ML071930073
| ML071930073 | |
| Person / Time | |
|---|---|
| Site: | Oconee  |
| Issue date: | 07/17/2007 |
| From: | Olshan L NRC/NRR/ADRO/DORL/LPLII-1 |
| To: | Brandi Hamilton Duke Power Co |
| Olshan L N, NRR/DORL, 415-1419 | |
| Shared Package | |
| ML071930126 | List: |
| References | |
| TAC MD5481 | |
| Download: ML071930073 (5) | |
Text
July 17, 2007 Mr. Bruce H. Hamilton Vice President, Oconee Site Duke Power Company LLC 7800 Rochester Highway Seneca, SC 29672
SUBJECT:
SUMMARY
OF CONFERENCE CALL REGARDING SPRING 2007 STEAM GENERATOR TUBE INSPECTIONS AT OCONEE NUCLEAR STATION, UNIT 2 (TAC NO. MD5481)
Dear Mr. Hamilton:
On May 15, 2007, we participated in a conference call with your staff to discuss the scope, results, and status of steam generator (SG) tube inspections being conducted at that time during the Spring 2007 refueling outage for Oconee Nuclear Station, Unit 2. Enclosure 1 is a summary of the call. Enclosure 2 contains steam generator tube inspection discussion points that you provided prior to the call.
Sincerely,
/RA/
Leonard N. Olshan, Project Manager Plant Licensing Branch II-1 Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-270
Enclosures:
- 1. Conference Call Summary
- 2. Steam Generator Tube Inspection Discussion Points cc w/encls: See next page
July 17, 2007 Mr. Bruce H. Hamilton Vice President, Oconee Site Duke Power Company LLC 7800 Rochester Highway Seneca, SC 29672
SUBJECT:
SUMMARY
OF CONFERENCE CALL REGARDING SPRING 2007 STEAM GENERATOR TUBE INSPECTIONS AT OCONEE NUCLEAR STATION, UNIT 2 (TAC NO. MD5481)
Dear Mr. Hamilton:
On May 15, 2007, we participated in a conference call with your staff to discuss the scope, results, and status of steam generator (SG) tube inspections being conducted at that time during the Spring 2007 refueling outage for Oconee Nuclear Station, Unit 2. Enclosure 1 is a summary of the call. Enclosure 2 contains steam generator tube inspection discussion points that you provided prior to the call.
Sincerely,
/RA/
Leonard N. Olshan, Project Manager Plant Licensing Branch II-1 Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-270
Enclosures:
- 1. Conference Call Summary
- 2. Steam Generator Tube Inspection Discussion Points cc w/encls: See next page Distribution:
PUBLIC RidsOgcRp LPL2-1 R/F RidsAcrsAcnwMailCenter RidsNrrDorlLpl2-1 (EMarinos) RidsRgn2MailCenter (JMoorman)
RidsNrrLAMOBrien (hard copy) RidsNrrPMLOlshan (hard copy)
A. Hiser, NRR L. Miller, NRR J. Burke, NRR No. ML071930373 Package No. ML071930126 Accession Number: ML071930073 OFFICE NRR/LPL2-1/PM NRR/LPL2-1/LA NRR/CSGB/BC NRR/LPL2-1/BC NAME LOlshan:nc MOBrien AHiser EMarinos DATE 7/12/07 7/12/07 7/11/07 7/17/07 OFFICIAL RECORD COPY
MAY 15, 2007, CONFERENCE CALL
SUMMARY
REGARDING SPRING 2007 STEAM GENERATOR INSPECTIONS DUKE POWER COMPANY LLC OCONEE NUCLEAR STATION, UNIT 2 DOCKET NO. 50-270 Introduction and Background On May 15, 2007, the Nuclear Regulatory Commission (NRC) staff participated in a conference call with Duke Power Company LLC (the licensee) to discuss the scope, results, and status of steam generator (SG) tube inspections being conducted at that time during the spring 2007 refueling outage for Oconee Nuclear Station, Unit 2.
Oconee Unit 2 is a two-loop pressurized-water reactor with once-through steam generators (OTSGs) manufactured by Babcock & Wilcox (B&W), Canada. The Oconee Unit 2 OTSGs are replacement OTSGs that were installed during the spring 2004 refueling outage. The replacement OTSGs consist of 15,631 thermally treated Alloy 690 tubes that have been hydraulically expanded into the tubesheet to a depth of 13 inches. There are 15 Type 410 stainless steel tube support plates (TSP) of trifoil broach design. However, there are some drilled openings at the 14th TSP. The ongoing inspections at Oconee Unit 2 are the second inservice inspections of the replacement OTSGs.
A major point of interest to the NRC staff going into the call was the state of tube wear at Oconee Unit 2. The first inservice inspection of the replacement OTSGs at Oconee Unit 2, fall 2005, revealed unexpected, widespread wear degradation of the tubing at TSP locations.
Oconee Unit 1 and Oconee Unit 3 have also experienced this widespread tube wear degradation at TSP locations.
Call Summary During the call, the licensee addressed each of a number of discussion points (Attachment 1) prepared by the NRC staff in advance of the call, as summarized below.
