Text

To QA Manual Re Inservice Pump & Valve Testing Program for Jan 1981-Dec 1990
	ML17256A436
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Site:	Ginna
Issue date:	12/21/1982
From:	Anderson C; ROCHESTER GAS & ELECTRIC CORP.
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E NUA GINNA STATION ROCHESTER GAS

& ELECTRIC CORPORATION EFFECTIVE DATE:

REV.

3 42 52A PAGE 1

DF 35 TITLE:

Appendix C - Ginna Station Inservice Pump and Valve Testing Program for the January 1,

1981 through December 31, 1990 Period PREPARED BY:

REVIEW APPRDVED BY SIGNATURE DATE j

I I'2 Z Z/

2.

Iz. 2/

Pro ram Table of Contents

==

Introduction:==

Definitions:

Program:

Discussion PVT 1.0 Scope and Responsibility PVT 2.0 Code Edition and Testing Interval PVT 3.0 Inservice Pump Testing Program PVT 4.0 Inservice Valve Testing Program PVT 5.0 Records 8212280391 821221 PDR ADQCN, 05000244 P

PDR

I

QUALITY ASSURANCE MANUAL GINNA STATION ITLE>

APPENDIX C Pump and Valve Testing Program DATE PAGE 2

35 OF Introduction This appendix to the Quality Assurance Manual defines the Inservice Pump and Valve Testing Program for the ten year period starting January 1,

1981 through December 31, 1990.

Included in this program are the Quality Groups A, B and C

Pumps which are provided with an emergency power source and those Quality Groups A, B and C Valves which are required to shut down the reactor or to mitigate the consequences of an accident and maintain the reactor in a safe shutdown condition.

This program has been developed as required by Section 50.55a(g) of 10CFR50 following the guidance of the ASME Boiler and Pressure Vessel Code Section XI - "Rules for Inservice Inspection of Nuclear Power Plant Components,"

(hereafter referred to as the "Code" ) excluding the controls of the Authorized Inspector, Enforcement Authority, Reporting Systems and N-Stamp Symbol.

The inservice testing program shall be controlled by the Ginna Station Quality Assurance Program for Station Operation.

Quality Groups A,

B and C components correspond to those defined in NRC Regulatory Guide 1.26.

Further addenda and editions of Section XI of the Code shall be used for clarification of test requirements and performance.

The Inservice Pump and Valve Testing Program substantially augments but does not affect the pump and valve surveillance program required by Technical Specifications.

Technical Specification requirements associated with pump and valve surveillance, shall continue to be implemented as specified.

QUALITY ASSURANCE MANUAL GINNA STATION TITLE:

APPENDIX C Pump and Valve Testing Program DATE PAGE 3

35 OF Definitions AFP AOV APV BA Code CC CS CSP CV C/R ECCS FCV GA GDT HCV HX LCV MAFP MOV MV PCV PORV PRT PRV PVT Q

R RCDT RCP RCV RHR RMW RV RWS T RX S/G SAFWP SI SOV SW Auxiliary Feedwater Pump Air Operated

.Valve Air Operated Piston Valve Boric Acid American Society of Mechanical En Boiler and Pressure Vessel Code Component Cooling Containment Spray Containment Spray Pump Check Valve Cold Shutdown and Refueling Emergency Core Cooling System Flow Control Valve Gas Analyzer Gas Decay Tank Hand Control Valve Heat Exchanger Level Control Valve Motor Driven Auxiliary Feedwater Motor Operated Valve Manual Valve Pressure Control Valve Power Operated Relief Valve Pressurizer Relief Tank Pressure Relief Valve Pump and Valve Testing Quarterly Refueling Outage Reactor Coolant Drain Tank Reactor Coolant Pump Radiation Control Valve Residual Heat Removal Reactor Makeup Water Relief Valve Refueling Water Storage Tank Reactor Vessel Steam Generator Standby Auxiliary Feedwater Pump Safety Injection Solenoid Operated Valve Service Water gineers Pump

42 02C LITLE c

DATE QUALITY ASSURANCE MANUAL GINNA STATION Definitions TAFP VC VCT VH APPENDIX C Pump and Valve Testing Program PAGE 4

Turbine Driven Auxiliary Feedwater Pump Volume Control Volume Control Tank Vent Header 35 OF

QUALITY ASSURANCE MANUAL GINNA STATION ITLE<

APPENDIX C Pump and Valve Testing Program DATE PAGE 5

35 OF Pum and Valve Testin Pro ram PVT 1.0 Sco e and Res nsibilit 1.2 The inservice testing program defines the testing program for Quality Groups A, B and C Pumps and Valves in accordance with the requirements of Articles IWP and IWV of Section XI of the Code.

The results of these tests are to assure the operational readiness of pumps and valves.

It is the responsibility of the Ginna Station Test and Results Supervisor to implement this test program and develop inservice test proce-dures which will outline the specific test for each pump and valve included in the program.

1.3 PVT 2.0 When a valve, pump or its control system has been replaced or repaired or has undergone maintenance that could affect its performance, and prior to the time it is returned to service, it shall be tested as necessary to demonstrate that the per-formance parameters which could have been affected by the replacement, repair, or maintenance are within acceptable limits.

Code Edition and Testin Interval 2.1 The Inservice Pump and Valve Testing Program for the ten (10) year period starting January 1,

1981 through December 31, 1990 was developed utilizing the 1977 Edition of Section XI of the Code through the Summer 1978 Addenda.

PVT 3.0 Inservice Pum Testin Pro ram 3.1 The Inservice Pump Testing Program was developed in accordance with the requirements of Article IWP of Section XI of the Code.

