ML16341G242

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SALP Repts 50-275/91-19 & 50-323/91-19 for Jan 1990 - June 1991
ML16341G242
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 08/14/1991
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML16341G243 List:
References
50-275-91-19, 50-323-91-19, NUDOCS 9108300034
Download: ML16341G242 (46)


See also: IR 05000275/1991019

Text

INITIAL SALP

BOARD REPORT

U.S.

NUCLEAR REGULATORY COMMISSION

REGION

V

SYSTEMATIC ASSESSMENT

OF LICENSEE

PERFORMANCE

INSPECTION

REPORT

NOS. 50-275/91-19

and 50-323/91-19

PACIFIC GAS 5 ELECTRIC COMPANY

DIABLO CANYON POMER PLANT

JANUARY 1, 1990,

THROUGH JUNE 30,

1991

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I.

Introduction

II.

Summary of Results

Overview

III. Performance

Analysis

TABLE OF

CONTENTS

Pa

e

s

A.

B.

C.

D.

E.

F.

G.

Plant Operations

Radiological Controls

Maintenance/Surveillance

Emergency

Preparedness

Security

Engineering/Technical

Support

Safety Assessment/equality

Verification

3-4

5-6

6-8

9-11

11-13

13-16

16-17

IV.

Supporting

Data

and Summaries

A.

B.

C.

D.

E.

Licensee Activities

Inspection Activities

Enforcement Activity

Confirmatory Action Letters

Licensee

Event Reports

18-19

20

20-21

21

21

I.

INTRODUCTION

The Systematic

Assessment

of Licensee

Performance

(SALP) is

an

integrated

NRC staff effort to col.lect available observations

and data

on

a

periodic basis

and to evaluate

licensee

performance

on the basis of this

information.

The program is supplemental

to normal regulatory processes

used

to ensure

compliance with NRC rules

and regulations.

It is intended to be

sufficiently diagnostic to provide

a rational

basis for allocating

NRC

resources

and to provide meaningful

feedback to the licensee's

management

regarding

the

NRC's assessment

of their facility's performance

in each

functional area.

An

NRC SALP Board,

composed of the staff members listed below, met on July 30,

1991, to review observations

and data

on performance,

and to assess

licensee

performance

in accordance

with NRC Manual Chapter'516,

"Systematic

Assessment

of Licensee

Performance."

This report is the NRC's assessment

of the licensee's

safety performance at

the Diablo Canyon

Power Plant for the period January

1, 1990,

through June 30,

1991.

The

SALP Board for Diablo Canyon

was attended

by:

Board Chairman

R.

Zimmerman, Director, Division of Reactor Safety

and Projects,

RV

Board Members

J. Dyer, Project Director V, Division of Reactor Projects,

NRR

K. Perkins,

Deputy Director, Division of Reactor Safety

and Projects,

RV

H. Rood, Project Manager,

PDV,

NRR

G. Yuhas, Chief, Reactor Radiological Protection

Branch,

RV

D. Kirsch, Chief, Reactor Safety Branch,

RV

S. Richards,

Chief, Reactor Projects

Branch,

RV

P. Morrill, Chief, Reactor Projects

Section I,

RV

P. Narbut, Senior

Resident

Inspector,

RV

Other Attendees

R. Huey, Chief, Engineering Section,

RV

J.

Reese,

Chief, Safeguards,

Emergency

Preparedness

and

Non-Power

Reactor

Branch,

RV

G.

Good,

Emergency

Preparedness

Analyst,

RV

B. Olson, Project Inspector,

RV

D. Schaefer,

Safeguards

Inspector,

RV

M. Cillis, Radiation Specialist,

RV

K. Johnston,

Project Inspector,

RV

H. Resides,

Radiation Specialist,

RV

A. Dummer, Reactor Inspector,

NRR

II.

SUMMARY OF

RESULTS

Overview

The licensee's

overall performance

level during this assessment

period

was

acceptable

in all areas.

Examples of particularly good performance

were

demonstrated

by relatively event-free operation,

low occupational

radiation

exposure,

completion of the

Long Term Seismic

Program,

and your performance

based audits.

The strengths

observed

in the Operations,

Radiological Controls,

Engineering/

Technical

Support

and the Safety Assessment/guality

Verification functional

areas

resulted

in these

areas

being rated

as Category

1.

The Board

deliberated

at length for the functional

area of Safety Assessment/guality

Verification as

a result of instances

where problems

were not aggressively

resolved

but concluded that the licensee's

overall performance

and corrective

actions

outweighed earlier problems.

In rating the functional area of Emergency

Preparedness

as Category 2, the

Board noted that problems

from past

assessment

periods

resurfaced

again,

resulting in five repeat findings during the October

1990 exercise.

Based

on

this and other findings, the Board reached

the Category

2 conclusion.

Likewise, the

number of enforcement

actions in the functional area of Security

did not demonstrate

superior performance.

Security was rated

as Category 2,

Improving, in recognition that the licensee

had reduced

the

number of events

involving improper entry into vital areas

in the latter portion of the

evaluation period.

Maintenance

management

appears

to need to improve the timeliness of dealing

with problems.

In rating the functional area of Maintenance/Surveillance

as

Category 2, the Board discussed

various

problems that were allowed to exist

until the plant was undesirably affected or high level management

involvement

was required to resolve

the problem.

It appeared

that Maintenance

could

improve their interaction with Engineering in an effort to reduce

the time

that problems

remain unresolved.

Overall, the Board

recommends

that problems

need to be aggressively

pursued

in

all functional areas.

This emphasizes

the continuing

need for management

involvement and oversight

when issues first develop.

The performance ratings during the previous

assessment

period

and this

assessment

period according to functional areas

are given below:

Functional

Area

Rating Last

Period

Rating This

Period

A.

B.

C.

D.

E.

F.

G.

Plant Operations

Radiological

Controls

Maintenance/Surveillance

Emergency

Preparedness

Security

Engineering/Technical

Support

Safety Assessment/equality

Verification

II

2 Improving

I

2 Improving

2 Improving

\\

2 Improving

1

2

2

2 Improving

III. PERFORMANCE ANALYSIS

A.

~PP

0

l.

A~nal sis

Evaluation of this area

was primarily based

on the results of 13 routine

inspections

by the resident

inspectors

and the observations

of the operator

licensing staff.

Twenty-nine percent of the total inspection effort was

expended

in this functional area.

The licensee's

strengths

in this area

included relatively event-free operation

and

a knowledgeable

and generally

well-trained staff.

Weaknesses

identified were associated

with untimely

operability determinations

and occasional

reluctance

to involve plant

management

when problems arise.

Licensee

performance

in this functional

area during the previous

SALP period

was rated

as Category I with relatively few events attributed to operational

causes.

Superior performance

on the part of operations

continued throughout

this assessment

period.

Although four Unusual

Events

were declared

during

this period, the causes

wer e not associated

with operations.

Additionally,

operators

managed

the plant well after events,

such

as

when steam

dump valves

failed open following reactor plant trips in December

1990

and April 1991.

