NRC-15-0031, Response to NRC Request for Additional Information for the Review of the License Renewal Application - Sets 23, 24, and 26
ML15110A342 | |
Person / Time | |
---|---|
Site: | Fermi |
Issue date: | 04/10/2015 |
From: | Kaminskas V DTE Energy |
To: | Document Control Desk, Office of Nuclear Reactor Regulation |
References | |
NRC-15-0031 | |
Download: ML15110A342 (37) | |
Text
Vito A. Kaminskas Site Vice President DTE Energy Company 6400 N. Dixie Highway, Newport, MI 48166 Tel: 734.586.6515 Fax: 734.586.4172 Email: kaminskasv@dteenergy.com 4Dl-rDTE Energy-10 CFR 54 April 10, 2015 NRC-15-0031 U. S. Nuclear Regulatory Commission Attention: Document Control Desk Washington D C 20555-0001
References:
- 1) Fermi 2 NRC Docket No. 50-341 NRC License No. NPF-43
- 2) DTE Electric Company Letter to NRC, "Fermi 2 License Renewal Application," NRC-14-0028, dated April 24, 2014 (ML14121A554)
- 3) NRC Letter, "Requests for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 23 (TAC No. MF4222),"
dated March 13, 2015 (ML15051A420)
- 4) NRC Letter, "Requests for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 24 (TAC No. MF4222),"
dated March 11, 2015 (ML15051A317)
- 5) NRC Letter, "Requests for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 26 (TAC No. MF4222),"
dated March 13, 2015 (ML15062A336)
- 6) DTE Electric Company Letter to NRC, "Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 15," NRC- 15-0009, dated January 15, 2015 (ML15016A063)
- 7) DTE Electric Company Letter to NRC, "Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 16," NRC-15-0010, dated February 5, 2015 (ML15037A531)
Subject:
Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Sets 23, 24, and 26
USNRC NRC- 15-0031 Page 2 In Reference 2, DTE Electric Company (DTE) submitted the License Renewal Application (LRA) for Fermi 2. In References 3, 4, and 5, NRC staff requested additional information regarding the Fermi 2 LRA. Enclosure 1 to this letter provides the DTE response to the requests for additional information (RAIs). Enclosure 2 to this letter provides revised responses to RAIs as discussed with the NRC during clarification calls on March 5 and 6, 2015. The revised responses are for RAIs 2.4.4-2 and 4.1-1, previously submitted in References 6 and 7, respectively.
One new commitment is being made in this submittal. The new commitment is in LRA Table A.4 Item 14, Fire Water System, as indicated in the response to RAI B.1.19-2a in . In addition, revisions have been made to commitments previously identified in the LRA. The revised commitments are in LRA Table A.4 Item 3, Aboveground Metallic Tanks, as indicated in the response to RAI B.1.1-Ia in Enclosure 1, and in LRA Table A.4 Item 14, Fire Water System, as indicated in the response to RAI B.1.19-8a in .
Should you have any questions or require additional information, please contact Lynne Goodman at 734-586-1205.
I declare under penalty of perjury that the foregoing is true and correct.
Executed on April 10, 2015 Vito A. Kam nskas Site Vice President Nuclear Generation
Enclosures:
- 1. DTE Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Sets 23, 24, and 26
- 2. DTE Revised Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Set 15 RAI 2.4.4-2 and Set 16 RAI 4.1-1 cc: NRC Project Manager NRC License Renewal Project Manager NRC Resident Office Reactor Projects Chief, Branch 5, Region III Regional Administrator, Region III Michigan Public Service Commission, Regulated Energy Division (kindschl@michigan.gov)
Enclosure 1 to NRC-15-0031 Fermi 2 NRC Docket No. 50-341 Operating License No. NPF-43 DTE Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application - Sets 23, 24, and 26
Enclosure 1 to NRC- 15-0031 Page 1 Set 23 RAI B.1.I-la
Background
In requestfor additionalinformation (RAI) B. 1.1-1 dated December 17, 2014, the staff requested that DTE Electric state how the aging effects of loss of materialand cracking of the aluminum in the proximity of the interface between the condensate storage tank (CST) and its concrete foundation will be managedduringthe periodof extended operation.
In its response dated January20, 2015, DTE Electric stated that the insulation on the CST prevents access to the inteiface between the tank and its concrete foundation and is expected to prevent the intrusion of water and moisture. License Renewal Application (LRA) Sections A. 1.1, A4, and B. 1.1 were revised to perform a volumetric examination consistingoffour 1-foot sections of the tank/concrete interface priorto entering the period of extended operation. The RAI response also stated that although caulking was not included in the design and installation specificationsfor the CST there appears to be caulkingpresent at some locations along the tank/concrete interface.
Issue The RAI response did not provide a basisfor why it is expected that the insulation will prevent access to the tank/concrete interface andprevent loss of materialfrom occurringduring the periodof extended operation. It is unclear to the staff how the configuration of the tank and insulationpreclude the possibility of water and moisture intrusion in the outdoor environment/weather. If the interface is not appropriatelyprotectedfrom water and moisture intrusion the partiallypresent caulk may potentially act to trap moisture that has intruded. If a one-time volumetric examination is conducted to demonstrate that agingeffects are being effectively managed,then the examination is to be of a representativearea. Based on its review, the staff has concluded thatfour 1-foot sections do not constitute a representativesample size for this type of inspection. License Renewal Interim Staff Guidance (LR-ISG)-2012-02, "Aging Management of Internal Surfaces, Fire Water Systems, Atmospheric Storage Tanks, and Corrosion Under Insulation,"Aging Management Program (AMP) XI.M29, "Aboveground Metallic Tanks, "provides examples of representativesample sizes.
Request
- 1. If the tank insulation is being creditedas a moisture barrierorpreventive measure,provide the basis andjustificationfor why it is expected that the insulation on the CST will prevent the access of water and moisture to the tank/concrete inteiface and is an appropriate preventive action to manage loss of materialduringthe periodof extended operation. The response should include:
0 the intendedfunction of the insulationon the CST to NRC- 15-0031 Page 2
- a physical descriptionor drawingof the insulation relative to the tank/concrete interface.
The level of detail in the description shouldprovidefor an understandingof how the configurationof the tank and insulationpreclude the possibility of water and moisture intrusion in the outdoor environment/weather. The description should include relevant dimensions. This description is only needed if the tank insulation is being creditedas a preventive measure against loss of materialat the tank/concrete intetface.
- an estimate (both total length andpercentage)of how much of the tank/concrete interface has the preexisting caulkingpresent to potentially entrap water and moisture. Clarify if the caulking will remain in a partiallypresent condition during the periodof extended operation.
- if caulking is credited as a preventive measure, clarify if it will be inspectedconsistent with GenericAging Lessons Learned (GALL) Report AMP XI.M29, as modified by LR-ISG-2012-02.