No primary to secondary leakage was observed during the second operating cycle with the replacement OTSGs. Thus, no secondary side pressure test was performed.
The OTSG tube inspections were performed in accordance with the applicable Electric Power Research Institute guidelines, without exception.
The scope of inspection was 100 percent of the tubes in both OTSGs over their full length using a combination X-probe/bobbin probe (i.e., 50 percent with a combination X-probe and the remaining 50 percent with a standard bobbin probe). Selected indications were further characterized with an array probe (i.e., all wear indications greater than or equal to 20-percent through-wall (TW)). These inspections identified a total of 2,169 indications in 1,587 tubes in SG A and 2,493 indications in 1,724 tubes in SG B. The affected tubes represent about 10.59 percent of the total tube population (31,262 tubes). All of the indications were at TSP locations and were dispositioned as wear flaws. These wear indications were located Enclosure 1
predominantly at TSP 10 through 14 at the periphery of the tube bundle.
Only one wear indication was found to be greater than the technical specification plugging limit of 40-percent TW. This 42-percent TW wear indication was located in tube row 75, column 2 and was plugged and stabilized.
Subsequent to the call, the licensee provided a summary of the scope and results of the inspection, which is provided in Enclosure 2.
The licensee performed no in-situ pressure testing during this outage.
The licensee saw no evidence of loose parts or foreign objects during the eddy current inspection and did not perform visual examinations from the secondary side.
The licensee reported no new developments regarding its ongoing investigation into the cause of the widespread wear indications in TSP locations and possible corrective actions.
A tube identification issue affecting the report submitted by the licensees letter dated December 21, 2005 (Agencywide Documents Access and Mangement System Accession Number ML060030485) regarding the fall 2005 Oconee Unit 2 inspections was discovered during the spring 2007 refueling outage. The licensee determined that 2 calibration groups in SG B consisting of a total of 53 tubes were misidentified during the fall 2005 refueling outage.
This resulted in 33 tubes in SG B not being inspected during the fall 2005 refueling outage.
The licensee reported in the December 21, 2005, submittal that 15,630 tubes were inspected in SG B when in fact only 15,597 tubes were inspected in SG B during the fall 2005 refueling outage. The 33 tubes were inspected during the spring 2007 refueling outage and the largest wear indication was found to be 15-percent TW. The licensee has requested the vendor to perform an investigation to determine the root cause of the tube misidentification.
Regarding Framatomes notification of the effect of tubesheet hole dilation on the service life of B&W welded plugs, the licensee stated that this is not an issue for Oconee Unit 2 since their plug qualification included this effect.
Finally, the licensee stated the severed plugged tube issue discussed in NRC Information Notice (IN) 2002-02 and IN 2002-02, Supplement 1, is not applicable to the types of plugs in use at Oconee Unit 2.
Oconee Nuclear Station, Units 1, 2, and 3 cc:
Mr. Bruce H. Hamilton Mr. Leonard G. Green Vice President, Oconee Site Assistant Attorney General Duke Power Company LLC NC Department of Justice 7800 Rochester Highway P.O. Box 629 Seneca, SC 29672 Raleigh, NC 27602 Ms. Lisa F. Vaughn Mr. R. L. Gill, Jr.
Associate General Counsel and Managing Manager - Nuclear Regulatory Attorney Issues and Industry Affairs Duke Energy Carolinas, LLC Duke Power Company LLC 526 South Church Street - EC07H 526 S. Church St.
Charlotte, North Carolina 28202 Mail Stop EC05P Charlotte, NC 28202 Manager, LIS NUS Corporation Division of Radiation Protection 2650 McCormick Dr., 3rd Floor NC Dept of Environment, Health, & Natural Clearwater, FL 34619-1035 Resources 3825 Barrett Dr.
Senior Resident Inspector Raleigh, NC 27609-7721 U.S. Nuclear Regulatory Commission 7812B Rochester Highway Mr. Peter R. Harden, IV Seneca, SC 29672 VP-Customer Relations and Sales Westinghouse Electric Company Mr. Henry Porter, Director 6000 Fairview Road Division of Radioactive Waste Management 12th Floor Bureau of Land and Waste Management Charlotte, NC 28210 Dept. of Health and Env. Control 2600 Bull St. Mr. Henry Barron Columbia, SC 29201-1708 Group Vice President, Nuclear Generation and Chief Nuclear Officer Mr. Michael A. Schoppman P.O. Box 1006-EC07H Framatome ANP Charlotte, NC 28201-1006 1911 North Ft. Myer Dr.
Suite 705 Mr. Charles Brinkman Rosslyn, VA 22209 Director, Washington Operations Westinghouse Electric Company Mr. B. G. Davenport 12300 Twinbrook Parkway, Suite 330 Regulatory Compliance Manager Rockville, MD 20852 Oconee Nuclear Site Duke Energy Corporation Ms. Kathryn B. Nolan ON03RC Senior Counsel 7800 Rochester Highway Duke Energy Carolinas, LLC Seneca, SC 29672 526 South Church Street - EC07H Charlotte, NC 28202