ML17346A872

From kanterella
Jump to navigation Jump to search
Insp Repts 50-250/84-35 & 50-251/84-36 on 841021-1124. Noncompliance Noted:Failure to Document & Evaluate Test Data & Failure to Properly Test Auxiliary Feedwater Sys
ML17346A872
Person / Time
Site: Turkey Point  NextEra Energy icon.png
Issue date: 12/24/1984
From: Brewer D, Elrod S, Peebles T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML17346A866 List:
References
50-250-84-35, 50-251-84-36, NUDOCS 8503040138
Download: ML17346A872 (16)


See also: IR 05000250/1984035

Text

Date Signed

'

~

~

8'5QIy

~

~

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTASTREET, N.W.

ee

ATLANTA.GEORGIA 30323

O~v

0

E

Report Nos.:

50-250/84-35

and 50-251/84-36

Licensee:

Florida Power and Light Company

~

9250 West Flagler Street

Miami, Fl

33102

Docket Nos.:

50-250 and 50-251,

License Nos.:

DPR-31 and DPR-41

e

Facility Name:

Turkey Point 3 and 4

'nspection

Conducted:

October 21 - November 24, 1984

. Inspectors:

I

cH

. T

A. Peebles,

Sen or Resident

nspector

Division of Project and Resident

Programs

,

I

~

~

I

I'/

R. Brewer,

Resi ent Insp'ector

,

-

.

"

,',

-.

Date Signed

'..-..;."""'-'. -'.'ivision of P oje t and

esident

Programs

.

'8

Approved by:':--'::": '-' -::".'rk P(

St

en A. Elro,

hsef, Project Section

2C

.

Date Signed

'ivision of Project and Resident

Programs

":", 'UHMARY

,-Scope:

This routine,

unannounced

inspection entailed

276 direct inspector-hours

on site,

including 49 hours5.671296e-4 days <br />0.0136 hours <br />8.101852e-5 weeks <br />1.86445e-5 months <br /> of back'shift, in the areas

of licensee

action

on

previous

inspection

findings,

LER. followup,'nnual

and monthly surveillance,

annual

and monthly maintenance,

operational

safety,

Engineered

Safety

Features

walkdown, plant events,

spent fuel storage rerack,

and independent

inspection.

Results:

Of the. nine

areas

.inspected,

no violations or deviations

were

identified in .seven areas;

three violations were identified in two areas (failure

. to document

and evaluate test data,

and failure to prooerly test the auxiliary

feedwater

system .Par'agrapb-'4, 'and 3 failbr'wtometa¹i;record>."pa'ragraphr12)'::."

~

I

8503040i38

850218

PDR

ADOCK 05000250

9

.

PDR

REPORT DETAILS

tenance

tenance

"Attended exit interview

Licensee

Employees

Contacted

"K. N. Harris, Vice President-Turkey

Point

"C. J.

Baker, Plant Manager-Nuclear

- "D.

W. Haase,

Chairman Safety Engineer

Group

"J.

P.. Mendietta, Service

Manager Nuclear

D.

D. Grandage,

Operations

Superintendent

Nuclear

T. Young, Project Site Manager

"J.

W. Kappes,

Maintenance

Superintendent-Nuclear

T. A. Finn, Operations

Supervisor

"J; A. Labarraque,

Technical

Department Superintendent

P.

W. Hughes,

Health Physics Supervisor,

W. C. Miller, TraiQng Supervisor

M. J. Crisler, guality Control Supervisor

."K. N. Jones,

Site guality'ssurance

Sup'erintendent

"L; C. Huenniger, Start-up Superintendent

. "E.'. Suarez,

Technical

Department Supervisor

W.

R. Williams, Assistant Superintendent

Electrician Main

R. A. Longtemps, Assistant Superintendent

Mechanical

Main

J. Arias, Jr.,'egulation

and Compliance Engineer

"E. Hayes,

IBC Supervisor

, "

F. A. Houtz, Site guality

Co'ntrol'.

M. Donis, Site Engineer Supervisor

"R.

D. Hart, Regulatory

and Compliance

"R. L. Teuteberg,

Regulatory

and Compliance

"V. A. Kaminskas,

Reactor Engineer Supervisor

.'R.

