ML14181A586

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Forwards Insp Rept 50-261/94-21 on 940815-19 & Notice of Violation.Activities Appear to Be in Violation of NRC Requirements
ML14181A586
Person / Time
Site: Robinson 
Issue date: 08/31/1994
From: Crlenjak R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Hinnant C
CAROLINA POWER & LIGHT CO.
Shared Package
ML14181A587 List:
References
NUDOCS 9409070142
Download: ML14181A586 (19)


See also: IR 05000261/1994021

Text

PRIORITY 2

(NUDOCS OFFSITE FACILIT)

REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)

ACCESSION NBR:9409070142

DOC.DATE: 94/08/31 NOTARIZED: NO

DOCKET #

O!ACIL:50-261 H.B. Robinson Plant, Unit 2, Carolina Power & Light C

05000261

AUTH.NAME

AUTHOR AFFILIATION

CRLENJAK,R.V.

Region 2 (Post 820201)

RECIP.NAME

RECIPIENT AFFILIATION

HINNANT,C.S.

Carolina Power & Light Co.

P

SUBJECT: Forwards insp rept 50-261/94-21 on 940815-19 & notice of

violation.Activities appear to be in violation of NRC

R

requirements.

DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR

ENCL /SIZE:

+

TITLE: General (50 Dkt)-Insp Rept/Notice of Violation Response

C

NOTES:

RECIPIENT

COPIES

RECIPIENT

COPIES

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ID CODE/NAME

LTTR ENCL

ID CODE/NAME

LTTR ENCL

PD2-1 PD

1

1

MOZAFARI,B

1

1

INTERNAL: AEOD/DEIB

1

1

AEOD/SPD/RAB

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AEOD/SPD/RRAB

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1

AEOD/TTC

1

1

DEDRO

1

1

NRR/DORS/OEAB

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NRR/DRCH/HHFB

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1

NRR/PMAS/IRCB-E

1

1

NUDOCS-ABSTRACT

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OE-D.IR

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OGC/HDS3

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R EG FI.E

02

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RES/HFB

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ERNAL: EG&G/BRYCE,J.H.

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NOAC

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NRC PDR

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NOTE TO ALL "RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL

DESK, ROOM P1-37 (EXT. 504-2083) TO ELIMINATE YOUR NAME FROM

DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!

TOTAL NUMBER OF COPIES REQUIRED: LTTR

19

ENCL

19

August 31, 1994

Docket No. 50-261

License No. DPR-23

Carolina Power and Light Company

ATTN: Mr. C. S. Hinnant

Vice President

H. B. Robinson Steam Electric Plant

Unit 2

P. 0. Box 790

Hartsville, SC 29550-0790

Gentlemen:

SUBJECT:

NOTICE OF VIOLATION

(NRC INSPECTION REPORT NO. 50-261/94-21)

This refers to the inspection conducted by B. Crowley of this office on

August 15-19, 1994.

The inspection included a review of activities authorized

for your Robinson facility. At the conclusion of the inspection, the findings

were discussed with those members of your staff identified in the enclosed

report.

Areas examined during the inspection are identified in the report. Within

these areas, the inspection consisted of selective examinations of procedures

and representative records, interviews with personnel, and observation of

activities in progress.

Based on the results of this inspection, certain of your activities appeared

to be in violation of NRC requirements, as specified in the enclosed Notice of

Violation (Notice).

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response. In your

response, you should document the specific actions taken and any additional

actions you plan to prevent recurrence. After reviewing your response to this

Notice, including your proposed corrective actions and the results of future

inspections, the NRC will determine whether further NRC enforcement action is

necessary to ensure compliance with NRC regulatory requirements.

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of

this letter and its enclosure will be placed in the NRC Public Document Room.

9409070142 940831

PDR ADOCK 05000261

0

PDR

A weakness was identified relative to documentation of corrective actions for

previously identified violations.