Operator actions following plant trips appeared

to be consistently superior.

The licensee

demonstrated

strength in their short term analysis

and review of

operating events.

The licensee's

"event response

plans" continued to provide

a formal identification of plant problems following events.

Additionally,

corporate

management

exhibited

a commitment to the assurance

of quality,

as

demonstrated

when they risked

a record Unit 2 run to reduce

power and repair

a

feedwater control valve oscillation problem.

Additional strengths

observed

in this functional

area

include the conservative

management

of plant conditions during outages,

specifically the minimization

of mid-loop operations,

and the development of equipment control guidelines

for plant equipment not covered

by Technical Specifications.

Also, during

this assessment

period,

an examination of the fire protection

program found

that there

was strong

management

support for the program.

Escalated

enforcement action was taken during the previous

SALP period

regarding the licensee's

failure to take timely corrective actions in response

to repeated

equipment lineup problems.

During this period,

the licensee's

corrective actions

have proven to be effective with only an occasional

lineup

problem: the one exception

was

when

an auxiliary operator disabled

two

residual

heat

removal

pumps

due to not following written instructions.

This

event

was immediately detected

and corrected

by the licensee.

The previous

SALP noted

some inconsistency

in the ability to recognize

and

address

problems in a timely manner.

During the current period,

some

weaknesses

in operability determinations

were observed.

Less than

conservative

action resulted

from untimely operability decisions

pertaining to

the vibration and loose parts monitors, the auxiliary feedwater

pump steam

supply stop valve,

and the ventilation supply for the auxiliary feedwater

pump

rooms.

The concerns

regarding the operability determinations

appear to be

a

result of a lack of formality in 'the decision making process.

Another apparent

weakness

observed

during this assessment

period was

a

reluctance

on the part of shift management

to contact plant management

when

addressing

operational

problems.

This reluctance

was not widespread,

but did

occur twice on the backshift.

In one instance,

during

a plant startup,

a high

steam generator

water level tripped the main,feedwater

.pumps,

The operators

restored

the plant conditions

and continued

the startup without informing

their management

of the occurrence.

In the other instance,

an

RHR pump

tripped while filling the refueling cavity.

The operators

restored

RHR and

. concluded that the event

was not reportable.

After plant management

was

informed of the event the next morning, the event

was classified

as

reportable.

The licensee's

operations training program continues

to be well-defined and

implemented with dedicated

resources.

The overall

pass

rate

on both initial

qualification and requalification

exams

was

100 percent.

While inadequate

training was rarely the cause of an event, operator

performance

during the

October

1990 emergency

preparedness

exercise,

where offsite dose

assessments

were not made in a timely manner,

demonstrated

an isolated training weakness.

Additionally, during an Unusual

Event on May 17,

1991,

a non-licensed

auxiliary operator

performed several activities in the control

room that may

require either

a license or additional training.

This is being evaluated

by

the

NRC.

This occurrence

late in the

SALP period may point to the

need for

increased

operating

crew training and coordination.

The single violation in this functional

area during this assessment

period

concerned

a lack of administrative controls to ensure operability of the

positive displacement

charging

pump.

Five of the

14 Licensee

Event Reports

(LERs) attributed to operations

involved personnel

errors associated

with

either poor communications

or not following procedures.

Three of the

LERs

pertained to equipment failures.

The remaining

LERs did not point to any

single concern.

2.

Performance

Ratin

Performance

Assessment

- Category -

1

3.

Recommendations

Management

should ensure that their operations staff involves

them in complex

decisions

and should increase

the formality and timeliness with which

operability decisions

are made.

Operations staff should involve management

when equipment is not performing properly or is inoperable,

such

as the

vibration and loose parts monitor and the feedwater regulating valves.

Operations

management

should raise

these

issues

to a higher level

when they

persist.

Operating

crew training and coordination should

be assessed

to

ensure

operational

effectiveness.

B.

It di~li

1

C

l.

A~nal sis

Inspections

conducted

during this

SALP, period. found that the. licensee

has

been

proactive in assuring quality and innovative in their approach

to reducing

occupational

dose

and radioactive effluents.

Approximately five percent of

the total inspection effort was devoted to this functional

area

by the

regional

inspectors

during this assessment

period.

The licensee's

performance

in this functional area during the previous

SALP

period

was

a Category

1.

The previous

SALP board

recommended

that the

licensee

continue their aggressive

approach

towards

ALARA and improve the

quality of health physics

and work practices

during outages.

Management

has

been consistently

involved in assuring quality.

They

implemented

a positive incentive program which included time off for achieving

ALARA goals.

The 1990 site occupational

dose

was

352 person-rem.

The volume

of solid radioactive waste shipped for disposal

was reduced

to 2935 cubic feet

in 1990,

and liquid and gaseous

effluents were maintained at

a small fraction

of the Technical Specification limits.

These

are substantial

improvements

over previous years'ctivities.

Corporate

involvement

was evidenced

by frequent site visits and thorough

reviews of outage activities.

Decision-making

has

involved appropriate

levels

of management

as noted in the licensee's

response

to leaks in the letdown

piping, containment entries at power,

and

a major upgrade of radiation

monitoring and analytical

support equipment.

Radiation protection

and

chemistry policies were well documented,

goals

were realistically established

and well publicized,

and workers were familiar with management

expectations.

Some minor weaknesses

were identified.

These

involved the number of personnel

contamination events,

the backlog of fixed and portable radiation detection

instruments

needing calibration, maintaining administrative control of keys

providing access

to very high radiation areas,

and training of dosimetry

clerks

and those

personnel

involved in the preparation of radioactive waste

for shipment.

The licensee's

approach to the resolution of technical

issues

was

conservative,

timely, and technically sound.

Examples

included proactive

efforts to minimize corrosion in the steam generators

by removal of ionic

impurities in the steam generator

tube crevices,

testing the use of hydrazine

to further reduce dissolved

oxygen in the condensate

and feedwater

system,

and

the installation of an on-line ion chromatograph

as well as

an on-line sodium

monitor to immediately identify which polisher

beds

have high sodium

and

sulfate content in their effluent.

Another technical

issue involved the

development of methods

to improve the effectiveness

of the liquid radwaste

processing

system

(LRM) to reduce effluent activity. Failure of a

solidification process

to produce

a stable product that met burial site

criteria was thoroughly researched

and the root cause

was identified as

a

manufacturing defect.

Another project taken

on by the licensee

involves

a

comprehensive

program to upgrade

the radiation monitoring system

(RHS).

This

very significant effort is expected

to take approximately

two years to

complete.

The first channel of the

new

RMS is scheduled for installation in

the fall of 1991.

Detailed analysis of each

outage

by the licensee

has

revealed opportunities for additional

dose reductions

and improved goals.

Licensee

management

has

supported training programs for the chemistry

and

radiation protection technicians,

supervisory personnel,

and the technical

staff with state-of-the-art

training facilities and dedicated

resources.