This program includes all Quality Group A, B and C pumps which are provided with an emergency power source and are required to perform a specific function in shutting down a reactor or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition.

QUALITY ASSURANCE MANUAL GINNA STATION TLE)

APPENDIX C Pump and Valve Testing Program DATE PAGE 6

35 OF 3

2 The following pumps shall be tested in accordance with Article IWP of Section XI:

(a) lA Component Cooling (b)

IB Component Cooling (c) 1A Safety Injection (d) 1B Safety Injection (e) 1C Safety Injection

{f) lA Residual Heat Removal (g) 1B Residual Heat Removal (h) lA Containment Spray

{i) 1B Containmeng Spray (j) lA Motor Driven Auxiliary Feedwater (k) 1B Motor Driven Auxiliary Feedwater (1)

Turbine Driven Auxiliary Feedwater (m) lA Service Water (n) 1B Service Water 4

(o) 1C Service Water (p) 1D Service Water (q) 1C Standby Auxiliary Feedwater (r) 1D Standby Auxiliary Feedwater 3 ~ 3 With one exception, test parameters that shall be measured or observed during inservice testing of each pump are those listed in Table IWP-3100-1 of Section XI and include inlet pressure, differential

pressure, flow rate, vibration amplitude, and proper lubricant level or pressure.

The exception is for the measurement of pump bearing temperatures and there are several reasons why this measurement is either undesirable or inconclusive.

Specifically, for the service water pumps, the bearings are submersed in up to forty feet of water making bearing temperatures closely approximate the surrounding water temperature and measurement of temperatures almost impossible.

For the auxiliary and standby auxiliary feedwater pumps the test conditions require the discharge of ambient temperature water into the 400 degree F feedwater lines.

Since it can typically take in excess of an hour to stabilize bearing temperatures this causes an unnecessary extended temperature trans-ient in the feedwater line.

For the residual heat removal and safety injection pumps the system configurations do not allow testing the pumps at actual pump service conditions during plant operation.

Instead, the tests must be

QUALITY ASSURANCE MANUAL GINNA STATION TI.Ei APPENDIX C Pump and Valve Testing Program DATE PAGE 7

35 OF performed at an off-design flow condition which results in higher bearing temperatures than normal.

This is to be expected since higher than normal thrust loads are placed on the pump bearings during this reduced flow test condition.

The extended time required for bearing temperatures to stabilize subjects the pump to lengthy periods of unnecessarily high loads.

The pump vendors do not consider the measurement of bearing temperature, in this type of off-design condition to be a good indication of bearing conditions.

The vendors recommended bearing temperature limits are based on normal operating conditions and do not apply to this type of testing.

In general, vibration is considered to be a better indication of bearing condition since a significant increase in bearing temperature will normally only occur if bearing failure is imminent.

Finally, test conditions cannot be easily controlled to produce temperature repeatability since readings are subject to a large number of variables such as ambient air temperature, cooling water temperature (where applicable),

location of temperature probe attach-ment, temperature of the fluid pumped and quantity of the fluid pumped.

One or both residual heat removal pumps may be required to be operable, by the plant Technical Specifications, when the average reactor coolant temperature is between 350 degrees F.

and 200 degrees F. or the plant is at cold or refueling shutdown.

Typically, in this case, at least one residual heat removal pump will be in operation.

Testing will be performed in accordance with IWP-3400, which, includes operating the pump at reference conditions, if practicable, and providing a log which shows that the parameters monitored during normal plant operation were measured, recorded and analyzed.

The practicability of duplicating cold shutdown reference conditions may be impacted by refueling water level during refueling and inservice reactor inspections as well as decay heat removal rate.

3.4 The test frequency for the pumps shall be as follows:'

a.

Component cooling water pumps shall be tested monthly.

I

QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 8

35 OF b.

Safety injection pumps shall be tested monthly except during cold or refueling shutdowns.

The pumps shall be tested prior to startup" if the time since the last test exceeds one month.

C ~

Residual heat removal pumps shall be tested monthly except. during cold or refueling shutdown.

The pumps shall be tested prior to startup if the time since the last text exceeds one month.

When the reactor coolant system temperature is between 350'F and 200'F or the plant is at cold or refueling shutdown the plant Technical Specifications may require one or both residual heat removal pumps to be operable.

If this is the case, then the required pumps shall be tested monthly.

d.

Containment spray pumps shall be tested monthly except during cold or refueling shutdown.

The pumps shall be tested prior to startup if the time since the last test exceeds one month.

e.

Motor driven auxiliary feedwater

pumps, turbine driven auxiliary feedwater

pump, and the standby auxiliary feedwater pumps shall be tested monthly except during cold or refueling shutdowns.

The pumps shall be tested prior to exceeding 5% power if the time since the last test exceeds one month.

f.

Service water pumps shall be tested monthly.

Testing of a pump need not be performed if that pump is declared inoperable without the testing.

Consistent with plant Technical Specifications, specified intervals may be extended by 25% to accommodate normal test schedules.

QUALITY ASSURANCE MANUAL GINNA STATION ITLE)

APPENDIX C Pump and Valve Testing Program DATE PAGE OF 35 4R 52C PVT 4. 0 Inservice Valve Testin Pro ram 4.1 The Inservice Valve Testing Program was developed in accordance with the requirements of Article IWV of Section XI of the Code.

All those valves that are required to perform a specific function either to shut down the reactor to the cold shut-down condition or in mitigating the consequences of an accident and maintain the reactor in a safe shutdown condition are included in the program.

4.2 4.3 The Inservice Valve Testing Program Requirements for Category A and B Valves are in Tables PVT 4.7 and 4.8, respectively.