- 2. If the one-time volumetric inspection is being performed to demonstrate the effectiveness of the insulation in preventing moisture intrusion at the tank/concrete interface, instead of establishingthe general condition of the tankprior to entering the periodof extended operation,state andjustify the basis used to determine thatfour 1 foot sections of the tank/concrete interface is a representativesample. If an alternate inspection is being used to manage the loss of materialin the proximity of the tank/concrete interface,provide the basis andjustificationfor the inspection method, extent of inspection, andfiequency of inspection.
Response
- 1. The condensate storage tank (CST) insulation and caulking is not credited as a moisture barrier. As discussed in the Updated Final Safety Analysis Report (UFSAR) Section 9.2.6, corrosion resistance of the tank is achieved through the use of a high-strength aluminum alloy (grade 5454).
- 2. External inspection is not sufficient to assess the condition of the tank bottom interface with the concrete support structure for loss of material. Therefore, an alternate inspection will be used to manage the loss of material in the proximity of the tank/concrete interface as follows.
Inspection of the tank bottom/concrete interface zone will be performed using volumetric techniques from inside the tank. This inspection will be conducted once in the ten-year period prior to the period of extended operation and every ten years thereafter in accordance with the frequency recommended in NUREG-1801 Section XI.M29 Aboveground Metallic Tanks for tank bottoms. A minimum of 25% of this interface surface will be examined. The volumetric inspection will be on a 2" grid or less, depending on the technology utilized.
Further, the inspection of the concrete/tank bottom interface zone will be in addition to that required by the GALL for a general tank bottom volumetric inspection.
Loss of material is the aging effect being managed. Inspection for cracking is not necessary to NRC- 15-0031 Page 3 as cracking is not an aging effect requiring management for aluminum alloy 5454.
Aluminum alloy 5454, since it contains less than 12% zinc, less than 6% magnesium, and less than 1% copper, is not susceptible to cracking per EPRI 1010639 "Non Class I Mechanical Implementation Guide and Mechanical Tools" Appendix D, Table 4-1 (air environment) and Appendix B, Table 4-3 (raw water environment).
LRA Revisions:
LRA Tables 3.4.1 and 3.4.2-1 and LRA Sections A.1.1, A.4, and B.1.1 are revised as shown on the following pages. Additions are shown in underline and deletions are shown in strike-through.
Note that previous changes to these same LRA sections made in the July 30, 2014 letter (NRC-14-0051) and January 20, 2015 letter (NRC-15-0005) are not shown in underline or strike-through such that only the new changes due to RAI B. 1.1-1 a are shown as revisions.
to NRC-15-0031 Page 4 Table 3.4.1 Summary of Aging Management Programs for the Steam and Power Conversion System Evaluated in Chapter VIII of NUREG-1801 Table 3.4.1: Steam and Power Conversion Systems Aging Item Aging Effect/ Management Further Evaluation Number Component Mechanism Programs Recommended Discussion 3.4.1-31 Stainless steel, Loss of material Chapter XI.M29, No Consistent with NUREG-aluminum tanks due to pitting, and "Aboveground 1801. Loss of material-aad (within the scope crevice corrosion; Metallic Tanks" ..aeki..g for aluminum I of Chapter cracking due to tanks exposed to outdoor XI.M29, stress corrosion air, concrete or soil is "Aboveground cracking managed by the Metallic Tanks") Aboveground Metallic exposed to soil Tanks Program. Crackingq or concrete, or is not an aqingq effect the following requiring management for external aluminum tanks with low environments zinc, magnesium, and air-outdoor, air- copper content. There are indoor no stainless steel tanks uncontrolled, (consistent with the scope moist air, of NUREG-1801, Chapter condensation XI.M29, "Aboveground Metallic Tanks") in the steam and power conversion systems.
to NRC- 15-0031 Page 5 Table 3.4.1: Steam and Power Conversion Systems Aging Item Aging Effect/ Management Further Evaluation Number Component Mechanism Programs Recommended Discussion 3.4.1-63 Insulated steel, Loss of material Chapter XI.M36, No Consistent with NUREG-stainless steel, due to general "External Surfaces 1801. Loss of material for copper alloy, (steel, and copper Monitoring of steel insulated piping aluminum, or alloy), pitting, or Mechanical components exposed to copper alloy (> crevice corrosion, Components" or condensation is managed 15% Zn) piping, and cracking due to Chapter XI.M29, by the External Surfaces piping stress corrosion "Aboveground Monitoring Program. Loss components, and tanks cracking (aluminum, Metallic Tanks" (for tanks only) of material and raek4i.g of aluminum insulated tanks I
exposed to stainless steel and exposed to outdoor air is condensation, copper alloy (> 15% maintained by the air-outdoor Zn) only) Aboveground Metallic Tanks Program. Cracking is not an a-ging effect requiring management for aluminum tanks with low zinc, magnesium, and copper content.
Enclosure 1 to NRC- 15-0031 Page 6 Table 3.4.2-1 Condensate Storage and Transfer System Summary of Aging Management Evaluation Table 3.4.2-1: Condensate Storage and Transfer System Aging Effect Aging Component Intended Requiring Management NUREG- Table 1 Type Function Material Environment Management Programs 1801 Item Item Notes insulated Pressue-m AA---eutdee Aae-d V111 r= 2-402- 3,*4 1-tan* be d..,w y Metal" 63 TanksI Insulated Pressure Aluminum Air - outdoor Loss of material Aboveground VIII.E.S-402 3.4.1- A, 404 tank boundary (ext) Metallic 63 Tanks to NRC-15-0031 Page 7 A.1.1 Above-ground Metallic Tanks Program The Aboveground Metallic Tanks Program is a new program that will manage loss of material and cracking for outdoor tanks within the scope of license renewal that are sited on soil or concrete. Preventive measures to mitigate corrosion and cracking were applied during construction, such as using the appropriate materials, protective coatings, and elevation as specified in design and installation specifications. For the painted carbon steel combustion turbine generator (CTG) fuel oil tank, the program will monitor the external surface condition for indications and precursors of loss of material. For the insulated aluminum condensate storage tank (CST), the program will monitor the condition of a representative sample of the tank external surface for signs of loss of material.R-". k,,,;,g, using visual inspections and surface examinations. Exterior portions of the tanks will be inspected in accordance with Table 4a, "Tank Inspection Recommendations," identified in LR-ISG-2012-02. There are no indoor tanks included in this program.
CST internal inspections will be conducted in accordance with Table 4a, identified above.
Internal inspections of the CTG fuel oil tank will be conducted in accordance with NUREG-1801, XI.M30.
This program will also manage the bottom surfaces of both in-scope aboveground metallic tanks, which are on concrete ring foundations and sand. The program will require ultrasonic testing (UT) of the tank bottoms to assess the thickness against the thickness specified in the design specification. UT of the tank bottoms will be performed whenever the tanks are drained or at intervals not less than those recommended in Table 4a during the period of extended operation. Caulking or sealant at the concrete/tank interfaces is not credited in the installation and design specifications.