Programs

include training to further develop'the

knowledge

and skills of staff

members

by participating at onsite

and offsite educational

opportunities

such

as:

steam generator

owners

group meetings,

EPRI conferences,'ow-level

radwaste

user group meetings,

and periodic rotational

assignments

of the

radiation protection technician staff at other nuclear facilities.

Examples

also include

a five week supervisory

development

course for foremen

and

supervisory

personnel

and participation of the training staff in outage

activities

as

a means of determining

areas

that can

be improved in the

training program.

The licensee

has initiated training for their staff on the

new

10 CFR Part 20 requirements.

The licensee

has well staffed site

and corporate

chemistry

and radiological

protection groups.

Staffing includes

an active

and experienced

chemistry

and

radiation protection

ALARA work planning group.

,Authorities and

responsibilities

were defined

by management

and understood

by the staff.

Key

positions were generally filled on

a priority basis.

All site departments

communicate effectively with the health physics

and chemistry organizations.

One Severity Level IV violation and six Licensee

Event Reports

(LERs) were

identified in this functional

area during the assessment

period.

The

violation concerned

a failure to perform leak checks of two licensed

sources.

Neither the violation nor the

LERs indicated

a programmatic

breakdown of the

radiation protection

program.

The licensee's

root cause

and corrective

actions

were prompt and effectively implemented

as evidenced

by lack of

repeated

events.

2.

Performance

Ratin

Performance

Assessment

- Category -

1

3.

Board Recommendations

Management

should continue to provide their full support to site and corporate

staff initiatives to maintain

and improve the present

performance level.

Some

- additional

emphasis

seems

appropriate

towards correcting

minor weaknesses

in

controlling personnel

contamination,

reducing the backlog of non-Technical

Specification radiation monitoring equipment

needing calibration,

and training

of dosimetry clerks

and radioactive waste handlers.

C.

Maintenance/Surveillance

l.

A~ns1

s is

The maintenance

and surveillance functional area

was observed routinely during

the assessment

period

by resident

and regional

inspection personnel.

. Twenty-

one percent of the inspection

resources

were devoted to this functional area.

Licensee

performance

in the maintenance

and surveillance functional area

during the previous

SALP period

was rated

as Category 2, Improving.

The

previous

SALP recognized

licensee

advancements

in proceduralization,

control

of backlog,

and effective outage

management.

The previous

SALP also noted

that the licensee

was slow to address

some concerns,

including plant material

condition,

such

as the intake structure.

The previous

SALP recommendations

to

licensee

management

included

a need for stronger

management

oversight.

The

major issues

of the previous

SALP included the use of excessive

overtime

without management

awareness

and improper maintenance

of the .containment

sumps

and the auxiliary feedwater

pump trip valve.

The maintenance

and surveillance

area during this

SALP period

has

been

slow to

show consistent

improvement.

This conclusion is based largely on examples

of a lack of management

aggressiveness

in the resolution of problems

and

examples

of a lack of maintenance

management

oversight.

The most notable

indication of lack of oversight

was the failure to resolve long-standing

mechanical

maintenance

measuring

and test equipment

problems.

These

problems

were the subject of several

licensee

audits

and surveillances.

Subsequently,

the

NRC made this area

the subject of three special

inspection reports,

including an enforcement

conference.

The end result of this problem was that

the licensee

decided to close their mechanical

maintenance

measuring

and test

equipment

shop

and assign

these duties to the instrument

and control shop.

A

second

example dating back to the previous

SALP was water intrusion and

component corrosion in the intake structure.

Conditions in the intake

have

continued to worsen

and

now include concrete spalling, reinforcing bar

co'rrosion,

and component corrosion wastage.

Management of maintenance

and surveillances

to minimize equipment out-of-

service

times

has

been

improving.

Several

errors

were

made in taking

equipment out of service,

but were identified by the licensee.

Likewise,

outage

management

has generally

been superior

and

has minimized mid-loop

operations

while maximizing the availability of electrical

power supplies.

Management

assurance

of quality has generally

been

shown to be acceptable

in

attributes

such

as prior planning,

assignment of priorities,

and procedures

for the control of activities.

These policies are adequately

stated

and

generally understood

but not always practiced.

For example,

maintenance

personnel

signed off work steps

before they were performed during the

installation of an auxiliary feedwater

pump governor, maintenance

personnel

failed to follow administrative

procedures

by not identifying spring pack

relaxation of important motor operated

valves,

and

a fire pump was repeatedly

misassembled.

Decision-making

appeases

to

be. done at

a level which ensures

management

review, but that review is sometimes

non-conservative.

A March 7,

1991, loss of offsite power event

was

caused

by maintenance

personnel

using

a

crane in close proximity to high voltage energized electrical lines despite

the licensee's

specific review of a similar event at the Vogtle power plant.

Other examples of a lack of conservatism

and inquisitive attitudes

were

shown

by followup after the December

24,

1990, reactor trip and safety injection in

which

a pressurizer

spray valve failed open

due to

a missing locking device,

and

a steam

dump valve failed open

due to

a broken stem.

Licensee

maintenance

management

did not thoroughly investigate

the steam

dump valve problem prior

to restarting.

Subseouently,

during

a plant trip, on Nay 17,

1991,

another

steam

dump valve failure caused

a safety injection and excessive

reactor

cooldown.

After this event adequate

attention

was given to resolve

problems

with the steam

dump valves.

Staffing in maintenance

appears

to be adequate

although work hour

changes for maintenance staff have left Mondays

and Fridays

more lightly

staffed.

Training and qualification in the maintenance

area

appear

to be well

defined

and implemented.

Licensee

audits

have identified, however, that

untrained

and uncertified personnel

have

sometimes

been utilized due to

a lack

of discipline by supervisory maintenance

personnel

in assigning

work.

In

'January

1991, Instrumentation

and Controls

(18C) personnel

removed the wrong

Unit's power range nuclear instrument

due to not following self-verification

policy.

In Nay 1991, the wrong power range instrument

was

removed again,

resulting in a reactor trip.

These

examples

show that although the licensee

has

adequate

training, procedures,

and policies in the maintenance

area,

they

have not been consistently followed by working and middle level management

personnel.

Naintenance

management

does

not appear to have

emphasized

these

issues sufficiently.

During the

SALP period,

the licensee

has

improved visibility in some

pump

rooms through painting the

rooms white.

In general,

the licensee

has

instituted

an energetic

painting program which is an important element in

maintaining plant material condition.

In response

to industry and

NRC

initiatives, the licensee

has started

to trend important safety equipment

out-of-service

times

and

has started

to consider

programs for utilizing

probabilistic risk assessment

to perform risk evaluations

of preventive

maintenance activities.

Additionally, a predictive maintenance

group has

been

formed,

and the licensee

is moving towards

a reliability centered

maintenance

program.

The licensee's

surveillance test

program

has generally

been adequately

conducted.

Procurement

control

and storage of components

has

been

examined

and found to be well controlled

and executed.

Likewise inservice. inspection

and testing

have

been

examined

and found to be generally well performed.

