ML17292A568

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Insp Rept 50-397/96-14 on 960923-27 & 1003.Violations Noted. Major Areas Inspected:Cr Simulator,Tsc,Osc & Emergency Operations Facility
ML17292A568
Person / Time
Site: Columbia Energy Northwest icon.png
Issue date: 10/25/1996
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML17292A566 List:
References
50-397-96-14, NUDOCS 9610290181
Download: ML17292A568 (28)


See also: IR 05000397/1996014

Text

ENCLOSURE 2

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Docket No.:

License No.:

Report No.:

Licensee:

Facility:

Location:

Dates:

Inspectors:

Approved By:

50-397

NPF-21

50-397/96-1 4

Washington Public Power Supply System

Washington Nuclear Project-2

3000 George Washington Way

Richland, Washington

September 23-27, and October 3, 1996

Gail M. Good, Senior Emergency Preparedness

Analyst

(Team Leader)

Thomas H. Andrews, Jr., Radiation Specialist

Ramon V. Azua, Project Engineer

Thomas H. Essig, Chief, Emergency Preparedness

and

Environmental Health Physics Section, Office of Nuclear Reactor

Regulation

George D. Replogle, Resident Inspector

Blaine Murray, Chief, Plant Support Branch

Attachment:

Supplemental Information

96i0290i8i 96i025

PDR

ADOCK 05000397

-2-

EXECUTIVE SUMMARY

Washington Nuclear Project-2

NRC Inspection Report 50-397/96-14

Routine, announced inspection of the licensee's performance and capabilities during the

full-scale, biennial exercise of the emergency plan and implementing procedures.

The

inspection team observed activities in the control room simulator, technical support center,

operations support center, and emergency operations facility.

Plant Su

ort

A deviation was identified for failure to satisfy a commitment to modify the

emergency preparedness

plans to identify the specific location of the alternate

emergency operations facility (Section P2).

Overall, control room performance was very good.

The control room staff's use of

the emergency operations procedure flow chart and procedures was especially

noteworthy.

Communications were generally good; the shift manager conducted

frequent and comprehensive*briefings

(Section P4.2).

Overall, the technical support center staff's performance was generally good.

The

facility was staffed in a timely manner; the technical support center manager

exercised good command and control; and participants were effective in their roles.

However, room for improvement was noted in the areas of internal and external

communications and habitability determination (Section P4.3).

Overall, the operations support center staff's performance was good.

Participants

demonstrated

the ability to effectively create and manage emergency response

teams to perform inplant repairs.

Command and control by the operations support

center's management staff was very good.

The periodic briefings were identified as

a strength.

There was room for improvement in the following areas:

(1) communication between the licensee and Hanford Fire Department;

(2) respiratory protective equipment use under accident conditions; and,

(3) procedural adherence

concerning center habitability (Section P4.4).

Overall, performance in the emergency operations facility was generally good.

Emergency events were properly classified; however, command and control of

facility activities was less than satisfactory at times.

An exercise weakness for

failure to make clear and timely offsite agency notifications and protective action

recommendations

was identified (Section P4.5).

~

The scenario was sufficiently challenging to test emergency response

capabilities

and demonstrate

onsite exercise objectives.

Significant similarities were identified

between the 1994 and 1996 exercise scenarios.

Once identified, prompt and

thorough action was taken.

Mock-ups were effectively used for some equipment

-3-

failures; however, exercise control could have been improved in some areas to

enhance the realism and training value of the exercise (Section P4.6).

~

The licensee's self-critique process effectively identified areas for corrective action

(Section P4.7).

-4-

IV. Plant Su

ort

P2

Status of Emergency Preparedness

Facilities, Equipment, and Resources

a.

Ins ection Sco

e 82701-02.02

The inspectors reviewed provisions for use of an alternate emergency operations

facility. The inspectors discussed the matter with licensee representatives

and

reviewed the following documents:

Washington Nuclear Project-2 Emergency Plan

GO2-83-529, dated June 16, 1983 (Supply System letter to NRC)

SECY-83-361, dated September

14, 1983

NRC letter to Supply System, dated October 7, 1983

NRC Inspection Report 397/85-10, dated July 5, 1985

b.

Observations

and Findin s

During the inspection, the inspectors were informed of the licensee's intentions to

lease its headquarters

facility located at 3000 George Washington Way, Richland,

Washington.

Historically, the Supply System headquarters

facility has been

recognized as the alternate location for the emergency operations facility (as

opposed to a backup emergency operations facility). The location, which is 9.5

miles from Washington Nuclear Project-2, was the subject of several letters

between the Supply System and the NRC prior to licensing in late December 1983.

In reviewing this matter, the inspectors noted the following points:

GO2-83-529, dated June 16, 1983, stated that "the Supply System will

modify our emergency preparedness

plans to designate

an alternate location

for assembly of individuals who would normally respond to the EOF for use

in the event that travel in the vicinity of the EOF is hampered by accident

radiological conditions...

The alternate response

location for the Hanford Site

will be the Supply System headquarters

building at 3000 George Washington

Way in Richland."