Within tho t8 enoasprior F to the prio~d Of oxtondod oporation, a V8olumeWRic xAminaRRRtion of fourI octOnof tho intorfaco botWoon tho CST-4 AnRd cencRoFto ring foundation Will bo performned 1 fot for.cr-acking and toss of m~atorial. If crackin~g and loss Of materal WAr not present, this program coduct subsequent npciOnof the exterior SUrface Of the nuatn.Whitetn wil years prior to the period of extended operation and every ten years thereafter, a volumetric examination of a minimum 25% of the CST tank bottom interface with the concrete ring foundation will be performed to manage loss of material. The volumetric inspection will be on a 2" grid or less, depending on the technology utilized.
This program will be implemented prior to the period of extended operation, with initial inspections within the ten years prior to the period of extended operation.
Enclosure I to NRC-15-0031 Page 8 A.4 LICENSE RENEWAL COMMITMENT LIST No. Program or Activity Commitment Implementation Source
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___ ______ __ ____ ___ ___ ___ ____ ___ ___ ___ ___ Schedule _ _ _ _
3 Aboveground Metallic Implement new Aboveground Metallic Tanks Program that will Prior to A.1.1 Tanks manage loss of material and cracking for outdoor tanks within September 20, the scope of license renewal that are sited on soil or concrete. 2024, or the end CST internal inspections will be conducted in accordance with of the last Table 4a of LR-ISG-2012-02; internal inspections of the CTG refueling outage fuel oil tank will be conducted in accordance with NUREG-1 801, prior to March 20, XI.M30. This program will also manage the bottom surfaces of 2025, whichever both in-scope aboveground metallic tanks. Within tho ton y.a.. is later. Initial prior to th* po-iod - Of WeRe-d .p..ati.., a oIUm..t.ric inspections will be exam natien of fouJr 1 foot oct!ncn of tho nto,-fAco b8t'e-n tho performed within CST and-concrete ring foun_,.d.ation.ill be peForm*,d for c.Ra.kiff the ten years prior and lo, s Of*mat,*.ial. If crakig and oS .. of material aro not to March 20, pr....t, this pr*ogr.m 'i conduct n. " -ubeunt
'" incpoctions of th2 025.
- ei9oF *'u*rac of th*e inulatonR. Within the ten years prior to the period of extended operation and every ten years thereafter, a volumetric examination of a minimum 25% of the CST tank bottom interface with the concrete ring foundation will be performed to manage loss of material. The volumetric inspection will be on a 2" grid or less, depending on the technology utilized.
to NRC- 15-0031 Page 9 B.1.1 ABOVEGROUND METALLIC TANKS Proaram Description The Aboveground Metallic Tanks Program is a new program that will manage loss of material and cracking for outdoor tanks within the scope of license renewal that are sited on soil or concrete. Preventive measures to mitigate corrosion and cracking were applied during construction, such as using the appropriate materials, protective coatings, and elevation as specified in design and installation specifications. For the painted carbon steel combustion turbine generator (CTG) fuel oil tank, the program will monitor the external surface condition for indications and precursors of loss of material. For the insulated aluminum condensate storage tank (CST), the program will monitor the condition of a representative sample of the tank external surface for signs of loss of material-a ..Faeki., using visual inspections and surface examinations. Exterior portions of the tanks will be inspected in accordance with Table 4a, "Tank Inspection Recommendations," identified in LR-ISG-2012-02. There are no indoor tanks included in this program.
CST internal inspections will be conducted in accordance with Table 4a, identified above.
Internal inspections of the CTG fuel oil tank will be conducted in accordance with NUREG-1801, XI.M30.
This program will also manage the bottom surfaces of both in-scope aboveground metallic tanks, which are on concrete ring foundations and sand. The program will require ultrasonic testing (UT) of the tank bottoms to assess the thickness against the thickness specified in the design specification. The UT testing of the tank bottoms will be performed whenever the tanks are drained or at intervals not less than those recommended in Table 4a during the period of extended operation. Caulking or sealant at the concrete/tank interfaces is not credited in the installation and design specifications.
- WA'Ihn the tsn
- ,,,arg mroer to tht nor;ed of oxte*ndod arprnton; ;a v*,,mAtr;a eMMO;*At;on of fou-r 1 foot sectionseof the intofaco between the CST- andWconcete ringfoundation will be perform~ed Iesw of material Wre not precent, thic programA for-crFac~kin and Iersi of Material. if cracking -;nd-will conduct subsequent incpectioens of the Aoxtorior surfaco of the inculation-.Within the ten vears prior to the period of extended operation and every ten vears thereafter, a volumetric examination of a minimum 25% of the CST tank bottom interface with the concrete rinq foundation will be performed to manage loss of material. The volumetric inspection will be on a 2" grid or less, depending on the technology utilized.
This program will be implemented prior to the period of extended operation, with initial inspections within the ten years prior to the period of extended operation.
Enclosure 1 to NRC- 15-0031 Page 10 Set 24 RAIB.1.4-2a
Background
Requestfor Additional Information (RAI) B. 1.4-2 requested the basisfor why a 100 m V polarizationacceptance criterionwill provide adequateprotectionfor buried steel piping in a mixed metal environment.
The response dated January 15, 2015, states that:
If the new program,when developed, allows use of the -100 m V criterionfor piping within the scope of the Buriedand UndergroundPipingAMP, then the programwill address why the effects of mixed potentials are minimal and why the most anodic metal in a system for which this criteriais used is adequatelyprotectedas requiredby Note 2 of Table 6a of GALL Report AMP XI.M41 as modified by LR-ISG-2011-03.
License Renewal Interim Staff Guidance (LR-ISG)-2011-03, "Changesto the Generic Aging Lessons Learned (GALL) Report Revision 2 Aging Management ProgramXI.M41, 'Buriedand UndergroundPipingand Tanks, "' Table 6a, "CathodicProtectionAcceptance Criteria,"
footnote 2 states that, "applicantsmust explain in the applicationwhy the effects of mixed potentials are minimal and why the most anodic metal in the system is adequatelyprotected."
Issue Given that the basisfor use of the 100 inV polarizationacceptance criterionwas not provided in the applicationor response to RAI B. 1.4-2, the staff cannot complete its evaluation of the "acceptancecriteria"program element.
Request State the basisfor why the effects of mixed potentials will be minimal and why the most anodic metal in the system will be adequately protected if the 100 mV polarization cathodicprotection acceptance criterion is used.
Response
The basis for why the effects of mixed potentials will be minimal and why the most anodic metal in the system will be adequately protected if the 100 mV polarization cathodic protection acceptance criterion is used is as follows. In performing cathodic protection surveys, the -850 mV polarized potential criterion specified in National Association of Corrosion Engineers (NACE) SP0169-2013 for steel piping will be the primary acceptance criterion to determine cathodic protection (CP) system effectiveness. Alternately, as specified in NACE SP0169-2013 for steel piping (Section 6.2.1), the following criteria can be used to demonstrate cathodic protection effectiveness:
to NRC- 15-0031 Page 11 1 - 1OOmV or greater cathodic polarization; 2 - Any empirically verified criteria that has been shown to be effective (e.g. corrosion rate).