One area that requires

improvement is

a reduction in the backlog of radiation

detecting

instruments

that require calibration.

The backlog appears

to have

developed

as

a result of ISC not fully supporting

the health physics

organization.

There were nine Level IV violations

and

16 Licensee

Event Reports

(LERs)

associated

with this area.

Fifteen of the

LERs were. attributed to personnel

error and point out,

as previously discussed,

that training, procedures,

and

policies are not always consistently followed.

Performance

Assessment

- Category - 2

3.

Recommendations

Nanagement

should provide more timely attention to preventing

and correcting

degradation of the plant material condition.

The licensee

should ensure that

maintenance

management

develops

an inquisitive attitude

toward plant hardware

anomalies

such that root causes

of hardware

problems

are identified and

resolved.

The timeliness of dealing with problem areas

should

be improved.

The licensee

is encouraged

to continue to develop their initiatives regarding

preventive maintenance

risk assessment,

predictive maintenance,

and outage

'anagement

strategies.

0. ~EP

d

l.

An~al sis

The licensee's

performance

in this functional area during the previous

SALP

period

was rated

as Category

1.

The previous

SALP Board

recommended

that

problems related to emergency

preparedness

(EP)

be corrected in a more timely

manner,

and that licensee

management

take the necessary

steps

to strengthen

the engineering

support in the Technical

Support Center

(TSC)

and

Emergency

Operations Facility (EOF).

During the current

SALP period,

weaknesses

were

identified in the effectiveness

of the licensee's

EP corrective action

program,

the control of the drill program,

and the effectiveness

of the

EP

training program

as demonstrated

by performance

during drills and exercises.

The licensee's

actions to address

NRC concerns

about on-shift dose

assessment

capabilities

and their initial actions to address

recurring inspection

findings was considered

to be

a strength.

The licensee's

EP program

was

observed

by both the regional

and resident

inspectors

during three routine

inspections,

an annual

emergency exercise,

and several

operational

events.

Approximately five percent of the total inspection effort was devoted

to this

functional area.

Inspections

conducted

during this

SALP period identified weaknesses

in

licensee

management's

oversight

and control of the implementation of the

EP

corrective action program,

and the drill and exercise portion of the

EP

training program.

Many of these

weaknesses

were reflected in the licensee's

declining performance

during the October

1990 annual

exercise.

During the

1990 exercise, five issues

were identified as repeat findings from prior years

( 1987-1989).

These

issues

involved:

1) the coordination of protective action

recommendations

at the

EOF, 2) the failure to establish

measures

to control

contamination within the TSC, 3) the ability of the

TSC engineering staff to

support the Control

Room (CR), 4) the identification of inconsistencies

in

General

Emergency 'class

requirements

in procedures

used to classify emergency

events,

and 5) the potential missile hazard associated

with storage of

unsecured

iodine monitors in the

TSC ventilation room.

The repeat findings

demonstrated

that the licensee

did not have

a corrective action program fully

effective in preventing the recurrence

of issues

identified during drills,

exercises,

and

NRC inspections.

Once the repeat findings were identified by

the

NRC at the conclusion of the

1990 annual

exercise,

the licensee initiated

a nonconformance

report

(NCR) to track the resolution of the matter.

The

licensee's

actions

in response

to the

NCR appeared

thorough;

however,

the

effectiveness

of the licensee's

corrective actions

could not be determined

since they were initiated toward the end of the

SALP period.

Additional

findings from the

1990 exercise that indicated

a decline in performance

are

discussed

in subsequent

paragraphs.

The inspections

also

showed that the licensee

did not have sufficient

procedural

controls to govern the implementation of its drill program.

As

a

result,

some drills did not fully meet the scope of the emergency

plan

requirements.

For example, radiological

(environmental) monitoring drills

were conducted,

but environmental

samples

were not collected.

Air samples

were simulated during

some inplant health physics drills and post accident

sampling system drills were conducted,

but samples

were not analyzed.

As described

above,

one exception involving the effectiveness

of the

licensee's

EP corrective action program

was identified.. The licensee's

10

approach

to the resolution of technical

issues

from a safety standpoint

was

generally sound,

thorough,

and timely.

Based

on the CR's inability to

demonstrate

that offsite dose calculations

could be completed in a timely

manner to support

emergency classification during the

1990 annual

exercise,

the licensee

immediately initiated dose calculation training for onshift

CR

staff members

and incorporated

dose calculations

into recurring operator

training.

The licensee

implemented its emergency

plan

on several

occasions

during this

SALP period.

All of the events

were correctly classified

as

Unusual

Events.

The most notable

example occurred

as

a result of the March 7, 1991, loss of

offsite power during Unit 1's refueling outage.

In general, all of the events

were classified in a timely manner;

however,

the timeliness of the March 7,

1991,

Unusual

Event declaration

was slow.

Notifications to local offsite

authorities

were

made in

a timely manner.

Staffing for the

EP program appeared

sufficient during this

SALP period.

Due

to rotational

assignments

and

a reorganization,

several

changes

have occurred

in EP's

management

reporting chain at the site during the current

SALP period.

The licensee

has established

a new,

permanent position to provide management

oversight for EP, safety,

and health.

The management

position above

and the

position below the newly established

permanent position are considered

to be

rotational

assignments.

During this

SALP period, the individuals in these

two

positions

were changed

due to

a shift in rotational

assignments.

Both of the

new individuals have strong

EP backgrounds

which should benefit the management

of the

EP program.

Establishing

the permanent position was viewed

as

a

positive step to maintain stability.

The effectiveness

and continuity of the

management

could not be fully determined

because

two of the position changes

occurred

toward the end of the

SALP period.

Organizational

changes

to the

emergency

response staff (engineering

support) at the

EOF were made

as

a

result of NRC concerns

identified during the

1989 exercise.

Several

weaknesses

in the effectiveness

of the licensee's

EP training program

were identified during this

SALP period.

The most significant example

was the

inability of the

CR staff to complete

dose calculations

in a timely manner to

support accident classification during the

1990 emergency

exercise.

Although

the licensee

took prompt corrective action,

as previously described,

the

problems experienced

during the exercise

indicated that the previous level of

training/practice

was not adequate

to accomplish

the assigned

responsibilities.

The weakness

in the level of training/practice

was also evident during the

1990 exercise

as indicated

by the findings discussed

earlier

and the

observation that personnel

from the Operations

Support

Center

(OSC) did not

fully adhere

to radiation protection

procedures

during simulated

emergencies.

Toward the end of the

SALP period,

the licensee initiated steps

to improve its

EP training program.

More drills were scheduled

and drill/exercise findings

will be incorporated into the training.

The effectiveness

of these

actions

could not be determined

since they were initiated toward the end of the

SALP

period+

An in-office inspection

was conducted to evaluate

changes

to the licensee's

emergency classification

procedure

and the emergency action levels

(EALs)

t

contained therein.

A change

to the Diablo Canyon emergency

plan was also

reviewed during this appraisal

period.

The changes

to the emergency

plan

and

EALs were acceptable

and continued to meet

NRC requirements.

