ML051940592
| ML051940592 | |
| Person / Time | |
|---|---|
| Site: | Point Beach  |
| Issue date: | 04/30/2004 |
| From: | Nuclear Management Co |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| FOIA/PA-2004-0282 | |
| Download: ML051940592 (33) | |
Text
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1 Point Beach Nuclear Plant Safety + Innovation + Teamwork U
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EP Team On Call:
Plan-of-the-Day Meeting U1R28: Day 27 Team "D" 0815-0845 Days to U2R27: 337 Front Office Conference Room Days to U1R29: 512 Days Since Last HP Work Week: BO6BI Safety Event:
Clock Reset:
Date: Friday, April 30, 2004 1
Plan othewDay Agenda
Purpose:
Understand unit status
- Ensure ownership and support + Recognize performance
+ Improve communications and teamwork Daily:
Plant Status - Units I and 2:
A.
[IHS] - Safety B.
[Ops] - Plant Conditions (Units 1&2)
C.
[Ops] - Immediate attention (Pri 2)
D.
[Ops] - Operations' Dept concerns, activities, and priorities E.
[Ops] - Status control events (last event)
F.
[Ops] - Regulatory notification / near misses G.
[Ops] - TSACs (active & potential)
H.
fOps] - Nuisance alarms I.
[Ops] - Operations' Housekeeping Report i
J.
[PA] - Operating Experience K.
[Pit Mgr] - Communications Surveillance Schedule Review:
A.
[PPG Mgr] week rolling schedule B.
[PPG Mgr] - Equipment / system outages Chemistry I RADCON Review. Units I and 2:
Integrated Schedule I System Outages:
A.
[Ops] - Operations' work week issues Unit Outage f if applicable):
Administrative:
A. [PPG Mgr] - Plant impact issues Action Items:
Round Table:
Pagers:
AOM.................................................
- Monday:
A. [EP] - Event Response duty list B. fOps/Eng] - Fire Protection summary C. [Safety] - Industrial safety action item list & safety performance D. [Site Engineering] - Maintenance Rule 'Al' system review E. [Project Mgmt] - Major project status F. [Business Mgr] - Budget overview G. Excellence Plan review
- Tuesday:
A. [RP] - Annual dose summary B. [Security] - Security system status & compensatory measures C. [PPG] - Forced outage schedule D. [Site Eng] - Thermal cycle efficiency E. [VP/Director] - INPO follow up & readiness F. [EP] - EP issues G. Human Performance H. Excellence Plan review
- Wednesday:
A. [Training] - Training B. [PPG] - Management Risk Observations C. [Ops] - Operator Workarounds D. [Ops] - Leakage list; oil & water E. [EP] - EP Drill Schedule F. [Engr] - Section Xl equipment in double frequency G. [Maint] - Housekeeping issues H. Excellence Plan review
- Thursday:
A. [EP] - EP Pager Test Results (as applicable)
B. [Engr] - Temporary Modifications C. [Ops] - Control Room Panel Deficiency Analysis D. fOps] - Disabled alarms (Units 1 &2)
E. [Ops] - Instruments Out-of-Service (Units 1 &2)
F. [PA] - CAP backlogs G. [Ops] - Out-of-Spec routine readings H. Excellence Plan review.
- Friday:
A. [Reg Affairs] - Upcoming Licensing/QA Reviews B. [QA] - Quality Assurance update C. (Maint] - WR Backlog D. [EP] - Weekend coverage list (Units 1 &2)
E. [Engr] - Predictive Monitoring F. [PPG Mgr] - Next week's work week summary and highlights G. [Reg Affairs] - NRC/INPO Perf Indicators H. Excellence Plan review Chemistry Shift Supervisor...............
Industrial Safety...............................
Maintenance.....................................
Outage M anager..............................
Radiation Protection.........................
Shift M anager...................................
System Engineering.........................
Work Week Manager...................
2
Point Beach Nuclear Plant Outage 1 R28 DAY 25 Supporting Operational Excellence Path
-p Picture Meets Outage Radiation Performance rDnen't Mpet 17yceads 3I A
g IThis indicator measures cumulative dose radiation exposure and total number of personnel-contamination events (PCE's > 5000 cpm) during refueling outages. The dose indicator is measured in Rem and individual PCE events.
Meets:
<=75 Rem Actual Cum.
Exceeds:
<=71 Rem Dose:
44.45 Rem Day 25 - April 28 I
Actual = 2.376 Cumulative = 44.450 Cumulative Forecast = 45.988 Daily dose and PCE goals reforecasted on 4/23.
