PLA-6810, Response to Request for Additional Information on Proposed Relief Request No. 3RR-18 to the Third 10-Year Inservice Inspection Program

Response to Request for Additional Information on Proposed Relief Request No. 3RR-18 to the Third 10-Year Inservice Inspection Program

ML12040A185
Person / Time
Site:	Susquehanna
Issue date:	02/08/2012
From:	Kearney F Susquehanna
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
PLA-6810
Download: ML12040A185 (17)

Text

fEB 0 8 2012 Faber A. Kearney Site Vice President U.S. Nuclear Regulatory Commission Attn.: Document Control Desk Mail Stop OPI-17 Washington, DC 20555 PPL Susquehanna, LLC 769 Salem Boulevard Berwick, PA 18603 Tel. 570.542.2904 Fax 570.542.1504 fakeamey@pplweb.com SUSQUEHANNA STEAM ELECTRIC STATION RESPONSE TO REQUEST FOR ADDITIONAL INFORMATION ON PROPOSED RELIEF REQUEST NO. 3RR-18 TO THE THIRD 10-YEAR INSERVICE INSPECTION PROGRAM FOR SUSQUEHANNA SES UNIT 2 PLA-6810 Docket No. 50-388 The purpose of this letter is to formally document the response to the NRC's Request for Additional Information (RAI) on PPL Susquehanna, LLC's (PPL) proposed Relief Request No. 3RR-18. The RAI was received in an email on January 5, 2012. A phone call was held on January 5, 2012 between NRC Staff and PPL in which the NRC Staff requested additional information. The response to the RAI and additional information was provided to the NRC Staff in an email dated January 10, 2012.

NRCRAI:

Provide a complete description of the subject weld (inspection category and item no.), the materials of construction, and its location in the system..

PPL Response:

The AF weld is classified as an AS:ME Section XI Category/Item B-AIB1.30 weld. One third of this weld is volumetrically examined every inspection period. This weld connects Shell Course 5 (external reactor vessel) to the Shell Closure Flange. The weld is located at elevation 791', 115" (59'-7 19/32" from vessel zero). PerPPL Susquehanna FSAR, Rev 62, Table 5.2-4, the Shell Closure Flange is a Forge Ring made ofLow Alloy Steel, SFA-508, Cl.2. The weld also consists oflow alloy steel, SFA-5.5.

Per conversations between the NRC and PPL held on Thursday, January 5, 2012 an additional request for a copy of the most recent volumetric examination record of the AF weld from the U2-15RIO was made. The examination is contained in Attachment 5.

TM The following items are provided as attachments:

Document Control Desk PLA-6810

1) Table 5.2-4, Page 1 of2, Reactor Coolant Pressure Boundary Materials from the PPL FSAR Rev. 62.

2) Layout drawing, Reactor Vessel Shell Unit 1 and 2.

3) PPL Drawing C-205719, annotated to show AF Weld 120-240 degrees.

4) Simplified Reactor Vessel drawing, annotated to show AF weld location.

5) ISI UT examination report for the AF Weld (0-120 degrees): UT-11-015.

This letter contains no new commitments.

Should you have any questions, please contact C. T. Coddington at (610) 774-4019.

Sincerely, Attachments:

Table 5.2-4, Page 1 of 2, Reactor Coolant Pressure Boundary Materials from the PPL FSARRev. 62.

Layout drawing, Reactor Vessel Shell Unit 1 and 2.

PPL Drawing C-205719, annotated to show AF Weld 120-240 degrees.

Simplified Reactor Vessel drawing, annotated to show AF weld location.

ISI UT examination report for the AF Weld (0-120 degrees):

UT-11-015.