The Commission approved the Supply System headquarters

facility as the

alternate location for the emergency operations facility in SECY-83-361,

dated September

14, 1983.

On October 7, 1983, the Supply System was informed of the Commission's

approval of the Supply System headquarters

facility as the alternate

emergency operations facility location.

-5-

The Emergency Response

Facility Appraisal (NRC Inspection Report

397/85-10, dated July 5, 1985) identified the Supply System headquarters

as the alternate emergency operations facility location.

Revision 17 to the Washington Nuclear Project-2 Emergency Plan did not

specifically identify the Supply System headquarters

facility as the alternate

emergency operations facility location.

Subsequent to the September 27, 1996, exit meeting, the inspectors were informed

that the emergency plan and procedures were never modified pursuant to the

commitment made by Supply System management

in the June 16, 1983, letter.

The failure to satisfy a commitment was identified as a deviation (397/9614-01).

On October 3, 1996, the licensee informed the inspectors of planned corrective

actions.

The licensee stated that appropriate sections of the emergency plan and an

implementing procedure would be changed to identify the Supply System

headquarters

as the alternate emergency operations facility location.

The

implementing procedure and emergency plan changes were scheduled to be

presented to the plant operating committee on October 9 and 16, 1996,

respectively.

These actions satisfactorily fulfilledthe June 16, 1983, commitment.

Conclusion

A deviation was identified for failure to satisfy a commitment to modify the

emergency preparedness

plans to identify the specific location of the alternate

emergency operations facility.

P4

Staff Knowledge and Performance

in Emergency Preparedness

P4.1

Pro ram Areas lns ected

82301

The licensee conducted

a full-scale, biennial exercise on September 25, 1996. The

exercise was conducted to test major portions of the onsite (licensee) and offsite

emergency response

capabilities.

The licensee activated its emergency response

organization and all emergency response

facilities. The Federal Emergency

Management Agency evaluated the offsite response

capabilities of the State of

Washington, the State of Oregon, and Benton and Franklin counties.

The Federal

Emergency Management Agency will issue

a separate

report.

The exercise scenario was run using the control room simulator in a dynamic mode.

The exercise scenario began at 7:15 a.m. with the plant operating at approximately

100 percent power. At the start of the exercise, the high pressure

core spray pump

was inoperable due to scheduled maintenance.

At 7:25 a.m., the control room received

a report of smoke issuing from Building 10.

The plant fire alarm was sounded

and the fire brigade responded.

The Hanford Fire

-6-

Department was called to support the licensee's fire brigade.

At 7:29 a.m., the

electrical power to Building 10 was secured.

At 7:32 a.m., Fire Pumps 2A and 2B

would not start.

The licensee evaluated the technical specification significance of

the fire pump failures and entered the limiting requirement for operation.

At 7:33 a.m., the control room received an alarm indicating a leak greater than 10

gallons per minute inside primary containment.

At 7:34 a.m., the shift manager

declared

a notification of unusual event, since the source of the leakage could not

be identified. This classification was not anticipated by the scenario developers.

Notification of state and local agencies was promptly initiated by control room

personnel.

These notifications were completed at approximately 7:44 a.m.

At 7:39 a.m., the control room was notified by radio that one of the fire brigade

members was experiencing chest pains.

An ambulance was requested.

The

Hanford Fire Department arrived at the site at 7:39 a.m., and the ambulance arrived

at 7:42 a.m. At 7:45 a.m., the responsibility for handling the fire and injured

individual was transferred to the Hanford Fire Department and ambulance crew.

The equipment operators on the fire brigade were directed to return to the plant.

The control room staff initiated actions to determine the source and magnitude of

the leakage.

At 7:58 a.m., the control room was notified that the leak was greater

than 30 gallons per minute, based upon a bucket test.

At 8:01 a.m., the licensee

upgraded the emergency declaration to an alert based on a leak rate greater than 25

gallons per minute.

The control room initiated offsite agency notifications and

activation of the licensee's emergency response

organization/facilities.

Following

the offsite agency notifications, the NRC (simulated via a control cell) was notified

at 8:10 a.m.

During the next hour, a series of events took place that impacted plant operations

and challenged the emergency response

organization.

At 8:29 a.m., the

intermediate range reactor building stack monitor failed. At 8:53 a.m., the control

room staff initiated a controlled shutdown to cold shutdown conditions.

At 8:59 a.m., a turbine building hi-hi alarm was received in several turbine building

areas, indicating that a leak had occurred.

At 9:10 a.m., the control room received

a report of a high-pitched noise in the turbine building. At 9:13 a.m., the leak was

identified as a non-isolable leak on Main Steam Trap 1A.

At 9:09 a.m., the operators discovered that the dump valves for the number

1

heater would not operate.

Several tubes in the number 5 heater failed, causing

a

high level trip to occur.

Water cascaded

through heaters 4, 3, and 2, causing

a

feedwater heater trip. As expected, the number

1 and 2 heaters isolated.

At 9:16 a.m., the operators noticed rapidly increasing drywell pressure.

The reactor

was at approximately 70 percent thermal power.

The shift manager ordered

a

manual reactor scram.

All control rods fully inserted, and the feedwater pumps

I

-7-

tripped.

