the outage reports,
and discussed
the process with
licensee
management.
The inspector
noted that process
was very self-
critical, with a mix of positive and negative findings.
The areas for
improvements
were well identified.
Although schedular
goals
have not
Enclosure
2
14
been recently met', nuclear
and personnel
safety related goals were
achieved for both units'997 refueling outages.
c.
Conclusion
The inspector concluded that the licensee
demonstrated
excellent self-
assessment
in the area of refueling outage critiques.
0
07.2
Licensee
Self-Assessment
40500
The inspector
reviewed the licensee's
self-assessment
process
as related
to
a self-evaluation
completed during the inspection period.
A team of
ten licensee
employees
from various site disciplines conducted
an
assessment
of plant performance
by reviewing recent
and historical
issues.
The review was initiated by plant and site management.
The team concluded that there were
some areas
where actions
should
be
taken to improve overall plant performance.
These
areas
included the
following:
- Self-assessment
process.
- Efficiency of the work force,
- Radiological
issues,
- Aging of components,
- Housekeeping.
- Employee morale,
and
- Personnel attrition.
The inspector
reviewed the final report and proposed actions,
attended
the team debrief of management,
and discussed
the issues with
management.
The inspector
concluded that the licensee
conducted
a
thorough self-assessment
and demonstrated
a willingness to be self-
critical
.
II.
Maintenance
M1
Conduct of Maintenance
Ml.1
General
Comments
a.
Ins ection Sco
e
61726 and 62707
Maintenance
and surveillance test activities were witnessed or reviewed.
The inspector witnessed
or reviewed portions of the following mainte-
nance activities in progress:
Unit 3 secondary plant and
BOP maintenance
(section 01.2)
Enclosure
2
15
Unit 4 secondary plant oscillations
and related
BOP maintenance
(section 01.1)
System maintenance
and modification work
(secti on Ml.5)
Unit 4 Reactor Protection
System
(RPS) relay replacement
(section
M1.6)
The inspectors
witnessed
or reviewed portions of the following test
activities:
Unit 3 residual
heat
removal
pump testing (section
M1.2)
Unit 4 safeguards
logic testing (section
M1.4)
Unit 3
RPS train
B per 3-OSP-049.
1 (section M1.6)
b.
Observations
and Findin s
For those maintenance
and surveillance activities observed or reviewed,
the inspectors
determined that the activities were conducted in a
sa;isfactory
manner
and that the work was properly performed in accor-
dance with approved maintenance
work orders.
The inspectors
also determined that the above testing activities were
performed in a satisfactory
manner
and met the requirements of the
technical specifications.
c.
Conclusions
Observed
maintenance
and surveillance activities were well performed.
M1.2
Residual
Heat
Removal
Inservice Test
a.
Ins ection Sco
e
62707
and 61726
The inspector
observed
and reviewed the test results for the monthly
Inservice Test for the Unit 3 residual 'heat
removal
(RHR) pumps.
b.
Observations
and Findin s
The inspector
observed
the
IST surveillance
on the
3B RHR pump and
portions of the 3A RHR pump.
The tests
were performed
by
a nuclear
watch engineer
and
a senior reactor operator
(SRO) that was in training
for a watch engineer position.
In addition, the systems
engineer
was
present
during the testing of the
3B pump.
The inspector noted that the
watch engineer
reviewed in detail
each portion of the procedure with the
SRO prior to executing the procedure steps.
Enclosure
2
16
During the
pump operation,
the -inspector verified that there were no
leaks,
and that the flow rate
and differential pressure
measurements
were within the required
normal
range.
The surveillance results of the
two tests
were satisfactory.
However,
two vibration measurements
fell
within the alert range.
The 3A pump's axial position upper motor
bearing vibration response
measured
.34 inches/second.
The alert level
for this position was between
.20 and
.325 inches/second.
The 3B pump.
north side lower motor bearing vibration response
measured
2.0
mi ls
(.001 inches).
The alert range for this position was between
1.7 and
4.08 mils.
The inspector
noted that the watch engineer
appropriately.
informed the Nuclear Plant Supervisor
and the systems
engineer
each time
upon finding that
a vibration measurement
had fallen in the alert range.
The inspector verified the
pump reference
values
used in the procedures
for the 3A and the
3B
RHR pumps.
There
was some:discussions
with the
IST coordinator regarding the justifications for the reference
values
used
on the
3B pump.
Namely, the inspector questioned
the use of the
1994 reference vibration values (in June the
3B pump had been
removed
and refurbished).
The IST coordinator described
and justified the
reasons for not changing to
a new alert reference
value.
The decision
to keep the old alert vibration reference
value was conservative
because
the
new normal vibration value was actually greater than the old value.
However, after further review of the data
by the IST coordinator
and the
system engineer,
the licensee later informed the inspector that the
decision to keep the 1994 alert reference
value had been too conserva-
tive.
Inspection of the data trend (since the
3B pump refurbishment in
June)
indicated that the
new normal vibration value at the north side
lower motor bearing position was too close to the old alert value and
did not provide enough margin before entering into the alert range
as
allowed by the code.
In addition, the licensee
also noted
a slight
positive slope
on the trend data.
These
two items were the cause for
falling into the alert range.
The licensee
indicated they now had
enough data to justify a change to a new reference criteria.
The data
obtained in June would now be the new reference
data for the
3B pump.
As for the trend data
on the
3A pump, the data did not reveal
any
trends.
Engineering indicated that the next scheduled
lance
on the 3A and
3B pumps would include
a spectral
analysis
and that
the vibration data that had fallen into the alert range would be closely
monitored
on future tests.
The inspector
independently verified the calibration of
the plant
uninstalled
gages
and the
H&TE gages
used in the surveillance
and found
that all the records
were complete
and that the gages
were calibrated.
c.
Conclusions
The IST surveillance
was well performed
and the inspector concluded that
both Unit 3
were satisfactory.
The licensee
appropriately
addressed
the data that had fallen into the alert range.
Enclosure
2
17
Auxiliar
S stem Testin
Ins ection Sco
e
61726
The licensee identified that
an
AFW system train
1 test
was not per-
formed within the TS surveillance
requi rement for Unit 3.
The inspector
reviewed this issue.
Observations
and Findin s
On October
12,
1997, the Unit 3 ANPS was reviewing
AFW testing
requirements
and discovered the train
1
AFW test for the
C AFW pump was
last tested
on August 29.
1997 (eg.
~ 42 days).
TS 4.7. 1.2. la requires
that each
AFW pump be tested
every
31 days.
Allowing a
25K grace period
(e.g.,
7 days), the
AFW test
was not performed within the 38 day TS
requirement.
The licensee
immediately declared the
C AFW pump inoperable,
entered the
required
30 day action statement
per
TS 3.7. 1.2.'3, satisfactorily
performed the surveillance test,
declared the
and
exited the TSAS.
CR No. 97-1829 was written and
a root cause
review was
performed.
The
C AFW pump is normally aligned to train 2; however,
the
C AFW pump
was realigned to train
1 on July 30.