No cited

violations or Licensee

Event Reports

wer e identified in this functional

area

during this appraisal

period.

2.

Performance

Rating

Performance

Assessment

- Category -

2

3.

Board Recommendations

Licensee

management

should ensure that

an effective corrective action plan for

drill and exercise

findings is established

and carried out.

Licensee

management

should evaluate

the adequacy of classroom training provided to

emergency

response

personnel

and ensure that personnel

are given an adequate

number of opportunities to practice their assigned

tasks

during periodic

drills.

The additional

dose

assessment

training provided to

CR personnel

should continue.

The need to adhere

to radiation protection procedures

under

simulated

emergency

conditions

should also

be stressed

during classroom

training and during drill conduct.

Administrative procedures

should

be

enhanced

to ensure that drills and exercises

consistently

meet emergency

plan

requirements.

Simulating sample collection during drills and exercises

should

be avoided to enhance

realism

and increase

the training value.

E.

S~ecucit

l.

A~nal sls

During this assessment

period,

Region

V conducted

three physical security

inspections

which comprised

approximately four percent of the total inspection

effort.

In addition,

Region

V conducted

one enforcement

conference

pertaining

to an escalated

enforcement action.

Further, the resident

inspectors

provided

continuing observations

in this area.

The previous

SALP report rated the licensee

as Category 2, Improving, and

recommended

that licensee

management

resolve

the identified weakness

with the

closed circuit television

(CCTY) alarm assessment

capability, plus finalize

measures

to correct identified inadequacies

with portions of vital area

barriers.

As discussed

below, these

issues

are scheduled for completion, or

have

been completed.

During this

SALP period,

the licensee's

weaknesses

pertained to an escalated

enforcement action that primarily focused

on

personnel

access

control to vital areas,

plus additional

enforcement

actions

involving failed compensatory

security measures.

The 'strengths

identified

this

SALP period included the licensee's

construction of a

new Central

Alarm

Station,

and their improvements

related to strengthening

the readiness

posture

of the security contingency

response

force.

The previous

SALP report encouraged

the licensee

to resolve the identified

weakness

in CCTV alarm assessment

capability, involving the manner in which

the integrated security systems

(barrier, perimeter

alarms

and

CCTV cameras)

are used.

To resolve this weakness,

the licensee

has

scheduled

installation

. of a video-capture

system

by September

1991.

This

new system,

in conjunction

with the

CCTV cameras

and security alarms,

should provide the capability for

12

instant assessment

of the cause for perimeter alarms.

The previous

SALP

report also encouraged

the licensee

to finalize measures

to correct identified

inadequacies

with portions of vital area barriers at the Units'

and

2 pipe

galleries.

This action

has

been completed.

'The licensee's

approach

to the

resolution of these

two technical

issues

has

been

sound,

and thorough.

With regard to management's

involvement in assuring. quality, corporate

and

plant management

continued to review the operation of the overall security

program.

They have

implemented generally

sound

and thorough remedial

measures

to correct deficiencies

and weaknesses

identified in the course of both

internal

and

NRC security inspections.

During this

SALP period,

the licensee

reported

seven incidents in which

unauthorized

employees

had gained

access

to plant vital areas.

In most of

these

instances,

the unauthorized

employee

had

been previously authorized

access

only to the protected

area,

and

had entered

the vital area

based

upon

the card-key authority of another

employee.

The.licensee's

corrective actions

have

emphasized

to plant employees

the importance of following required

procedures

when seeking

access

to vital areas,

thus the frequency of these

incidents

have

been

reduced

by approximately

80 percent.

Additionally, multiple incidents of failed compensatory

measures

were

identified by the licensee

during this

SALP period.

In each instance,

an

officer had

been

assigned

the required duty of monitoring

a degraded

piece of

security equipment,

and for one of several

reasons,

the equipment

was not

properly monitored.

In two instances,

the compensatory officer was discovered

inattentive,

and in other instances,

the compensatory officer had either

been

provided inadequate

instructions

by his supervisor,

or had

been involved in

a

miscommunication with other members of the security force.

The majority of

these

incidents involving failed compensatory

measures

occurred during the

second half of the

SALP period,

and the overall effectiveness

of the

licensee's

corrective actions

have not been evaluated

by the

NRC.

During this period, the licensee's

overall security program

has

been

enhanced

in several

areas.

A newly constructed

Central

Alarm Station provides

an

improved "nerve center" for security operations.

The licensee's

responsiveness

to the design basis threat

(10 CFR Part 73)

has

been

increased

- through implementation of defensive

choke-point positions,

prepositioning of

response

equipment to expanded

locations

throughout the plant,

and improved

weaponry

and uniforms for members of the security force.

Additionally, the

licensee effectively upgraded

the capability of their security emergency

power

supply.

The enforcement history for this period includes

issuance

of one Level-III

violation, four Level-IV violations,

and ten non-cited violations.

The

Level-III violation, plus

one Level-IV violation focused primarily upon the

entry of unauthorized

employees

into plant vital areas.

Two of the Level-IV

violations, plus three of the non-cited violations pertained

to situations of

failed compensatory

security measures.

A separate

portion of the aggregate

Level-III violation, plus

one non-cited violation pertained to situations

involving the licensee's

failure to properly protect safeguards

information.

In response

to these

enforcement actions,

the licensee's

corrective actions

have

been thorough

and generally effective.

t~

13

During the

SALP period,

each of the licensee's

fourteen

safeguards

events

were

reported

in the Licensee

Event Report

(LER) format.

These

events

related to:

failed compensatory

measures(5);

problems

encountered

with the security

power

system(3);

and miscellaneous

events(6).

Nine (64K) of these

safeguards

events

were caused

by personnel

errors

and were attributed to causes

under the

licensee's

control.

The five LERs pertaining to failed compensatory

measures

were caused

by: inadequate

compensatory

instructions to security officers,

miscommunication

between security personnel,

and inattentive security

officers.

During the previous

SALP period, the greatest

number of LERs pertained

to

degraded

operation of the alarm stations,

and Region

V determined that the

alarm station operators

had

been rarely observed

during the performance of

duty by their supervisors.

To correct this situation,

the licensee

required

each shift supervisor to visit both alarm stations

once per shift.

This

appears

to have

improved the overall operation of the alarm stations.

Key positions

and responsibilities

within the Security

Department

were well

defined.

The licensee's

security training program supported

the overall

increased

readiness

posture of the security for ce.

The licensee's

Fitness-For-Duty

(FFD) program appears

to meet the requirements

of 10 CFR Part 26.

Though not formally inspected

during this

SALP period,

reviews of required

FFD reports plus informal reviews of FFD staff and

facilities indicate that the

FFD program is comprehensive

and well understood

by the general site population.

Performance

Assessment

- Category - 2, Improving

3.

Board Recommendations

Licensee security

management

should reduce the

number of situations

involving

failed compensatory

security measures.