Copy:

NRC Region I Mr. P. W. Finney, NRC Sr. Resident Inspector Mr. R. R. Janati, DEP/BRP Mr. B. K. Vaidya, NRC Project Manager

ATTACHMENT 1 TO PLA-6810 Table 5.2-4, Page 1 of 2, Reactor Coolant Pressure Boundary Materials from the PPL FSARRev. 62

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Table Rev. 56 Component Reactor Vessel Heads, Shells RPV lop Head and Shell Closure Flange RPV Clo$ure Flange Studs RPV Closure Flange Nuts and Washers RPVNozzles (N1 through N9, N15)

(N10, N11, Nt2, N13, N16)

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RPV Cladding Control Rod Drive Housings In-Core Housings FSAR Rev. 62 SSES-FSAR For Infonnation Only TABLE5.2-4 REACTOR COOLANT PRESSURE BOUNDARY MATERIALS Form Material Specification (ASTMIASME)

Rolled Plate Low Alloy Steel SA-533 Gr. B Welds low Alloy Stef;ll SFA-5.5 Forgf;ldRing Low Alloy Steel sA-508CI.2 Welds Low Alloy Steel SFA-5.5 I

ear Alloy Steel SA-540 Grade 824 I

SmlsTubing Alloy Steel SA-540 Grade 823 i

Forged Shapes Low Alloy Steel SA-508 Cl.2 Forgings Ni-Cr-Fe Alloy SB-166 Welds Low Alloy Steel SFA-5.5 SA-182, F 316L Forgings or Plate Stainless Steel SA-336, FS SA-240, 304 or 316 Welds Stainle$5 Steel SFA-5.9 TP.308L or 316L SFA-5.4 TP.308L or 316L Forgings Ni-Cr-Fe SB-166 SFA-$.14 TP. ERNiCr-3 or Welds Ni-CR-Fe SFA-5.11 TP. ENiCrFe-3 Forgings Carbon Steel SA-105 Gr. 2, SA-106 Gr. B or SA-508CI.1 Welds Carbon Steel SA-508 Cl. 1 w/309, 308L overlay SFA-5.1, SFA-5.18 Gr. A, Weld Overlay Austenitic Stainless Steel SFA-5.9 or SFA-5.4 Pig_e Austenitic stainless Steel SA-31~. T~

304 Welds Aystenittc Stainle$5 Steel SF A-M or SFA-5.4 Forgings Stainless steel sA-182, F304 Tube Austenitic Stainless Steel SA-21$, Type 304 Ni-Cr-Fe SB-167 Welds lnconel SFA-5.11,Type ENICrFe-3 or SFA-5.14, Type ERNiCr-3 Austenitic Stainless Steel SfA-5;$ or SFA-5.4 Forgings Stainl~s~~teel.. ~* --* __ SA-182,F304 --

Page 1 of2

ATTACHMENT 2 TO PLA-6810 Layout drawing, Reactor Vessel Shell Unit 1 and 2

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ATTACHMENT 4 TO PLA-6810 Simplified Reactor Vessel drawing, annotated to show AF weld location

or Information Only WeldAF For Infonnation Only Location of Welds to PLA -6 810 Page 1 of 1

ATTACHMENT 5 TO PLA-6810 lSI UT examination report for the AF Weld (0-120 degrees): UT-11-015

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2 SummaJY No.:

2-61..30.0002 UT Calibration/Examination Procadure:

Procodwe Rev.:

For Infonnation Only NDE..uT-042 Outage No.:

U2*16RIO 3

Report No.:

ur-11-015 WO!kscope:

lSI

• Worll Order No.:

1304654 Page:

3 of 4

Code; ASME 1H8 Ed/2000 Add Cat~m:

B-A/B1.30 Location:

R-516 Omw!ngNo.:

C.1fl624 Desafption: SCS-VFLG(0-120)

Sys(em I{};

RPV.£

__......................................-.---------------------------------------------~~----~-----------~~~---------------

Compoaent 10: AF (0-120) shen SIZell..Gngth; ao* TO 120" Thld<nes$/Diamlller; 6.6" Umlta1lons:

SINGU! SIDED ACCESS Start Time~

1515 Finish T'I!TI$:

1645

-~-

lnstrunMnt $et1!ngs s.archUnlt Cal.

Tim*

AKlal. Orientaled Search Unit Date Serial No.:

031~

Serla!No.:

22BC-09005 Cllecks Calib!allon Signal Sweep

~ufacturer:

P~cs Manufacturer.

Sigma Initial Cal.

