LER-1980-018, /03L-0:on 800411,during Routine Operator Insp, Attachment Weld of Ripple to Level Switch Float Chamber Assembly on Moisture Separator Level Switch LS-1188 Found Cracked.Caused by Improper Weld Procedure |
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REGULATORY *ORMATION DISTRIBUTION SYOM (RIDS)
ACCESSION NBR:8005150483 DOCDATE: 80/05/09 NOTARIZED: NO FACIL:50-263 Monticello Nuclear Generating Plant, Northern States AUTHNAME AUTHOR AFFILIATION HAMMERS,J.
Nobthern States Power C4..
RECIP.NAME RECIPIENT AFFILI TION Region 3, Chicago, Office of the Director
SUBJECT:
DOCKET #
05000263 LER 80-018/03L*O;on 800411,during routine operator insp, attachment weld of ripple to level switch float chymber assembly on moisture'separator level switch LS-1188 found crackedCauded by improper weld proceduree DISTRIBUTION CODE: A002S, COPIES RECEIVED;LTR.LENCL.j SIZE;..
Lt.
TITLE: Incident Reports NOTES: --------
RECIPIENT ID CODE/NAME ACTION; 05 BC OR&
'3 INTERNAL: 0 EG F 14 TA/EDO 16 EEB 18 PLANT SYS OR 20 AD PLANT SYS 23 ENGR BR 25 PWR SYS BR 27 OPERA LIC BR 29 AUX SYS BR AEOD DOUG MAY-TERA JORDANE,/IE EXTERNAL:
03 LPDR 29 ACRS COPIES LTTR ENCL 4
4 1
2 1
1 1
1I 1
1 1I 1
10 1
1 1
16 1
2 to 1 1
1 1
1 1
1 1
16 RECIPIENT ID CODE/NAME 02 NRC PDR 11 MPA 15 NOVAK/KNIEL 17 AD FOR ENGR 19 I&C SYS BR 22 REAC SAFT BR 24 KREGER 26 AD/SITE ANAL 28 ACDENT ANLYS AD/ORP-DOR BERLINGER,C.
HANAUER,$.
04 NSIC COPIES LTTR ENCL 1
3 3 1 1
1 1
1 1
1 3
1 1
1 MAY 19 1980 TOTAL NUMBER OF COPIES REQUIRED: LTTR 61 ENCL 61
0 0
NORTHERN STATES POWER COMPANY MINNEAPOLIS. MINNESOTA 55401 May 9, 1980 Mr J G Keppler Office of Inspection & Enforcement U S Nuclear Regulatory Commission 799 Roosevelt Road Glen Ellyn, IL 60137
Dear Mr Keppler:
MONTICELLO NUCLEAR GENERATING PLANT Docket No. 50-263 License No. DPR-22 Moisture Separator Level Switch Fitting Crack The Licensee Event Report for this occurrence is reproduced on the back of thisletter. Enclosed are three copies.
This event is reported in accordance with Technical Specification 6.7.B.2.d in that the event involved abnormal degradation of a system designed to contain radioactive material resulting from the fission process.
Yours very truly, L
Mayer, PE nager of Nuclear Support Services LOM/JAG/jh cc:
Director, IE, USNRC (30)
Director, MIPC, USNRC (3)
MPCA Attn:
J W Ferman
- - over-8 005150 A/:o Z
INSIP V
V17(1
NRC FOR (7-77) 7 8
CON'T 7
8 057-21 FE-TJ F07 5-7 8
IM 366 U. S. NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT 8 00515OXITS COTI 1()
(PLEASE PRINT OR TYPE ALL REQUIRED INFORMATION)
MI INj 1 1 (Io 0
1-lo 10 1 010 I 01 -101101411111 11 1101 I ID 9
LICENSEE CODE 14 15 LICENSE NUMBER 25 26 LICENSE TYPE 30 57 CAT 58 REPO 10 15 101 01 01 21 61 3 l 10 l 41 11 A 81 0'01_ 01 51 019 18 O0 60 61 DOCKET NUMBER 68 69 EVENT DATE 74 75 REPORT DATE 80 EVENT DESCRIPTION AND PROBABLE CONSEQUENCES (
During normal operation, routine operator inspection detected a through -
wall crack on a fitting on moisture separator level switch, LS-1188. This constitutes an abnormal degradation of a system designed to contain radioactive material result ing from the fission process (T.S. 6.7.B.2.d).
There was no effect on system or plant operation. There are no similar previous events.
9 80 SYSTEM
CAUSE
CAUSE COMP.
VALVE CODE CODE SUBCODE COMPONENT CODE SUBCODE SUBCODE E )
LW.1IJO La..W O L I@
Ir P1 x
E3 X X 7
8 9
10 11 12 13 18 19 20 SEQUENTIAL OCCURRENCE REPORT REVISION LER/RO EVENT YEAR REPORT NO.