Category C Valves are broken down into two categories, Check Valves and Relief Valves, which are in Tables PVT 4.9 and 4.10, respectively.

Category D Valves are not included in this testing program because there are none included in Ginna Station design.

Some exceptions and exemptions to the testing re-quirements of Article IWV have been taken based on operational interference, placing the plant in an unsafe condition and Technical Specification requirements.

All exceptions and exemptions are listed on the valve tables and explained in the referenced

notes, PVT 4.12.

4 '

The exercising program for Category A and B

Valves, with the exception of check valves, shall require a complete stroking of each valve per the valve testing tables.

All check valves, including Category C Valves, shall be exercised to the position required to fulfilltheir function.

These functional tests shall be verified by the operation of the required system.

Valves which malfunction during stroking will not be considered inoperable as defined by Technical Specifications, when the malfunction does not prevent the valves from performing its safety function.

4.5 Category A and B valves operation shall be timed each time they are stroked utilizing switch initiation and the position indicators, which are accessible during plant operation.

During each

I t

QUALITY ASSURANCE MANUAL GINNA STATION ITLEc APPENDIX C Pump and Valve Testing Program DATE PAGE 10 OF 42 52C 35 4.6 refueling outage a visual verification shall be made to confirm dixect correspondence between valve operators and the position indicators.

For a valve in a system declared inoperable or not required to be operable the exercising test schedule need not, be followed.

Within 30 days prior to return of the system to operable status, the valves shall be exercised and the schedule resumed.

4.7 The testing of valves required at cold shutdown and refueling outages will normally take four (4) days to complete.

When cold shutdowns are of a shorter duration (2-3 days), test personnel shall attempt to test as many valves as possible without holding up the startup of the unit with testing beginning no later than 48 hours5.555556e-4 days 0.0133 hours 7.936508e-5 weeks 1.8264e-5 months after the plant reaches cold shutdown (as defined in Technical Specification 1.2). For very short cold shutdowns (less than 48 hours5.555556e-4 days 0.0133 hours 7.936508e-5 weeks 1.8264e-5 months ), it would be impossible to mobilize test. personnel to implement the testing program under the required procedural controls, therefore no valves would be tested.

It is possible that, during a four (4) day cold shut-down, the work load on test personnel may preclude their completion of all the required valve tests prior to startup.

Any testing not completed at

'ne cold shutdown due to outage duration shall be performed during any subsequent cold shutdowns that may occur before the next refueling outage to meet the specified testing frequency.

Valve testing during cold shutdowns need not be more frequent than one test per quarter for each valve in the test program.

4.8 Category A Valves Valve

~Te Descri tion Note

'Test Freer 204A 304A 304B MV Letdown to NRHX CV 1-A RCP Seal Injection CV 1-B RCP Seal Injection Stroke C/R Leak R

Stroke C/R Leak R

QUALITY ASSURANCE MANUAL GINNA STATION ITLEc APPENDIX C Pump and Valve Testing Program DATE PAGE 11 OF 35 Valve 4

~Te Descri tion Note Test Freer 313 370B MOV Seal Water Return Isolation CV Charging Line Isolation Stroke Leak Stroke Leak C/R R

C/R R

371 AOV Letdown Isolation Stroke C/R Leak R

383B 508 528 529 539 546 547 743 745 749A 749B 750A CV Alternate Charging Line AOV RMW to Containment Vessel Stop CV N

Supply to PRT CV RMW to PRT AOV PRT Stop Valve to Gas Analyzer MV PRT to Gas Analyzer MV Nitrogen to PRT CV CC From Excess Letdown HX.

AOV Return From Excess Let-down HX.

MOV CCW to A RCP MOV CCW to B RCP CV CC to A RCP Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak C/R R

Q R

C/R R

QUALITY ASSURANCE MANUAL GINNA STATION ITLEc APPENDIX C Pump and Valve Testing Program DATE PAGE 12 OF 35 Valve 4

~Te Descri tion Note Test Freer 750B 759A 759B 813 814 820 846 862A 862B 870A 870B CV CC to B RCP MOV Containment Stop CC From Loop A RCP MOV Containment Stop CC From Loop B RCP MOV CC Supply to RX Support Coolers MOV CC Return to RX Support Coolers MV Letdown to NRHX AOV N2 Supply to Accumulators CV 1-A CSP Disch CV 1-B CSP Disch CV 1-A to 1-C SI Pump Disch CV 1-B to 1-C SI Pump Disch Stroke C/R Leak R

Stroke C/R Leak R

Stroke Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

879 889A 889B 921 MV SI Test Line Isolation CV 1-A SI Pump Disch CV 1-B SI Pump Disch SOV Loop A Hydrogen Monitor Inlet Stroke Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

QUALITY ASSURANCE MANUAL GINNA STATION ITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE OF 42 52c 35 Valve N

~Te 922 SOV Loop A Hydrogen Monitor Outlet Note Test

~Fre Stroke Q

Leak R

923 924 956D 956E 956F 966A 966B 966C 1003A 1003B SOV Loop B Hydrogen Monitor Inlet SOV Loop B Hydrogen Monitor Outlet MV Hot Leg Loop Sample Containment Isolation MV PRZR Liquid Space Sample Containment Isolation MV PRZR Steam Space Sample Containment Isolation AOV Pressurizer Steam Space Containment Isolation AOV Pressurizer Liquid Space Containment Isolation AOV Loop A and B Hot Leg Containment Isolation LCV l-A RCDT Pump Suction LCV l-B RCDT Pump Suction Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q,