1410 4114121111*

Reflector Ampf~~ Division Deptll Model:

Epoch4 Size:

2(f.1"i62.")

Shape:

R&ct.

IIIler. CaL NO'l'CH 80%

3.0

.t{'

Delay:

1U8 Range; 4.0" Fr&q.:

3.0MH:t Style:. SDC3 60l...f10 IIIler. CaL M'tl Cal/Ve~

.2380 Pulser.

• SQUARE Exam Angle: eo* Rl.

I# of Elements:

2 lrrter.Cal.

Reject Final Cal~. 1716 411412011 Damping:

4000 OFF Mode:

Longitudinal Rep. Rate:

AUTO Freq.:

3.03MH:t Meii$Ured Angle:

GO' Co\\rplant Filter.

O.II-3.0MHz Mod*:

DUAL Wedg& Style:

Integral Cai.Bateh:

0812$

Circumferential orantaflld Soarch Unit Voltage:

MEDIUM other:

NJA T)'pe:

U~ll OObration Signal Sweep Ax. Gain (dB}:

110.0 Cite. Gain (dB}:

NJA SolrchUnlt~

Mfg.:

s~

Relloctor Ampfrtudo%

OM$ion Oeptl1

....!!._ screen D!v. =

2 ln. of Depth T)'ll&:

RG-174 Exam Batcb:

08125 NJA NIA NIA NJA Llneanty Report No.:

L-11-017 Length:

12' No. Conn.:

0 Type:

Ultragel II

~lbratlon BloU Sean COVI!nlg8 Mfg.:

Sono*h C$1. Bloc:IINo.:

CAL-i!W2445

• Upslream0 ~&!j ScandB:~

Rtflorance Block Referenc*Slrnu121or B~

ihlckness 4lnc11 Oia.:

0 cw~

CCW&!j Scan dB:~ Serial No.:

CA!.-IIW2.Q4S

• Gain

~~ra~

Sweep Depth d8 Re11ec:tor lllllde% Division Cat 811<. Temp *..!!:_ Temp. Tool; 272793 Exam SUr(aQ~;

OD Type:

IIW~2 NIA NiA NiA NIA NIA comp.Temp.

su* Tomp. Toot:

~3 surface Cond~n:

MFOUND

~

Indication(*):

YesO No&!j (If Yes. Ref. AttaeMd Uttrasonfo lndleadon Report.)

RMults:

Accept li!J Rejeet 0 Info 0 7~'1,!#

Comm&nts: Scanned from so*-120" ;u; Calibration for neanudace Percent Of Coverage Oblalned > 90%:

~

~,z~t'R~ Previous oata:

Yo.

Date! Revlawar 411412011 Seizer, J~~t~W I Love I Ill Date 0

t1

~

Hl [

.... g f?

I-'

'A I urn~en,RanoyT./&.evellll ~

<.f'/(9)*/11

• I'-*.

Oate ANI I Review

/1

.ISiaila!ure Date : !-:.

• Young, CharlG$

0

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Proeedu~:

NDE-UT~2 Oulaqe No.:

U2.-'l6R!O

'~l-*

. ~*** ~::_

PP. ~~

Summary No.:

2-81..30,0002 Proced~ Rev.:

3 RepOrt No.:

UT-11-015 WotkScope:

lSI Work 0n1er No.:

1304554

~: o4 of o4 Cocfo:

ASMe 1998 Ecl/2000 Add Catlltem:

B-AIB1.30 LOcation:

R-616 Drawl 119 No.:

C-198624

. Djmliptlon: SCS.VFLG(0-120)

Sys1B!JIIO; RPV.S

---

~-------------------------------------------------------------------------------

Component 10: AF (o-120) Shell

$i>:e/l.englh:

eo* 'fO 120'

'Tlli<:kness~Dlr:

U" Umitatlons:

SINGLE SIDED ACCESS Start Tl!!l&:

1616 Finish Tune:

164$

lnslrt!mentSettlr~g~

s.archUntt Cal.

nrne Da1&

Selia! No.:

031~

Serial No.:

22Bc-o900S Cheeks Manufacturer.