CODE TYPE NO.
NUMBER L.
--J loLaJ o
1 L.01 1.2 1 22 23 24 26 27 28 29 30 31 32 ACTION FUTURE EFFECT SHUTDOWN ATTACHMENT NPRD-4 PRIME COMP.
COMPONENT TAKEN ACTION ON PLANT METHOD HOURS 22 SUBMITTED FORM SUB.
SUPPLIER MANUFACTURER 1J J@
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I x 19 19 19(
33 34 35 36 37
- - 40 41 42 43 44 47 CAUSE DESCRIPTION AND CORRECTIVE ACTIONS L T 1 1Attachment weld of niDole to level switch float chamber assembly was found I
IE I cracked. Assembly is ASTM A-335 P!11.. Nipple was installed in field. PnSilAted I
I 1 Iimproper weld procedure caused weld failure. Weld ground Out and replaced.
SimilaIr 0
Ilevel switches were visually examined, Two other cracks found and repairep l
7 8
9 80 FACILITY METHOD OF STATUS
% POWER OTHER STATUS &
DISCOVERY DISCOVERY DESCRIPTION IT110 10 Igi NA I L.JI Operator observation 1
7 8
9 10 12 13 44 45 46 80 ACTIVITY CONTENT 80 RELEASED OF RELEASE AMOUNT OF ACTIVITY LOCATION OF RELEASE E
LzJ 0 LzJ I NA I
I NA 1
7 8
9 10 11 44 45 80 PERSONNEL EXPOSURES NUMBER TYPE
DESCRIPTION
T1 Ialo 01 1Z I NA 7
8 9
11 12 13 80 PERSONNEL INJURIES NUMBER DESCRIPTION 41 I
1 (lla I MA 7
8 9
11 12 80 LOSS OF OR DAMAGE TO FACILITY TYPE
DESCRIPTION
EIE LWJ1nA I
7 8
9 10 80 PUBLICITY 8
PUBLCITYNRC USE ONLY ISSUED DESCRIPTION4U uI N
IN1111111111111 7
8 9
10 68 69 80 S J Hammer 612-195-5151 0
NAME OF PREPAREIR Adlb)
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| 05000263/LER-1980-006-03, /03L-0:on 800226,during Refueling Outage,Seven of Main Steam Line Area Temp Switches Found to Trip Above Required Level.Caused by Setpoint Drift.Switches Recalibr | /03L-0:on 800226,during Refueling Outage,Seven of Main Steam Line Area Temp Switches Found to Trip Above Required Level.Caused by Setpoint Drift.Switches Recalibr | | | 05000263/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000263/LER-1980-007-01, /01T-0:on 800303,during Refuel Shutdown,Cable Routing for HPCI & Automatic Depressurization Sys Cables Identified Lack of Physical Separation Between Automatic Depressurization Sys Cables & Ones for Div of HPCI Sensors | /01T-0:on 800303,during Refuel Shutdown,Cable Routing for HPCI & Automatic Depressurization Sys Cables Identified Lack of Physical Separation Between Automatic Depressurization Sys Cables & Ones for Div of HPCI Sensors | | | 05000263/LER-1980-007, Forwards LER 80-007/01T-0 | Forwards LER 80-007/01T-0 | | | 05000263/LER-1980-011-01, /01T-0:on 800306,during Refueling Outage,Repairs to Outboard MSIV Stop Valve Revealed Flow Path Between Secondary Containment & Turbine Bldg When MSIV Poppet Was Pulled.Caused by Lack of Preventive Procedure Controls | /01T-0:on 800306,during Refueling Outage,Repairs to Outboard MSIV Stop Valve Revealed Flow Path Between Secondary Containment & Turbine Bldg When MSIV Poppet Was Pulled.Caused by Lack of Preventive Procedure Controls | | | 05000263/LER-1980-011, Forwards LER 80-011/01T-0 | Forwards LER 80-011/01T-0 | | | 05000263/LER-1980-013-01, /01T-0:on 800309,during Refueling Operations,Rod Withdrawn Block Not Received When Refueling Bridge Traversed Core.Caused by Actuating Arm Out of Adjustment.Components Readjusted & Interlocks Tested Prior to Refueling | /01T-0:on 800309,during Refueling Operations,Rod Withdrawn Block Not Received When Refueling Bridge Traversed Core.Caused by Actuating Arm Out of Adjustment.Components Readjusted & Interlocks Tested Prior to Refueling | | | 05000263/LER-1980-013, Forwards LER 80-013/01T-0 | Forwards LER 80-013/01T-0 | | | 05000263/LER-1980-015-01, /01T-0:on 800317,during Refueling Outage & Insp Required by IE Bulletin 79-01B,unqualified Splices Found in Power Cables for Inboard MSIV Solenoid Valves.Cause Not Stated.Splices Replaced W/Qualified Matls | /01T-0:on 800317,during Refueling Outage & Insp Required by IE Bulletin 79-01B,unqualified Splices Found in Power Cables for