All main steam isolation valves closed except the inboard and outboard

"A" valves.

This created

a release path to the unisolable leak in the turbine

building. The operators characterized

the leak as being large, based on the fact that

no safety relief valves were needed to control reactor pressure vessel pressure.

The

reactor core isolation cooling pump actuated when water level dropped below the

actuation setpoint.

Nuclear instrumentation, both startup and intermediate range

monitors, failed a short time after the scram.

At 9:21 a.m., the operators observed that the "A" residual heat removal pump was

not operating properly.

The operators suspected

a sheared shaft and dispatched

an

equipment operator to investigate.

At 9:26 a.m., a report of pump cavitation was

received; therefore, the operators determined that the suction strainer was blocked.

At 9:22 a.m., the emergency operations facility manager, after consultation with

the shift manager and technical support center manager, declared

a site area

emergency.

The site area emergency was due to failure of the main steam isolation

valves to close with an unisolable leak outside containment.

Offsite agency

notifications were made by the emergency operations facility as described in

Section P4.5 below.

At 9:34 a.m., the reactor core isolation cooling pump tripped.

This left control rod

drive cooling as the only operating high pressure source of water.

Reactor vessel

water level continued to drop until 9:55 a.m., at which time there was a rapid

decrease

in reactor vessel water level.

At 9:55 a.m., the supply breaker (SM-8) from one of the emergency power buses

failed, which made residual heat removal pumps "B" and "C" inoperable.

The

isolation valve for low pressure

core spray, LPCS-V-5, failed to open.

At 9:57 a.m., with no water supply sources, the control room entered the primary

containment flooding portion of the emergency operations procedure,

and the

emergency operations facility manager declared

a general emergency.

Offsite

agency notifications were made by the emergency operations facility as described

in

Section P4.5 below.

At 10:19 a.m., LPCS-V-5 opened and allowed low pressure core spray injection

which led to fuel rod damage.

The turbine and reactor buildings were evacuated

due to high radiation levels. At 10:53 a.m., the control room was notified that the

high pressure

core spray pump was available and then took steps to align and

operate this pump. At 10:56 a.m., injection from high pressure core spray was

initiated.

At 11:00 a.m., the control room was notified that the power supply for residual

heat removal pumps "B" and "C" had been restored and took actions to initiate

injection from these sources.

At 11:35 a.m., main steam isolation valve

MSIV-V-22Aclosed, isolating the leak to the turbine building.

-8-

The simulator failed three times between 11:08 and 11:48 a.m. After the last

failure, the controllers decided to manually supply data for the remainder of the

exercise.

The exercise was terminated at 2:08 p.m.

P4.2

Control Room

a.

Ins ection Sco

e 82301-03.02

The inspectors observed and evaluated the control room simulator staff as they

performed tasks in response to the exercise scenario conditions.

These tasks

included detection and classification of events, analysis of plant conditions,

notification of offsite authorities, and adherence to the emergency plan and

implementing procedures.

The inspectors reviewed applicable emergency plan

implementing procedures,

logs, checklists, and notification forms generated

during

the exercise.

b.

Observations

and Findin s

The shift manager coordinated and oversaw control room response,

redirecting the

response

as necessary.

With one exception, actions were performed in accordance

with applicable procedures

and instructions.

There were no control room logs taken

during the exercise.

This matter is discussed further in Section P4.6 below.

Control room operators correctly interpreted control room instrument displays.

From these and other available information sources, operators recognized that

events were progressing abnormally and developed appropriate strategies to bring

the plant to a safe shutdown condition.

Control room personnel correctly classified

the unusual event and alert events using the emergency action levels.

Following

event declarations, control room personnel correctly implemented the immediate

actions required by the emergency plan implementing procedures.

The control room

staff's use of the emergency operations procedure flowchart was especially

noteworthy.

The inspectors observed that the shift technical advisor used a checklist that was

not part of an official station document or emergency plan implementing procedure.

The inspectors concluded that the use of an uncontrolled checklist could create

a

problem, since there was no formal method to ensure that the information on the

checklist remained current.

Control room communications were generally effective.

The shift manager

conducted frequent briefings that included sufficient detail

~

Room for improvement

was noted in the following areas:

~

The shift technical advisor checked "Emergency" instead of "Exercise" on

the notification form that was transmitted via facsimile to state and local

agencies.

The form also included the telephone number for the real control

-9-

room (as opposed to the simulator).

The offsite agencies called to verify the

plant conditions.

Personnel were observed using the radio microphone instead of the plant

page microphone to make plant announcements.

As a result,

announcements

were not received in all locations.

Telephone calls were not always answered.

As a result, important messages

- may have been lost or delayed.

c.

Conclusions

Overall, control room performance was very good.

The control room staff's use of

the emergency operations procedure flow chart and procedures was especially

noteworthy.

Communications were generally good; the shift manager conducted

frequent and comprehensive

briefings.

P4.3

Technical Su

ort Center

a.

Ins ection Sco

e 82301-03.03

The inspectors observed and evaluated the technical support center staff as they

performed tasks necessary to respond to the exercise scenario conditions.