G. Mende,'eactor

Engineer

,"R.

M. Brown, Health Physics Supervisor

.

D.. Tomaszewski,

Plant Engineer Supervisor"

R.

E. Garrett,

Pl'ant Security Supervisor

.J.

E.

Moaba, Corporate

Licensing

.

G. J. Boissy,

PEP Program Manager

"B. N. Gorodetzer, guality Control Staff

2.

Exit Interview

'he

inspectio

scope, and .findings were summarized during management inter-

lviews he14 th 6ughou)', the rzporti~ pgpij$ pith the plant ma~ager-nuclear

and

selected

members

of his staff. 'he

&<it meeting

was

held

on

November

21,

1984,

with the

persons

noted

.above.

The

areas

requiring

management

attention were reviewed.

The items identified as violations were:

failure to document

and evaluate

test

data

per the quality assurance

criteria of 10 CFR 50,

Appendix B,

criterion XI (250/84-35-01

and 251/84-36-01); failure to test the auxiliary

feedwater

system

in

accordance

with techni cal

speci fication

4. 10. 4'

~

~

~

~

0

(250/84-35-02

and 25i/84-36-02);

and failure to retain

a quality assurance

operating

record

as

required

by

technical

specification

$.10.1.a

(251/84-36-03).

An additional

example

of violation (250/84-28-01

and

251/84-29-01)

was

identi fied; fai 1 ure

to

estab

1 ish

adequate

startup

.procedures.

f

Two unresolved

items

were identified: evaluate

the adequacy of maintenance

on the unit 3 power range instrument N-41 (URI 250/84-35-03);

evaluate the

adequacy

of

main

steam

iso'lation

valve testing

(URI 250/84-35-04

and

251/84-36-04).

Three

inspector

followup

items

(IFI)

wer'e

identified:

inadequate

surveillance

of emergency

diesel

generator

skid tank level. switches (IFI

250/84-35-07

and 251/84-36-07);

reactor trip bypass

breakers

are susceptible

to inadvertent

local operation (IFI 250/84-35-05

and 251/84-36-05)';

and

control

room

operator

inability to easily and'ccurately

fol.low .the

'erformance

of the -Reactor Protection Periodic Test,

OP 1004.2 (250/84-35-06

and 251/84-36-06).

C

The licensee

acknowledged

the findings.

3.

Licensee Action on Previous Inspection Findings (92702)

~

~ . -'

~

a.

'onthly update of Performance

Enhancement

Program

(PEP) '

~

4

The

PEP

was

reviewed to determine if commitments

were being "met.

Status

was discussed with the

PEP Manager

and with other management.

f 'I

~

f

f

The facility. upgrade project has not received the construction permits

for the administration building or for the simulator building and may

impact the

schedule.

However, 'the permit for the

Health

Physics

. "".....'".':" building has

been received

and work is scheduled to begin shortly.

~ f

~

'

f

b.

A further

example

of inadequate

surveillance

was identified by the

inspector

and will be followed as

an inspector

followup item (IFI

250/84-35-07

and 251/84-36-07).

The licensee

has'a

program to identify

these deficiencies;

however, this area

had been addressed

without the

identification of these

components.

Each of the

emergency

diesel

generator

fuel skids tanks

has

several

float level switches.

One switch causes

the tank inlet valve to open

and then gravity fills the tank from the elevated

day tank.

Another

switch

shuM

the valve

and other ywitches

have

high and

low alar'm

)', functions.

>'Thh

180 level

alarm~', if actuated,

does

not allow the,

diesel

to start.

The functioning of the switches

has

been

checked;

however,

the floats

and their settings

have

not been

checked

and the

proper settings

are not known as the settings

were last checked at the

factory prior to shipping the diesel to the site in 1970.

The licensee

agreed to correct the'discrepancy.

C.

t

L

The quarterly

progress

meeting'n

the

PEP

was held at the site

on

kovember

2,

1984.

All areas

were addressed

and

no significant devia-

tions were noted.

4.

Unresolved

Items (URI)

Unresolved

items are matters

about which more information is required to

determine

whether they are acceptable

or may involve violations or devia-

tions..