When either of the alternate criteria is applied, electrical resistance probes (ERPs) will be installed in select locations as determined by a Cathodic Protection Specialist. The ERPs will be made of the most anodic metal in the system to ensure adequate protection of the most anodic system metal. The ERPs provide for measurements that can be used to demonstrate CP effectiveness in controlling the corrosion rate. Based on these measurements, the level of CP can be adjusted to reduce the corrosion rate to acceptable levels. Concurrent with the ERPs, permanent reference cells and reference metal will be installed. Installation of the permanent reference cells at pipe depth and near the piping of interest will allow for an accurate measurement of pipe-to-soil potential, minimizing the influence of mixed metals. The reference metals will allow both instant-off (polarized metal) and native readings to be obtained for a particular portion of piping without the necessity of interrupting or powering down the rectifiers.
This information can be used either concurrently with, or in place of the measured corrosion rate from the ERPs to determine if criteria I and 2 above are met.
An upper limit of -1200 mV for pipe-to-soil potential measurements of coated pipes will also be established, so as to preclude potential damage to coatings.
If the -850 mV instant-off criterion is not met, the following acceptance criteria can be used to assess cathodic protection effectiveness during the annual surveys:
" A measured corrosion rate from the soil corrosion probes of I mil per year (mpy) or less will demonstrate that the cathodic protection system has provided effective protection for that surveillance year and no further evaluation is necessary. The loss of material rate will be established based on the past 1 year of measurements taken on a semi-annual frequency in conjunction with rectifier readings.
- If the measured corrosion rate for the given surveillance year exceeds 1 mpy, the corrosion rate will be used as an input into a remaining life calculation for the component. If the measured corrosion rate indicates that the remaining life of the pipe exceeds the life of the plant, it will be concluded that the cathodic protection system has been effective in mitigating significant corrosion for that surveillance year at the location of interest.
- If the observed corrosion rates from the probes, over the given surveillance year, do not support the conclusion that the intended function of the component would be maintained through the period of extended operation, it will be concluded that the cathodic protection system has not been effective over the surveillance interval. The measurements will count against the cathodic protection effectiveness determinations performed in accordance with LR-ISG-2011-03, Table 4a, footnote 2.c.iii.
EPRI document 3002005067, "Evaluation for Installing or Upgrading Cathodic Protection Systems," describes two methods for determining service life. Both predict service life based on to NRC- 15-0031 Page 12 design margin and established corrosion rates. One uses the difference between nominal and minimum wall thickness in conjunction with the measured corrosion rate to predict service life.
The other uses the difference between measured and minimum wall thickness to predict remaining service life. Either method may be used.
Additionally, DTE will review minimum wall calculations for in-scope piping for which corrosion rates will be used, and for piping segments without pre-existing minimum wall calculations, a comparison of critical piping characteristics (e.g., piping specifications, system design information, pipe diameter) will be performed. These calculations and comparisons would demonstrate that considering all design loads (i.e. hoop stresses, axial stress, soil overburden) the buried in-scope piping is capable of withstanding at least 60 mils (1 mpy for 60 years) of material loss from 87.5 percent of the nominal thickness. If this review determines 60 mils of material loss is not acceptable for a given portion of piping, the allowable corrosion rate will be adjusted accordingly.
Where used, the electrical resistance probes will be uncoated and placed in the immediate vicinity of the buried piping it is representing. For each installation application, two probes will be installed; one connected to the cathodic protection system and one left unprotected. The test probe left unprotected (not connected to the pipe) will be free of the mixed metals influence.
Information provided in NACE International Publication 05107, "Report on Corrosion Probes in Soil or Concrete," will be considered during the application, installation, and use of soil corrosion probes. However, the specific details on installation and use of the soil corrosion probes will be in accordance with vendor, manufacturer, and NACE-qualified cathodic protection specialist recommendations.
Soil corrosion probes will not necessarily be installed at each cathodic protection survey test point. Frequently, the soil corrosion probe assemblies will be installed away from cathodic protection test points. With regard to the soil corrosion probe locations and utilization of the data: (a) a NACE-qualified cathodic protection specialist will assist in selecting the location(s);
(b) both the soil corrosion probes and the permanent reference electrode are installed below-grade and in close proximity to the buried piping of interest; (c) a NACE-qualified cathodic protection specialist will evaluate the difference in the respective locations between the soil corrosion probes and the cathodic protection test point to determine whether the difference in the relative data could be reasonably attributed to other site features (e.g., exposed large surface area tank bottoms, heavily congested areas of other buried piping, very large diameter pipes); and (d) if the difference in the observed data could be attributed to adjacent site features, cathodic protection effectiveness at the existing test point will not be evaluated by use of data from the soil corrosion probes. Placement of soil corrosion probes will consider existing soil (e.g.
moisture content, pH and resistivity measurements) through the use of soil sampling.
LRA Revisions:
LRA Sections A.1.4 and B.1.4 are revised as shown. Additions are shown in underline and deletions are shown in strike-through.
Enclosure I to NRC- 15-0031 Page 13 A.1.4 Buried and Underground Piping Program The Buried and Underground Piping Program is a new program that will manage the effects of aging on the external surfaces of buried and underground piping components within the scope of license renewal. The program will manage aging effects of loss of material and cracking for the external surfaces of buried and underground piping fabricated of aluminum, carbon steel, gray cast iron, and stainless steel through preventive and mitigative measures (e.g., coatings, backfill quality, and cathodic protection) and periodic inspection activities during opportunistic or directed excavations. There are no underground or buried tanks for which aging effects would be managed by the Buried and Underground Piping Program. Fermi 2 utilizes a cathodic protection system. Fermi 2 has performed preliminary laboratory soil composition analyses on samples removed from the site to evaluate the potential corrosivity of the soil for use in life cycle management.
Soil testing will be conducted once in each ten-year period starting ten years prior to the period of extended operation, if a reduction in the number of inspections recommended in Table 4a of NUREG-1801, XI.M41, is taken based on a lack of soil corrosivity.
If the 100 mV criterion is applied for cathodic protection for specific piping, electric resistance probes (ERPs) will be installed in select locations as determined by a Cathodic Protection Specialist. The ERPs will be made of the most anodic metal in the system to ensure adequate protection of the most anodic system metal. Concurrent with the ERPs, permanent reference cells and reference metal will be installed. Installation of the permanent reference cells at pipe depth and near the piping of interest will allow for an accurate measurement of pipe-to-soil potential, minimizing the influence of mixed metals. Where used, the electrical resistance probes will be uncoated and placed in the immediate vicinity of the buried piping it is representing. For each installation application, two probes will be installed: one connected to the cathodic protection system and one left unprotected. The test Drobe left unprotected (not connected to the pipe) will be free of the mixed metals influence.