REPORT DETAILS

1. Persons Contacted

Licensee Employees

  • R. Crook, Senior Specialist, Regulatory Affairs

D. Dyxterhouse, Manager Civil Engineering - Engineering Support Services

S. Farmer, Manager Engineering Testing - Engineering Support Services

T. Freeman, Flow Accelerated Corrosion Coordinator

  • D. Gardner, Project Engineer - Engineering Testing

C. Griffin, Senior Engineer, Nuclear Engineering Department

  • C. Hinnant,.Vice President - Robinson Nuclear Project
  • K. Jury, Manager -

Licensing/Regulatory Programs

  • R. Krich, Manager -

Regulatory Affairs

J. Little, RCS System Engineer

  • M. Pearson, Robinson - Plant Manager
  • J. Sanders, Plant Welding Engineer
  • D. Weber, Technical Support - Senior Inservice Inspection Specialist

Other licensee employees contacted during this inspection included

engineers, QA/QC personnel, craft personnel, security force members,

technicians, and administrative personnel.

NRC Employees

  • C. Ogle, Resident Inspector
  • W. Orders, Senior Resident Inspector
  • Attended exit interview

Acronyms and initialisms used throughout this report are listed in the

last paragraph.

2.

Inservice Inspection (ISI)

See NRC Inspection Report 50-261/93-20 for documentation of a previous

inspection in this area.

The inspector reviewed documents and records, as indicated below, to

determine whether ISI was being conducted in accordance with applicable

procedures, regulatory requirements, and licensee commitments.

The

applicable code for ISI is the American Society of Mechanical Engineers

Boiler and Pressure Vessel (ASME B&PV) Code,Section XI, 1986 Edition,

except that the extent of examination for pipe welds, category B-J, is

the 1974 Edition, Summer 1975.

The third 10-Year interval started February 19, 1992, and ends

February 19, 2002. The plant is currently in the last cycle of the first

period of the third interval.

2

The third 10-Year interval program was submitted in August, 1991, with

additional information provided by letters dated February 13, 1992, and

June 18, 1992.

NRC issued a Safety Evaluation Report (SER) on

October 19, 1992.

a.

ISI Program and Procedure Review (73051 and 73052)

The inspector discussed plans for the next outage (Refueling Outage

16.- Spring of 1995) ISI inspections with the site ISI Specialist.

Currently the planned work scope is small since the next outage will

be the last outage of the first period and most of the period

inspections have been completed. The licensee has submitted a

Relief Request to delay the scheduled period one reactor vessel (RV)

inspections until the third period of the interval.

This request is

to move all remaining RV inspections to the third period resulting a

cost savings to the licensee. However, the change will not result

in more than a ten-year time span between inspections for any weld.

If this relief is granted, the total scope of ISI inspections for

refueling outage 16 will be less than 10 items.

In addition to review of the scope of ISI for the next outage, the

inspector reviewed the following documents relative to requirements

for ASME Section XI Repairs and Replacements (R&R).

-

CP&L PLP-025, Revision 6, In-Service Inspection Program

-

CP&L TMM-015, Revision 16, Inservice Inspection Repair .and

Replacement Program

-

CP&L PLP-026, Revision 19, Corrective Action Management

-

CP&L MOD-001, Revision 18, Engineering Evaluations

-

CP&L MOD-010, Revision 6, Design Verification and Technical

Review

-

CP&L MMM-003, Revision 40, Maintenance Work Requests

The inspector noted that, for replacements, procedure TMM-15

requires a "Suitability Evaluation" of the replacement in accordance

with paragraph IWA-7000 of ASME Section XI.

For the replacement

package reviewed in paragraph b. below, no specific document

identified as a "Suitability Evaluation" was identified. The

inspector also noted that the procedures that implement repair and,

replacement activities, i.e., MR, modifications, and corrective

action procedures, do not clearly require "Suitability Evaluations".

Further discussions with licensee personnel revealed the following:

-

For replacements involving modifications/design changes

(anything other than "like for like" replacements), an

engineering evaluation is required. This evaluation, although

3

not labeled "Suitability Evaluation", is intended to meet the

requirement for a "Suitability Evaluation".

The licensee indicated that for "like for like" replacements,

their MR packages and the reviews involved with development of

the MR are considered to be the "Suitability Evaluation."

However, the ASME Authorized Nuclear Inservice Inspector (ANII)

Audit HSP 94-01, dated July 19, 1994, identified a deficiency

for not having specific "Suitability Evaluations."

As a result

of this ANII audit, the licensee is evaluating their procedures

to determine the need for clarifying exact requirements for

documenting "Suitability Evaluations."