These

tasks included staffing and activation, facility management

and control, accident

assessment,

onsite protective action decisionmaking and implementation,

communications, assistance

and support to the control room, and prioritization of

mitigating actions.

The inspectors reviewed applicable emergency plan

implementing procedures

and logs generated

during the exercise.

b.

Observations

and Findin s

The technical support center had the minimum required staff and was activated

within 27 minutes after the alert declaration.

The technical support center was

activated in a coordinated and efficient manner and was staffed with a sufficient

number of individuals who demonstrated

the appropriate expertise for their various

positions.

Communications were promptly established with the control room simulator,

operations support center, and emergency operations facility. The technical support

center manager effectively communicated with the other participants and exercised

good command and control of the center.

Concise and informative briefings were

conducted every 30 minutes and appropriate log-keeping was observed.

The technical support center staff actively participated with the emergency

operations facility staff and the simulator control room shift manager in the

-10-

determination of the site area and general emergency classifications.

All

classifications were correctly determined.

The inspectors identified four areas for improvement.

First, requests for corrective

actions, from the technical support center to the operations support center, were

not consistently timely. For example, the failure of Valve LPCS-V-5 (which could be

manually opened and was easily accessible)

and emergency power source SM-8

occurred at approximately 9:55 a.m.

However, the operations support center was

not requested to manually open LPCS-V-5 or repair SM-8 until 10:17 a.m. (about 22

minutes later).

This appeared to be an excessive amount of time for making these

requests.

As a result of the delay, Valve LPCS-V-5 was opened (by the simulator)

before the operations support center team left to make the repairs.

Similarly, SM-8

was restored before repairs were completed.

Second, habitability of the technical support center was not appropriately verified.

Specifically, the technical support center entry door was ajar for most of the

exercise.

Emergency Plan Implementing Procedure 13.10.4, "Radiation Protection

Manager Duties," Revision 13, Section 3.1.8, required the radiation protection

manager to ensure that the technical support center airlock door at the card reader

was closed to maintain environmental integrity. When questioned about the

oversight, the radiation protection manager indicated that he had checked the door

when he initiallyarrived but that other participants may have entered through the

door afterwards.

It should be noted that the resident inspectors have identified a recurring problem

involving door closure.

Specific examples involved fire doors and other doors used

to control air balance.

In response,

licensee management communicated its

expectations concerning door closure; it is the individual's responsibility to ensure

that doors are fully closed.

The inspectors concluded that the licensee's corrective

actions have not been totally effective.

In the above example, individuals

entered/exited the technical support center without fully closing the door, and the

doors were not regularly checked during the habitability surveys.

Under certain

radiological conditions, the habitability of the technical support center could be

affected if the door was not closed.

Third, the status board sometimes reflected inaccurate information.

Examples are

provided below:

The time field (which identified the last time the information was modified)

was rarely updated.

For example, at 9:49 a.m., the status board was

modified to reflect current plant conditions.

However, the time field

indicated the board was last updated at 8:40 a.m. (over an hour earlier).

At approximately 10:00 a.m., the status board indicated that safety related

buss SM-8 was lost.

However, Residual Heat Removal Pump B was

identified as being in "wetwell spray" and Residual Heat Removal Pump C

-11-

was noted as being in the run mode of operation.

Contrary to the status

board, these pumps received power from SM-8 and were inoperable at the

time.

At approximately 10:50 a.m., the status board indicated that SM-8 was

restored, but Residual Heat Removal Pumps 8 and C were still identified as

being inoperable.

When SM-8 was returned to service, the pumps should

have been upgraded to an operable status.

~

At 11:44 a.m., the status board indicated that the C residual heat removal

pump was inoperable, but injecting to the vessel at the same time.

Fourth, the information coordinator did not consistently announce the failure of

significant safety equipment in a timely manner.

For example, when the loss of all

low pressure

and high pressure systems was experienced,

the coordinator quietly

updated the status board but made no announcement to alert the technical support

center participants of the problem until the scheduled 30-minute briefing (about 5

minutes later).

As a result, participants may not have learned of the failures in a

timely manner.

Toward the end of the drill, the information coordinator announced

some of the problems in a more timely fashion and demonstrated

overall improved

performance.

In contrast to the problems associated

with the status board, the inspectors noted

that the operations manager was in frequent contact with the control room and

appeared to keep the remainder of the staff informed of important plant parameters

and equipment problems.

c.

Conclusions

Overall, the technical support center staff's performance was generally good.

The

facility was staffed in a timely manner; the technical support center manager

exercised good command and control; and participants were effective in their roles.

However, room for improvement was noted in the areas of internal and external

communications and habitability determination.

P4.4

0 erations Su

ort Center

Ins ection Sco

e 82301-03.05

The inspectors observed and evaluated the operations support center staff as they

performed tasks in response to the scenario conditions.

These tasks included the

fire brigade response,

functional staffing, and inplant emergency response

team

dispatch and coordination in support of control room and technical support center

requests.

The inspectors reviewed applicable emergency plan implementing

procedures,

logs, checklists, and forms generated

during the exercise.