1997 when the A AFW pump tripped on
during
a Unit 3 reactor trip.
The
B AFW pump remained aligned
to train 2.
Because of the realignment,
the computerized tracking
system
was not updated to ensure the
C AFW pump was tested
on train l.
The licensee's
review concluded that failure to update the computerized
surveillance tracking sheets
was the root cause.
Related
causal
factors
included the decision to leave the
C AFW pump aligned to train
1 for an
extended
period of time (e.g..
3 months)..and
the increase to weekly
testing
and focus
on the A AFW pump.
Corrective actions included testing the
C AFW pump with satisfactory
results,
modifying the tracking sheets,
adding
an administrative
tracking action statement of 30 days during future
AFW pump realign-
ments,
and personnel
counsel, ling.
The
C AFW was subsequently
realigned
back to train 2.
The inspector
reviewed the
CR, logs, surveillance
procedures,
and
discussed this issue with operators
and surveillance
personnel.
The
inspector
confirmed that the related Unit 4 testing
had been performed.
Since the time between survei llances did not exceed the surveillance
interval plus the action statement
(e.g..
60 days), this issue
was not
reportable to the
NRC.
However, failure to meet
TS 4.7. 1.2. la testing
frequency is
a non-repetitive,
licensee identified and corrected
violation,
and is being treated
as
a non-cited violation per section
Enclosure
2
18
VII.B.l of the
NCV 50-250/97-12-01,
Failure to
Test
AFW Pump.
was closed.
Conclusion
The fai lure to test the
C AFW pump on Unit 3 as required
by technical
specifications
was
a licensee identified and corrected non-cited
violation.
Licensee
response,
root cause,
and corrective actions
were
timely and appropriate.
Unit 4 Safe uards
Lo ic Testin
61726
On November 26,
1997, during procedure
4-OSP-063. 1, Safeguards
Logic
Actuation Test,
licensed operators
performing the test
on train A did
not receive the expected
results.
The control
room shift personnel
were
immediately notified,
and the
OSP implementation
was stopped.
System
engineering
was contacted for assistance.
The TS allows one train of
the logic to be out-of-service for up to eight hours for testing.
Operators
checked the similar Unit 3 OSP and noted what appeared to be
a
typographical error in the Unit 4 procedure.
These two OSPs
had
recently been revised
and upgraded into the current procedure
format.
The Unit 4
OSP was changed
using the on-the-spot-change
(OTSC) process,
and the test
was
recommenced
and completed satisfactorily.
A revision
to the
OSP is planned.
CR No. 97-2007
was also written to document the
problem and to address
corrective actions.
The ihspector
was in the control
room when the test
was being conducted
and observed the above issues.
The inspector verified TS compliance.
reviewed the
and
OSTC No. 97-0841.
and discussed
these
issues with
operators
and the system engineer.
The inspector concluded that the
operators
acted correctly and conservatively in stopping the test
when
unexpected
results occurred.
Procedure
compliance
was noted to be
strong.
Test oversight
by the on shift ANPS was good.
Auxiliar
S stem maintenance
and Modification Work
61726 and
62707
The licensee
removed
one
AFW pump at
a time to perform corrective
and
preventive maintenance
work, and to implement two modifications
(PC/M
96-86 and 97-33).
A detailed schedule
was assembled
which included
system realignment verifications, surveillance testing,
PC/M package
closeout
and post modification testing,
system engineer oversight.
and
operations'learances.
A 30 day TS action statement
was entered after
realignment of the
C AFW pump.
This allowed both units to maintain two
independent
pumps
and trains operable.
The work scope
was scheduled
around-the-clock for three days.
Designated
maintenance
and engineering
individuals provided oversight
and continuity.
Enclosure
2
19
The inspector
reviewed the work scope.
PC/M packages
including the
safety evaluations,
the
AFW system clearances,
related operating
and
surveillance
procedures,
and other related work documents.
The
inspector
independently
walked down the realignments
in the field. and
discussed
the work with appropriate parties.
The inspector
noted that
the licensee
removed the
AFW Terry turbine electrical
units.
The reason for removal
was to- enhance
pump performance,
and to
improve system reliability.
Turbine spurious trips due to induced noise
have occurred in the recent past
(See
NRC Inspection Report
No. 50-
250,251/97-08)..
The licensee's
evaluation
documented
the basis for
removal
as the electrical
device was not needed
as the turbine
governor
and the mechanical
overspeed trip device provided the necessary
protection.
Apparently. other plants
have also removed this function or
have never
had it installed.
The inspector
concluded that the licensee
conducted these
maintenance
outages
for the
AFW system with excellent planning.
Excellent teamwork
among operations,
engineering.
and maintenance
personnel
was noted.
Strong oversight in the field was noting during all aspects
of the work.
Reactor
Protection
S stem
Observations
61726 and 62707
The inspector
observed
portions of'he operations
conduct of RPS
periodic testing
on the Unit 3 train
B in accordance
procedure
3-OSP-
049. l.
RPS Logic Test.
on December
2,
1997.
The inspector verified OSP
and
TS 3.3. 1 compliance relative to the reactor trip bypass
breakers.
Operator
performance
was well coordinated
among the control
room, the
trip breaker
panel,
and the
RPS logic rack locations.
Communications
were formal and procedure
compliance
was strong.
Supervisory oversight
was also very good:
On the
same
day. the inspector observed
a relay replacement activity
associated
with the A train of the Unit 4 RPS.
On December l. 1997.
I8C
maintenance
personnel
were performing surveillance testing
(SMI) on the
(RCS) loop temperatures.
An abnormality was
noted by operators
in that
an annunciator
alarmed unexpectedly in the
control
room.
The test
was stopped
and the licensee verified RPS
operability.
The problem was traced to relay
(TC 42281)
alarm function
for the Overpower Delta Temperature
input.
One of the relay contacts
was observed to be malfunctioning.
Root cause
assessment
is pending.
The licensee
entered
TS actions for a single train of RPS and closed the
train A reactor trip bypass
breaker.
This was
a short duration action
statement of only six hours.
I8C personnel
performed the relay
replacement
per
The post maintenance testing
(PMT) and
surveillance operability testing
was completed satisfactorily,
and the
licensee exited the action statement
in two hours
and 35 minutes.
The
inspector witnessed the activities,
and independently verified TS,
procedure,
and
WO compliance.
Strong field oversight
and supervisory
involvement were observed.
The inspector
concluded that licensee
. performance
was outstanding.
Enclosure
2
M2. 1
20
Maintenance
and Material Condition of Facilities
and Equipment
Pressurizer
Level Transmitter
LT
Drift
62707
During the period, Unit 4 pressurizer
level device LT-4-461 drifted
above the allowed maximum
7X tolerance
between
redundant
channels.
This
required the licensee to declare the protection channel out-of-service
(OOS),
make containment entries to fill the reference
leg,
and address
protection
and control actions
required
by TSs
and procedures.
LT-4-461
is one of three pressurizer
level inputs to the
RPS.