The clarifications resulting from resolution of the ANII concerns

will be reviewed during future inspections of ISI.

This matter is

identified as Inspector Followup Item (IFI) 261/94-21-01, ASME

Section XI Suitability Evaluations for Replacements.

b.

Inservice Inspection Data Review and Evaluation (73755)

In addition to review of the above procedures for R&R, the inspector

reviewed the following completed Maintenance Request (MR) packages

relative to R&R documentation of the work activities. The records

were reviewed to determine if R&Rs were being performed in

accordance with Code requirements and applicable procedures.

-

WR 94-ALIE3 -

Repair leak on leak in "C" charging pump suction

stabilizer socolet weld

-

WR 93-AHWL1 - Replace safety injection check valve SI-873B

-

WR 93-AJMC1 -

Repair liquid penetrant (PT) indication in

chemical volume and control system elbow (elbow was cut out of

system, repaired and reinstalled)

-

WR 93-AQGU1 -

Repair broken tacks on spring can SI-H4

See paragraph 3.b below for documentation of review of weld records

associated with the above repairs and replacements.

Results

In the areas inspected, no violations or deviations were identified. One

IFI was identifed to review clarifications made to procedures relative to

"suitability evaluations" for ASME Section XI replacements.

3. Nuclear Welding (55050)

The inspector observed welding and reviewed welding records as indicated

below to determine if welding was being performed in accordance with

regulatory requirements, applicable codes and licensee procedures. The

4

applicable code for safety related pipe welding is the ASME Code For

Pressure Piping Power Piping ANSI/ASME B31.1, 1986 Edition.

a. Observation of Welding

Since no safety related work was in progress and Balance of Plant

(BOP) piping is welded to the same program as safety related piping,

the inspector observed in-process welding on BOP welds 1, 2 and 3 on

MR 94-ACTW1 to evaluate in-process welding. Welds 2 and 3 were in

the final weld condition and the root pass was being welded on weld

1. Welder knowledge and ability, weld appearance, use of

appropriate welding procedure, weld material control, and general

compliance with requirements were evaluated. In addition, welder

qualification and welding material certification records were

reviewed as indicated below.

b. Weld Records

The inspector reviewed the following Weld Data Reports/Repair Weld

Data Reports:

-

WR 94-ALIE3 - Welds WMR1 and WMR2

-

WR 93-AHWL1 - Welds W-1 and W-2

-

WR 93-AJMC1 - Welds W12, W13, and base metal repair

-

WR 93-AQGUI -

Repair broken tacks on spring can SI-H4

During review of these records, the inspector noted that for welds

W12 and W13 on WR 93-AJMC1, the final visual (VT) hold point had not

been signed off by QC.

The records had been accepted and were in

the records vault.

All other inspections, including the final PT

and hydrostatic testing had been signed off by QC.

The QC inspector

involved in inspecting the weld stated that he remembered VT

inspecting the welds and just failed to document the inspection.

Licensee procedure NW-07, Revision 4, Weld Data Reports, Preparation

and Use, requires that, "QC inspectors.... shall sign off their

respective designated hold points........ This failure to follow

procedures for sign off of hold points is identified as Violation

261/94-21-02, Failure to Sign off VT Hold Points.

c. Welder Qualification Records

The inspector reviewed welder qualification records for the below

listed welders who welded on the welds identified in paragraphs a.

and b. above.

5

Welder Symbol

R-1

HF

H-40

H-18

M-39

d.

Welding Material Control

The inspector reviewed weld material certification records,

including receiving inspection records, for the below listed welding

materials used in welding the welds listed in paragraphs a. and b.

above.

Material Type and Size

Heat/Lot Number

1/8" ER316L

DT6011

1/8" ER70S-2

L02015

3/32" ER308L

CT6028

In addition, the inspector observed welding material control

practices, including material storage and segregation, cleanliness,

identification, oven temperature controls (coated electrodes), and

issue controls at the rod issue stations located in the 0&M Building

and the Radiation Control Area (RCA).

e. Welding Procedure Specifications (WPSs)

The inspector reviewed the below listed WPSs, including supporting

Welding Procedure Qualification Records (PQRs), which were used to

make the welds listed in paragraphs a. and b. above. The WPSs and

PQRs were compared with ASME Section IX requirements to determine if

Code requirements were met.