-1 2-

Observations

and Findin s

The plant fire brigade reached the area of the fire and set up its command post in a

timely manner.

The fire brigade leader properly selected the location of the

command post based on the weather conditions and the location of the fire.

Fire

brigade personnel took the necessary

precautions to make sure that their equipment

was functioning correctly before attempting other activities. Actions taken in

response to the injured (simulated) fire brigade member were appropriate; however,

the actions slowed the crew's progress in fighting the fire.

Communications during the fire brigade response

were not always effective.

First,

it was hard for the fire brigade leader to hear the control room on the hand-held

radio.

Second, the confusion caused by the efforts to assist the injured man, and

the failure of security personnel to direct the Hanford Fire Department personnel to

the fire brigade command post, resulted in the Hanford Fire Department personnel

responding to the fire prior to coordination with the site fire brigade.

Initially, there

was no apparent contact between the Hanford Fire Department and the site fire

brigade to communicate the existence of special circumstances

or hazards that

could affect personnel or plant safety.

Plant Procedures

Manual 1.3.36, "Plant

Emergency Response

Personnel Requirements,"

Revision 9, Section 5.1.1, required

the fire brigade leader to coordinate fire fighting activities with the Hanford Fire

Department senior officer.

The operations support center was activated within 17 minutes of the alert

declaration.

Upon arrival, personnel quickly readied the facility, updated status

boards, and obtained information from the control room relative to plant status.

The

operations support center manager,

and the supporting staff, were knowledgeable

of their duties and responsibilities.

Communications between the operations

support center, technical support center, and the control room were effective.

An

electronic status board for plant parameters

and emergency response team status

board were established

at the onset of the exercise.

Both boards were regularly

updated and effectively used by center management

during the exercise.

The operations support center manager exercised very good command and control ~

Briefings presented

by the manager throughout the day were informative, timely,

and readily audible (i.e., a localized public address system was used, enhancing

clarity and volume, overcoming background noise).

The briefings were presented

simultaneously to staff located in the main part of the facility and in a staff holding

area located

a short distance away.

Periodically, a member of the manager's

senior

staff was dispatched to the holding area to ensure that the craft personnel

(mechanics, electricians, etc.) understood the information provided in the manager'

briefing and to answer any questions.

The inspectors identified this area as a

strength.

The operations support center, with minor exceptions, maintained good control over

deployed emergency response/repair

teams.

Team briefings and debriefings were

-1 3-

found to be effective; however, the inspectors noted several occasions where

debriefings were not properly logged.

The inspectors accompanied

several teams

into the plant and observed prompt and efficient accomplishment of tasks.

When teams were formed, members were separately briefed on assigned tasks and

expected radiological conditions.

Team briefings were facilitated through the use of

Form 968-25560, Revision 7, "Repair Team Briefing/Debriefing Form." Twenty

forms were completed during the exercise.

The operations support center staff anticipated that two entries would involve high

contamination levels.

The first entry involved Team 4. This team was dispatched

to the 501 foot elevation of the reactor building at approximately 10:00 a.m. to

isolate the instrument air supply to Main Steam Isolation Valves 22A and 28A. The

briefing form indicated that high radiation levels and high surface contamination

levels were expected

in the area.

This information, coupled with deteriorating plant

conditions, appeared to warrant a recommendation for Team 4 to use protective

equipment; however, no such recommendation was made.

The second entry involved Team 16. The team was dispatched to the 501 foot

elevation of the turbine-generator

building at approximately 12:50 p.m. to check the

nature of the steam leak (via video camera).

Similar to the first entry, high radiation

and surface contamination levels were expected.

Since significant releases

had

occurred into the turbine-generator building which had the potential to produce very

high surface contamination levels (and associated

airborne contamination),

a

recommendation for Team 16 to use respiratory protective equipment appeared

warranted; however, no such recommendation was made.

Radiological habitability surveys of the operations support center were defined by

Emergency Plan Implementing Procedure 13.10.10, "Health Physics, Chemistry,

Operations Support Center Duties," Revision 11, as including the use of a

continuous air monitor and an area radiation monitor. A continuous air monitor was

used; however, an area radiation monitor was not used during the exercise.

The

failure to continuously monitor the ambient gamma radiation levels deprived the

licensee of early information relative to radiation levels which might warrant a

relocation of the operations support center to an alternate location.

Conclusions

Overall, the operations support center staff's performance was good.

Participants

demonstrated

the ability to effectively create and manage emergency response

teams to perform inplant repairs.

Command and control by the operations support

center's management staff was very good.

The periodic briefings were identified as

a strength.

There was room for improvement in the following areas:

(1) communication between the licensee and Hanford Fire Department;

(2) respiratory protective equipment use under accident conditions; and,

(3) procedural adherence

concerning center habitability.

-1 4-

P4.5

Emer enc

0 erations Facilit

a.

Ins ection Sco

e 82301-03.04

The inspectors observed the emergency operations facility's staff as they performed

tasks in response to the exercise.

These tasks included facility activation, event

classification, notification of state and local response

agencies,

development and

issuance of protective action recommendations,

dose assessment

and coordination

of field monitoring teams, analysis of plant conditions, and direct interactions with

offsite agency response

teams.

b.