This program will be implemented prior to the period of extended operation.
to NRC- 15-0031 Page 14 B.1.4 BURIED AND UNDERGROUND PIPING Program Description The Buried and Underground Piping Program is a new program that will manage the effects of aging on the external surfaces of buried and underground piping within the scope of license renewal. The program will manage aging effects of loss of material and cracking for the external surfaces of buried and underground piping fabricated of aluminum, carbon steel, gray cast iron, and stainless steel through preventive and mitigative measures (e.g., coatings, backfill quality, and cathodic protection) and periodic inspection activities during opportunistic or directed excavations. There are no underground or buried tanks for which aging effects would be managed by the Buried and Underground Piping Program. Fermi 2 utilizes a cathodic protection system. Fermi 2 has performed preliminary laboratory soil composition analyses on samples removed from the site to evaluate the potential corrosivity of the soil for use in life cycle management.
Soil testing will be conducted once in each ten-year period starting ten years prior to the period of extended operation, ifa reduction in the number of inspections recommended in Table 4a of NUREG-1801,Section XI.M41 is taken based on a lack of soil corrosivity.
If the 100 mV criterion is applied for cathodic protection for specific piping, electric resistance probes (ERPs) will be installed in select locations as determined by a Cathodic Protection Specialist. The ERPs will be made of the most anodic metal in the system to ensure adequate protection of the most anodic system metal. Concurrent with the ERPs, permanent reference cells and reference metal will be installed. Installation of the permanent reference cells at pipe depth and near the piping of interest will allow for an accurate measurement of pipe-to-soil potential, minimizing the influence of mixed metals. Where used, the electrical resistance probes will be uncoated and placed in the immediate vicinity of the buried piping it is representing. For each installation application, two probes will be installed: one connected to the cathodic protection system and one left unprotected. The test probe left unprotected (not connected to the pipe) will be free of the mixed metals influence.
This program will be implemented prior to the period of extended operation.
Enclosure 1 to NRC-15-0031 Page 15 Set 24 RAIB.I.19-2a
Background
By letter dated December 17, 2014, the staff issued RAI B. 1.19-2 requestingthe basisfor why there is reasonableassurance that the intendedfunction of the deluge systems for the control center HVAC (heating,ventilation, and air conditioning)make-up filter charcoalfilterabsorber unit and the control center HVAC recirculationfilter charcoalabsorberunit will be met during the periodof extended operationwhen theirpiping and nozzle inspections only occur when the charcoalmedia is replaced. During the audit, the staff reviewed charcoalfilter media replacement work orders and determined that the media is replacedapproximately every 7 to 10 years.
The response dated January 15, 2015, provides a basisfor why the stainless steel piping exposed to the air environment downstream of the manual closed isolation valvesfiom the fire water system would not be susceptible to flow blockagefrom thatportion of the piping. The response also states that the piping upstream of the manual isolationvalves is constructed of carbon steel and "is routinelyflushed to ensure no blockage."
Issue Flow blockage due to buildup of corrosionproducts would not be expected to occur in the stainless steel, normally-dryportions of the charcoalfilter water distributionpiping. However, corrosionproducts could accumulate in the upstream carbon steel piping and, although the RAI response states that this piping is routinelyflushed, it did not state the periodicityof these flushes. The staff lacks sufficient information to conclude that corrosionproduct debris will not prevent thefire water distributionpipingfrom performing its intendedfunction during the period of extended operation.
Request State andjustify the periodicity of and the method of flushing the carbon steel piping upstream of the control center HVAC make-up filter charcoalfilter absorberunit and control center HVAC recirculationfilter charcoalabsorberunit; and state how the periodicity of theflushing is documented.
Response
The carbon steel fire protection water supply leading to the CCHVAC makeup and recirculation units is normally drained. The isolation valve directly feeding this section of piping is locked closed. In accordance with the Technical Requirements Manual (TRM) surveillance requirements this isolation valve is cycled open and closed once every 12 months. Following closure of the isolation valve the downstream piping is drained. During draining, DTE personnel to NRC- 15-0031 Page 16 inspect for particulates and other indications of flow blockage. However, the valve operability test procedure does not require documentation of this inspection.
Therefore, the Fire Water System Program will be enhanced to revise the valve operability test procedure to include formal documentation of the drain down inspection for indications of flow blockage. As addressed in the enhancement in the response to RAI B.1.19-6 (DTE letter NRC- 15-0002 dated January 15, 2015), if any criteria of Sections 14.2.1.3 or 14.3.1 of NFPA 25-2011 are met, an obstruction investigation will be conducted.
LRA Revisions:
LRA Sections A. 1.19, A.4, and B. 1.19 are revised as shown. Additions are shown in underline and deletions are shown in strike-through. Note that previous changes to these same LRA sections made in the July 30, 2014 letter (NRC-14-0051) and January 15, 2015 letter (NRC- 15-0002) are not shown in underline or strike-through such that only the new changes due to RAI B.1.19-2a are shown as revisions.
Enclosure I to NRC- 15-0031 Page 17 A.1.19 Fire Water System Program The Fire Water System Program will be enhanced as follows.
- Revise Fire Water System Program procedures to include formal documentation of the CCHVAC makeup and recirculation fire water supply drain down inspection for indications of flow blockage.
Enhancements will be implemented prior to the period of extended operation.
to NRC-15-0031 Page 18 A.4 LICENSE RENEWAL COMMITMENT LIST No. Program or Activity Commitment Implementation Source
____ ________ ____
____ _____ ____ ____ ____ ___ ____ ____ ___ Schedule _ _ _
14 Fire Water System Enhance Structures Monitoring Program as follows: Prior to A.1.19 September 20,
- q. Revise Fire Water System Pro-gram procedures to include 2024, or the end formal documentation of the CCHVAC makeup and of the last recirculation fire water supply drain down inspection for refueling outage indications of flow blockage. prior to March 20, 2025, whichever is later, with the exception that the activities described in this commitment for piping segments designed to be dry but determined to be collecting water shall be conducted within five years prior to March 20, 2025.
Enclosure I to NRC- 15-0031 Page 19 B.1.19 FIRE WATER SYSTEM Enhancements Element Affected Enhancement
- 4. Detection of Acqina Effects Revise Fire Water System Program procedures to include formal documentation of the CCHVAC makeup and recirculation fire water supply drain down inspection for indications of flow blockagie.
- 6. Acceptance Criteria Revise Fire Water System Program procedures to include acceptance criteria that any indication of fouling is evaluated.
Enclosure I to NRC- 15-0031 Page 20 Set 24 RAI B.1.19-8a
Background
One of the plant-specific operatingexperience examples cited in the license renewal application (LRA) describesfire suppressionflow testing that demonstrateddegradingconditions in the undergroundpipingsystem. The LRA states that the frequency of testing and evaluation of this piping has been increasedfrom 3 years, to annual testing.
The response to RAI B. 1.19-8, dated January 15, 2015, states an enhancement to the LRA Section B. 1.19 "corrective action "program element. The enhancementstates, "['revise Fire Water System Programproceduresto consider in accordance with the CorrectiveAction Programincreasingtestfrequency if there is a decreasing trend inflow in the fire water system flow test."
Issue The staff recognizes that if an adverse trend in system performance is detected duringthe period ofextended operation, the condition adverse to quality will be evaluated in accordancewith the CorrectiveAction Program. However,given the existing degradedcondition, the staff lacks sufficient information to:
" Find the enhancement acceptable because the use of the term "consider" leaves it indeterminatewhether the frequency offire water system flow testing will be increased during the period of extended operation if the current decreasing trend in system performance reveals that the system may not be capable ofperforming its intended function throughout the periodof extended operation.