Welding Procedure Specifications

WPS 08 2 01

WPS 01 2 01

f. Welding Audits

The inspector reviewed the following Nuclear Assessment Department

(NAD) assessments of the licensee welding program:

NAD Report 92-366 dated July 24, 1992

NAD Report 93-101 dated March 19, 1993

NAD Report 93-277 dated April 29, 1993

6

NAD Report 93-585 dated November 27, 1993

The 93-101 Report identified significant problems with the Robinson

welding program. The report identified five issues and 3 general

areas of weakness. The major issues were related to welder

qualification, weld material control, and self assessments. Also,

problems were identified with.utilization of the Plant Welding

Engineer and the diversification of his responsibilities.

The 93-985 Report assessed improvements made in response to the 93

101 assessment and concluded that corrective actions had been taken

for the issues and weaknesses identified.

Results

No violations, except as noted in paragraph b.., or deviations were

identified. Based on the inspector's evaluation (including review of

licensee assessments) performed during the current inspection, the

inspector concluded that significant improvements had been made in the

welding program, particularly in the areas of welder qualification

controls and welding material controls. Also, the inspector concluded

that the Plant Welding Engineer was intimately involved in all aspects of

the welding program and instrumental in improving the program.

4. Flow Accelerated Corrosion (FAC) Program (49001)

See NRC Inspection Report 50-261/93-20 documentation of a previous

inspection in this area.

During the 93-20 inspection, the inspector noted significant improvements

in the FAC program. However, some areas where improvements were needed

were identified. During the current inspection, the inspector reviewed

changes made to the program since the 93-20 report and reviewed the

report for inspections performed during refueling outage 15.

The areas for improvement identified in report 93-20 were: (1) more

formal details needed on development, issue, control, and implementation

of outage plan; (2) modification procedures needed to provide for FAC

Coordinator review and input to modification and change documents for

systems susceptible; (3) interface procedure for Corporate and Sites

needed to be issued; and (4) corrective actions for the weaknesses

identified in the NAD Assessment needed to be completed.

The inspector discussed program improvements with the FAC Coordinator and

reviewed the following procedures, which contained most of the program

improvements:

-

NED Design Guide DG-VII.5, Revision 1, Corporate Program for Flow

Accelerated Corrosion

-

Draft System Elimination Documentation

7

-

PLP-051,, Revision 1, Flow Accelerated Corrosion (FAC) monitoring

Program

Technical Support Guideline TSG-210, Revision 2, FAC Program

Implementation

-

MOD-018, Revision 11, Temporary Modifications

-

AP-022, Revision 6,, Document Change Procedure

-

PLP-064, Revision 1, Engineering Services.Request

Essentially all of the improvements had been completed. Upgrading the

Isometric Drawings to plant controlled drawings was still in process.

The results from refueling outage inspections were documented in report

RO-15 Inspection Report, dated July 15, 1994. The following is a summary

of the inspection results:

-

Approximately 400 components were inspected.

-

Ninety (90) components were either below 87.5% of nominal wall or

were predicted to go below 87.5% during cycle 16.

These received

engineering evaluations to ensure there was sufficient remaining

wall thickness through the next cycle.

Forty-five (45) of the 90

are predicted to run at least 6 cycles before going below minimum

wall.

Four (4) are scheduled to be replaced and 10 will be re

inspected in refueling outage 16.

The remaining 21 must be

inspected again within 2-3 cycles of operation.

-

Five (5) components were replaced due to predicted wear going below

minimum wall during cycle 16.

-

One (1) component had to be replaced because of being below minimum

wall.

-

The inspection results were used to perform the EPRI CHECMATE Pass 2

analysis.

Results

No violations or deviations were identified. The FAC program continues

to improve and is considered to be a strength. RO-15 Inspection Report,

dated July 15, 1994, is an excellent presentation of FAC inspection

results for the last outage. The report concisely presents the findings

of the inspection and provides predictions for future pipe wear and the

need for future inspections and pipe replacements.

5. Licensee Action on Previous Inspection Findings (92701, 92702)

a.