Observations

and Findin s

The emergency operations facility was promptly staffed and activated following the

alert declaration at 8:01 a.m.

Full facility staffing was present at 8:32 a.m., and

emergency director duties were transferred at 8:42 a.m.

Upon arrival, facility

personnel signed-in on the staffing board and obtained position-specific procedures

and materials.

Communication links with other facilities were established

and the

status of other facility activations was quickly disseminated.

Emergency classifications made by the emergency operations facility were correct

and timely. The site area emergency was declared at 9:22 a.m., and the general

emergency was declared at 9:57 a.m.

In both cases,

the classifications were made

within minutes of meeting emergency action level conditions.

The shift manager

and technical support center were quickly informed of the emergency declarations

or were involved in preliminary discussions

regarding changing plant conditions and

applicable emergency action levels.

Command and control in the emergency operations facility was less than

satisfactory.

The inspectors observed several examples.

First, briefings tended to

ramble and did not hold the attention of all facility personnel

~ Moreover, it was

often difficultto determine when a briefing ended.

Second, briefings and other

peripheral activities occasionally interfered with important task completion.

For

instance, briefings continued while the emergency operations facility manager and

assistant emergency operations facility manager tried to make required offsite

agency notifications and protective action recommendations,

and press releases

were presented for review/approval at critical times.

As a result, the facility

manager/assistant

manager were challenged by the noise level and other

distractions.

Third, facility priorities were not established.

Fourth, the general

emergency public address announcement

was delayed because

the notification form

was not provided to the information coordinator in a timely manner.

The event was

declared at 9:57 a.m., but the announcement

was not made until 10:24 a.m., 27

minutes later.

Finally, briefings were frequently interrupted by plant public address

announcements.

-15-

The offsite agency notification process was not effectively executed

in the

emergency operations facility. As a result, untimely and unclear protective action

recommendations

were provided to the offsite agencies.

The inspectors observed

the following examples.

First, unclear protective action recommendations

were communicated to the offsite

agencies at the general emergency.

As verbally communicated over the CRASH

telephone, the recommendation

included evacuation of all sections within 0-2 miles,

sheltering of Section

1 from 2-10 miles, and sheltering of Sections 2-4 and the fast

flux test facility within 0-2 miles. This meant that both shelter and evacuation were

recommended for all sections 0-2 miles.

More importantly, due to population

density, the form (transmitted via facsimile) and verbal notification contradicted one

another concerning the recommendation for Sections 2-4 within 2-10 miles; the

boxes checked on the form indicated that all sections should be sheltered from 2-10

miles, whereas the verbal notification contained no recommendation

(shelter or

evacuation) for the same area.

The inconsistencies

were introduced when the radiological emergency manager

made a non-standard

notation on the notification form, using an arrow and circles,

to describe the recommended protective actions.

The notation actually modified the

options available on the form. Excluding the notations, as normally used, the form

actually indicated that the recommendation was to evacuate

all sections 0-2 miles

and shelter all sections 2-10 miles. As a result, it was necessary for the offsite

agencies to call and request clarification.

Second, the subsequent

upgrade of the protective action recommendations

(evacuate to 10 miles in Section 1) was not communicated to the state within 15

minutes, as required by Step 4.1 of 13.4.1, "Emergency Notifications," Revision

20. The protective action recommendation

change was made at 10:23 a.m.;

however, the state was not renotified of the change until 10:43 a.m., 20 minutes

later (the state was not on the CRASH call initiated at 10:35 a.m.).

Third, offsite agency notifications at the site area emergency were not initiated until

14 minutes after event declaration.

The delay was mostly attributed to form

completion, rather than the loss of the CRASH telephone.

The loss of the CRASH

telephone was pre-planned

in the scenario to prompt the use of backup notification

methods.

The site area emergency was declared at 9:22 a.m., and the emergency

operations facility manager attempted the CRASH call at 9:33 a.m.

Recognizing the

loss of the CRASH telephone system, the emergency operations facility

manager/assistant

manager initiated state/county notifications via the backup

method (dial-up lines) at 9:36 a.m.

The manager and assistant manager each made

a required call; one to the state and one to the county (combined Benton/Franklin

Counties).

Fourth, classification notification forms were not sent via facsimile to the offsite

agencies prior to the verbal notification, as required by Section 5.3.3 of 13.4.1.

-1 6-

The failure to follow the proceduralized process delayed the notifications, because

the information on the form had to be read to the offsite agencies

(as opposed to

verifying receipt of the forms and answering questions).

The inspectors concluded

that this failing contributed to the preceding examples.

The failure to provide timely and clear notifications and protective action

recommendations to offsite agencies was identified as an exercise weakness

(397/961 4-02).

In a related matter, the status of offsite protective action implementation was not

well-tracked in the emergency operations facility. Step 4.2.4 of 13.2.2,

"Determining Protective Action Recommendations,"

Revision 6, required the

emergency operations facility manager to track protective action recommendations

until implementation was completed and to track status on the protective action

recommendation status board.

The inspectors observed that completion status was

neither indicated on the status board nor tracked.