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

'troke Q

Leak R

Stroke Q

Leak R

1076A IV-3A MV Hydrogen to "A" Recombiner 11 Pilot Containment Isolation SOV Hydrogen to "A" Recombiner 11 Pilot Containment Isolation Stroke Leak Stroke Leak 1076B IV-3B MV Hydrogen to "B" Recombiner 11 Pilot Containment Isolation SOV Hydrogen to "B" Recombiner 11 Pilot Containment Isolation Stroke Leak Stroke Leak

1

QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 14 OF 35 Valve 4

~Te Note Test

~Fre 1080A IV-2A IV-2B 1084A IV-5A MV Oxygen Make Up to Contain-11 ment Isolation Oxygen Make Up to Contain-11 ment Isolation (A Recombiner)

Oxygen Make Up to Contain-11 ment Isolation (B Recombiner)

MV Hydrogen to "A" Recombiner 11 Main Burner Containment Isolation SOV Hydrogen to "A" Recombiner 11 Main Burner Containment Isolation Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak 1084B IV-5B MV Hydrogen to "B" Recombiner 11 Main Burner Containment Isolation SOV Hydrogen to "B" Recombiner 11 Main Burner Containment Isolation Stroke Leak Stroke Leak 1554 1556 1557 1559 MV D Recirc.

Fan Air Sample 11 Isolation MV D Recirc.

Fan Air Sample 11 Isolation MV A Recirc.

Fan Air Sample 11 Isolation MV A Recirc. 'Fan Air Sample 11 Isolation

'troke Leak Stroke Leak Stroke Leak Stroke Leak 1560 1562 MV A 6 D Return Line Isolation MV A & D Return Line Isolation 11 Stroke Leak R

11 Stroke Leak R

QUALITY ASSURANCE MANUAL GINNA STATION ITLE)

APPENDIX C Pump and Valve Testing Program DATE PAGE 15 OF 35 Valve 4

ape Descri tion Note Test Freer 1563 1565 MV MV B Recirc.

Fan Air Sample Isolation B Recirc.

Fan Air Sample Isolation Stroke Leak Stroke Leak 1566 1568 1569 1571 1572 1574 1596 1597 1598 1599 1655 1713 1721 MV MV MV MV B Recirc.

Fan Air Sample Return Line Isolation B Recirc.

Fan Air Sample Return Line Isolation C Recirc.

Fan Air Sample Isolation C Recirc.

Fan Air Sample Isolation MV C Recirc.

Fan Air Sample Return Line Isolation MV C Recirc.

Fan Air Sample Return Line Isolation MV Radiation Monitor Supply AOV Radiation Monitor Supply AOV Radiation Monitor Exhaust MV RCDT to Gas Analyzer CV N2 to RCDT AOV Suction line to RCDT AOV Radiation Monitor Exhaust Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak

'troke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q

R Q

R

QUALITY ASSURANCE MANUAL GINNA STATION TlTLEs APPENDIX C Pump and Valve Testing Program OATE PAGE 16 35 OF Valve 0

~T~e Descri tion Note Test.

Freer 1723 l728 1786 1787 1789 1819A 1819B 1819C 1819D 1819E 1819F 1819G AOV A Containment Sump Disch to Waste Holdup Tank AOV A Containment Sump Disch to Waste Holdup Tank AOV RCDT to VH Isolation AOV RCDT to VH Isolation AOV RCDT to GA Containment Isolation MV Containment Pressure Transmitter 945 Isolation MV Containment Pressure Transmitter 946 Isolation MV Containment Pressure Transmitter 947 Isolation MV Containment Pressure Transmitter 948 Isolation MV Containment Pressure Transmitter 949 Isolation MV Containment Pressure Transmitter 950 Isolation MV Containment Pressure Transmitter 944 Isolation 21 21 21 21 21 21 Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke Q

Leak R

Stroke C/R Leak R

5129 5392 5393 AOV Instrument Air to Contain-ment Isolation CV

.Instrument Air to Containment Isolation 19 19 MV Construction Fire Service 11 Water Containment Isolation Stroke Leak Stroke Leak Stroke Leak R

R R

R

ITLE:

DATE 42 ~ 52 C QUALITY ASSURANCE MANUAL GINNA STATION APPENDIX C Pump and Valve Testing Program PAGE 17 35 OF Valve 4

~T pe Descri tion Note Test

~Fre 5701 5702 5733 5734 5735 5736 5737 5738 5869 5870 5878 5879 6151 6152 MV A<<S/G Blowdown Isolation MV B-S/G Blowdown Isolation MV A-S/G Sample Isolation MV B-S/G Sample Isolation AOV "A" S/G Blowdown Sample Isolation AOV "B" S/G Blowdown Sample Isolation AOV "B" S/G Blowdown Isolation AOV "A" S/G Blowdown Isolation APV Containment Purge Supply Isolation APV Containment Purge Supply Isolation APV Containment Purge Exhaust.

Isolation APV Containment Purge Exhaust Isolation MV Heating Steam to Containment MV Aux. Steam Supply to Containment

See Note 22 22 22 22 22 Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Q

R Q

R

QUALITY ASSURANCE MANUAL GINNA STATION ITLE)

APPENDIX C Pump and Valve Testing Program DATE PAGE 18 35 OF Valve 4

~Te Note Test Freer 6165 6175 7141 7226 7443 7444 7445 7448 MV Aux. Steam Supply to Containment MV Condensate Return from Containment MV Service Air Isolation Outside Containment CV Service Air Iso1ation Inside Containment MOV Containment Air Test Supply MOV Containment Air Test Vent 11 MOV Containment Air Test Vent 11 MV Isolation Valve from Containment to Local Pressure Indicator in Service Bldg.

Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak Stroke Leak 7452 7456 7970 7971 MV Isolation Valve from Containment to Local Pressure Indicator for Containment. Air Test MV Isolation Valve from Containment to Local Pressure Indicator for Containment Air Test AOV Containment Depressuri-zation Valve AOV Containment Depressuri-zation Valve 11 Stroke Leak R

11 Stroke Leak R

Stroke Q

Leak R

Stroke Q

Leak R

8418 AOV Demin. Water to Contain-ment Isolation Stroke Leak R

QUALITY ASSURANCE MANUAL GINNA STATION TLEc APPENDIX C Pump and Valve Testing Program DATE PAGE 19 35 OF Valve 4

~T pe Note Test

~Fre 8419 9227 9229 4.9 CV Demin. Water to Contain-ment Isolation AOV Fire Service Water Containment Isolation CV Fire Service Water Containment Isolation, Category B Valves Stroke Leak R

Stroke Leak R

Valve 0

~T pe Descri tion 014 017 RCV Component Cooling Surge Tank Vent RCV Aux Building GDT Release Note Test

~Fre Stroke Q

Stroke Q

081 082 083 084 085 086 112B APV APV APV AP.V APV APV LCV Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Control Room Ventilation Damper Emergency Makeup RWST to Charging Pump Stroke Q

Stroke Q

112C 427 LCV VCT Outlet AOV Letdown From Loop B Stroke Q

3 Stroke C/R

ITLE<

DATE QUALITY ASSURANCE MANUAL GINNA STATION APPENDIX C Pump and Valve Testing Program PAGE 20 DF Valve 0

~Tie 430 PORV Pressurizer Power Operated Relief Note Test

~Fre 16 Stroke C/R 431C 515 PORV Pressurizer Power Operated Relief MOV Pressurizer PORV Block Valve 16 23 Stroke C/R Stroke Q

516 624 625 626 700 701 704A 704B 720 721 MOV Pressurizer PORV Block Valve HCV 1-B RHR HX Outlet HCV 1-A RHR HX Outlet FCV RHR Loop Return Recirc.

MOV RHR Inlet Isolation From Loop A MOV RHR Inlet Isolation From Loop A MOV Suction 1-A RHR Pump MOV Suction 1-B RHR Pump MOV RHR Return Isolation to Loop B MOV RHR ReturnIsolation to Loop B 23 Stroke Q

26 Stroke C/R 26 Stroke C/R Stroke Q

8 Stroke C/R 8

Stroke C/R 24 Stroke Q

24 Stroke Q

8 Stroke C/R, 8

Stroke C/R 738A 738B 825A 825B 826A MOV CC to 1-A RHR HX MOV CC to l-B RHR HX MOV.SI Pump Suction From RWST MOV SI Pump Suction From RWST MOV SI Pump Suction From BA Tank 25 Stroke,Q Stroke Q

Stroke C/R Stroke C/R Stroke Q

> g QUALITY ASSURANCE MANUAL GINNA STATION A

TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 21 35 OF Valve 0

~Te Descri tion 826B MOV SI Pump Suction From BA Tank Note Test

~Fre 25 Stroke Q

826C 826D MOV SI Pbmp Suction From BA Tank MOV SI Pump Suction From BA Tank 25 Stroke Q

25 Stroke Q

836A 836B HCV Spray Additive Tank Dis-charge HCV Spray Additive Tank Dis-charge 17/24 Stroke Q

17/24 Stroke Q

850A 850B 852A 852B 856 857A MOV Sump B to RHR Pumps MOV Sump B to RHR Pumps 24 MOV lB RHR HX to CS and SI Pump Isolation 27 MOV RHR Pumps to Reactor Vessel 18 MOV RHR Pumps to Reactor Vessel 18 MOV RWST to RHR Pumps Stroke Q

Stroke Q

Stroke C/R Stroke C/R Stroke C/R Stroke C/R 857B 857C 860A 860B 860C 860D 871A MOV

. 1A RHR HX to CS and SI Pump Isolation MOV lA RHR HX to CS and SI Pump Isolation MOV 1-A CSP Discharge MOV 1-A CSP Discharge MOV 1-B CSP Discharge MOV, 1-B CSP Discharge MOV l-A to l-C SI Pump Discharge 27 Stroke C/R 27 Stroke C/R 24 Stroke Q

24 Stroke Q

0

QUALITY ASSURANCE MANUAL GINNA STATION ITLE>

APPENDIX C Pump and Valve Testing Program DATE PAGE 22 35 OF 871B MOV Valve 4

~Te Descri tion 1-B to 1-C SI Pump Discharge Note Test

~Fre 24 Stroke Q

875A 875B 876A 876B MOV MOV MOV MOV CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1A Charcoal Filter Deluge CS Pump Discharge to 1B Charcoal Filter Deluge CS Pump to 1B Charcoal Filter Deluge Stroke Q

Stroke Q

St.roke Q

896A 896B 897 898 951 AOV Pressurizer Steam Space Sample MOV RWST to CS and SI Pumps MOV RWST to CS and SI Pumps AOV SI Pump Recirc. to RWST AOV SI Pump Recirc. to RWST 27 27 Stroke C/R Stroke C/R Stroke C/R Stroke C/R Stroke Q

953 AOV Pressurizer Liquid Space Sample Stroke Q

955 959 AOV AOV RHR Loop Sample "B" Loop Hot Leg Sample 20 Stroke Q

Stroke C/R 1811A MV Reator Coolant Drain Tank 11 Isolation to RHR System 1811B MV Reactor Coolant Drain Tank 11 Isolation to RHR System 1815A 1815B MOV C-SI Pump Suction From RWST 24 MOV C-SI Pump Suction From RWST 24 Stroke Q