Two unresolved

items are identified in tliis report.

The adequacy of

maintenance

on

Unit 3

power

range

nuclear

instrument,

N-41

(URI

250/84-35-03)

is addressed

in paragraph

7;

and the

adequacy

of main steam

isolation valve testing

(URI 250/84-35-04

and 251/84-36-04) is discussed

in

paragraph

6.

5.

Licensee

Event Report (LER) Followup (92700)

~

~

P

The following LER's were reviewed

and closed.

The inspector verified that:

reporting requirements

had

been met; causes

had been identified; corrective

actions

appeared

appropriate;

generic applicability had been considered;

and

the

LER forms were complete.

A more detailed review was then performed to

'erify that:

the licensee

had reviewed the event; corrective action

had

been

taken;

no unreviewed safety questions

were involved; and violations of

regulations or Technical Specification conditions

had been identified.

f h ~

~

(Closed)

LER 251/83-13

On August 25, 1983, 'a safeguards. test

was performed

on the

4A emergency

load sequencer

and it was found to be failed due to an

open circuit coil in an agastat

relay.

The relay was

r'eplaced

and the

testing

completed satisfactorily..

Subsequent

testing

has also been satis-

factory.

'(Open)

LER 250/83-06

Masonry walls were

found not to

comply with the

original

design drawings.'he

grouting and reinforcing of the walls is

approximately 70K'omplete.

Correction of walls in the Unit 4 control

room

is

scheduled

'and coordinated with the ongoing battery

bank replacements.

Other walls are

being coordinated with the ongoing

10 CFR 50 Appendix

R

modifications.

The scheduled

completion is August of 1985.

(Closed)

LER 250/83-08

On June 14,

1983,

a conduit was drilled into during

installation of

new conduits.

The conduit contained wiring for the

3B

~ "Cyntainment Spray

pump.

The cable

was replaced

and the

pump returned to

'.<,serviCe the next day.

The drawing showing 'the locations of the

embedded

pconduj4

Has 4tncorrhct.

T%e SraPing wah'orrected

and

a procedure

was

'

'evi'sed to more closely" control drilling into concrete.

(Closed)

LER 250/83-11

On June

24, 1983,

an inside containment fire detector

became

inoperable.

Compensatory

measures

were taken in accordance

with the

Technical Specifications

and the detector

was replaced

on October IO, 1983.

0

6.

(Closed)

LER 250/83-16

On October 2, 1983, the letdown containment isolation

valve would not close.

The unit was being brought to cold shutdown for

refueling

and the air was isolated to the valve and the valve closed.

The

air solenoid to the valve was replaced

and the valve tested satisfactorily.

~

~ P

(Closed)

LER 250/83-25

On

December

16,

1983,

the

B emergency

diesel

generator

failed to start.

.The

cause

was

a faulty air start pressure

regulator which was replaced

and the diesel tested satisfactorily..

Monthly and Annual Surveillance Observation

(61726/61700)

The inspectors

observed

Technical

Specification

(TS) required surveillance

testing

and verified that testing

was performed in accordance

with adequate

procedures;

that test instrumentation

was calibrated; that limiting condi-

tions for operation

were met; that test results

met acceptance

criteria

. requirements

and

were

reviewed

by personnel. other that 'the individual

directing the test; that deficiencies

were identified, as appropriate,

and

- 'that

any deficiencies identified during the testing were properly reviewed

and

resolved

by management

personnel;

and that

system

restoration

was

adequate.

For

complete

tests,

the

inspector

verified that testing

". frequencies

were met and tests

were performed by qualified 'individuals.

The Inservice

Test

(IST) program for pumps

and valves

was

reviewed for

adequacy

against

ASME Section XI and the'S...

The inspector witnessed/reviewed

portions of the following test activities:

,Reactor Coolant Flow Protection Channels-Periodic

Test

Pressure iver. Pressure

and Mater Level Protection Channels-Periodic

Test

~...,

~

',

~ ~

I'ain

Stem Isolation Valve Closure Test

Reactor Protection

System " Periodic Test

Auxiliary Feedwater

System - Periodic Test

Emergency Diesel Generator Surveillance

The reactor coolant flow protection

channel

periodic test was performed

on

Unit 3

on

November 14,

1984 in accordance

with operating

procedure

(OP)

14004.2.