With the exception of the protective action recommendation

issue described above,

activities performed/directed by the radiological emergency manager were

performed well ~ Specific activities included dose assessment,

facility habitability,

and field team direction and control. The radiological emergency manager provided

excellent briefings and effectively interacted with offsite response team members.

Visual aids used in the emergency operations facility could have been more

effective.

The inspectors noted that the plant status board was not readable from

the emergency operations facility manager's table.

On several occasions the

manager had to walk up to the board to determine plant parameters.

In addition,

the plant status board was not always maintained.

For example, reactor vessel

level was not kept current.

The board indicated that vessel level stayed at

-88 inches until level was recovered; however, the level actually dropped below the

bottom of active fuel.

The inspectors also determined that training on the use of the CRASH telephone

monitoring headsets

appeared ineffective. The assistant emergency operations

facility manager and emergency operations facility manager secretary did not know

that the batteries had to be inserted prior to use.

Conclusions

Overall, performance

in the emergency operations facility was generally good.

Emergency events were properly classified; however, command and control of

facility activities was less than satisfactory at times.

An exercise weakness for

failure to make clear and timely offsite agency notifications and protective action

recommendations

was identified.

/w

-1 7-

P4.6

Scenario and Exercise Control

a.

Ins ection Sco

e 82301

The inspectors made observations during the exercise to assess

the challenge and

realism of the scenario and to evaluate the control of the exercise.

b.

Observations

and Findin s

The inspectors identified significant similarities between the 1994 and 1996

scenarios.

Although some differences were noted on the front-end, the release

path, equipment failures, and failure modes were identical in both scenarios.

The

site area and general emergencies

were based on identical events.

Once identified,

the licensee took appropriate actions; key facility personnel who had participated in

the 1994 exercise were replaced the night before the exercise.

Regarding exercise conduct, the licensee effectively used mock-ups (including

sound effects) to increase the realism of certain exercise response activities.

In

contrast, the following observations detracted from the realism and training value of

the exercise and were considered

areas for improvement:

Communication design differences between the control room and the

simulator were identified.

Examples included:

(1)

There was no plant page speaker

in the simulator.

As a result, the

control room simulator personnel did not hear plant pages,

announcements,

etc.

The licensee stated that the real control room

speaker volume was normally lowered to prevent operator distraction.

(2)

The telephone ringer volumes were set too low. As a result, some

telephone calls were not answered,

because the simulator personnel

could not hear the telephones

ringing over the ambient noise.

(3)

Some unanswered

telephone calls would roll over to a telephone

outside the simulator.

(4)

There was only one main console telephone on the shift manager'

desk.

According to exercise participants, the real control room has an

additional console telephone on the shift technical advisor's desk such

that telephone calls could be answered if the primary telephone was

busy.

~

Control room logs were not completed during the exercise as required by

procedures.

Plant procedures

required the use of either electronic or manual

logs for the control room.

The electronic log did not function during the

-1 8-

exercise and manual logs were not taken.

A controller contributed to this

situation.

There were several examples of unplanned/unexpected

simulator responses.

Examples included fire pumps not starting and nuclear instrumentation

failures following the reactor scram.

When the licensee notified the NRC of the alert declaration, the control cell

(simulated) operations officer unrealistically allowed the call to be terminated.

Consequently, the communicator, an equipment operator, was released from

the control room shortly after the alert notification.

The licensee did not provide a sufficient number of exercise controllers with

health physics background.

This led to several situations where the health

physics member of the inplant team either was given qualitative radiological

data (e.g., "radiation levels are okay"), or no data at all.

On one occasion the exercise scenario timeline did not allow enough time for

an activity to be performed before the equipment in question needed to be

back in service.

As a result, the work had to be stopped and completion

simulated.

Team 13 attempted to backfill the reactor level reference legs but

ran out of time. The team was instructed to simulate the completion of the

work, and the equipment was placed back into service for the remainder of

the exercise.

Some activities were over-simulated and detracted from the training value of

the exercise.

For example, habitability survey results in the operations

support center were provided before the information was fully earned.

The

responsible health physics technician made the determination to only survey

the outer hallway (buffer zone) and simulate the rest of the surveys by

asking the controller for the results of the surveys for each room. Also, the

process for issuing potassium iodide was not stepped-through to ensure that

personnel were familiar with applicable procedures.

c.

Conclusions

The scenario was sufficiently challenging to test emergency response

capabilities

and demonstrate

onsite exercise objectives.

Significant similarities were identified

between the 1994 and 1996 exercise scenarios.

Once identified, prompt and

thorough action was taken.

Mock-ups were effectively used for some equipment

failures; however, exercise control could have been improved in some areas to

enhance the realism and training value of the exercise.

-1 9-

P4.7

Licensee Self-Criti ue

a.

Ins ection Sco

e 82301-03.13

The inspectors observed and evaluated the licensee's

post-exercise facility critiques

and the formal management

critique on September 27, 1996, to determine whether

the process would identify and characterize weak or deficient areas in need of

corrective action.

b.