When the device's
reference
leg was filled, shared
instruments
(on the
same level taps)
were also effected.
This includes
PT-4-457 (protection channel),
PT-4-
445 and 444 (control channels),
and LT-4-462 (cold calibration pressur-
izer level).
The other two pressurizer
instrument taps
were not
affected.
The licensee
believes that the LT-4-461 condensing
pot may be
differently designed
or affected.
CR No. 95-1126 was previously written
to address
the Unit 3 LT-3-461 device due to reoccurring drift issues.
The licensee
has historically seen
LT-3/4-461 drift issues after
a
refueling outage.
Apparently non condensing
gases inhibit the ability
of the reference
leg condensing
chamber.
Corrective actions
have
included insulation repairs,
leak repai rs.
and post-refueling
reference
leg filling.
Longer term reviews are still in progress.
M2.2
The inspector
observed
implementation of procedure
0-GMI-047. 1. Filling
Reference
Leg for LT-461.
Appropriate precautions
and actions
were
taken for the containment entry for tripping the
RPS bistables
and for
manual control of pressure
devices.
An operator
was stationed to
monitor and control the charging
pumps
and pressurizer
level, to control
. the pressurizer
heaters
and spray valves.
and to control the one
affected
PORV.
The inspector
concluded that the licensee
has adequately
addressed
this issue in the past,
and noted that longer term actions
planned were appropriate.
Plant Housekee in
Material Condition
and Cleanliness
62707
During the period, the inspectors
reviewed the licensee's
actions
and
progress to improve the plants'ppearance
and material condition.
Actions to cleanup
and paint several
plant areas
were completed.
This
included the spent fuel pool areas.
Unit 3 auxiliary building rooms,
and
specific areas in the turbine building.
Marked improvements in these
areas
were observed.
Overall plant housekeeping
has also improved;
however, the inspector
did note several
ar eas in the auxiliary building
that were in need of attention.
This included three instances
where
water was left on floor areas
and Unit 4 equipment
rooms.
The licensee
immediately addressed
the water issues
and the areas
were not
contaminated.
Further, the licensee
has plans to address
these other
areas
when high background radiation levels decrease.
Enclosure
2
H7.1
M8
H8.1
21
The inspector concluded that the licensee
has
a plan in progress to
improve the overall
appearance
and material condition of the units.
Progress
to date
as
been
good.
Quality Assur ance in Maintenance Activities
Maintenance
Performance
Assessment
62707
The licensee initiated
a third party assessment
of maintenance
per for-
mance.
The review includes work scope,
back log, resource allocations,
costs,
planning,
scheduling,
work execution,
and other related
reviews.
The assessment
was conducted during November and December
1997.
and the
final .report is due in late December
1997 or in early January
1998.
The review included process
reviews,
personnel
interview,
benchmark
comparisons,
and recommendations
and improvements,
and
a workshop
conducted onsite..
The results of the review were pending at the
conclusion of the inspection period.
The inspector
reviewed the process
and discussed it with licensee
management
and maintenance
personnel.
The inspector
concluded that the
independent
assessment
process
was sound,
and demonstrated
the
licensee's
openness
for third party assessments.
The inspector
intends
to review the final results in future inspections.
Miscellaneous
Haintenance
Issues
Closed
LER 97-08
Emer enc
Core Coolin
S stems
Containment
Sumo Screen
Issues
62707
90712
and 92700
The licensee identified deficiencies
in three of the four
ECCS contain-
ment
sump screens.
10 CFR 50.72 and 50.73 reports
were made for a
condition outside the design basis.
LER 97-08 was issued
on October 8,
1997.
NRC Inspection Report
No. 50-250,251/97-10,
section H2.5,
previously reviewed this issue.
Corrective actions
and root cause
analysis,
and
NRC inspection of the repairs
were documented
in that
NRC
report.
The
LER concluded that causal
factors included inadequate
procedural
guidance
and personnel
error.
The inspector
reviewed the
corrective actions
as stated in the
LER, and independently verified
selected
items.
The licensee
addressed
safety impact and concluded that
the as-found condition of the
ECCS screens
did not represent
a signifi-
cant impact to the operation of components
required for accident
mitigation.
The inspector noted that the decision to inspect the Unit 4 screens
at
the beginning of the September
1997 refueling outage
was based
on
findings at the St. Lucie plant.
Further,
once deficiencies
were
identified on the shutdown Unit 4, the operating Unit 3's screens
were
immediately
inspected.
One Unit 3 screen
required repairs,
and the
work was performed immediately on-the-spot.
The inspector concluded
Enclosure
2
E1
El. 1
E2
E2.1
22
that the corrective actions.
root cause
assessment.
and
LER were
appropriate.
The failure to have
an adequate
inspection procedure
was
a non-repetitive.
licensee identified and
corrected violation, and is being treated
as
a non-cited violation (NCV)
per section VII.B.1 of the
NCV 50-250 '51/97-
12-02,
Inadequate
Sump Screen
Inspection Procedure,
and
LER 97-08
were closed.
III.
~E
Conduct of Engineering
Unit 4 Containment
Sum
Pum s
37551
After restart
from the fall 1997 Unit 4 Cycle
17 refueling,
abnormal
containment
sump indications were noted following a normal
pump
down evolution.
PC/M 97-12 drilled holes in the sump
pump discharge
4-4692A/B, in response
to
NRC GL 96-06. Overpressurization
Protection of Isolated Piping.
Drilling the disc in the check valve was
not considered
as
a significant change to system response.
However.
after
a
pump down evolution, approximately
65 gallons of water
drained from the line through the drilled hole and back into the sump.
This resulted in control
room annunciator
alarm
G 5/3,
"Containment
Level Increasing >1.0 GPM." for about
30 minutes.
The licensee initiated
CR No. 97-1814 to address
root cause
and correc-
tive actions.
Root cause
was determined to be engineering oversight of
the drain-back
phenomena
during the
PC/M review and approval
phases.
Immediate corrective actions
included Training Brief No. 701,
"Unit 4
Containment
Sump Drain-Back," and revisions to the
G 5/3 and to the
RCS leak rate procedure.
Longer term actions
included
PC/M changes
for
the upcoming Unit 3 fall 1998 outage
and for Unit 4 at the next
opportunity.
The inspector
noted
a weakness
in the
PC/M process
due to engineering
oversight that overlooked this actual
response to the sump.
Once
identified, licensee
response
was aggressive
and thorough.
Corrective
actions
appeared
to be appropriate.
Engineering Support of Facilities and Equipment
Unit 4 Emer enc
Diesel Generator
Normal Start Failures
61726 and
~62707
The inspector
reviewed the licensee's
efforts to identity the root cause
for three Unit 4
EDG normal start fai lures during monthly surveillance
testing.
The start failures did not effect rapid or emergency start
mode of the
EDGs.
(The normal start switch and logic is bypassed.)
This
was confirmed by reviewing the
UFSAR and related electrica't
schematics.