- Conclude that existing corrective actions will be sufficient to correct the adverse trend prior to the periodof extended operation.
Therefore, the staff cannot conclude that plant-specific operatingexperience associatedwith flow testing of the underground/firewater system has been adequately evaluated.
Request State andjustify the basisfor why the current trend in fire water system performance will be correctedpriorto the period of extended operation. Alternatively, revise LRA Section A. 1.1.19, as necessaty, to continue the increasedfirequencyoffire water system flow tests until such time as trend data demonstrates that the system will be capable ofperforming its intendedfunction throughout the periodof extended operation.
Enclosure I to NRC- 15-0031 Page 21
Response
DTE performs annual water flow tests per the Corrective Action Program due to anomalies in water flow test data first observed in 2008. DTE will continue the increased frequency (i.e.
annual) water flow tests until such a time as trend data from test results indicate the system will be capable of performing its intended function throughout the period of extended operation. The enhancement to the Fire Water System Program made in the response to RAI B. 1.19-8 (DTE letter NRC-15-0002 dated January 15, 2015) will be revised to ensure this occurs.
Once the trend data from test results indicate the system will be capable of performing its intended function throughout the period of extended operation, DTE will resume Technical Requirements Surveillance Requirement (TRSR) 3.12.2.19 water flow test frequency of at least once every 3 years; exceeding the NFPA 25 Section 7.3.1 provision of once every 5 years.
LRA Revisions:
LRA Sections A. 1.19, A.4, and B. 1.19 are revised as shown. Additions are shown in underline and deletions are shown in strike-through. Note that previous changes to these same LRA sections made in the July 30, 2014 letter (NRC-14-0051) and January 15, 2015 letter (NRC-I15-0002) are not shown in underline or strike-through such that only the new changes due to RAI B. 1.19-8a are shown as revisions.
Enclosure I to NRC- 15-0031 Page 22 A.1.19 Fire Water System Program The Fire Water System Program will be enhanced as follows.
If the decreasing trend in fire water system flow tests is not resolved through the Corrective Action Program prior to the period of extended operation, revise Revise-Fire Water System Program procedures to conisder, in arccrdanco '.eth tho Cra.toia- Action ProFgam, in"r.a.ing test f.o.u.ncy if thoro is a doc..a..ng trond
,, flow inthe continue performing annual fire water system flow tests during the period of extended operation until such a time as trend data from fire water system flow tests indicates that the system will be capable of performing its intended function throughout the period of extended operation and therefore TRM frequency may be resumed.
to NRC- 15-0031 Page 23 A.4 LICENSE RENEWAL COMMITMENT LIST No. Program or Activity Commitment Implementation Source
_______________________________________
_______________ Schedule ____
14 Fire Water System Enhance Structures Monitoring Program as follows: Prior to A.1.19 September 20,
- p. If the decreasing trend in fire water system flow tests is not 2024, or the end resolved through the Corrective Action Program prior to the of the last period of extended operation, revise Revise-Fire Water refueling outage System Program procedures to coc.ider, in accrdanco "ith prior to March 20, the Corrc.. y Action Pr ogr.m. iR.. g tet fro-uo*n* 2025, whichever thero iAa docroQ-a.in trond *n filoW in tho continue is later, with the performing annual fire water system flow tests during the exception that the period of extended operation until such a time as trend data activities from fire water system flow tests indicates that the system described in this will be capable of performing its intended function commitment for throughout the period of extended operation and therefore piping segments TRM frequency may be resumed. designed to be dry but determined to be collecting water shall be conducted within five years prior to March 20, 2025.
Enclosure I to NRC- 15-0031 Page 24 B.1.19 FIREWATER SYSTEM Enhancements Element Affected I Enhancement
- 7. Corrective Actions If the decreasing trend in fire water system flow tests is not resolved throuqh the Corrective Action Program prior to the period of extended operation, revise Revise-Fire Water System Program procedures to oensider, in accordanco with the CoF~rrccti Acton Program,~con toest frequency if there is a decocn tnd in flow4A. in the continue performing annual fire water system flow tests during the period of extended operation until such a time as trend data from fire water system flow tests indicates that the system will be capable of performing its intended function throughout the period of extended operation and therefore TRM fra "ane, n ha me"mckH
________________________________________________________ j ,r..tJ~., *'.JY IIflAY IES~~A.
to NRC- 15-0031 Page 25 Set 26 RAIB.1.3-la
Background
In a letter dated January26, 2015, the applicantprovided the 2013 BADGER test report in of the submittal. The reportprovides information on the condition of the Boraflex material in the spentfiel pool and by extension the effectiveness of the Boraflex Monitoring Program. The monitoringprogram is implemented to ensure that no unexpected degradationof the Boraflex materialcompromises the criticalityanalysis.
Issue The staff reviewed the 2013 BADGER test report and has determined that more information is needed to complete its review. The staff has concerns on whether the programprovides reasonableassurance that it can detect unexpected degradationof the Boraflex materialin the spentfuel pool.
Request
- 1. On page 8 of Enclosure 2 to NRC-15-0008, it states that once a criticaldose level has been attained(approximately2x10 9 rads), Boraflex becomes susceptible to dissolution by water in the spentfuel pool environment. Please discuss what percentage o/Boraflex panels in the Fermi 2 spentfuel pool has attainedthe criticaldose level of 2xl 0 rads.
- 2. On page 8 of Enclosure 2 to NRC-15-0008, it states that a RACKLIFE model of the Fermi 2 racks is used to estimate the service history of each Boraflex panel, specifically estimated gamma exposure. The license renewal applicationfurther states that the RACKLIFE model is used to calculate the amount of boron carbide loss from the Boraflex panels. Please discuss how the RACKLIFE model predictions compare with the results of the 2013 BADGER test report.
- 3. In the conclusion section of Enclosure 2 to NRC-15-0008, it states that the arealdensities of 3 of 60 panels tested (i.e., 5 percent) fell below the minimum acceptance limit of 0.015656 g-' 0 B/cm 2. These panels were subsequently taken out of service. Please discuss whether a similarpercentage of the untestedpanels in the spentfuel pool would be expected to have comparable degradationand thus may not meet the acceptance limit of
- 0. 015656 g-10 B/cmn. If so, discuss how this will impact the assumptionsfound in the criticalityanalysis. In addition, discuss how the Boraflex Monitoring Programprovides reasonableassurance that unexpected degradationof Boraflex panels in the spentfuel pool will be identified to NRC- 15-0031 Page 26
Response
- 1. 87% of the Boraflex panels had attained a dose level of 2.OOE+09 rads or higher at the time of the 2013 BADGER test.
- 2. The RACKLIFE code is a mass balance calculation of silica in the spent fuel pool (SFP).