The

procedure

specifies

and

approved

method of testing

the

operabi3ity

and trip

and

alarm syttings

of the reactor

coolant

flow

protection chahnels,

'jn compliance lith TS table 4.1-,1>.gteq

5.

During the performance

of

OP 14004.2

the technician visually verified but

did not actually

record

numerous

bistable trip and .reset

voltages.

The

procedure

did not require that the

observed

bistable

actuation-voltage

be

recorded.

It required

only that the technician visually observe

the appro-

priate bistable

actuate

upon receipt of a voltage input within a specified

tolerance

band.

The technician

documented

proper. bistable

performance

not

by recording the

observed

voltage but by initialling that he observed

the

1

procedural

step

executed

without discrhpancy.

On November 15, 1984, during

the

performance

of

OP 14004.4,

"Pressurizer

Pressure

and

Water

Level

Protection

Channels-Periodic

Test,"

the

actual

protection

bistable trip

voltages

were not recorded.

As with OP 14004.2,

the procedure

required only

that the technician initial that the step

was completed without discrepancy.

A review

was

made of other protection bistable periodic test

procedures

including

OP 14004.1,

"Steam Generator

Protection

Channels-Periodic

Test"

'nd

OP 14004.3,

Tave

and Delta-T Protection

Channels-Periodic

Test."

In

each

procedure

the observed

bistable actuation voltage 'was not required to

be

recorded.

As

a result

the

supervisory

evaluations

occurring after

procedure

completion

were

performed to ensure

each

procedural

step

was

.

signed off rather

than to evaluate

whether

observed

data fell within

required tolerances.

'0

CFR 50; Appendix B, criterion XI, "Test Control," requires'hat

test

results

shall

be

documented

and evaluated to assure that test requirements

have

been

satisfied.

The

licensee

guality Assurance

Topical,

section

11.2.3,

Revision 1 and guality Procedure

11.4,

Revision 4 implement these

, requirements..

rg

Contrary to these .requirements,

during the performance

of

OP 14004.2

on

,

November 14

and

OP. 14004.4

on November 15,

1984,

the licensee failed to

'ocument test results

by not recording applicable test data.

Subsequent

supervisory 'evaluations

were

inadequate

because

sufficient data

upon which

to

base

the determination

was not'vailable.

Failure to implement the

quality assurance

criteria of 10 CFR 50; Appendix B, criterion XI is

a

violation (250/84-35-01

and 251/84-36-01).

During. the .performance

of Dp 14004.2 three

additiona1

discrepancies

were

cs Id ~

~

a.

The procedure

required verification of many annunciator status lights

but did not make

use of the control

room annunciator

reference position

system.

Use of the numbered matrix system would make identification of

annunciator targets

less susceptible

to error.

b..

Bistable setpoint

data is written in volts while acceptance

criteria

tolerance

values

are written in millivolts.

A common scale

would

improve the

human factors aspect of the procedure.

c.

The door

key allowing access

to the protection racks

and issued to the

I8C technician

was. not

recorded

in the

Key Charge

Qpt Log,by the

> Nuclear Math'ngineer.

The

NME was

aware

that the

key

hhd

been

issued.

On November 16,

1984,

the inspector

observed

the performance of OP 1004.2,

"Reactor

Protection

System

Periodic Test,"

on unit 4.

The

procedure

specifies

an

approved

method of testing

the

reactor

protective

system

reactor tri'p and permissive

matrices,

in compliance with TS table 4.1-1,

item 24.

C

~

~

During th'e performance of the test

an operator inadvertently

and unknowingly

shut the

4B reactor trip bypass

breaker

while trying to rack out the

4A

reactor trip bypass

breaker.

Apparently the local close

push button

was

bumped.

The discrepancy

went unnoticed until the operator tried to manually

close

the already

closed

breaker.

The licensee

is evaluating the need to

place

protective

covers

over

the

push

buttons

to preclude

additional

inadvertent

local

operation.