Licensee

management

should emphasize

adherence

to site security procedures

in order to reduce

the types of

enforcement

actions

and reportable

events identified during this

SALP period,

or licensee

management

should

implement other. techniques for positive control

over door entries.

F.

~En lnee~rln /Technical~Su

nrt

l.

A~nal sis

This functional

area

was examined

by regional

and resident

inspectors

and was

also

examined

by

NRC headquarters

evaluators.

Approximately 18 percent of the

inspection resources

were used in evaluating this functional area.

The previous

SALP rated licensee

performance

in this functional area

as

Category 2, Improving. The licensee

was encouraged

to place

emphasis

on the

system engineering

and configuration management

programs

and to focus

on the

formal resolution of plant problems.

The licensee

was also encouraged

to be

self-critical, to promote early identification of problems,

and to establish

aggressive

schedules

for corrective actions.

The licensee

received

a specific

14

board

recommendation

to aggressively

assess

the issue of plant material

condition.

Generally, during this

SALP assessment

period, engineering/technical

support

at Diablo Canyon

has

been very good in, the areas

where attention

has

been

focused.

Engineering

involvement at the site

has noticeably increased

and

has generally

had

a positive effect on operations

and the quality of

modification work.

In addition, licensee

management

involvement

shows

consistent

evidence of prior planning

and assignment

of priorities.

Host

engineering evaluations

have

been

found to be technically adequate.

The licensee's

design basis

reviews

were productive in identifying problems in

the original construction.

The licensee

has

been for thright in addressing

these

problems

as

nonconformances

and dealing with them appropriately.

One

design

problem that was quickly resolved

involved

a 'seismic

concern

regarding

water that had not been drained

from containment

spray piping.

Plant

and

corporate

personnel

worked closely together to resolve the problem.

Likewise,

corporate engineering's

setpoint reverification program was productive in

identifying problems with electrical

thermal

overload design margins

throughout the plant.

Corporate engineering

established

a proactive

program with Westinghouse

to

maintain up-to-date

communications with Westinghouse's

study of potential

generic issues.

This program enabled

PGKE to respond to Westinghouse

Part

21

reports very quickly.

In addition there were cases

wher e corporate

engineering interest

and involvement in long-standing plant problems resulted

in comprehensive

action

and correction of problems.

Such

was the case in the

investigation of breaking

steam

dump valves

and in the case of determining

why

the steam admission valve to the auxiliary feedwater

pump was sticking closed.

Currently, the quality of engineering

work on masonry walls is good.

Towards the end of the assessment

period,

an electrical distribution system

functional inspection

(EDSFI) was conducted.

The inspection,

conducted

by

NRC

regional

and headquarters

staff members,

found the engineering

technical

performance

to be generally very good.

In particular,

the team found that the

licensee

had implemented

a number of proactive measures

to address

problems at

Diablo Canyon

based

on their own review of EDSFI findings at other facilities.

Also, the team noted that Diablo Canyon

had

implemented

an aggressive

vendor

interface

program to maintain up-to-date

information on equipment installed at

the plant.

The primary engineering

weaknesses

noted

by the team involved

several

instances

of incomplete technical

work and

a weak sense of ownership

of some plant problems.

This latter concern

appeared

to manifest itself in

the form of a lack of timely identification and resolution of some problems.

Engineering

personnel

were found to be well qualified in a January

1990

team

inspection of the corrective action program.

The staffing levels,

both at the

site

and in the corporate office are very good.

The licensee is currently

developing

comprehensive

training initiatives including

a job task analysis

for engineers.

Despite the previous observations,

improvements

can still be made in the

thoroughness

of engineering activities.

One example involves

a design

change

to remove the boron injection tank in Unit 2.

The planned

design

change

was

aborted

when licensee

gA audits

found that additional

equipment qualification

was required.

Likewise, engineering

exhibited other examples

where work could

g~

15

have

been

more thorough

such

as providing improper blowdown settings for Unit

2 relief valves, utilizing the wrong unit steam

dump data for justification of

a technical specification

change,

and providing inaccurate wiring schematics

for a diesel

generator

droop relay design

change.

Some examples

where

engineering

personnel

did not always promptly. assess

si.te occurrences

were

observed.

Equipment

problems like motor operated

valve spring pack

relaxation, out-of-service

hardware,

and frequent alarms

on the reactor

vibration and loose parts monitor received little attention

by responsible

plant engineering

personnel.

Additionally, about

50 minor deviations

to the

licensing basis for fire protection

have not been fully resolved.

The results of a Vendor Branch assessment

of PGSE's

procurement

practices

indicated that

PGSE

had

made

a significant effort to upgrade its

commercial-grade

dedication

program since its inception in July 1986,

and that

their program description

was generally consistent with the dedication

philosophy described

by the Electric Power Research

Institute (EPRI).

PGSE's

engineering

and technical

support related to commercial-grade

dedication

was

seen

as

a strength

by the assessment

team.

Personnel

related to the program

were found to be knowledgeable

and

aware of current issues

and concerns.

PGSE's

involvement in industry groups

has benefited

both the engineering staff

and the overall commercial-grade

dedication

program.

Especially noteworthy

was the fact that

PGSE's

commercial-grade

dedication

program

was initiated

16

months prior to the initiative commitment date of January

1, 1990.

One

negative

aspect of the procurement

and dedication

program was that

a licensee

internal audit found that communication

and interaction

between site

and

corporate

personnel

appeared

to be lacking.

During the

SALP period,

the

NRR staff was involved in a number of in-depth

reviews pertaining to engineering activities.

Principal

among these

was the

staff's review of the Long Term Seismic

Program

(LTSP).

The material

presented

demonstrated

thorough

and comprehensive

engineering analysis.

Overall, the staff found that the geological, seismological,

and geophysical

investigations

and analyses

conducted

by the licensee

for the

LTSP were the

most thorough

and complete ever conducted for a nuclear facility in this

country and have

advanced

the state of knowledge.

As part of the

LTSP, the

licensee

developed

a comprehensive,

Level

1

PRA model for the plant which

includes external

accident initiating events

such

as fires and earthquakes,

as

well as internal

events

such

as

LOCAs.

The engineering staff expects

to use

the

PRA as

a tool to assist

the maintenance,

operations,

and planning

organizations

in scheduling

outages

and preventive maintenance activities.

The violations

and Licensee

Event Reports

associated

with this functional

area

did not point to any single concern.

2.

Performance

Ratin

Performance

Assessment

- Category -

1

3.

Board Recommendation

The licensee

should provide additional

emphasis

in early identification,

effective engineering

involvement,

and timely correction of plant problems.

The licensee

should continue to build a strong interface

between corporate

and

plant engineering

and consider continued

involvement of corporate

engineering

16

in a leadership

role in plant problem resolution.

The licensee is encouraged

to continue to develop their innovative corporate

engineering

training

program.

/. l~/A

/IL 1/

/

l.

Analysis

Evaluation of this functional

area

was

based

on regional

and resident

based

inspections.

Eighteen

percent of the

NRC's inspection effort at Diablo Canyon

was

used in this functional area.