Calculated results include gamma radiation dose absorbed by Boraflex panels, pool silica concentrations to compare with the measured silica from plant chemistry data, and the percentage boron-carbide lost from each panel. Hence, RACKLIFE will calculate boron carbide loss. BADGER testing measures the state of a set of Boraflex panels at a point in time. BADGER results can be used to confirm that a SFP still meets its criticality design basis at that point in time. A RACKLIFE projection can then be used to extrapolate these results into the future.
When comparing % B 4 C loss from RACKLIFE to minimum areal density (AD) from BADGER there does not appear to be a correlation (refer to Figure 1 on the following page).
An analysis of the BADGER 2013 data using Minitab resulted in a Pearson correlation coefficient of 0.130. The Pearson correlation coefficient can range from -1 (for a strong negative correlation) to + 1 (for a strong positive correlation). A value equal to zero yields no correlation. Laerd Statistics (www.statistics.laerd.com) has proposed the following guidelines for interpreting the Pearson correlation coefficient:
Strength of Association Coefficient Small 0.1 - 0.3 Medium 0.3 - 0.5 Large 0.5- 1.0 Hence, a correlation coefficient of 0.130 shows the strength of association to be small.
to NRC- 15-0031 Page 27 Figure 1:
%B4C LOSS VERSUS AREAL B-10 DENSITY 4
Ft 3.5 A
C K 3 L
F 2.5 E
2 C
,L 0.5I
[ 4%B4CLoss fromRACKLIFE]_____________________
SO.S 0
0.014000 0.015000 0.016000 0.017000 0.018000 0.019000 0.020000 Min. Areal B-10 Density from BADGER The reasons for this are that RACKLIFE calculates loss from an initial panel state (volumetric density and thickness). The initial panel data for each panel was not provided by Joseph Oat (the manufacturer of the racks). A calculation of % loss isn't particularly useful for purposes of comparison to a criticality analysis unless one knows the starting point or has a data point. A BADGER test provides that data point from which RACKLIFE can then predict when an areal density will be below the value assumed in the criticality analysis.
RACKLIFE uses a common escape coefficient (panel cavity volumes per day) for the whole pool and assumes uniform degradation across the whole panel. There can also be differences between individual panels either from construction anomalies or damage such that the water ingress/egress rate can vary from panel to panel. RACKLIFE and BADGER must be used together to portray an accurate picture of the Boraflex panels.
- 3. Yes, a similar percentage of the untested panels in the spent fuel pool would be expected to have comparable degradation and thus may not meet the acceptance limit of 0.015656 g B-10/cm 2. As panels with low B-10 are found with the BADGER test, fuel bundles will be removed from the adjacent cells. When RACKLIFE predicts 2 that a panel, previously tested by BADGER, will degrade to below 0.015656 g B-10/cm , fuel bundles will likewise be removed from the adjacent cells.
The impact on the assumptions in the criticality Analysis of Record (AOR) is that more panels (a similar percentage of-5%) would be below that minimum assumed AD of
Enclosure I to NRC- 15-0031 Page 28 0.015656 g B-1 0/cm 2. The AOR assumed a nominal AD of 0.01648 g B-10/cm 2. The difference between this nominal AD and the minimum AD of 0.015656 g B-J O/cm 2 is treated as an uncertainty (rather than a bias) in the AOR. It is acceptable to treat this as an uncertainty in the AOR because the assumption is that even though there are panels that are below the nominal AD of 0.01648 g B-10/cm2 , there are also panels whose AD is above the nominal AD. From the BADGER report, 16.7% of the panels tested had an AD below the nominal value but 83.3% were above the nominal value. Uncertainties are statistically combined (via Root Sum Square) in the AOR. The AOR also has an assumption for bundle reactivity in the cold core geometry of up to 1.31. This is because that is the bundle reactivity limit stated in Tech. Spec. 4.3.l.a. Fermi 2 had a sensitivity study performed by the fuel vendor that investigated the effects of increased Boraflex degradation. For an areal density as low as 0.0 12 g B-10/cm2 , a bundle reactivity of up to 1.2820 could be tolerated with a resulting rack k-effective of 0.945. The highest bundle reactivity that Fermi 2 has ever 2
had was 1.2668. For all the Fermi 2 fuel, an areal density of as low as 0.012 g B-10/cm could be tolerated with margin maintained to the rack k-effective limit of 0.95. An administrative limit on bundle k-infinity of 1.2820 was placed in the Fermi 2 procedure "Spent Fuel Storage Rack Management Guidelines."
It is reasonable to believe that the results of the 2013 BADGER test are representative of the entire population of Boraflex panels because of the sample size chosen. The statistically significant sample size of 60 panels was chosen based on the 95/95 criterion, i.e., for a sample size of at least 59 panels, 95% of the population would be above the minimum value tested with a 95% confidence level. The 95/95 criterion is an accepted industry practice and a sample size of 60 has become commonplace in the industry. None of the panels tested during the 2013 BADGER test were found to have an AD of less than 0.012 g B-10/cm 2 . It is therefore reasonable to conclude that none of the Boraflex panels in the rack have degraded to this point. In addition, the likelihood of finding an areal density of less than 0.012 g B-10/cm 2 is considered very low due to Fermi 2's Boraflex rack management strategy. The Boraflex racks were installed in the early 1980s. For the first 2 refuel outages (1989 and 1991), Fermi 2 performed full core offloads to the same Boraflex cells in the SFP.
For the 3rd and 4th refuel outages, Fermi 2 offloaded the core to a different area of the SFP to minimize Boraflex degradation. Since RF04 (with 1 exception - RF11) Fermi 2 has performed core shuffles which significantly reduce the amount of fuel bundles placed into the Boraflex racks. Fermi 2 had still maintained 4 non-poisoned GE rack modules containing 80 cells. These cells relied upon geometric spacing to maintain sub-criticality. Beginning in RF05, Fermi 2 would place approximately 76 of the hottest discharged bundles into these non-poisoned racks to minimize dose to the Boraflex racks. After allowing these 76 bundles to cool for a cycle, they would then be moved to the Boraflex racks. Another strategy that was adopted in RF07 was to use the 108-cell (9x12) Boraflex rack module for the next highest dose bundles. This strategy was adopted because this rack module was to be discharged (and was discharged) during the 2007 re-rack campaign. This resulted in keeping an additional 108 high-dose fuel bundles from the Boraflex racks that were going to remain in the pool during the period of extended operation (PEO).
Enclosure I to NRC- 15-0031 Page 29 In 2001, Fermi 2 added 3 Boral rack modules to the SFP during the Campaign 1 re-rack.
This added 559 fuel storage cells. In 2004, an additional Boral rack module was placed into the SFP (to accommodate a full core offload). This added an additional 204 fuel storage cells. In 2007, the 108-cell Boraflex module and the 4 GE non-poisoned racks were removed from the pool during the Campaign 2 re-rack. They were replaced by 5 Boral modules which comprised 630 fuel storage cells. As these Boral rack modules were introduced into the SFP, fuel from the reactor during refuel outages was preferentially placed into these Boral racks.