(Closed) VIO 261/90-24-01, Welds not Identified on Inservice

Inspection Isometric Sketches

8

See NRC Inspection Report 261/93-20 for documentation of a previous

inspection of thi.s item.

This item concerned missing welds on ISI Isometric sketches used to

identify configuration, weld location and weld population in the ISI

program. The licensee's letter of response, dated December 20,

1990, indicated that corrective actions will include verification of

the accuracy of the Isometric Drawings by physical walkdown and

other appropriate means and drawing revisions as necessary. This

action is to be completed by the end of the first period of the

third 10-Year interval or June 1995. The inspector discussed the

status of this action with the Site Senior ISI Specialist and

engineering personnel responsible for updating the drawings.

The

following summarizes the status of the corrective actions and the

inspector's review:

-

A total of 161 drawings required review/walkdown and

correction. The process included review of drawing changes,

walkdowns as necessary, marking up existing drawings to include

changes and additional updated information to make the drawing

more usable, and finally correction and issue of updated

drawings. As of July 11, 1994, 70 drawings had been corrected

and were in the vault. Another 70 had received technical

checks and reviews and were being corrected and issued.

The

remaining 21 were being technically reviewed.

All drawings

should be approved and in the vault by November 1, 1994.

-

In addition to discussion of the status and method of the

update process with the responsible engineer, the inspector

reviewed the following:

Open Adverse Condition Report (ACR)92-275 - The ACR documents

the problem and corrective actions, and is open pending

completion of the project.

PCN: 91-205/00, which budgets money for the project -

Hours

are budgeted into 1995 to ensure completion of the project.

Marked-up drawings, check sheets, and corrected drawings for

the following drawing numbers: HBR2-10618, sheets 16, 18, 20,

36, and 54.

This item is closed based on the fact that the majority of the

corrective action work has been done and budget and controls are in

place to finish correcting the drawings ahead of schedule.

b.

(Closed) VIO 261/93-20-01, Failure to Follow Procedures for

Calibration and Certification of ET Equipment

This violation involved the use of Eddy Current (ET) test equipment

without current calibration/certification documentation. The

licensee's letter of response dated November 26, 1993, was reviewed

9

by the regional staff and found to be acceptable. The violation was

attributed to the lack of CP&L oversight of contractor activities

and the lack of procedure sign-off or other means to document that

equipment calibration had been achieved. Corrective actions

included:

-

Current calibration/certification documentation was obtained

for equipment with expired documentation. For equipment that

was not calibrated/certified, the equipment was replaced and

testing completed with unqualified equipment was repeated with

the replacement equipment.

-

The contractor (ASEA Brown Boveri (ABB)) performed an onsite

audit of personnel qualifications and equipment calibration for

all ABB work.

-

ACR Report 93-177 was issued to document the violation and

corrective actions.

-

An Engineering Surveillance Test (EST) procedure will be

developed to serve as the governing document for Steam

Generator Eddy Current Program.

-

Plant procedure AP-004, Procedure Control, was revised to

ensure management oversight is applied to special procedures

governing onsite vendor activities. Training was accomplished

to ensure personnel are aware of this change.

The inspector performed the following reviews to verify the above

corrective actions:

-

ABB Field Quality Operations Audit OM93QA-082, Revision 1,

dated October 18, 1993, was reviewed.

-

ACR 93-177 was reviewed. The ACR is still open pending issue

of the EST for the Steam Generator Eddy Current Program.

-

Revision 38 to procedure AP-004 was reviewed. This change

requires vendor procedures to be issued as special site

procedures. Documentation of training for this procedure

change was also reviewed.

Based on the above corrective actions, this item is closed.

Although the EST has not been issued, the issue of the procedure is

identified as outstanding item for closure of the ACR and is

scheduled before the next refueling outage. The corrective actions

are identified as commitment # 93-0258.

10

c.

(Open) VIO 261/93-25-01, Missing Welds at Supports FW-6B-73 and FW

6C-109

This violation involved missing welds on 2 pipe supports. The

licensee's letter of response, dated December 16, 1993, as

supplemented by letter dated January 27, 1994 was reviewed by the

regional staff and found to be acceptable. The cause of the

violation was attributed to oversight by the installing organization

and the QC inspector and the fact that at the time of the

modification, all welds on the complex structure (20 welds) was

documented with one inspection signature required. The corrective

actions included:

-

ACR Report 93-255 was issued to document the violation and

corrective actions.