The previous failure was reviewed in
NRC Inspection Report
No. 50-
Enclosure
2
23
250,251/97-08.
Initially. the licensee
had noted corrosion deposits of
silver sulfide on the switch contacts.
However,
recent
reviews per
CR
No. 97-1856 concluded that the normal start switch was satisfactory,
but
the normal start relay had three
open contacts
caused
by foreign
material deposition.
Similar relays
(Square
D type 8501
XUDO 1200
series)
used in the
EDG logic and elsewhere
in the plant were checked,
and no other problems were noted.
Root cause
assessments
by the
licensee's
metallurgical laboratory
and by the vendor
are continuing.
The inspector verified corrective actions
as stated in the CRs.
The
.
inspector also observed
selected testing
and maintenance activities
associated
with the Unit 4 EDGs.
The inspector verified that the Unit 3
EDGs were not effected
as they are older and have different electrical
controls.
The inspector
concluded that the licensee
has
been thorough
in their investigation of these
issues.
The inspector intends to follow
the continuing efforts by the licensee
and the vendor.
Westin house
Fuel
Issues
37551
On October 29.
1997. the licensee
reported
a condition (for information
only) to the
NRC regarding Westinghouse
high power. high burn up
Integral
Fuel Burnable Absorber
(IFBA) fuel rods.
A recent generic
analysis
noted the potential for exceeding
the
maximum
cladding oxidation criteria of 17K.
The analysis
concluded that for IFBA fuel. internal
rod pressure
(from
the absorber
reaction)
may exceed the pellet-to-clad
gap opening
criteria.
This in turn could cause the
17K criteria to be exceeded.
The generic analysis
was for 17x17 fuel with a 1.5 IFBA coating.
Turkey
Point uses
15x15 fuel with a 1.0
IFBA coating.
A generic justification
for continued operation
(JCO) was provided.
On November
13.
1997,
submitted
a letter to the
NRC that based
on preliminary
information Turkey Point Units 3 and
4 were not effected.
The licensee initiated
a
CR and performed their operability and
reportabi lity determinations.
This issue is being tracked
by NRR on
a
plant specific basis.
The inspector
and
NRR intend to follow licensee
actions in this area.
The inspector
concluded that the licensee
appropriately
responded to this fuel issue.
E ui ment
A in
Team
37551
Based
on recent aging related
equipment failures, the licensee's
engineering
group developed
a team approach to review Turkey Point's
electronic equipment
and aging impact on the plant.
The team included
representation
from engineering,
operations,
maintenance,
and procure-
ment.
The team addressed
issues
including susceptible
equipment,
prioritization, scope
and existing measures.
planned
replacements,
and
recommendations
to management.
The team was recently organized.
and
meetings
and reviews are ongoing.
Three sample
systems
(heater drain,
Enclosure
2
E2.4
condensate,
and rod control) are scheduled
as pilot systems to be
completed
by January
31,
1998.
The inspector
reviewed the team's charter
and procedure,
compositions
scope,
and preliminary work.
The inspector also discussed this item
with licensee
personnel.
The initiative appears
to be sound
and
proactive.
The inspector intends to follow the licensee's
progress
in
future inspections.
Intake Coolin
Water
ICW
S stem Modification
Ins ection Sco
e
62707
and 37551
The inspector
reviewed the engineering
and maintenance activities on an
ICW system modification.
Observations
and Findin s
On November 5, at 4:45 AN. the
3C component cooling water
(CCW) heat
exchanger
was declared
out of service to install
a modif'ication on the
intake cooling water system.
The purpose of'he modification was to
install
a new isolation valve at the discharge
side of the
CCW heat
exchanger,
and to abandon in place valve 3-50-360. that was serving the
isolation function.
This valve is cycled when the heat exchangers
are
cleaned
and during the
ICW inservice tests.
The problem with the valve
was that it had
become too difficult to actuate, i.e., the torque
required to move the hand wheel
was very high.
Prior to planning this modification, engineering
and maintenance
had
made several
attempts to resolve the high torque issue.
Inspection
efforts included visual
and borescopic
inspections,
and adjustment to
the gearbox actuator.
The root cause for the high torque could not be
determined.
Due to the location of this valve on the
ICW system.
replacing the valve would requi re taking the
ICW system out of service
and this would subsequently
make the
CCW system inoperable
as well.
The
CCW system at Turkey Point is the most risk significant, therefore.
the
licensee appropriately classified this modification as safety related.
The licensee
decided to remove
a previously abandoned
continuous-tube
cleaning strainer
and replace it with a butterfly valve.
However, the
isolation valve that was presently installed
was not removed from the
system.
The valve was fully opened,
the handle wheel
was
removed,
and
the valve was subsequently
abandoned.
In performing this modification, the licensee
declared the
3C
CCW heat
exchanger
out-of-service
(OOS)
and entered
a 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> administrative
limited condition of operation
(LCO).
Unit 3 has three
CCW heat
exchangers.
However, Technical Specifications
only requi re two operable
CCW heat exchangers.
The licensee controlled the
OOS time on the thi rd
heat
exchanger
by procedurally limiting the
OOS time.
On November 11,
Enclosure
2
25
at 4:35
PH, the
3C
CCW heat
exchanger
was returned to service, within
the 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> administrative
LCO.
The inspector
observed portions of the modification maintenance
work,
which included removal of strainer,
welding of the modified pipe
support,
and installation of the new butterfly valve.
Safe work
practices
were noted
and good use of procedures
was noteworthy.
The
inspector noted continuous
maintenance
supervision at the job site,
and
noted that Quality Assurance
was present at the job site and was
performing
a field surveillance
on this modification.
In addition, the
inspector verified the appropriate
system line ups
and flow rates
on the
inservice
3A and
3B
CCW heat exchangers.
Also, the inspector verified
the post maintenance
flow testing
had been completed
and that,appropri-
ate justification had been provided by engineering for the change in
flow rate.
The post maintenance
flow rate increased
by 100
GPM compared
to the as found flow rate (prior to installing the modification).
Engineering
reviewed the increase in flow rate
and provided the techni-
cal justification for the acceptance.
The inspector
reviewed the
control
room logs and verified LCO compliance.
In addition, the
inspector
reviewed the implementation turnover
package
and found it
contained the required
documentation
and appropriate
approvals.
Conclusions
The inspector
concluded that the modification was well planed
and
executed.
Good maintenance
supervision
and work practices
were
noteworthy.
The minor increase
in flow rate was negligible and did not
degrade the
CCW system heat transfer
requirements.
E6
E6.1
Engineering Organization
and Administration
Pl ant Revi ew Board
Process
37551
The
PRB process
provides for management
review, prioritization. and
approval of proposed site modifications on th Top 20 (outage)
and Top 30
(non-outage) lists.
Procedures
0-ADM-510. Request
For Engineering
Assistance
(REA) and QI 3-PTN-l. Design Control, delineate the plant
change/modification
(PC/M) processes
and
PRB process
functions.