P.llnamelrles Manufacturer:

Sl~

lllltiaiCaL 1410 <4/1112011 Model:

Epoch4 Size:

2(1,1wJC.62"}

Shap&:

~ lofer. Cal Delay:

10,38 Rangs:

6.52" Fseq.:

3.0MHz Slyfe: SOC3 G01..-f1D Inlet. CaL M'UCaWel:

.2380 Pulsar:

SQUARE Exam Angle:

60" RL #of Elements:

2 Inter. CaL Rejed:

Final Cal.

1718 411112011 Damping:

.cooq OFF Mode:

Longitlldl!W Rep. Rate:

AUTO Freq.:

M311tb:

Measurad Angle; w

Coupltnt Fitter:

D.lr-3.0.. tb:

Mode:

DUAl WOK!gostyla:

IHTEt'RAL Cal. Batch:

081;5 Voitago:

MEDIUM Other.

NIA TyPe:

Ultntge!U AX. Gain (dB):

70.3 Ciro. Gain (dB):

HIA Search Unit Cable Mfg.:

Sonoe.dt

.2_ SCreen Div. = 10 ln. of Depth Type:

RG-17-4 Exam Balch:

0&125 Unearity Report No.:

1..*11-017 Ungth: __u:_ No. Conn.:

o*

Type:

U\\tragelll Callbnillon Bloc!(

Scan Coverage Mfp.:

Sonotech Cal. Blo<;l<; No.:

V-01 Upstmam~ ~li!l Se;lndB:~

Referen~ Block Thlckne$$

6.52 Dla.:

PLATE CWii2J CCW!\\!1 ~dB:~ ~No.:

CAL~

~

Blk. Temp. ~

Tet11p. Tocl:

172793 Exam Surfac6:

OD

~:

IIW'Typ92 Comp.Temp....!£.. Temp. 'rocl:

272793 Surface Concfllion:

AS FOUND Roeordablo lndlcallon(s):

YesO No fij (If Yes, Ref. A1laChed Ultrasonlc lndlcatlon RepOrt)

Results:

Atcepl fi!l' ' Reject 0 Info 0

?.2 9.. ;()

Peteent Of Coverage Obtained> 90%:

Examiner levo!

11 Johnson, Jimmy Examiner NIA Level NJA

..-f8:&% r-:trU Reviewed Preview Data:

Yes

Reviewer 411412011 sea.r, James/ Level Ill Date Site ReVieW Lloclen, Randy T./lw&l Ill Axial OrlentDid SeatdJ Unit Calibration Signal Sweep Refleclor Amplitude%