Stroke Q

QUALITY ASSURANCE MANUAL GINNA STATION ITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 23 OF 35 Valve 4

~T pe Descri tion Note Test

~Fre 3504 3505 3652 MOV MOV MV Main Steam to TAFP From 1-B S/G Main Steam to TAFP From 1-A S/G Main Steam Throttle Valve to TAFP Stroke Stroke Stroke 3996 4000A 4000B 4007 4008 4013 MOV MOV 1-B MAFP Discharge TAFP Service Water Supply Isolation MOV TAFP Discharge MOV Cross Over Valve For MAFP MOV Cross Over Valve For MAFP MOV 1-A MAFP Discharge Stroke Stroke Stroke Stroke Stroke Q

Stroke 4027 MOV 1-A MAFP Service Water Isolation Stroke Q

4028 MOV 1-B MAFP Service Water Isolation Stroke Q

4291 4297 4298 4304 AOV 1-A MAFP Recirculation Control AOV TAFP Recir. Line AOV TAFP Discharge to 1-A S/G AOV TAFP Discharge to 1-B S/G Stroke

Stroke, Q

Stroke Stroke 4310 AOV 1-B MAFP Recirculation Control Stroke Q

Stroke Q

4561 AOV Containment Vent Recirc.

Fans Discharge Flow Con-trol

QUALITY ASSURANCE MANUAL GINNA STATION IT LE:

APPENDIX C Pump and Valve Testing Program DATE PAGE 24 OF 35 Valve 4

~Te 4562 AOV Containment Vent Recirc.

Fans Discharge Flow Con-trol Bypass Note Test

~Fse Stroke Q

4609 4613 4614 4615 4616 4627 4628 4629 4630 4635 4636 4641 4642 4643 MOV lA1 Screen House SW Isolation MOV IB2 Turbine Building SW Isolation MOV lAl Turbine Building SW Isolation MOV 1Bl Aux. Building SW Isolation MOV lAl Aux. Building SW Isolation HCV Service Water to A Fan Cooler Isolation HCV Service Water to B Fan Cooler Isolation MV Service Water from A Fan Cooler Isolation MV Service Water from B Fan Cooler Isolation MV Reactor Compartment Cooling Unit A Inlet Isolation MV Reactor Compartment Cooling Unit A Outlet Isolation HCV Service Water to C Fan Cooler Isolation HCV Service Water to D Fan Cooler Isolation MV Service Water from C Fan Cooler Isolation Stroke Q

Stroke Q

QUALITY ASSURANCE MANUAL GINNA STATION APPENDIX C Pump and Valve Testing Program DATE PAGE 25 OF 4R 52C 35 4644 MV Valve 4

ape Descri tion Service Water from D Fan Cooler Isolation Note Test Freer Stroke Q

4663 MOV 1A1 Air Cond. Chillers SW Isolation Stroke Q

4664 4670 4733 MOV MOV MOV 1A2 Turbine Building SW Isolation 1B1 Turbine Building SW Isolation 4

1A2 Air Cond. Chillers SW Isolation Stroke Q

Stroke Q

Stzoke Q

4734 4735 4757 MV Reactor Compartment Cooling Unit B 'Inlet Isolation MOV 1B2 Aux. Build.

SW Isolation' MOV 1A2 Aux. Build.

SW Isolation Stroke Q

Stroke Q

4758 4780 MV MOV Reactor Compartment Cooling Unit B Outlet Isolation 1A2 Screen House SW Isolation Stroke Q

Stroke Q

5171 5871 5872 5873 5874 MOV APV APV APV APV Turbine Build. Fire Water Loop Supply Isolation Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Containment Post Accident Filter Damper Stroke Q

Stroke Q

QUALITY ASSURANCE MANUAL GINNA STATION TITLE:

APPENDIX C Pump and Valve Testing Program DATE PAGE 26 35 OF Valve 4

~T~e

. Note Test Freer 5875 5876 9629A 9629B 9701A 9701B 9703A 9703B 9704A 9704B 9710A 9710B APV

- Containment Post Accident Filter Damper APV Containment Post Accident Filter Damper MOV 1C SAFP Service Water Isolation MOV 1D SAFP Service Water Isolation MOV 1C SAFP Discharge fl MOV 1D SAFP Discharge MOV SAFP Cross Ovex MOV SAFP Cross Over MOV 1C SAFP Containment Isolation MOV 1D SAFP Containment Isolation AOV 1C SAFP Recirc. Control AOV 1D SAFP Recirc. Control Stroke Q

Stroke Q

4.10 Category C Check Valves Valve 4

~Te Descri tion Note Test Freer 710A 710B 723A 723B 842A CV l-A RHR Pump Discharge CV l-B RHR Pump Discharge CV l-A CC Pump Discharge CV l-B CC Pump Discharge CV Loop A Accumulator Dump Line Check Valve Stroke Q

Stroke Q

QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 27 35 OF 842B CV Valve 4

~T~e N

Loop B Accumulator Dump Line Check Valve Note Test

~Fre Stroke Q

847A 84 7B CV A-CSP From Spray Additive Tank to Eductor B-CSP From Spray Additive Tank to Eductor Stroke Q

Stroke Q

853A 853B 854 866A CV Core Deluge Check CV CV CV Core Deluge Check RWST to RHR Pump Check CS Pump 1-A to Charcoal Filter Deluge 12 Stroke Q

Stroke C/R 10 Stroke C/R 10 Stroke C/R 866B 867A 867B CV CV CV CS Pump 1-B to Charcoal Filter Deluge Accumulator Dump and SX to Loop B Accumulator Dump and SI to Loop A Stroke Q