The inspector attended
several
PRB meetings,
reviewed the Top 20/30
lists,
reviewed the procedures,
discussed
the process with engineering
and plant management
and reviewed selected
PRB meeting
agenda
and
summaries.
The inspector
noted good representation
at the meetings
and
a positive interaction
among
PRB members.
Regulatory required
PC/Hs
performance
enhancements
and budget restrictions
were all considered
during
PRB discussions.
The inspector
concluded that the licensee's
process for modification
prioritization and approval
using the
PRB was effective.
Enclosure
2
E8
E8.1
26
Miscellaneous
Engineering
Issues
Honthl
0 eratin
Re ort
92713
E8.2
Rl.l
The inspectors
reviewed the September
and October
1997 monthly operating
reports
and determined
them to be complete
and accurate.
Closed
Ins 'ector Follow Item
IFI
50-250 251/96-04-01.
Char in
Pum
Res
onse Durin
Safet
In ection
92903
During a SI, the charging
pumps trip and are locked out for two minutes.
These
pumps (three
per unit) are not part of the
ECCS.
The
EOPs direct
the SI signal to be reset,
at which time the operators
can restart the
charging
pumps.
The HHSI pumps are part of the
ECCS;
however. they are
1600 psig discharge
pressure
pumps.
Therefore, if reactor pressure
remains
highs it is important for the operators to restore charging
pump
flow to the reactor.
The licensee
reviewed this issue
under
REA No. 96-
018,
and concluded
a
PC/H would be developed.
The
PC/M is scheduled
for
the Unit 3 fall 1998 and the Unit 4 spring
1999 refueling outages.
The
inspector verified this by reviewing the outage work lists and
approvals.
Based
on these reviews'he
IFI was closed.
The inspector
intends to track the completion of the
PC/M through the outage
modification lists.
IP.
~P1
P
I
Radiological Protection
and Chemistry
(RP&C) Controls
Unit 4 Personnel
Contaminations
Events
Ins ection
Sco
e
71750
The inspector
reviewed the licensee's
actions relative to the number
of'CEs
that occurred during the fall 1997 Unit 4 cycle 17 refueling
outage.
Observation
and Findin s
. During the Unit 4 cycle 17 refueling outage
(September
8 to October
13,
1997), the licensee
experienced
an unusually high number of PCEs.
Some
of these
events
resulted in assignment of skin doses
and
some resulted
in small uptakes of radioactivity.
As
a result, the licensee did not
achieve their outage goals.
In each instance
where
a
PCE occurred,
a condition report
(CR) was
initiated.
as well as
a radiological event report,
a personnel
contamination report,
a whole body count.
and
a dose assignment
record.
All of the external
contaminations
were successfully
decontaminated.
In
a number of instances
skin doses
were assigned.
Also. there were
a
Enclosure
2
P2
P2.1
27
number of instances
where small uptakes
occurred
when individuals
received facial contamination.
The inspector
reviewed
an event that occurred
on October
1,
1997, in the
Unit 4 reactor, cavity.
Three mechanical
maintenance
workers were
involved in cleaning the reactor
stud holes.
Apparently. all three
workers received facial contaminations of levels from 3.000 to 22.000
dpm.
Whole body counts were taken after successful
decontamination.
The three workers all had levels of Cobalt-58
(45 to 113 nanoCuries).
The licensee
performed
dose
assessment,
and assigned
doses of one to two
milli-Roentgen Equivalent
Man
(mRem) committed effective dose equivalent
(CEDE),
and three to ll mRem committed dose equivalent
(CDE) over the
next 50 years.
The inspector
reviewed the documentation
associated
with
this instance,
and discussed
the event
and results with the licensee.
The inspector also reviewed procedure
O-ADM-600, Radiation Protection
Manual.
The inspector verified that the
CDE and
CEDE exposures
were
added to the individuals exposure histories.
The inspector also reviewed
CR No. 97-1748 which addressed
this event.
The licensee's
corrective actions included reviewing the need for a dust
mask when working in areas of potentially high contamination.
revising
related
RWPs for the next refueling outage;
including overall outage
radiological performance
and critique items
as longer term planned
actions,
updating exposure
records,
briefing individuals on work
practices
and contamination control,
and plans to perform
a post outage
review of all PCEs.
The inspector verified selective corrective
actions.
In addition, regional specialist
inspectors
intend to review
overall outage
and related radiological
performance
during regular
scheduled
inspections.
Conc 1 us ions
The inspector concluded that the licensee appropriately
documented
and
followed up on the Unit 4 related
PCEs,
including
CR No. 97-1748.
No
violations of NRC requirements
were identified.
However,
improvements
are necessary
in radiological outage
performance
as evidenced
by the
abnormally high number of PCEs
and exposure results
from the fall 1997
Unit 4 refueling outage.
Status of EP facilities, Equipment,
and Resources
Facilit
Ins ection
Ins ection Sco
e
82701
The inspectors
examined the licensee's
emergency
response facilities
(ERFs)
and equipment to'assess
thei r adequacy
and to determine
(1) whether they were maintained in a state of operational
readiness
as
specified in the Turkey Point Radiological
Emergency
Plan
(REP),
and
(2) whether
ERF changes
made since the last such inspection
(December
Enclosure
2
o
28
1995) were technically adequate
and in accordance
with NRC requirements
and licensee
commitments.
b.
Observations
and Findin s
.The inspectors
toured the Technical
Support- Center
(TSC) and Operational
Support Center
(OSC).
Various modifications
had been
made to both
facilities since the previously referenced
December
1995 inspection, all
of which appeared to represent
enhancements.
Changes to three
status
boards
were
made to enhance
human factors,
including conversion
of two to copy boards.
The inspectors
toured the Emergency Operations
Facility at the licensee's
General Office in Miami as part of the May
1997 emergency exercise evaluation.
and observed
enhancements
that had
been
made.
During the current .inspection,
changes
were reviewed with
licensee
management
and were determined to have improved the ability of
the
EOF to carry out its function,
based
on licensee
and
NRC
observations
during the May exercise.
As of August l. 1996, the plant
organization
assumed responsibility for EOF maintenance
and operational
procedures
from the corporate organization.
This change
was
appropriately reflected in surveillance procedures.
Section 2.4.5 of the
REP stated that the second floor of the
building was
an alternate
location for the
deemed
unhabitable for any reason.
The inspectors
toured this
designated
location and observed that
~ in the as-tound condition. the
facility was not suitable for use
as
an
OSC because of the large
uantity of furniture that was stored there,
leaving insufficient space
or personnel.
The licensee
promptly restored the designated
alternate
OSC location to an appropriate state of readiness
by moving the excess
furniture items out of the facility.
The licensee
planned to henceforth
conduct periodic survei llances (e.g.,
monthly) of this facility to
maintain it in an appropriate state of readiness.
Miscellaneous
instruments,
equipment
(including telephones
and other
communications
devices),
and supplies in the
ERFs were selectively
examined.
With some very minor exceptions
(e.g..
"low battery"
indication on one. survey meter). all tested
components
were found to be
in operable condition.