The susceptibility of the

reactor

bypass

breakers

to inadvertent

local operation will be tracked

as

an inspector

followup item (250/84-35-05

and 251/84-36-05).

During the

performance

of OP 1004.2 the control

room operator

could not

adequately

follow the test

progression

as

controlled

by the

reactor

operators

at the relay protection racks.

The pace of the test was too fast

for the control

room operator to confidently identify the proper actuation

~ of the numerous

annunciators for which he was responsible.

The control

room

-operator

requested

several

times that the operators

at the racks slow down.

It is difficult for the control

room operator to follow the procedure

'ecause

the

annunciator

alarms that will be received

can not be .readily

cross

referenced

to the applicable procedural

step.

This is- particularly a

problem

because

the control'room operator

has difficulty determining

when

the

operators

at the protection

racks

have

moved to the next step.

The

inability of the control

room operator to easily and accurately follow the

performance

of

OP '1004.2 is

an inspector followup item (250/84-35-06

and

.251/84-36",06): '.'-

On November 6,

1984,

OP 7304.1, "Auxiliary Feedwater

System Periodic Test"

was performed.

This procedure

provides iestructions for verifying proper

operation of the

AFM system

in accordance

with TS 4.10..

The test

was

conducted

concurrently with

OP

0209.3,

"Inservice

Pump Testing

Program

Implementation

Procedure.

For Auxiliary Feedwater

Pumps."

During the test

'the

"B"-'AFM pump

was

supplying the "B" AFM train to the unit 3 steam

generators.

The

pump

was subsequently

secured

and lined

up to supply the

"B" AFM train to the unit 4 steam

generators.

Mhen the "B" AFM pump was

started flow was observed to all three unit 4 steam generators

as expected.

However, flow was also unexpectedly

supplied to the unit 3B steam generator.

The control

room operator quickly secured

the "B" AFW pump.

An investiga-

tion revealed that flow control valve CV"4-2832 was stuck open.

Apparently

the valve had not automatically shut when the "B" AFM pump was secured after

being operated to supply the unit 3 steam generators.

Subsequent

investigation

revealed that the I/P'positioner for flow control

valve CV-4-2832

was stuck in the full open

demand position.

Debris inside

the positioner resulted

in binding which prevented

the closure signal

from

functioning.,

Debris, such

as

sand,

dirt'.and dust

has,

an occasion,

caused

similar problems with other

AFW flow control valves.

A review of

OP 7304.1 revealed

that the position of the

12 flow control

valves associated

with the unit 3 and 4 common

AFW system are never visually

inspected

to ensure

the valves

automatically

open

and shut in response

to

the position of each

steam supply valve.

S'.nce the flow control valves

have

no

remote

position indication,

a failed open flow control valve

remains

7

C

undetected

and

can result in supplying

AFW to the wrong unit when

a pump in

next started.

-Visual observation

of correct valve position following pump

operation,

followed 'by independent verification of that valve position would

preclude recurrence of this problem.

Technical Specification 4.10 requires periodic testing of the

AFW system to-

verify the ability of the system to respond properly when needed.

TS 4.10.2

requires the testing of AFW discharge

valves.

Technical Specification 4.10.4 states

that

AFW tests

shall

be considered

satisfactory if control

panel

indication

and visual observation

of the

equipment

demonstrate

that all components

have operated properly.

Contrary

'o the requirement

of TS 4.10.4 the licensee

did not perform the required

visual observations

necessary

to verify that the

AFW flow control discharge

valves

would operate

as

designed.

These valves should open and shut auto-

matical]y in response

to the positioning of each

steam

supply 'valve.

Additionally the licensee failed to require

a post test lineup on the

AFW

flow control valves following the completion of

OP 7304.1

and

OP 0209.3.

These

valves

were not included

on the list of valves re'quiring position

verification upon test completion.

Similarly these

valves were not included

on the list of valves requiring independent verification as

a second

check

of .valve position.

Failure to comply with TS'.10.4

is

a violation

(250/84-35-02

and 251/84-36-02).-

'I

. The inspector witnessed testing of the Hain Steam Isolation Valves (MSIV).