-

Since the supports in question were modified, changes were made

to the inspection requirements to specifically identify and

document each weld on a structure.

-

For the supports involved, a Design Change Backup Form was

completed for each calculation to document the acceptability of

the missing welds.

-

Based on the uniqueness and complexity of the supports in

question, and review of other supports, CP&L concluded that the

problem was an isolated case and no further reviews were

necessary. They further considered that the documentation

process change noted above was sufficient to preclude future

similar violations.

The inspector performed the following reviews to verify the above

corrective actions:

-

ACR 93-255 was reviewed.

-

Changes to the documentation process requiring documentation of

each individual weld were reviewed. In addition, an example

(Package for Modification 1105, Support SS-2132) of the newer

process, requiring identification and documentation of each

individual weld, was reviewed.

-

Design Change Backup Forms for calculations RNP-C/SPPT-1287,

1288, and 1289 were reviewed.

-

As noted above, the licensee response indicated that other

supports were reviewed as a basis for determining this problem

was isolated. When questioned by the inspector about

documentation for the review of other supports, the licensee

stated that they did not mean that other supports were

inspected, but that other reviews had not identified problems

of missing welds, and review of other support designs did not

identify other supports with the unique and complex design of

those with the missing welds. After further discussions after

the close of the inspection, the licensee decided to perform

additional hardware inspections to verify their previous

reviews were correct and that the condition was isolated as

their review indicated.

The lack of documentation of the reviews identified in the

letter of response is considered to be a weakness in the

corrective action program.

This item remains open pending review of results from the licensee's

additional hardware inspections.

d.

(Closed) VIO 261/93-25-02, Material Purchase Order Differences

Between the Field Installation and Documents for Support FW-7-33C

This violation involved a problem with the Purchase Order number

(primary identification for traceability) on a.pipe clamp being

different from that recorded in the installation documentation

signed by the installer and QC.

The licensee's letter of response,

dated December 16, 1993, as supplemented by letter dated January 27,

1994, was reviewed by the regional staff and found to be acceptable.

The cause of the violation was attributed to inadvertently removing

and switching identification tags during painting the clamps. As a

result, a clamp was stencilled incorrectly and installed on the

wrong support.

The corrective actions included:

-

ACR 93-230 was issued to document investigation of the cause of

the problem and the corrective actions.

-

Purchase order numbers were corrected on the clamps and the

clamps moved to their correct location.

-

Other supports were inspected and no discrepancies.were noted.

-

Painting practices were revised to ensure proper traceability

of parts is maintained when disassembly is required.

The inspector performed the following reviews to verify the above

corrective actions:

-

ACR 93-230 and the enclosed investigation report was reviewed.

-

Procedure CM-613, Revision 7, which adds requirements for

maintaining traceability if parts are disassembled for

painting, was reviewed.

-

The letter of response stated that other supports were

inspected and no discrepancies were noted. When questioned

about documentation for the inspection of other supports, the

licensee stated that the specific supports inspected were not

12

documented. The only documentation -is

the investigation report

included in the ACR, which states that, "16 additional strut

supports were inspected and no discrepancies were found."

Further discussions with licensee personnel indicated that the

16 other supports inspected were similar to those identified in

the violation and were inspected during the NRC inspection at

the time of the violation.

The incomplete documentation of additional supports inspected is

another example of the weakness in the corrective action program

identified in paragraph c. above.

Based on the above review, the corrective actions were considered

adequate and this item is closed.

6.

Exit Interview

The inspection scope and results were summarized on August 19, 1994, with

those persons indicated in paragraph 1. The inspector described the

areas inspected and discussed in detail the inspection findings listed

below. Proprietary information is not contained in this report.

Dissenting comments were not received from the licensee.