Observations

and Findin

s

The inspectors determined that the post-exercise

critiques were generally thorough,

open, and self-critical. With the exception of the emergency operations facility,

critiques included input from controllers, evaluators,

and participants.

In the

emergency operations facility, the controllers/evaluators

did not provide input during

the critique.

The inspectors noted that the post-exercise facility critiques provided a

vehicle to discuss performance/procedural

issues prior to corrective action process

completion.

As an area for improvement, the inspectors noted that individuals were assigned

multiple functions associated with exercise control and evaluation.

For example,

the control room had two controllers and one observer.

The controllers had to

watch participants'ctions,

provide input as needed, coordinate timing with other

facility controllers, and evaluate participant performance.

The lead control room

simulator controller was heavily involved in providing overall coordination support

for the exercise.

When the simulator failed, this individual had to prepare data

sheets for control room simulator personnel.

The assistant controller was divided

between providing controller duties, evaluation duties, and simulator support

activities.

As a result, the controllers were challenged to also evaluate participant

performance.

The input for the formal management critique included comments from participants

and controllers/evaluators.

The issues identified by the licensee's team were

generally consistent with those identified by the NRC inspection team.

Conclusions

The licensee's self-critique process effectively identified areas for corrective action.

-20-

V. Mana ement Meetin s

X1

Exit Meeting Summary

The inspectors presented the inspection results to members of licensee management

at the

conclusion of the inspection on September 27, 1996. The licensee acknowledged the

findings presented.

No proprietary information was identified. A followup discussion was

conducted on October 3, 1996, to, address

a change to the findings presented

during the

inspection exit meeting.

ATTACHMENT

PARTIALLIST OF PERSONS CONTACTED

Licensee

L. Ball, Emergency Planner

R. Bemis, Vice President,

Nuclear Operations

W. Estes, Acting Assistant Manager, Operations

D. Feldman, Shift Manager

D. Holmes, Emergency Planner

J. Ittner, Emergency Planner

R. Jorgensen,

Emergency Planner

A. Klauss, Emergency Planner

M. Nolan, Supervisor, Solid Waste

G. Reed, Corporate Emergency Preparedness,

Safety, and Health Officer

M. Reis, Supervisor, Reactor Engineering

R. Webring, Vice President, Operations Support

Other

A. Grumbles, Radiation Health Physicist, Washington State Department of Health

S. May, Radiation Health Physicist, Washington State Department of Health

R. Mazurkiewicz, Chief, Operations Branch, Bonneville Power Authority

D. Williams, Nuclear Engineer, Bonneville Power Authority

NRC

R. Barr, Senior Resident Inspector

B. Murray, Chief, Plant Support Branch

LIST OF INSPECTION PROCEDURES USED

IP 82301

Evaluation of Exercises at Power Reactors

IP 82701

Operational Status of the Emergency Preparedness

Program

LIST OF ITEMS OPENED AND CLOSED

~Oen ed

50-397/96014-01

DEV

Failure to modify emergency preparedness

plan to designate

the alternate emergency operations facility location (Section

P2)

50-397/96014-02

IFI

Exercise weakness

- Failure to make timely and clear offsite

notifications (Section P4.5)

-3-

Closed

50-397/96014-01

DEV

Failure to modify emergency preparedness

plan to designate

the alternate emergency operations facility location (Section

P2)

LIST OF DOCUMENTS REVIEWED

Emer enc

Plan Im lementin

Procedures

13.1.1

1 3.2.1

13.2.2

13.4.1

13.8.1

13.9.1

1 3.10.1

13.10.2

13.10.3

13.10.4

1 3.10.5

1 3.10.6

1 3.10.7

1 3.10.9

13.10.10

13.10.12

13.10.14

13.11.1

1 3.1 1.7

Classifying the Emergency

Emergency Exposure Levels/Protective

Action Guides

Determining Protective Action

Recommendations

Emergency Notifications

Emergency Dose Projection System

Operations

Environmental Field Monitoring

Operations

Control Room Operations and Shift

Manager Duties

Technical Support Center Manager

Duties

Technical Manager and Staff Duties

Radiation Protection Manager Duties

Operations Manager Duties

Plant/NRC Liaison Duties

Plant Administrative Manager Duties

Operations Support Center Manager

and Staff Duties

Health Physics, Chemistry, Operations

Support Center Duties

Repair Team Duties

Maintenance Manager Duties

Emergency Operations Facility Manager

Duties

Radiological Emergency Manager Duties

Revision 23

Revision 11

Revision 6

Revision 20

Revision 11

Revision 14

Revision 13

Revision 8

Revision 13

Revision 13

Revision 7

Revision 10

Revision 12

Revision 24

Revision 11

Revision 11

Revision 2

Revision 12

Revision 13

Other Procedures

1.3.36

3.1.10

Plant Emergency Response

Personnel

Revision 9

Requirements

Operating Data and Logs

Revision 11

Other Documents

Washington Nuclear Project-2 Emergency Plan

GO2-83-529, dated June 16, 1983 (Supply System letter to NRC)

SECY-83-361, dated September

14, 1983

NRC letter to Supply System, dated October 7, 1983

NRC Inspection Report 397/85-10, dated July 5, 1985