Several

aspects

of the testing

were discussed

with engineering,

including:

The

MSIVs are constructed

such that the valve will not.close,

under

no flow

conditions,

on loss of air; the MSIVs should be considered to be "fail-safe"

'valves

and, as

such the Section'XI of the

ASME Code requires the valve to be

tested

upon loss of actuator

power;

and the as-built drawings of the HSIV

air control solenoid valves

and their many orifices do not appear to exist

and the. requirements

and specifications

of the orifices are

not

known.

Licensee

management

is pursuing

answers

to these

questions.

This is

considered

an Unresolved Item (URI 250/84-35-04

8 251/84-36-04).

~

~

Monthly and Refueling Maintenance

Observations

(62703)

Station maintenance activities of safety-related

systems

and components

were

observed/reviewed

to ascertain

that they were conducted in accordance

with

approved procedures,

regulatory guides,

industry codes

and standards,

and in

conformance with TS.

The following items were considered

during this review:

limiting conditions

for operation .were

met while components

or

systems

were

removed

from

service-

approvals

were obtained prior to initiating the work; activities

were

achomglished-

us'-thg

apProved

',prd'cedures

and

were

inspected

as

applicable;

functional testing and/or calibrations

were performed pri'or to

returning

components

or .systems

to service;

quality control

records

were

maintained; activities were

accomplished

by qualified personnel;

parts

and

~

~

~

~

~

material

used

were properly certified; radiological controls

were imple-

mented; fire prevention controls

were

implemented;

and housecleaning

was

actively pursued.

The following maintenance activ'itiex were observed

and/or reviewed:

Replacement of Unit 4, train A, reactor protection relay

FC 498A2X

Replacement

of Unit 4, train B, reactor protection relay

FC 498A2X

Repair of Unit 4, "C" steam generator

steam flow transmitter,

PT 495

Main Steam Isolation Valve 4B actuator repair

. Repair of Unit 3, Power

Range Nuclear Instrument N-41

4B Reactor Coolant

Pump Seal

Replacement

'I

Unit 4 Normal Containment Cooler maintenance

'4B Main Steam Isolation Valve repacking

and repair;

4

'On October 31, 1984, the inspector observed the repair of unit 3 power range

..nuclear

instrument

(PRNI) N"41.

The instrument

was declared out of service

~

the

previous

day following the

unsuccessful

performance

of OP 12304.2,

"Power

Range

Nuclear Instrument Periodic

Channel

Functional

Test." During

the test it was

determined that the proper penalization to the over power

delta

temperature

(OPBT)

and

over temperature

delta

temperature

(OTbT)

protection "setpoints

was not occurring

on receipt of an increasing

axial

flux differential signal.

~ 8'

,

~

An investigation

revealed that the signal

lead

from the upper ion chamber

was

connected

to the isolation amplifier for the lower detection

and vice

versa.

  • The

symptoms

were originally noticed

on October 22,

1984.

The

instrument

was not removed from service at that time, however,

a plant work

'order

(PWO 6181)

was submitted requesting

a calibration of the circuit.

The licensee

is continuing to investigate the circumstances

surrounding the

reversed

detector

leads.

The length of time the

instrument

was

not

functioning correctly as well

as the safety significance of this type of

discrepancy

are

under investigation.

,The circumstances

prompting continued

used of thy ipstrpoent after identifying the*,problem

on October 22, 1984,

are under review.

Since

the

licensee's

analysis

and evaluation of this event are not yet

complete, this issue will be carried

as

an unresolved

item (250/84-35-03).

No violations or deviations

were identified.

8.

Operational

and Safety Verification (71707)

The inspectors

observed

control

room operations,

reviewed applicable logs,

conducted

discussions

with control

room operators,

observed shift turnovers,

and confirmed operability of instrumentation.

The inspectors verified the

operability of selected

emergency

systems,

reviewed tagout records, verified

compliance

with

TS

LCO's'nd verified return to service

of 'affected

components.

The

inspectors

by observation

and direct interviews verified that the

physical security plan

was being implemented in accordance

with the station

security plan.

The

inspectors

observed

plant

housekeeping/cleanliness

conditions

and

verified implementation of radiation protection control.