Meets: <= 18 Exceeds: <= 12 Actual PCE's:
6 bb-j -
601 S*4
- 0 WI s*
S Co3 Stu Thomas I
Personnel Contamination Events Cummulative Dose Exposure 20 18 1! 16
'u 14 0r x 12 10 0
2 8 0
E 4
2 0
80
'f 60 -
.'0 40 0
2o 0 2 4 6 8 1012141618202224262830323436384042 Actual
.. Forecast Goal 0 2 4 6 8 101214161820222426283032343638404244464850
NUCLEAR POWER BUSINESS UNIT PBNP DAILY CHEMISTRY STATUS REPORT Date: 04/30104 Time: 5:15 PARAMETER UNIT I UNIT 2 ACTION LEVEL(S)
REACTOR COOLANT Boron, ppm 3011 1247 NIA Lithium, ppm
<0.05 2.40 out of range Chloride, ppb
<5
<5
> 50 Fluoride, ppb
<5
<5
> 50 Sulfate, ppb 21
<5
> 50 Silica, ppb 4567 458
> 1000 at power Dissolved H2. cclkg N/A 33.9
< 25. > 50 Specific Activity, uCi/cc N/A 1.39E+0
>100 / E-Bar 1001E-Bar, uC/cc N/A 164.4 1-131 DE. uClcc N/A 2.19E-4
> 0.8 RWST Boron, ppm 2977 3072 SiO2, ppb 4140 5375 BDEB (last done dates) 4)28104 0:50 4/14/04 6:00
% Solids 6.5 4.2
% Boric Acid 7.2 4.4 BAST A
% Acid - Date & Time 3.71 4/27/04 14:16 B
% Acid - Date & Time 3.73 4/27/04 10:48 C
% Acid - Date & Time 3.82 4/29104 20:39 STEAM GENERATORS A
B A
B Action Level l INPO CPI Chemistry Performance Index N/A 1.00
> 1.1 above 30% power (2)
(C P I)
P/S Leak Rate, gpd N/A 0
> 30 or3 >60 gpd / hr Cation Cond(1), uS/cm N/A NIA 0.057 0.056
> 0.8 Sodium, ppb N/A NIA 0.1 0.1
> 5
> 0.8 Chlorade, ppb N/A NIA 0.2
<0.1
> 10
> 1.6 Sulfate, ppb N/A NIA 0.2 j
<0.3
> 10
> 1.7 pH N/A N/A 9.76 9.72
< 8.5 FEEDWATER UNIT I UNIT 2 Actlon Level INPO CPI Iron. ppb NIA 1.475
>3
>5 Copper, ppb N/A 0.006
> 0.1
> 0.2 Dissolved 02, ppb NIA
<5
> 5 pH N/A 9.66 CONDENSATE Action Level Dissolved 02, ppb NIA 3.3
N1A 3.1 NOTE: Bolded items require action by Chemistry (2) Best allowable CPI is 1.0 EMERGENT PROBLEMS I SIGNIFICANT ACTIVITIES / OTHER INFORMATION Priority Chemistry equipment currently OOS Wet layup chemicals have been added to both Ul steam generators and they have been filled to 510".
4
Committed to Nuclear Ezcetnce P
Plant Status Report Plant: Point Beach Nuclear Plant Date: Friday, April 30, 2004 Operations Report (Summary of Last 24 Hours of Operations):
Unit I is in refueling shutdown (Mode 6). Unit 2 is at 100% power.
Days WVithout LTA: 587 Homeland Security Condition: Yellow
. Unit I
- r 4
Unit 2 1 PIVR PIVR MWE MWE PWR PWR
.INWE MWE Mode Level (Gross)
(Net)
Mode Level (Gross)
(Net) 6 0%
0 0
1 100%
542.9 520.8 Days On Line: 0 Days Since Last Reactor Trip: 288 Days On Line: 162 Days Since Last Reactor Trip: 294
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nn 'As rtu;n.:ni A --,AI Item Unit Condition Out of Service Length Tech Expires.
Responsibility Equip (Hr/Days)
Spec Expected Number RTS Date Date Time Date Time 2RC-508, 2
Out of 119/03 0749 31 Days 3.6.3.A 5/23/04 1600 M. Rosseau 8/27104 U2C RMrW service.
___-:_-:_-:_._:______ee_______
>rEquip rentO utofServiceoorD egradedi-'
Item Unit Condition Date Time Work Order Number Due Date Responsibility 2P-2A, Charging 2
Out of service, 4/29104 0357 WO 0400329 4/30104 B. Dungan Pump running for PMT.