No significant discrepancies
in connection with
emergency supplies
were identified with the exception of some problems
with silver zeolite cartridges.
These cartridges
are used in
conjunction with an air sampler
as
a medium for detecting radioiodine in
the atmosphere
in the event of a radiological release.
The cartridges
were supplied
by the vendor in packages
of 10, sealed in heavy-duty
l0-mi 1 plastic sleeves.
This packaging
was intended to minimize the
degradation of the cartridges that would occur with exposure to the
atmosphere
and to thereby maximize shelf life (rated at
10 years).
The
inspectors
found that all 20 silver zeolite cartridges
stored in the TSC
and
20 of 50 stored in the
OSC were in unsealed original packages
(e.g.,
tom open at one end).
Information from the vendor (in a letter dated
February 6.
1997)
recommended that
an opened
package
should
be thermally
Enclosure
2
29
resealed within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />
so as not to void the 10-year shelf life.
Furthermore,
of the total of seven
packages
of silver zeolite cartridges
stored in the
TSC and
OSC. only two carried
any indication of
manufacturing date or shelf-life expiration date.
The two dated
packages
were labeled
as manufactured
in 1986.
The inspectors
questioned
whether any of the licensee's
silver zeolite cartridges
were
within thei r rated 10-year shelf life.
As
a result of these findings.
the licensee
immediately arranged with the vendor to replace its entire
stock of 150 silver zeolite cartridges.
On the day following the
identification of this discrepancy,
the licensee
received
50 fresh
cartridges
from the vendor,
and expected to receive the remaining
100 by
mid-January
1998.
Although the applicable surveillance
procedure
(O-HPS-090,
"Inventory of Health Physics
Emergency
Equipment",
approved
August 9,
1996) did not specifically require any checks of the stock of
silver zeolite cartridges
beyond
an inventory of the quantity,
Section 3.2 of the procedure
assigned
responsibility for "Reporting any
Emergency
Equipment malfunction or damage to the
HP Instrument
Supervisor",
and Section 6.4 cautioned that -Any equipment that is
broken ... shall
be reported
immediately" to the appropriate
supervisor.
These general
di rectives should have been sufficient to prompt
identification of the subject
problems during the surveillance
process.
The inspectors
informed licensee
management
that the failure to identify
inadequacies
in the material condition (namely,
unsealed
packages
and
unknown age) of the stock of silver zeolite cartridges
represented
a
weakness
in the licensee's
surveillance
program for emergency
equipment
and supplies.
Records of survei llances of emergency
supplies
and equipment
as
conducted in accordance
with O-HPS-090,
-Inventory of Health Physics
Emergency
Equipment" were selectively inspected.
Survei llances
and
tests
as specified
by the subject procedure
were determined to have been
performed at the required frequencies.
Records of periodic
walkdowns conducted in accordance
with Administrative Procedure
EP AD-007,
"Emergency
Response Facilities
and Equipment Survei llances",
were also reviewed.
The documentation for both of these
procedures
indicated that those deficiencies
which were identified during these
survei llances
were expeditiously corrected.
Conclusions
ERFs were well designed
and equipped,
and were generally maintained at
an adequate
level of operational
readi ness.
However
. the as-found
condition of the designated
alternate
OSC was unacceptable
for its
intended
use.
and the material condition of the stock of silver zeolite
cartridges
represented
a weakness
in the licensee's
surveillance
program
for emergency
equipment
and supplies.
Enclosure
2
P3
P3.1
EP Procedures
and Documentation
Emer enc
Res
onse
Plan
Ins ection
Sco
e
82701
30
The inspectors
reviewed the licensee's
maintenance of the
REP and
selected
commitments therein,
and reviewed recent revisions to the
to determine whether changes
were made in accordance
with 10 CFR 50.54(q).
Observations
and Findin s
The version of the
REP in effect at the time of the current inspection
was Revision 32. effective January
29,
1997.
Since the previously
referenced
December
1995 inspection,
the licensee
had promulgated four
revisions
(Revisions
29 through 32) of the Plan.
Revision
29 was
formally reviewed by Region II, with the results
conveyed to the
licensee in an
NRC licensing letter dated August 30,
1996.
During the
current inspection,
Revisions
30,
31 'nd 32 were selectively reviewed.
Many of the modifications in these revisions resulted
from plant and
corporate organizational
changes.
No changes
were identified as
decreasing
the effectiveness
of the
REP, with the exception of a change
in Section
7. 1.4. 1 of Revision 32.
In an effort to incorporate the 1996
"exercise rule" change,
which allowed licensees
to conduct full-scale
exercises
biennially instead of annually,
the licensee
revised its
to require exercises
every two years
but failed to include
a requirement
for an "off-year" drill between exercises;
Section IV.F.2.b of
Appendix
E to 10 CFR Part 50 specifies that "the licensee shall take
actions
necessary
to ensure that adequate
emergency
response
capabilities
are maintained during the interval between biennial
exercises
by conducting drills. including at least
one drill involving a
combination of some of'he principal functional areas of the licensee's
onsite
emergency
response capabilities."
Although the licensee
had
commenced
a program of'uarterly drills beginning in December
1996 (any
one of which met the requirement for an off-year drill). the
REP did not
contain any requi rement or commitment to this program.
The inspectors
concluded that
a violation of 10 CFR 50.54(q) occurred in that
Revision 32 reduced the effectiveness
of the
REP without Commission
approval
.
(VIOLATION 50-250,
50-251/97-12-04:
Failure to follow 10 CFR 50.54(q)
requirement that revision of the Radiological
Emergency
Plan
must not reduce its effectiveness)
Since the December
1995 inspection,
the licensee
had
made two emergency
declarations
for the Turkey Point facility.
Each was classified
as
a
Notification of Unusual
Event
(NOUE).
On March 4,
1997.
a
NOUE was
declared
because of an electrical fire lasting more than
10 minutes in
the 4A control-rod-drive motor-generator
set.
On April 6,
1997,
a
was declared
based
on the occurrence, of reactor coolant system pressure-
,
. boundary leakage.
The inspectors
examined licensee
documentation of
Enclosure
2
P3.2
P5.1
p6
31
these
events
and concluded that both were promptly and correctly
classified
based
on the licensee's
EALs, and that notifications to
cognizant offsite authorities
were
made in accordance
with requi rements
regarding timeliness
and content.
Conclusions
REP Revisions
30 and
31 were made in accordance
with 10 CFR 50.54(q),
but
a violation for decreasing
the effectiveness
of the
REP was
identified in Revision 32.
Emergency declarations
on March 4 and
April 6,
1997 were made in accordance
with applicable procedures.
Plant
Emer enc
Procedures
82701
The inspectors
reviewed the licensee's
administration of selected
requirements
through evaluation of the adequacy of the implementing
details contained in the Emergency
Plan Implementing Procedures
(EPIPs).
Based
upon selective
review. the licensee's
EPIPs were determined to be
generally thorough in terms of detail
needed to implement the various
requirements
and commitments in the
REP.