Inboard MSIV Solenoid Valves.Cause Not Stated.Splices Replaced W/Qualified Matls | | | 05000263/LER-1980-015, Forwards LER 80-015/01T-0 | Forwards LER 80-015/01T-0 | | | 05000263/LER-1980-016, Forwards LER 80-016/01T-0 | Forwards LER 80-016/01T-0 | | | 05000263/LER-1980-016-01, /01T-0:on 800327,during Refueling,Supports for SRV Pneumatic Supply Sys Would Not Meet Seismic Class I Requirements.Caused by Inadequate Design & Installation of Sys.Sys Was Upgraded to Satisfy Requirements | /01T-0:on 800327,during Refueling,Supports 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800411,during Routine Operator Insp, Attachment Weld of Ripple to Level Switch Float Chamber Assembly on Moisture Separator Level Switch LS-1188 Found Cracked.Caused by Improper Weld Procedure | | | 05000263/LER-1980-020-03, /03L-0:on 800427,during post-maint Startup of Reactor Recirculation Sys,Inaccessible Recirculation Valve Motor Failed.Cause Not Stated.Motor Is Limitorque Type SMB-2 W/Magnetic Brake | /03L-0:on 800427,during post-maint Startup of Reactor Recirculation Sys,Inaccessible Recirculation Valve Motor Failed.Cause Not Stated.Motor Is Limitorque Type SMB-2 W/Magnetic Brake | | | 05000263/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000263/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000263/LER-1980-021-03, /03L-0:on 800515,during Normal Startup,Reactor Core Isolation Cooling Control Power Fuse Opened.Caused by Shorted Relay Coil in Circuit Due to Ac Relay Inadvertently Installed by Maint Personnel.Relay Replaced | /03L-0:on 800515,during Normal Startup,Reactor Core Isolation Cooling Control Power Fuse Opened.Caused by Shorted Relay Coil in Circuit Due to Ac Relay Inadvertently Installed by Maint Personnel.Relay Replaced | | | 05000263/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000263/LER-1980-022-03, /03L-0:on 800529,primary Containment Oxygen Concentration Exceeded 5% by Weight Tech Spec Limit.Caused by Open Svc Air Isolation Valve to Drywell.Procedures Have Been Revised to Assure Proper Valve Positioning | /03L-0:on 800529,primary Containment Oxygen Concentration Exceeded 5% by Weight Tech Spec Limit.Caused by Open Svc Air Isolation Valve to Drywell.Procedures Have Been Revised to Assure Proper Valve Positioning | | | 05000263/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000263/LER-1980-023-03, /03L-0:on 800601,air Ejector Offgas Radiation Monitors Dropped to About 20% Normal for About 40 Minutes. Caused by Mechanical Vacuum Pump Offgas Sample Valve Being Incorrectly Opened.Valve Now Wired Shut | /03L-0:on 800601,air Ejector Offgas Radiation Monitors Dropped to About 20% Normal for About 40 Minutes. Caused by Mechanical Vacuum Pump Offgas Sample Valve Being Incorrectly Opened.Valve Now Wired Shut | | | 05000263/LER-1980-025, Forwards Updated LER 80-025/03L-1 | Forwards Updated LER 80-025/03L-1 | | | 05000263/LER-1980-025-03, Outboard HPCI Steam Supply Valve Operator Failed & Inboard Valve Closed.Caused by Breakdown of Motor Winding Insulation in Peerless Dc Motor on SMB-O Operator.Motor Replaced W/Class H Motor | Outboard HPCI Steam Supply Valve Operator Failed & Inboard Valve Closed.Caused by Breakdown of Motor Winding Insulation in Peerless Dc Motor on SMB-O Operator.Motor Replaced W/Class H Motor | | | 05000263/LER-1980-027-03, /03L-0:on 80823,during Monthly surveillance,42-11 Test Control Rod Could Not Be Withdrawn After Partial Insertion.Caused by Closed Drive Withdraw Riser Isolation Valve CRD-102.Valve Opened & Rod Was Operable | /03L-0:on 80823,during Monthly surveillance,42-11 Test Control Rod Could Not Be Withdrawn After Partial Insertion.Caused by Closed Drive Withdraw Riser Isolation Valve CRD-102.Valve Opened & Rod Was Operable | | | 05000263/LER-1980-027, Forwards LER 80-027/03L-0 | Forwards LER 80-027/03L-0 | |
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