ML080580314

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Review of Steam Generator Tube Inspection Reports for the 2006 Refueling Outage
ML080580314
Person / Time
Site: Sequoyah Tennessee Valley Authority icon.png
Issue date: 03/05/2008
From: Mozafari B
NRC/NRR/ADRO/DORL/LPLII-2
To: Campbell W
Tennessee Valley Authority
Mozafari B, NRR/ADRO/DORL, 415-2020
References
TAC MD5142
Download: ML080580314 (5)


Text

March 5, 2008 Mr. William R. Campbell, Jr.

Chief Nuclear Officer and Executive Vice President Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801

SUBJECT:

SEQUOYAH NUCLEAR PLANT, UNIT 2 REVIEW OF STEAM GENERATOR TUBE INSPECTION REPORTS FOR THE 2006 REFUELING OUTAGE (TAC No. MD5142)

Dear Mr. Campbell:

By letters dated December 20, 2006, March 20, March 21, November 15, and December 4, 2007, Tennessee Valley Authority, the licensee, submitted information summarizing the results of the 2006 steam (SG) generator tube inspections at Sequoyah Nuclear Plant, Unit 2 (SQN2). These inspections were performed during the 14th refueling outage (U2C14). In addition to these reports, the U.S. Nuclear Regulatory Commission (NRC) staff summarized additional information concerning the 2006 SG tube inspections at SQN2 in a letter dated February 6, 2007.

The NRC staff has completed its review of these reports and concludes that the licensee provided the information required by its technical specifications and that no additional followup is required at this time. The NRC staffs review of the reports is enclosed.

Sincerely,

/RA/

Brenda Mozafari, Senior Project Manager Plant Licensing Branch II-2 Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-328

Enclosure:

As stated cc w/encl: See next page

Mr. William R. Campbell, Jr.

Chief Nuclear Officer and Executive Vice President Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801

SUBJECT:

SEQUOYAH NUCLEAR PLANT, UNIT 2 REVIEW OF STEAM GENERATOR TUBE INSPECTION REPORTS FOR THE 2006 REFUELING OUTAGE (TAC No. MD5142)

Dear Mr. Campbell:

By letters dated December 20, 2006, March 20, March 21, November 15, and December 4, 2007, Tennessee Valley Authority, the licensee, submitted information summarizing the results of the 2006 steam (SG) generator tube inspections at Sequoyah Nuclear Plant, Unit 2 (SQN2). These inspections were performed during the 14th refueling outage (U2C14). In addition to these reports, the U.S. Nuclear Regulatory Commission (NRC) staff summarized additional information concerning the 2006 SG tube inspections at SQN2 in a letter dated February 6, 2007.

The NRC staff has completed its review of these reports and concludes that the licensee provided the information required by its technical specifications and that no additional followup is required at this time. The NRC staffs review of the reports is enclosed.

Sincerely,

/RA/

Brenda Mozafari, Senior Project Manager Plant Licensing Branch II-2 Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-328

Enclosure:

As stated cc w/encl: See next page DISTRIBUTION:

PUBLIC LPL2-2 R/F RidsOgcRp RidsNrrrDorlDpr RidsAcrsAcnwMailCenter RidsNrrDorlLpl2-2 RidsNrrLACSola RidsNrrPMBMozafari RidsRgn2MailCenter RidsNrrDciCsgb KKarwoski, NRR JBurke, NRR ADAMS Accession Number: ML080580314 NRR-106 OFFICE LPL2-2/PM LPL2-2/PM LPL2-2/LA CSGB/BC LPL2-2/BC NAME AObodoako BMozafari RSola AHiser (by memo dated) TBoyce DATE 03/06/08 03/03/08 02/29/08 2/14/08 03/05/08 OFFICIAL RECORD COP

William R. Campbell, Jr.

SEQUOYAH NUCLEAR PLANT Tennessee Valley Authority cc:

Mr. Ashok S. Bhatnagar Senior Vice President Nuclear Generation Development and Construction Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. James R. Douet Senior Vice President Nuclear Support Tennessee Valley Authority 3R Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. H. Rick Rogers Vice President Nuclear Engineering & Technical Services Tennessee Valley Authority 3R Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. Timothy P. Cleary, Site Vice President Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 General Counsel Tennessee Valley Authority 6A West Tower 400 West Summit Hill Drive Knoxville, TN 37902 Mr. John C. Fornicola, Manager Nuclear Assurance Tennessee Valley Authority 3R Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Ms. Beth A. Wetzel, Manager Corporate Nuclear Licensing and Industry Affairs Tennessee Valley Authority 4X Blue Ridge 1101 Market Street Chattanooga, TN 37402-2801 Mr. James D. Smith, Manager Licensing and Industry Affairs Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 Mr. Christopher R. Church, Plant Manager Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 Senior Resident Inspector Sequoyah Nuclear Plant U.S. Nuclear Regulatory Commission 2600 Igou Ferry Road Soddy Daisy, TN 37379 Mr. Lawrence E. Nanney, Director TN Dept. of Environment & Conservation Division of Radiological Health Third Floor, L and C Annex 401 Church Street Nashville, TN 37243-1532 County Mayor Hamilton County Courthouse Chattanooga, TN 37402-2801 Mr. Larry E. Nicholson, General Manager Performance Improvement Tennessee Valley Authority 3R Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. Michael A. Purcell Senior Licensing Manager Nuclear Power Group Tennessee Valley Authority 4X Blue Ridge 1101 Market Street Chattanooga, TN 37402-2801 Ms. Ann P. Harris 341 Swing Loop Road Rockwood, TN 37854