No examples of REP commitments
without appropriate
EPIP implementing details
were identified by the
inspectors.
Selected
copies of the EPIPs which were available for use at the
TSC and
OSC were checked
and found to be current revisions.
Staff Training and Qualification in EP
uarterl
EP Dri 1 1
71750
On November 21,
1997, the licensee's
EP group conducted
a site evacua-
tion drill.
This include the activation of the onsite facilities
~
personnel
accountability, site evacuation,
and offsite assembly.
The
drill was successfully
performed
and critiqued.
The inspectors
observed portions of the drill from various onsite
facilities.
The inspectors
conclude that the drill was well conducted,
met the drill objectives,
and was
a good training exercise.
EP Organization
and Administration
Ins ection Sco
e
82701
The inspectors
reviewed this area to determine if any changes
in
management
or personnel
had occurred which could adversely affect the
management
and implementation of the emergency
preparedness
program.
Enclosure
2
Observations
and Findin s
32
P7
P7.1
The organization
and management
of the emergency
preparedness
program
were reviewed
and discussed
with licensee
representatives.
Several
staff and management
personnel
changes
since the December
1995
inspection affected the emergency
planning function.
The principal
change in this area
was the addition
(as of November
1,
1997) of the
Security program to the duties of the Protection Services
Manager
(formerly Fire Protection/Safety
Supervisor),
who was also responsible
for supervising the licensee's
programs in fire protection. safety,
and
emergency
preparedness.
At the
same time.
a former Senior Nuclear Plant
Operator replaced the
EP Coordinator.
The inspectors
interviewed
various cognizant staff and management
personnel
in an effort to
ascertain
the effects of these
changes
on the
EP program at Turkey
Point.
No deleterious
effects were identified.
The new'P Coordinator
was knowledgeable
in emergency
preparedness
through his Operations
experience
as
a participant in many drills and .exercises.
The
Protection Services
Manager,
as
a former
EP Coordinator himself.
was
fully cognizant of, and involved with. the day-to-day workings of the
program.
The Protection Services
Manager reported to the Services
Manager,
an individual with extensive experience in supervision of the
EP function,
and who was
a designated
Recovery
Manager (the lead
position in the EOF).
Notwithstanding the favorable aspects
delineated
here, the licensee will be challenged to maintain vigilant management
oversight of the
EP program with so many organizational
and staffing
changes
occurring simultaneously.
Conclusions
No degradation
had occurred in the organization
or management
of the
emergency
preparedness
program.
Emergency
preparedness
appeared
to be
receiving solid management
support at Turkey Point, but maintenance of
strong
management
oversight will be an area of challenge.
Quality Assurance in EP Activities
Audit of Emer enc
Pre aredness
Pro ram
Ins ection Sco
e
82701
The inspectors
reviewed this area to assess
the quality of the requi red
audit and to verify that the audit met the requirements
of
Enclosure
2
b.
Observations
and Findin s
33
The inspectors
reviewed documentation
associated
with the following EP
program audits conducted
by the licensee's
Quality Assurance
(QA) group:
o
QAS-PMON-96-1, issued
February
27,
1996
o
QAS-EHP-96-1,
issued
August 16,
1996
o
QAS-EMP-96-2,
issued
October 30,
1996
~
QAO-PTN-97-004,
issued
June 20.
1997
These audits were all judged to be thorough
and independent,
and the
nature of the identified issues
indicated inclusive understanding of the
EP area
by the auditors.
The audits provided evidence of the licensee's
ability to self-identify emergency
preparedness
program deficiencies.
In addition to the above audits
requi red by 10 CFR 50.54(t). the
licensee initiated independent
self-assessments
in the
EP area in
response to (1) the significant
EP issues
from an
NRC inspection at the
St. Lucie facility in October
1996.
and (2) the two emergency
declarations
discussed
above in Section
P3. 1.
These audits were
excellent
and useful efforts to extend self-assessment
in EP beyond what
NRC regulations
requi re.
c.
Conclusions
The 1996-1997
EP program audits fully satisfied the
requirement for an annual
independent
audit of the
EP program.
Additional self-assessments
in EP were excellent
and useful efforts by
the licensee's
QA group.
P8
Miscellaneous
EP Issues
P8. 1
Closed
IFI 50-250
50-251/97-05-01:
Exercise
Weakness
-- Failure to
perform
a prompt damage
assessment
of safety-related
equipment.
The
inspectors
reviewed the licensee's
July 31,
1997 response
to this
finding.
To the extent possible.
the inspectors
independently verified
the corrective actions delineated
in this letter,
as well as other
improvements
not listed in the letter.
The licensee
had aggressively
pursued appropriate
actions to prevent recurrence of the subject
weakness,
including special
emphasis
on timely dispatch of OSC teams in
the quarterly drill conducted
on August 1.
1997.
This item is closed.
Enclosure
2
X1
Exit Meetin
Summar
34
V:
Mana ement Meetin s
The inspectors
presented
the inspection results to members of licensee
management
at the conclusion of the inspection
on December
12,
1997.
The licensee
acknowledged the findings present.
The inspectors
asked the licensee
whether
any materials
examined during
the inspection should be considered
proprietary.
No proprietary
information was identified.
Partial List of Persons
Contacted
Licensee
T.
V. Abbatiello, Site Quality Manager
R. J. Acosta, Director, Nuclear
Assurance
J.
C. Balaguero,
Plant Operations
Support Supervisor
P.
M. Banaszak.
Electrical/l&C Engineering Supervisor
B.
C.
Dunn, Mechanical
Systems
Supervisor
R. J. Earl,
QC Supervisor
S.
M. Franzone,
Electrical Maintenance
Supervisor
J.
R. Hartzog.
Business
Systems
Manager
G.
E. Hollinger, Licensing Manager
R. J.
Hovey, Site Vice-President
M. P.
Huba,
Nuclear Materials Manager
D.
E. Jernigan,
Plant General
Manager
T. 0. Jones,
Operations
Supervisor
M. D. Jurmain,
I8C Supervisor
V. A. Kaminskas.
Services
Manager
A. N. Katz, Mechanical
Maintenance
Supervisor
J.
E. Kirkpatrick, Protection Services
Manager
G.
D. Kuhn, Procurement
Engineering Supervisor
R. J. Kundalkar,
Vice President.
Engineering
and Licensing
M. L. Lacal, Training Manager
V. G. Laudato,
Fire Protection Supervisor
E.
Lyons, Engineering Administrative Supervisor
J.
A. Marco,
Human Resources
Manager
D.
D. Miller, Projects
Supervisor
C. L. Howrey, Licensing Specialist
H.
N. Paduano,
Manager,
Licensing and Special
Programs
H. 0.
Pearce,
Maintenance
Manager
K.
W. Petersen,
Site Superintendent
T.
F. Plunkett,
President,
Nuclear Division
K. L. Remington,
System Performance
Supervisor
R.
E.
Rose,
Work Control
Manager
Rossi,
QA and Assessments
Supervisor
Skelley, Plant Engineering
Manager
Enclosure
2
35
R.