(Open) IFI 261/94-21-01, ASME Section XI Suitability Evaluations for

Replacements - Paragraph 2.a

(Open) VIO 261/94-21-02, Failure to Sign off VT Hold Points - Paragraph

3.b

(Closed) VIO 261/90-24-01, Welds not Identified on Inservice Inspection

Isometric Sketches - Paragraph 5.a

(Closed) VIO 261/93-20-01, Failure to Follow Procedures for Calibration

and Certification of ET Equipment - Paragraph 5.b

(Open) VIO 261/93-25-01, Missing Welds at Supports FW-6B-73 and FW-6C-109

-

Paragraph 5.c

(Closed) VIO 261/93-25-02, Material Purchase Order Differences Between

the Field Installation and Documents for Support FW-7-33C - Paragraph 5.d

7. Acronyms

ABB

ASEA Brown Boveri

ACR

Adverse Condition Report

ANII

Authorized Nuclear Inservice Inspector

ASME

American Society of Mechanical Engineers

B&PV

Boiler and Pressure Vessel

BOP

Balance of Plant

CP&L

Carolina Power and Light Company

EPRI

Electric Power Research Institute

ET

Eddy Current Examination

13

EST

Engineering Surveillance Test Procedure

FAC

Flow Accelerated Corrosion

IFI

Inspector Followup Item

ISI

Inservice Inspection

NAD

Nuclear Assessment Department

NRC

Nuclear Regulatory Commission

MR

Maintenance Request

PLP

Plant Procedure

PQR

Procedure Qualification Record

PT

Liquid Penetrant Examination

QA

Quality Assurance

QC

Quality Control

RCA

Radiation Control Area

RCS

Reactor Coolant System

RII

NRC Region II

R&R

Repair and Replacement

RV

Reactor Vessel

SER

Safety Evaluation Report

VT

Visual Examination

VIO

Violation

WPS

Welding Procedure Specification

Carolina Power & Light Co.

2

August 31, 1994

The responses directed by this letter and the enclosed Notice are not subject

to the clearance procedures of the Office of Management and Budget as required

by the Paperwork Reduction Act of 1980, Pub. L. No.96-511.

Should you have any questions concerning this letter, please contact us.

Sincerely,

Original signed by

M. B. Shymlock/for

R. V. Crlenjak, Chief

Engineering Branch,

Division of Reactor Safety

Enclosures:

1. NRC Inspection Report

2. Notice of Violation

cc w/encls:

M. P. Pearson

Plant Manager

H. B. Robinson Steam Electric Plant

P. 0. Box 790

Hartsville, SC

29550

H. W. Habermeyer, Jr.

Vice President

Nuclear Services Department

Carolina Power & Light Company

P. 0. Box 1551

-

Mail 0HS7

Raleigh, NC

27602

R. Krich, Manager

Regulatory Compliance

H. B. Robinson Steam Electric Plant

P. 0. Box 790

Hartsville, SC 29550

Max Batavia, Chief

Bureau of Radiological Health

Dept. of Health and Environmental

Control

2600 Bull Street

Columbia, SC 29201

(cc w/encls cont'd - See page 3)

Carolina Power & Light Co.

3

(cc w/encls cont'd)

Dayne H. Brown, Director

Division of Radiation Protection

N. C. Department of Environmental

Commerce & Natural Resources

P. 0. Box 27687

Raleigh, NC

27611-7687

H. Ray Starling

Manager -

Legal Department

Carolina Power and Light Co.

P. 0. Box 1551

Raleigh, NC

27602

Karen E. Long

Assistant Attorney General

State of North Carolina

P. 0. Box 629

Raleigh, NC

27602

Robert P. Gruber

Executive Director

Public Staff - NCUC

P. 0. Box 29520

. Raleigh, NC 27626-0520

Public Service Commission

State of South Carolina

P. 0. Box 11649

Columbia, SC

29211

Hartsville Memorial Library

147 W. College

Hartsville, SC

29550

Carolina Power & Light Co.

4

August 31, 1994

bcc w/encl:

H. Christensen, RII

B. Mozafari, NRR

G. A. Hallstrom, RII

Document Control Desk

NRC Resident Inspector

U. S. Nuclear Regulatory Commission

Route 5, Box 413

Hartsville, SC

29550

SEND

OFC

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RII:DRP

TO

NAME

BCrowtey%4

HChristen

PDR?

DATE

LO8/2 /94

8/

/94

W

/94/

/94

/

/94

No COPY? Ye

No

No

YeNo

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Yes

No

OFFICIAL RECORD COPY

DOCUMENT NAME:

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