SUMMARY

OF THE NRC STAFFS REVIEW SEQUOYAH NUCLEAR PLANT, UNIT 2 2006 STEAM GENERATOR TUBE INSPECTIONS TAC NO. MD5142 DOCKET NO. 50-328 By letters dated December 20, 2006 (ML063620407 [Agencywide Documents Access and Management System Accession Number]), March 20, 2007 (ML070870118), March 21, 2007 (ML070860384), November 15, 2007 (ML073240045), and December 4, 2007 (ML073450555),

Tennessee Valley Authority (TVA, the licensee), submitted information summarizing the results of the 2006 steam generator (SG) tube inspections at Sequoyah Nuclear Plant, Unit 2 (SQN2).

These inspections were performed during the 14th refueling outage (U2C14). In addition to these reports, the U.S. Nuclear Regulatory Commission (NRC) staff summarized additional information concerning the 2006 SG tube inspections at SQN2 in a letter dated February 6, 2007 (ML070320194).

The SQN2 has four Westinghouse model 51 SGs. Each SG contains 3,388 mill-annealed Alloy 600 tubes. Each tube has a nominal outside diameter of 0.875 inches and a nominal wall thickness of 0.050 inches. The tubes are supported by seven carbon steel tube support plates and several Alloy 600 anti-vibration bars. The tubes were explosively expanded into the tubesheet at both ends for the full length of the tubesheet.

In addition to a depth-based tube repair criteria, the licensee is authorized to apply a voltage-based tube repair criteria for predominantly axially oriented outside diameter stress corrosion cracking (ODSCC) within the tube support plates. The licensee is also authorized to leave flaws within the tubesheet region in service, provided they satisfy the W* repair criterion.

The licensee provided the scope, extent, methods, and results of their SG tube inspections in the documents referenced above. In addition, the licensee described corrective actions (i.e., tube plugging) taken in response to the inspection findings.

As a result of the review of the reports, the NRC staff has the following comments/observations:

TVA pulled one SG tube during the outage in support of their voltage-based tube repair criteria. This tube was damaged during the tube pull operation (e.g., bowing, gouged, ovalized). As a result, the data could not be directly used in the burst pressure and accident leak rate databases. However, to ensure that the burst pressure and leak rate from the flaws in this tube were consistent with the other data in the database, the licensee performed an analytical assessment of the severity of these flaws. The licensee concluded, based on these analytical assessments, that the burst pressure and leak rate of the flaws in the pulled tube (based on the destructive examination profile of the flaw) were consistent with the burst pressure and leak rates in the database (given the voltage of the flaws). Although the NRC staff did not review in detail the analytical adjustments performed by the licensee, the NRC staff did review the destructive examination results. The NRC staff concluded that it was reasonable to expect the burst pressure of the flaws in the pulled tube to be consistent with the burst pressures of flaws with similar voltages in the database.

Of the 11 tubes with indications of ODSCC at a tube support plate elevation, there was one which was not confirmed to contain a flaw with a rotating probe A plot of voltage growth as a function of beginning-of-cycle voltage in steam generator 4 was approximately 0.1. Such a slope is normally considered to indicate the onset of voltage-dependent growth. The licensee will continue to check for the presence of voltage-dependent growth.

There was one tube with a 1.03 volt indication that was only detected with a non-worn probe (i.e., a previous inspection with a probe subsequently determined to be worn did not detect this indication). The licensee indicated that the indication was most likely missed as a result of the probability of detection.

In implementing the W* repair criterion, the licensee assigned a leak rate to the indications detected within the top 8-inches of the tubesheet even though the indications were not expected to leak. The NRC staff did not review the appropriateness of assigning the specific leak rate to these indications (i.e., those in the top 8-inches of the tubesheet) since such indications are not expected to leak (given a plug-on-detection approach and past operating experience with inspections in the tubesheet region).

The licensee detected a few tubes with the following degradation mechanisms: axially oriented ODSCC in the freespan, axially and circumferentially oriented ODSCC at the top of the tubesheet, axially and circumferentially oriented primary water stress corrosion cracking (PWSCC) at the top of the tubesheet, circumferentially oriented ODSCC at a dented tube support plate, axially and circumferentially oriented PWSCC at dented tube support plates, and axially and circumferentially oriented PWSCC in the U-bend (the circumferential indications were detected in Rows 3 and 4 only).

Based on a review of the information provided, the staff concludes that the licensee provided the information required by their technical specifications. In addition, the staff concludes that there are no technical issues that warrant follow-up action at this time since the inspections appear to be consistent with the objective of detecting potential tube degradation and the inspection results appear to be consistent with industry operating experience at similarly designed and operated units.

Principal Contributor: Kenneth Karwoski Date: March 5, 2008