N. Steinke,
Chemistry Supervisor
E. A. Thompson,
Engineering
Manager
D. J.
Tomaszewski,
Systems
Engineering
Manager
J. Trejo, Health Physics
and Chemistry Supervisor
G. A. Warriner, Quality Surveillance
Super visor
J.
D.
Webby Plant Change Control Supervisor
R.
G. West, Operations
Manager
Other licensee
employees
contacted
included construction craftsmen,
engineers,
technicians,
operators,
mechanics,
and electricians.
Partial List of Opened,
Closed,
and Discussed
Items
~0ened
50-250/97-12-01
NCU
Failure to Test
AFW Pump (section Hl.3)
50-250.251/97-12-02
Inadequate
Sump Screen
Inspection
Procedure
(section
M8.1)
50-250/97-12-03
Failure to Meet the
AFW Initiation Logic
For'GFP
Trip (section 04.1)
t
50-250,251/97-12-04
Failure to follow 10 CFR 50.54(q)
requirement
that revision of the Radiological
Emergency
Plan
must not reduce its effectiveness
(Section
P3. 1)
Closed
50-250.251/96-04-01
50-250/97-12-01
50-250,251/97-12-02
50-250/97-12-03
LER 50-250,251/97-08 LER 50-250/97-09
50-250,251/97-05-01
IFI
Charging
Pump Response
During SI (section
E8.2)
'Failure to Test
AFW Pump (section H1.3)
Inadequate
Sump Screen
Inspection
Procedure
(section
M8. 1)
Failure to Meet the
AFW Initiation Logic For
SGFP Trip (section 04.1)
LER
ECCS Containment
Sump Screen
Issues
(section
H8.1)
LER
Failure to Meet the
AFW Initiation Logic For
SGFP Trip (section 04.1)
IFI
Exercise
Weakness
Enclosure
2
List of Inspection
Procedures
Used
36
IP 37551:
IP 40500:
IP 61726:
IP 62703:
IP 71707:
IP 71750:
IP 82701:
IP 90712:
IP 90713:
IP 92700:
IP 92902:
Onsite Engineering
Effectiveness of Licensee Controls in Identifying, Resolving,
and
Prevent
Problems
Surveillance
Observations
Maintenance
Observations
Plant Operation
Plant Support Activities
Operational
Status of the
EP Program
Inoffice Review of Written Reports
Review of Periodic Reports
Onsite Followup of Written Reports of Nonroutine Events at
Power
Reactor Facilities
Followup - Engineering
List of Acronyms and Abbreviations
ADM
a.m.
amp
ANPS
C(E)DE
CFR
cpm
cPs
CR
CSR
CV
DB/DBD
Alternating Current
Administrative (Procedure)
Ante Meridiem
Ampere
ATWS Mitigation System Actuation Circuitry
Assistant
Nuclear Plant Supervisor
Response
Procedure
Anticipated Transient Without Scram
Balance of Plant
Component Cooling Water
Committed (Effective) Dose Equivalent
Code of Federal
Regulations
Counts
Per Minute
Counts
Per
Second
Condition Report
Containment
Spray
Cable Spreading
Room
Control,Valve
Chemical
Volume Control System
Design Basis
(Document)
Direct Current
Enclosure
2
DP
dpm
e.g.
EP2
oF
FL
gal
GL
GMI
gpm
HDP(T)
HPSS
I8C
ICW
i.e.
IFBA
IFI
JCO
JPN
KV
L
LCO
LER
LPDR
LT
ml 1 s
MS(IV)
37
Differential Pressure
Disintegrations
Per Minute
Power
Reactor License
Division of Reactor Safety
Emergency
Core Cooling System
-Emergency Diesel Generator
For Example
Emergency Notification System
.
Emergency Operating
Procedure
Emergency
Preparedness
Emergency
Plan Implementing Procedure
Emergency
Planning
2one
Emergency
Response
Data Acquisition and Display System
Engineered
Safeguards
Feature
Degrees
Fahrenheit
Florida Power
and Light
gallons
Generic Letter
General
Maintenance
- I&C
General
Operating
Procedure
Gallons
Per Minute
Heater Drain Pump (Tank)
High Head Safety Injection
Health Physics
HP Shift Supervisor
Instrument Air
Instrumentation
and Control
Intake Cooling Water
That Is
Integral
Fuel Burnable Absorber
Inspector
Followup Item
Inservice Test
Justification for Continued Operation
Juno Project Nuclear (Nuclear
Engineering)
Kilovolt
Letter (licensing)
Limiting Condition for Operation
Level Control Valve
Licensee
Event Report
Loss-of-Coolant Accident
Loss of Off-Site Power
Local
Level Transmitter
mi1li
.001 inches
Measuring
and Test
Equipment
Motor-Operated
Valve
Main Steam Isolation (Valve)
Enclosure
2
HSR
HWe
No.
NRC
NWE
ODI-CO
ONOP
OP
OSEP
OTSC
PC/M
p.m.
PHT
PNSC
P00
psig(a)
PTN
PWO
QI
RPBC
RCO
Rem/mRem
REA
38
Moisture Separator
Reheater
Megawatts Electric
Non-Cited Violation
Number
Nuclear Plant Operator
Nuclear Plant Supervisor
Net Positive Suction
8ead
Nuclear Regulatory
Commission
Office of Nuclear
Reactor Regulation
Nuclear Safety Speakout
Nuclear Watch Engineer
Operations
Department .Instructions
(Conduct of Operations)
Off-Normal Operating
Procedure
Out-of-Service
Operating
Procedure
Operational
Support Center
Off-Site Emergency
Procedure
Operations Surveillance
Procedure
On-the-Spot
Change
Personnel
Contamination
Event
Plant Change/Modification
Public Document
Room
Post Meridiem
Post-Maintenance
Test
Plant Nuclear Safety Committee
Plan of the Day/Plant Operating
Document
Probabi listic Safety Assessment
Pounds
Per Square
Inch Gauge
(Absolute)
Pressure
Transmitter
Project Turkey Nuclear
Plant
Work Order
Pressurized
Water Reactor
Quality Assurance
Quality Control
Quality Instruction
Radiological Protection
and Chemistry
Radiation Control Area
Reactor Control Operator
Roentgen
Equivalent Man/milli rem
Request for Engineering Assistance
Residual
Heat
Removal
Reactor Operator
Reactor Protective
System
Radiation
Work Permit
Refueling Water Storage
Tank
Safety Injection
Pump
Enclosure
2
SNI
SNPO
TG
TS
TSAS
V
VAC
Surveillance
Maintenance
- I&C
Senior Nuclear Plant Operator
Senior Reactor Operator
Temperature Controller
Turbine-Generator
Thermoluminescent
Oosimeter
Temporary Procedure
Technical Specification
TS Action Statement
Technical
Support Center
Updated Final Safety Analysis Report
Unresolved
Item
Volt
Volt AC
Violation
Work Control Center
Work Order
Enclosure
2