Tours of the Unit 4 Containment,

intake water structure, auxiliary, diesel,

and turbine buildings were conducted to observe plant equipment conditions,

including potential fire hazards,

fluids leaks,

and excessive

vibrations.

The

inspectors

walked

down accessible

portions of the following safety-

reTated

systems

on Unit 3

and 4 to verify operability

and proper valve

alignment:

Emergency diesel

generators

4160 and 480 volt switchgear

High head safety injection systems

Containment spray systems

Low head safety injection system - Unit 4 inside containment

No violations or deviations

were identified.

9.

Engineered Safety Features

Malkdown (71710$

'he

inspector verified operability of the

containment

spray

systems

on

unit 3 and 4 by performing a complete walkdown of the accessible

portion of

the

system.

The following specifics

were

reviewed

and/or

observed

as

appropriate:

P

a.

that the licensee's

system lineup procedures

matched plant drawings

and

the as-built

configuration;'.

that the equipment

conditions

were satisfactory

and

items that might

'egrade

performance

were identified and evaluated

(e.g.

hangers

and

supports

were operable,

housekeeping,

etc,

was adequate;

C.

d.

e.

with assistance

from licensee

personnel

the interior of the breakers

and electrical

or instrumentation

cabinets

were inspected .for debris,

loose material,

jumpers,

evidence of rodents, etc.;

~

+

~

that instrumentation

was properly valved in and functioning and .cali-

bration dates

were appropriate;

local

and remote position indications were compared,

and remote instru-

mentation

was functional.

10

'

Several

discrepancies

were identified in the unit '3 containment

spray

pump

room.

10.

a.

Hanger,

H-2,

FSK-622a,

supporting the

component

cooling water return

flow piping from the

3A containment

spray

pump

was

not properly

assembled.

The upper hanger

clamp was disconnected

from the I-beam.

~ b.

Pressure

instrument

identification tags

did not contain

the

same

instrument

identification

number

found

on detail

one of drawing

5610-t-e-4510,

revision 35, sheet

one of two.

c.

A drain pipe support for containment

spray

pump

3A and

3B bed plate

drains

was loose.

d.

, Several

area light fixtures were not working.

Valve tags

had to be

read with a flashlight due to the reduced visibility.

e ~ . ~

~

e.

The

embossed

valve identification tags 'are difficult to

read.

- Personnel

have

compensated

by writing many valve numbers

on the valve

bodies with black markers.

f Valves

843A and

843B, boric acid injection tank outlet isolation

'. valves,

have'acking

leaks

which. have, resulted in the accumulation of

~

.

..'oric acid residue

on the valve bodies

and flanges..

~

l(

~

No violations or deviations

were

identified..'lant

Events

(93702)

An independent

review of the following event was conducted:

On November 24; .1984, Unit 4 tripped from 100 per

cent power at 8:05 AM,

-'hen the

4A 4160. volt AC bus lost its supply.

This resulted in a loss of

voltage to the

4A reactor coolant

pump and subsequent

reactor trip on loss

of reactor

coolant flow.

All safety systems

responded

as required

and the

'. unit was stabilized at hot shutdown.'wo

minutes

before the reactor trip

occurred,

. operators

responded

to the

4160 volt switchgear

room to

investigate

an

alarm

on

a ground.

Upon entering the

room, -the reactor

coolant

pump breaker cubicle door. blew open

and revealed the faulted condi-

tion.

The

operator

manually tripped the breaker

which cleared the fault

and

allowed the

bus to

be

re-energized.

A decision

was

made

to not

immediately

do further troubleshooting,

but to take the unit to cold shut-

down wjth the

bus

e

rgizeg

A procedure

was .developed to take the bus out

'Pf ser$ ice an) tqdo (geest

%he investigation..

)

At the time of the reactor trip, the auxiliary transformer

was supplying the

4A bus.

The

supply breaker to the

4A bus tripped

when the overcurrent

relays

functioned.

Initial investigation

had

shown that the

4A reactor

coolant

pump breaker

developed

a phase to ground fault which caused

a minor

explosion,i.n its breaker cubicle.

The breaker is located

on the end of the