DMsion Depth NOTCH 80%

$.7 f.7 Cl~afO~SearehUnlt Catib!\\lllon Slgntl Sweep Depth Rafltdor Amplitude%

Olvl$ion HIA WA NIA NIA Remenco/Simulator Block Gain

~~~nal SWeop Depth cfB R~r litude% Division HJA NIA NIA NJA WA Other NIA Level NIA Signatum Date I ANd Revillw

/l 7)' ;@';_ ~ i~*w,;;;re/

Date Young,Charfes Form NOE-UT..001-5, Rev. 1, Pago1 of1 I

I

' I I

I I

g

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For Information Only

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Ultrasonic InStrument Linearity Site:

SSES Procedure Rev.:

9 Procedure:

NOE-UT..001

.Report No.<

L-11..()1$

Instrument:

Manufacturer Panametrlcs Model:

EPOCf14 Serial No.:

06148Wl9 Coup !ant:

Type:

UIU'agelll Batch No.:

08125 Horizontal Linearity BR Screen Actual Location Location 1

1 1

2 2

NIA 3

3 NIA 4

4 NIA 5

5 NIA

. 6 6

NIA 7

7 NIA 8

8 NIA 9

9 NIA 10 10 10

• Acceptable limits are +/- 5% full llcreen.

Comments:

NONE Examiner Level 11 Gulllote, ~oiwhan

!;xaminer *. *

• Level NJ~ ~

• • N/A other

• Level N/A NJA Form NDE-UT-oo1*7, Rev. 0, Page 1 (;; 1 Transducer.

Angle Beam:

Size:

.3751N Size:

NIA Frequency:

2.25MHz Frequency:

NIA Serial No.:

01JP64 Serial No.:

NIA calibration standard:

Serial No.:

CAL-IIW2-o45 Screen Height Unearlty Amplitude COntrol Unearlty *.

Signal Amplitude In % FSH No.

Actual 112of

• Acceptable Actual Initial dB

,A.ceeptable ROO!!Hs Higher Higher Umlts Lower Amplitude Change Umfts 1

100~

so*~

55%to45%

60 80%FSH

-6dB 32%to48%

.. 40" 2

90%

45%

SO%to40%

45 80%FSH

-12d8 16%to24%

~*

3 80"~

40%

SetPoint 40 40"~ FSH

+6df!

64%to96"~

80 4

. 70%

35%

40%to30%

35 20%FSH

t12dB 64%to96"~

80 5

60%

30%

35%to25%

30 6

50%

25%

30%to20%

25 7

I 40%

20%

. 25%to15%

20 sat 0 unsat

8.

30%

15%

20%to10%

15 I.......

9 20'~

10%

15%to 5%

10

• Acceptable limHs are 112 of the higher $lgnal +/* 5% FSH.

Signature Da1e I Reviewer 4114/2011 &tzar, James I Level Ill Date 1 Site Review Urtden, Randy T./ Level Ill Date IANII Review YOilng, Cnarle$

0 11

~

Hl i (T

1-'* g l<

I

0

\\0

....-i <+-<

00 0

'91.0

--< (])

~~

A; A;

.s t.n 1:l

~

~

.\\\\ill 4

• • ~i;:

Ppl~

Site:

SSES Procedure:

NDE-UT-001 lm;trument:

Manufacturer Panamelrlcs Model:

Epoch 4 Serial No.:

• 031533005 Couplant:

Type:

Ultragelll Batch No.:

08125 HQrlzontat Unearlty_

BR Screen Aatual Location Location 1

1 1

2*

2 NIA I

3 3

NIA 4

4 N/A 5

5 NIA 6

6 N/A 7

7 NIA 8

8 N/A 9

It NIA 10 10 L_

_!(!_

Ultrasonic Instrument Un~rity Transducer.

Size:

$7SIN Frequency:

2.25MHz Serial No.:

01JP64 Screen Height Unearity I

I Signal Amplitude In % FSH i

No.

Actual 112of

• Acceptable Actual I

Higher Higher Umfts lower I 1

100'~

50%

55%to45~

50 2

90%

45%

50%to40%

45 3

BO%

40%

SetPoint

.w 4

70%

35%

40%to30%

3S 5

60%

30'..<.

35%to25%

30 6

50%

25%

30%to20%

25 7

40%

20%

25%to15%

2()

8 30%

15%

20%to 10'..<.

15 9

20%

10%

15%to 5%

10

---

'---------->%)*

For Infonnation Only Procedure Rev.:

9 Report No.:

l-11-017 Angle Beam:

Size:

N/A Frequency:

NIA Serial No.:

NIA calibration standard:

Serial No.:

CAL..JIW2-V45 Amplitude Control Unearlty lnlHal dB Acceptable

• Results Amplitude Change Umits BO%FSH.

~8 32%to48%

40 80%FSH

-12dB 16"..<.to24%

20 40%FSH

+6dB 84%to~*

80 20%FSH

+12dB 84%to96%

80 I *~~

l

@ sat o unsat 0 ti li H>

0

~

rr 1-'* g

~

• A~Ie Umits are+/* 5% full screen.

"Aoceptable limits are 112 of the higher signal+/- 5% FSH.

Comments:

NONE Examiner LtWel 11 Johnson, Jimmy Examiner Level NIA N/A other Level NJA Signature NIA Fonn NDE-UT-oo1*7, Rev. 0, Page 1 of 1 Date I Reviewer 411412011 I Setzer, James I Level Ill Date I Site Review Linden, RandyT.I Level Ill Date I ANti Review Young, Charles Date of~:/o*~~~.

l(-fo,~~e Date

-1/