They would only be moved over to the Boraflex racks after 1 cycle or more of cooling. The high-energy gamma dose from freshly discharged fuel decreases exponentially with time.
This has had a major effect on minimizing the degradation to the Boraflex panels.
As part of the Boraflex Monitoring and Corrective Action Programs, a condition assessment resolution document (CARD) was written on the results of the 2013 BADGER testing.
Administrative actions were put into place to not use those cells whose panels were measured to be less than the 0.015656 g B-10/cm 2 limit for fuel storage. Long term action is being evaluated for Fermi 2, which will also consider operating experience from other plants.
Also, a simple projection shows that areal density for none of the measured cells would decrease below 0.012 with tile current fuel in the cells for at least twenty years after the 2013 test. RACKLIFE would need to project a 20% loss of boron carbide (B 4 C) to challenge the 0.012 areal density needed to ensure the sub-criticality margin is maintained with the current maximum bundle reactivity of 1.2820. RACKLIFE projected a maximum loss of less than 4% B4C at the time of the BADGER test (October 2013). While the fuel will likely be moved to support core refueling and Independent Spent Fuel Storage Installation (ISFSI) campaigns, the projection indicates that BADGER testing every five years is reasonable.
Testing every five years is consistent with NUREG-1801 Section XL.M22 and industry operating experience.
The next BADGER test (planned for 2018) will include 60 panels that have not been tested and some panels that were tested in 2013 so that trending and correlation between BADGER and RACKLIFE can be improved.
LRA Revisions:
None.
Enclosure 2 to NRC-15-0031 Fermi 2 NRC Docket No. 50-341 Operating License No. NPF-43 DTE Revised Response to NRC Request for Additional Information for the Review of the Fermi 2 License Renewal Application -
Set 15 RAI 2.4.4-2 and Set 16 RAI 4.1-1 to NRC- 15-0031 Page 1 Set 15 RAI 2.4.4-2 Background.:
LRA Section 2.3.3. 7, "FireProtection- Water, " indicates thatfire dampers mounted in walls, (for compliance with 10 CFR 50.48) are addressedin LRA Section 2.4.4, "Bulk Commodities,"
however, LRA Section 2.4.4 does not mention damper housings as a component type that is subject to an AMR. Similarly, LRA Section 2.4.2, "Water-Control Structures," "ResidualHeat Removal Complex" subsection also refers to fire dampers in walls; however, LRA Table 2.4-2 does not include any damper housings as a component type subject to an AMR.
Table NYB of the GALL Report defines "ducting and components" as includingfire dampers.
However, the SRP-LR and the GALL Report do not differentiate between air control or airflow dampers andfire dampers that are neededfor compliance with 10 CFR 50.48.
Issue:
It is not clear to the staff if allfire damper assemblies infire barriers(walls, ceiling, andfloors) have been appropriatelyidentified as a component type as being within the scope of license renewal and subject to an AMR.
Request:
Verify whether the fire damper assemblies mounted infire barriers(i.e., not in HVAC ductwork) are within the scope of license renewal (e.g., in the residual heat removal complex) in accordancewith 10 CFR 54.4(a) and whether they are subject to an AMR in accordancewith 10 CFR 54.21(a)(1). If they are not within the scope of license renewal and are not subject to an AMR, pleaseprovide justificationfor the exclusion.
Response
DTE previously responded to RAI 2.4.4-2 by letter dated January 15, 2015 (NRC-15-0009). The response to RAI 2.4.4-2 is revised to include additional information requested by the NRC on a clarification call held on March 6, 2015. The revised response below supersedes the response previously provided on January 15, 2015.
Fire damper assemblies mounted in fire barriers (walls, ceilings, and floors) outside of heating, ventilation and air conditioning (HVAC) ductwork are within the scope of license renewal in accordance with 10 CFR 54.4(a) and are subject to aging management review (AMR) in accordance with 10 CFR 54.21 (a)(1). The fire dampers perform an active function and are not subject to aging management review. The fire damper housings are passive long-lived components subject to aging management review. The fire damper housings are included with the component type "Fire protection components - miscellaneous steel including framing steel" to NRC- 15-0031 Page 2 with a fire barrier (FB) intended function as shown in License Renewal Application (LRA)
Tables 2.4-4 and 3.5.2-4.
LRA Revisions:
None.
to NRC- 15-0031 Page 3 Set 16 RAI 4.1-1
Background
LRA Table 4.1-2 states that the currentlicensing basis (CLB) does not include any flow-induced vibration analysesfor the Fermi 2 reactorvessel internal (R VI) components that would need to be identified as TLAAs. The LRA states that the flow-induced vibration analysesfor the RVI components are not based on time-dependent assumptions defined by the life of the plant and, therefore, they do not conform to the definition of a TLAA in 10 CFR 54.3.
Issue UFSAR Section 1.5.2.3 states thatflow-induced vibrationsof the RVI components were qualified by prototypicaltestingpeiformed in accordancewith General Electric (GE) Report No. NEDO-2405 7-P, "Assessment of Reactor Internals Vibration in BWR/4 and BWR/5 Plants,"dated November 1977, and this report is the design basisfor demonstratingconformance with NRC Regulatory Guide (RG) 1.20, "Comprehensive VibrationAssessment Programfor Reactor InternalsDuring Preoperationaland InitialStartup Testing. " However; the UFSAR does not indicate whether the methodology in GE Report No. NEDO-24057-P includes a time-dependent analysisfor qualifying the structuralintegrity of the RVI components againstthe consequences offlow-induced vibrations.
Request Clarify whether the methodology in GE Report No. NEDO-24057-Pincludes a time-dependent analysis and whether the analysis is relied upon to qualif the structuralintegrity of the R VI components against the consequences offlow-induced vibrations. If the analysis is time-dependent,providejustificationas to why it would not need to be identified as a TLAA when compared to the six criteriain 10 CFR 54.3(a).
Response
DTE previously responded to RAI 4.1-1 by letter dated February 5, 2015 (NRC-15-0010). The response to RAI 4.1-1 is revised to include additional information requested by the NRC on a clarification call held on March 5, 2015. The revised response below supersedes the response previously provided on February 5, 2015.
The methodology in GE Report No. NEDO-24057-P does not include a time-dependent analysis as long as the flow-induced vibration stress is less than the GE criterion of 10,000 psi, 0-p. This GE criterion is more conservative than the ASME allowable peak stress intensity threshold of 13,600 psi. Based on startup vibration measurements at the prototype plant, the maximum peak stress amplitude due to flow induced vibrations is less than 10,000 psi, 0-p. As discussed in UFSAR Section 3.9.1.3.2, the RVI for Fermi 2 are substantially the same internals design configuration that was tested in the prototype plant. Therefore, these results are applicable to to NRC- 15-0031 Page 4 Fermi 2. Since the value is less than 10,000 psi, O-p, no fatigue usage is accumulated by the component due to flow-induced vibration (ASME Section III, Division 1, Appendix 1, Figure I-9.2.2, Design Fatigue Curve for Austenitic Steels). Therefore, operating time has no effect on the RVI component evaluation.
LRA Revisions:
None.