13 Stroke R

878G 878J 3516 CV 1B S/G Main Steam Swing Check CV SI to Loop B Isolation CV SI to Loop B Isolation 13 13 14 Stroke Stroke Stroke Start-up 3517 CV 1A S/G Main Steam Swing Check 14 Stroke Start-up 3998 4000C 4 000D 4003 CV TAFP Discharge Check CV lA MAFP Discharge Check CV 1B MAFP Discharge Check CV TAFP to S/G lA Stroke Stroke Stroke Q

Stroke Q

QUALITY ASSURANCE MANUAL GINNA STATION TITLEs APPENDIX C Pump and Valve Testing Program DATE PAGE 28 35 OF Valve 0

~Te Not.e Test

~Fre 4004 4009 4010 4014 4016 4017 4023 4601 4602 4603 4604 5133 5136 9627A 9627B 9700A 9700B 9705A 9705B CV TAFP to S/G 1B CV IA MAFP to S/G lA CV 1B MAFP to S/G 1B CV TAFP Suction CV 1B MAFP Suction CV lA MAFP Suction CV TAFP Recirculation CV 1A Service Water Pump Discharge CV IB Service Water Pump Discharge CV 1C Service Water Pump Discharge CV 1D Service Water Pump Discharge CV Diesel Fire Pump Disch.

CV Motor Fire Pump Discharge CV 1C SAFP SW Suction CV 1D SAFP SW Suction CV 1C SAFP Discharge CV 1D SAFP Discharge CV 1C SAFP to S/G 1A CV 1D SAFP to S/G 1B Stroke Q

Stroke Q

o J

QUALITY ASSURANCE MANUAL GINNA STATION ITl.E>

APPENDIX C Pump and Valve Testing Program DATE PAGE 2 9 D P 3 5 4.11 Category C Relief Valve Valve 0

~Te 203 RV Letdown High Pressure Safety Relief Note Test

~Fre 15 209 RV Letdown Low Pressure Safety Relief 15 434 435 732 RV Pressurizer Safety Relief 15 RV Pressurizer Safety Relief 15 RV CC Surge Tank Relief 15 744 755B RV RV CC From Excess Letdown Heat Exchanger CC From A RCP Thermal Barrier CC From B RCP Thermal Barrier 15 15 15 758A 758B RV CC From A-RCP Oil Coolers 15 RV CC From B-RCP Oil Coolers 15 818 RV CC From Reactor Support 15 Coolers 861 RV 1-B CS Pump Suction Relief 15 887 RV SI Test Line Relief Valve 15 Inside Containment 1817 RV Alternate Suction From RHR Pump to C SI Pump 15 3508 3509 3510 RV 1-B S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV 15 15 15

QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 30 OF 35 Valve 0

~Te Descri tion Note Test

~Fze 3511 3512 3513 3514 3515 4653 4654 4657 RV 1-A S/G PRV RV 1-A S/G PRV RV 1-A S/G PRV RV 1-B S/G PRV RV 1-A S/G PRV RV Service Water Relief RV Service Water Relief RV Service Water Relief 15 15 15 15 15 15 15 15 5134 RV Diesel Fire Pump Disch Relief 15 5135 RV Motor Fire Pump Disch Relief 15 4.12 Inservice Valve Testing Notes Note 1 Valves 304A, 304B and 313 cannot be stroked during normal plant operation on a quarterly basis because they would interrupt coolant flow to the reactor coolant pump seals.

These valves will be stroked at cold shutdowns and refuel-ing outages.

Note 2 - Valve 370B cannot be stroked during normal plant operation on a quarterly basis because this test would interrupt charging pump flow.

This valve will be stroked at cold shutdowns and refueling outages.

Note 3 - Valves 204A, 371 and 427 cannot be stroked during normal plant operation on a quarterly basis because this test would interrupt the letdown (CVCS) system.

These valves will be stroked at cold shutdowns and refueling outages.

~

QUALITY ASSURANCE MANUAL GINNA STATION LEi APPENDIX C Pump and Valve Testing Program DATE PAGE 31 OF 41 52C 35 Note 4-Valve 383B cannot be stroked during normal plant operation on a quarterly basis because this test would result in substantial radiation exposure to test personnel.

Surveys in the area of the test connection during plant operation indicate neutron fields of approximately 500 mr/hr and a

gamma fields of 250 mr/hr.

Total whole body dosage to test personnel is estimated to be 375 mrem.

This valve will be stroked at cold shutdowns and refueling outages.

Note 5Valves 749A, 749B, 750A, 750B, 759A and 759B cannot be stroked during normal plant operation on a quarterly basis because this test would require the reactor coolant pumps to be shut down to eliminate the flow through these checks and MOVs.

These valves will be stroked at cold shutdowns and refueling outages.

Note 6Valves 813 and 814 cannot be stroked during normal plant operation on a quarterly basis because this test would remove the coolant to the reactor vessel supports and cavity wall.

These valves will be stroked at cold shutdowns and refueling outages.

Note 7Valve 879 is a manual valve in the safety injection test line and is kept locked shut.

This valve is not required to change position to perform a safety func-'ion.

The only requirement is that leak-age through valve 879 be acceptably low.

Therefore, the quarterly stroke test has been deleted.

This passive valve will be only leak tested at refueling outages consistent with IWV-3700-1.

Note 8Valves 700 and 721 cannot be stroked during normal plant operation on a quarterly basis because there is an

~

I QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 32 OF 35 interlock system which prevents these valves from opening when the primary system is at operating pressure.

Valves 700, 701, 720 and 721 separate a high pressure system from a low pressure system.

These valves will be stroked at cold shutdowns and refueling outages.