During the previous

SALP period, this functional area

was rated

as Category 2,

Improving.

Licensee

strengths

in performance

based Quality Assurance

(QA)

inspections

were recognized.

The Board recommendations

encouraged

the

licensee

to maintain emphasis

on performance

based

audits

and to increase

emphasis

on the identification of problems.

The general

conduct of QA audits continued to be performance

based

and

effective.

When necessary,

expert technical

personnel

were called in to

augment

the audit team.

In addition, the licensee

formulated

a group called

the Nuclear Excellence

Team

(NET) to evaluate

problem areas

as requested

by

senior management.

One product of the

NET was

a meaningful

examination of

fire protection

program implementation.

The licensee

has also demonstrated

committed involvement and leadership

in the area of industry initiatives.

During the

SALP period the licensee

reorganized

the

QA organization.

The

QA

organization

now reports directly to the Senior Vice President

and General

Manager for the Nuclear

Power Generation

Business

Unit instead of the

corporate President.

No adverse effects

from the

QA reorganization

were noted

during the reporting period.

Near the middle of the

SALP period, the Senior Vice President

required that

an

event investigation

team (EIT) be conducted

to address

NRC concerns

related to

the timeliness

and ownership of actions following an auxilary feedwater

pump

overspeed

event

and

a weld crack in the positive displacement

charging

pump

piping.

The EIT concluded that the untimely problem resolution

was caused

by

(1)

a lack of problem ownership

and (2)

a lack of requirements

for the allowed

time to initiate a nonconformance

report.

The licensee

implemented

organization

and procedural

changes

as

a result of the EIT.

These actions

appeared

to provide

some

improvement in the assignment

of responsibility for

multi-department

problems.

The licensee

also

began to monitor the time limits

for nonconformance

decisions.

The decision level for nonconformance

resolution

was also elevated

to the plant manager

when necessary.

It was observed

during the first part of the assessment

period that

organizations

such

as Quality Assurance,

Quality Control,

(QC) and the Onsite

Safety

Review Group performed little critical assessment

of Operations.

Problems identified by the

NRC through the review of control

room logs

had

been overlooked.

In response

to this assessment,

Quality Control

began to

perform critical reviews of control

room logs with some positive results.

In

the area of Radiological Controls,

the licensee

'developed

a program to perform

thorough reviews of radiological protection using peer experts.

J

17

As discussed

in the maintenance

area of this

SALP report, in one significant

case

when

a problem area

was recognized

by oversight groups their actions to

pursue

and resolve the problem was not sufficiently aggressive.

Such

was

the case

when inadequate

control of measuring

and test equipment

had

been

identified by both

QC and

QA but had not been resolved,

even

though the

problem

had

been elevated

to upper management.

In some instances,

the licensee's

organizations

were slow to understand

and

solve repetitive

component failures

and problems.

For example,

steam

dump

valves

have

had internal failures since

May 1990

and were not systematically

addressed

unti 1

May 1991.

Likewise, letdown welds

have

been cracking in Unit

l2 since June of 1989

and the root cause

was not aggressively

pursued

and

resolved until 1991.

Finally, the repetitive

NRC findings from Emergency

Preparedness

exercises

also indicate the

need to aggressively

correct

problems

before they recur .

Once the licensee's

attention

was focused

on these

problems, resolution

appeared

thorough

and timely.

Licensee staffing in the quality oversight groups

appears

good.

It was noted

that the licensee utilizes outside expertise

when determined

to be necessary

and

has

extended this policy to include

a non-PGSE expert

member

on its

General Office Nuclear Plant Review and Audit Committee

(GONPRAC).

During this assessment

period, it was observed that when the Vice President,

Diablo Canyon Operations

and Plant Manager

was

away from the site,

a

department

head

was designated

to act as the Plant Manager.

The effect of

this was that department

heads,

with their specific areas

of responsibility,

may not have the broad

scope perspective

necessary

when designated

as acting

plant manager.

An example of this situation

was the Maintenance

Manager'

decision to restart

from the pressurizer

spray valve event

(on December

24,

1990) without fully investigating the problem.

During the

SALP period the

NRR staff reviewed

a large

number of safety

analyses

performed

by the licensee.

The licensee

replies to generic letters

and bulletins were timely, responsive,

and of generally high quality.

The

submittals for licensee

.amendment

requests

were technically adequate

and

generally complete.

The most significant violation attributed to this functional area pertained

to

the control of mechanical

maintenance

measuring

and test equipment.

The

Licensee

Event Reports in this area

did not point to any significant concern.

2.

Performance

Ratin

Performance

Assessment

- Category -

1

3.

Board Recommendations

The licensee

should promptly deal with emerging technical

issues

to prevent

them from affecting the plant as

was the case with steam

dump valve failures

and cracking of charging piping.

Management

should involve themselves

in

timely resolution of outstanding

issues

to prevent the slow action that

occurred in addressing

concerns with measuring

and test equipment.

Increased

attention

should

be focused

on repeat

problems.

~ '

18

IV.

SUPPORTING

DATA AND SUMMARIES

A.

LICENSEE ACTIVITIES

UNIT

1

Diablo Canyon Unit

1 was at

100'X power at the start-of this reporting period.

On February 6,

1990,

an Unusual

Event was declared

when

a moderate

seismic

event

was detected,

but an inspection of both units indicated

no

abnormalities.

On February 20, 1990, Unit

1 was manually tripped due to a loss of flow from

both main feedwater

pumps.

Two logic cards

from the

SSPS

were tested

and

replaced.

The cause of this event

was unknown.

Unit 1 was returned to

100%

power on February

22,

1990.

On June

14,

1990, Unit

1 tripped

on

a

Power

Range Nuclear Instrument high

positive rate trip signal

due to an increase

in reactor coolant

pump speed

caused

by a loss of load.

Unit

1 entered

Mode

1 on June

19,

1990.

On July 26, 1990,

the

NRC Senior Resident identified

a through wall crack

on

a

four-inch diameter piping elbow, upstream of the suction stabilizer for the

positive displacement

charging

pump.

The licensee

calculated that as

a result

of the crack, control

room radiation

doses

could have exceeded

the

10 CFR Part 50 requirements for control

room habitability in the event of a

LOCA.

Compensatory

measures

were taken to allow continued operation,

and: a weld

repair of the crack

was performed

on August 1, 1990.

On December 5, 1990,

a reactor trip followed

a turbine trip.

The turbine

tripped after

a runback did not reduce generator

load below

a required limit.

The licensee

discovered

that the

r unback limit setpoint

was improperly set.

The runback

was caused

by a stuck low flow switch for the main generator

stator cooling water system.

After repairs,

Unit

1 returned

to

lOOX power

on

December 9, 1990.

On December

24,

1990,

an Unusual

Event was declared after

a reactor trip and

safety injection occurred

due to low pressurizer

pressure,

caused

by the

~ failure of a pressurizer

spray valve.

Following the reactor trip, the

Technical Specification

maximum cooldown rate of 100'

in one hour was

exceeded.

The pressurizer

spray valve failed open

due to the feedback

linkage

becoming disconnected

because

of a missing elastic stop nut.

Failure of a

main condenser

steam

dump valve also contributed to the overcooling.

Following repairs,

Unit

1 returned to power operation

on December

28,

1990.

On January

18,

1991, Unit

1 commenced its

End of Life (EOL) coastdown for the

fourth refueling outage

(IR4).

On February

1, 1991, the reactor tripped

due to steam generator

low level

coincident with steam flow/feedwater flow mismatch after the feedwater

regulating valves to two steam generators

closed.

This occurred

when

instrument air was accidentally isolated during scaffolding erection.

On

February 2, 1991, it entered

Mode 5.

On February 6, 1991, Unit

1 entered

Mode

6 and fuel unloading

commenced.

On February

10,

1991, fuel unloading

was

f

19

completed,

and

on March 6,

1991, Unit

1 re-entered

Node

6 and

commenced

refuel ing.

On March 7, 1991,

a loss of offsite power to Unit 1 occurred

when

a mobile

crane

approached

too closely to the

500

kV power lines,. causing

an arc to

ground.

Following the loss of offsite power, the emergency

diesel

generators

started

and loaded to the vital buses.

Offsite power was restored five hours

later.

An Unusual

Event was declared

as

a result of the loss of offsite

power,

and

an

NRC Augmented Inspection

Team (AIT) investigated

the event.

Also on March 7, 1991,

the fuel reloading

was completed;

and the reactor

entered

Mode

5 (cold shutdown)

on March 12,

1991.

On March 27,

1991, Unit 1 entered

Mode 4, and

Mode

3 was entered

on Yiarch 29,

1991.

Unit 1 entered

Mode

2 on April 2, 1991,

and

on April 4, 1991, entered

Node 1.

On April 23,

1991,

a reactor trip resulted

from a high steam generator level.

The level transient

was caused

by

a loss of the main feedwater

pump 1-1 due to

a speed controller fai lure.

Operator action

was required to mitigate

an

unanticipated

primary cooldown due to

a failed open main condenser

steam

dump

valve.

On April 24, 1991, during

a reactor startup,

a manual reactor trip was

initiated following a rod control urgent alarm.

The alarm was

due to

a failed

fuse in the rod control

power supply.

On April 25, 1991, Unit 1 re-entered

Node l.

On May 17,

1991,

a reactor trip occurred after an

18C technician inadvertently

deenergized

a second

power range instrument while performing

a surveillance

test

on

a different instrument.

Subsequent

to the trip, two main condenser

steam

dump valves failed open, resulting in low pressurizer

pressure

and

a

safety injection.

Additionally, the Technical Specification

maximum cooldown

rate of 100

F in one hour was exceeded.

An Unusual

Event was declared

as

a

result of initiating safety injection.

The unit returned

to 100K power on May

21,

1991,

and remained at power through the end of this assessment

period.

Unit 2

Diablo Canyon Unit 2 was at

100K power at the start of this reporting period,

and remained in Node

1 until March 3, 1990,

when it commenced

a ramp down in

power in preparation for the third refueling outage.

On March 9, 1990, Unit 2 entered

Node 6,

and completed fuel off-loading on

March 14,

1990.

On March 26,

1990, Unit 2 re-entered

Yiode 6 and completed

fuel reloading

on March 31,

1990.

On April 4, 1990, Unit 2 entered

Mode 5,

and on April 22,

1990,

Mode 4 was entered.

Unit 2 entered

Mode

3 on April 23,

Node

2 on April 28,

1990,

and

on April 30,

1990, returned

to power operation.

Unit 2 remained at power through the end of the assessment

period,

a record

run of greater

than

400 days at power.

~,

20

B.

Ins ection Activities

Fifty-two routine

and special

inspections

were conducted

during this

assessment

period (January

1,

1990,

through June

30, 1991). Significant

inspections

are listed in Section IV.B.2.

1. ~l<<i

D

Facility Name: Diablo Canyon Units

1

& 2, Docket numbers:

50-275

& 50-323,

Inspection Reports:

89-33, 89-34,

90-01 through 90-09,

90-11 through 90-32,

91-01 through 91-14,

91-16 through 91-18,

91-21

and 91-23.

Five of these

reports

summarized

management

meetings,

two reports

documented

enforcement

conferences,

and

one documented

a meeting about the guality Assurance

program.

2.

S ecia1

Ins ection~Sumnar

a.

From January

1 through February 2, 1990,

a special

inspection

was

conducted

to assess

the effectiveness

of the licensee's

corrective action

program.

( Inspection

Report 50-275

& 50-273/91-01)

b.

From April 17 through

May 25, 1990,

a special

inspection

was conducted

to

review licensee activities in response

to spring pack relaxation in

Limitorque actuators for certain

YiOVs.

(Inspection

Report 50-275

&

50-323/90-16)

c.

From November

27,

1990, through January

11,

1991,

a special

inspection

was conducted

to review the licensee's

mechanical

maintenance

measuring

and test equipment

program.

( Inspection

Report 50-275

& 50-323/90-29)

d.

From February ll through February

14,

1991,

a followup inspection

was

conducted to review the licensee's

mechanical

maintenance

measuring

and

test equipment

program.

(Inspection

Report 50-275

& 50-323/91-04)

e.

From March 8 through Yiarch 13, 1991,

an Augmented

Inspection

Team (AIT)

was formed to review the licensee's

actions in response

to the loss of

offsite power to Unit 1. (Inspection

Report 50-275

& 50-323/91-09)

C.

From April 22 through

May 24,

1991,

a special

inspection

was conducted

to

perform an electrical distribution system functional inspection.

(Inspection

Report 50-275

& 50-323/91-07)

Enforcement Activit

Unit I

The inspections

during this assessment

period identified

16 cited violations,

1 deviation,

and

13 non-cited violations.

One of the cited violations was

a

Severity Level III with no civil penalty,

and

was issued for failing to

prevent unauthorized

access

to vital areas,

not properly recording entries

into vital areas,

and for failing to protect safeguards

information

( Inspection

Report 50-275/90-02).

4

C

0

21

UNIT 2

The inspections

during this enforcement

period identified 4 cited violations,

1 deviation,

and

1 non-cited violation.

All of the cited violations were

Severity Level IV.

D.

Confirmator

Action Letters

None

E.

Licensee

Event

Re orts

Unit

1

LERs

Unit 1

83-38,

90-10,

(91-10

issued

49

LERs during this reporting period.'he

LERs were:

83-37,

84-42 through 84-45, 89-15, 89-16, 89-17, 89-19,

90-01 through 90-07,

90-12 through 90-15,

90-17 through 90-19,

and 91-01 through 91-10

was

a voluntary LER).

Fourteen security

LERs were issued.

Unit 2 LERs

Unit 2 issued

13

LERs during this reporting period.

The

LERs issued

were:

88-27, 89-11, 89-12,

and 90-01 through 90-10 (90-08 was

a voluntary LER).

0

g

l'