Note 9 Note 10-Valves

825A, 825B,

856, 896A, and 896B should not be stroked during normal opera-tion on a quarterly basis because this would cause a temporary loss of system function of the ECCS.

These valves pro-vide the suction from the refueling water storage tank to the safety injection and residual heat removal pumps.

These valves will be stroked at cold shutdowns and re-fueling outages.

Valves 853A and 853B cannot be stroked during normal plant operation on a quarterly basis because this test require would pressurizing the RHR system to the primary system operation pressure.

These valves will be stroked at refueling outages Note ll-Valves 820, 1076A, 1076B,

1080A, 1084A, 1084B, IV-3A, IV-3B, IV-5A, IV-5B, IV-2Ag IV 2Bg 1554g 1556'557'579@

1560/

1562, 1563'565,

1566, 1568, 1569'571/

1572@

1574I 1811Ag 1811Bg 5129'151/

6152'155'175@

7141'226@

7443@

7444/

7445 '448 g 7452 g 7456 g 84 18 ~

8419

~ 9227 and 9229 are considered passive valves which are not required to change position to acccomplish their specific function.

Stroking these valves would serve no useful function and will therefore not be done as per IWV-3700-1.

Note 12-Valve 866A cannot be stroke tested during normal plant operation on a quarterly basis because this test would result in a sub-stantial radiation exposure to test per-sonnel.

Stroke testing at. this location resulted in approximately 400 mrem whole

0

QUALITY ASSURANCE MANUAL GINNA STATION TLEc APPENDIX C Pump and Valve Testing Program DATE PAGE 33 OF 35 body exposure to the test personnel.

This valve will be stroked at cold shutdowns and refueling outages.

Note 13-Valves 867A, 867B,

878G, and 878J cannot be stroked during normal operation on a quarterly basis or at cold shutdown condition when the primary system is full.

This test may only be done when the plant is in a refueling shutdown condition with a partially full primary system in order to prevent an over-pressurization.

Note 14-Valves 3516 and 3517 cannot be stroked during normal plant operation on a quar-terly basis because they are the main steam swing check stop valves.

These valves are stroked during each plant startup.

Note 15-Category C Relief Valves shall be tested in accordance with the extent and fre-quency requirements of Paragraph IWV-3510 of Article IWV of Section XI of the Code.

Note 16-Valves 430 and 431C are the power operated relief valves associated with the overpressurization system.

These valves shall not be stroked quarterly as they need not be operable when the plant is at normal system pressure.

Operability of these valves shall be verified as follows:

(1)

Full stroke exercising during cool down prior to achieving water solid condition in the pressurizer and during cold shutdown prior to heat upi

{2)

Stroke timing to be performed as a

minimum once each refueling cycle as a part of the channel calibration specified by Technical Specifications 4.16.1b.

QUALITY ASSURANCE MANUAL GINNA STATION TITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 34 OF 35 (3)

Fail safe actuation testing is permitted by the code to be per-formed at, each cold shutdown if valve cannot be tested during power operation.

(4)

Technical specification 4.16.1a and 4.16.1c delineate additional re-quirements for operability verifi-cation of the PORV actuation channel and valve position.

Note 17-Additional stroking will be consistent with Technical Specifications.

Note 18-Valves 852A and 852B cannot be stroked during normal plant operation as these

valves, when cycled, could subject the Residual Heat Removal System to a pressure in excess of its design pressure.

These valves will be stroked at cold shutdowns and refueling outages.

Note 19-Stroking Valves 5392 and 5393 during operation and cold shutdown would inter-rupt instrument air to containment and be disruptive to air operated valves inside.

These valves will be stroked at refueling outages.

Note 20- Valve 959 is normally closed and in the containment isolating position during normal operation.

These valves will be stroked at cold shutdown and refueling outages.

Note 21-Valves 1819A, B, C, D, E, F and G cannot be stroked dur'ing normal plant operation as this test would intercept containment pressure monitoring transmitters from performing their intended function.

These valves will be stroked at cold and refueling outages.

Note 22-Category A valves 5869,

5870, 5878 and 5879 are normally closed and in the containment isolating position during normal operation.

Leak tightness of

e h QUALITY ASSURANCE MANUAL GINNA STATION I'ITLEi APPENDIX C Pump and Valve Testing Program DATE PAGE 35 OF 35 these valves is reverified following reclosure after each use in accordance with Section 4.4.2.4 of Technical Speci-fications.

The valves shall be stroked at least each cold shutdown.

In addition, if the valves are opened for purging, they shall be stroked at least once each quarter during which they have been opened.

Note 23-Valves 515 and 516 stroked quarterly except if already closed or during cold and refueling shutdowns.

Note 24-Not to be done during time that redundant valve is inoperable per Technical Speci-fication.

Note 25-As per Technical Specifications 3.3.1.2.f, no cycling shall be done if normally open valve in other flow path is inoperable in the open position.

Note 26-Note 27-As per Technical Specifications 3.3.1.2.e, failure of valves 624 and 625 during quarterly stroking in the closed position can degrade LPSI system function.

How-

ever, these valves shall be stroked at cold shutdown and refueling outages.

As per Technical Specifications 3.3.1.2.e, failure of valves

857A, 857B,

857C, 897 and 898 during quarterly stroking can degrade the injection phase of the SI pumps.

However, these valves shall be stroked at cold shutdown and refueling outages.

PVT 5.0 Records 4

5.1 Records for the Inservice Pump Testing Program shall be developed and maintained in accordance with Article IWP-6000 of Section XI of the Code.

5.2 Records for the Inservice Valve Testing Program shall be developed and maintained in accordance with Article IWV-6000 of Section XI of the Code.

ML17256A436

Text

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