_-_-:-_^_-:-
- .-OperationalProblersi.Coiicerns."fi; i :-
a Item Unit Condition Actions Needed Due Date Responsibility 2RC-508, U2C 2
Valve comes off shut seat Provide decision tree to Plant 4/30/04 K. Krause Reactor Makeup momentarily when RMW pump Manager.
Supply starts.
Unit 2, Excess 2
Inadequate excess letdown flow.
Open and inspect, 2CV-285.
57/04 N. Stuart Letdown Flow 2RE-21S, 2HX-46 Air 2
Elevated indication, temperature 4 step action plan is developed.
5/14/04 B. Carberry Ejector Gas Monitor related.
Scheduled completion is 5114/04.
Minor steam leak.
Prepare work package to repair leak 517/04 J. Brander SGFP Discharge weekend of 05/22/04.
Temperature Element WO Initiation Tag #204297
--.:_ : _- _if_~5--
A g g r e g a t e R e v i e w o f I s s u e s.:
Item J Unit [
Condition J
Actions Planned 7
Due Date esponsibility NONE j _ _ __
l
'-t 1N,
Reportable Events N
E X -
NONE:
Page 1 of 2 5
NMC-g Committed to Nuctear Excellence Plant Status Report
-'Outstanding'Operability Determinations '--
- . ".I)'§$.
OPR-109, IT-I1 Aux Feedwater Motor-Driven Pump Acceptance. (Due 4/30/04, 1630 Hours)
.. ;.-;'Pir6tected Eq'ipment '
2P-29, Aux Feedwater Turbine-Driven Pump / P-38A/B Aux Feedwater Motor-Driven Pump /
P-32A,B,C,D,E,F Service Water Pumps I K-2A/B Instrument Air Compressors I K-3A/B Service Air Compressors I G-Ol/G-021G-03/G-04 Emergency Diesel Generators I Unit 1 Nozzle Dam Panels and Associated Equipment I IP-15A Safety Injection Pump / lP-lOA Residual Heat Removal Pump /
lP-1OA Residual Heat Removal Pump Breaker (1B52-12A)
- -k'oad Changes Plannedor.Unplanned)^;-
NONE
..-.:-.- Reactor Coolant System Leakage Unit 1 Unit 2 Unidentified (gpm) 0 0.08 (No leak rate determined due to draindown)
Identified (gpm) 0 0.02
,~
r*j-,,
r
,,*,,:Major Tests and Evolutions Scheduled in Next 24 Hours I X-04, 13.8 KV - 4160 V transformer out of service. (Pending procedure resolutions)
PAB ventilation will be out of service for I B-42 outage preparations.
Page 2 of 2 6
u NE-Cornrydned to Nuclear Exel a
Outage Status Report Plant:
Point Beach Unit I Day:
Friday Today's Date / Time:
4/30104 0400 Outage Duration: Day 27 Of Refueling Outage Number U1R28
- - t-:
- ri
'-Sa ety Statu 's ~: 9 -
- '2'!
1i,' y o
' :,;,',-w-,.":
Industrial - Within the last 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> OSHA Recordables 0
First Aid cases 0
Significant near misses 0
Total for this outage I
Summary:
Radiological Dose to date 44.450 Projected to date
- 45.988 Outage Goal
- 75 R Difference
-1.538 Number of PCEs 6
Summary:
- Reforecast on 4/23 Nuclear Significant human performance errors and events in last 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> 0
Summary:
Mode:
E] Hot Standby (Mode 3)
El Hot Shutdown (Mode 4)
D] Cold Shutdown (Mode S) 3 Refueling Shutdown (Mode 6)
RCS:
Temperature:
76 Pressure:
Vented to Atmosphere RV Level:
Refueling Height Time to Boil:
26 hours3.009259e-4 days <br />0.00722 hours <br />4.298942e-5 weeks <br />9.893e-6 months <br /> Shutdown Safet 'AssessmentProteted Equipment:'
2:'Macji A~tieis opiltekdind'Lasi2i 4 Hour
--'.,,:"-;'Criticl Path ah NeasCrfcM Pa t Actitlei'(eit24 oiri)'
- Fuel Motion is at Step 295 of 464 0400 4/30/04
- Continue Fuel Motion
- I A and I B S/G Placed in Wet Lay-up
- B S/G Eddy Current Analysis
- A S/G Eddy Current Analysis
- Continue Reactor Vessel Head Inspection
- B RCP Motor Work
- B Ri-iR Pump Testing
- Remove IX04 Low Voltage Station Transformer from Service lo;.
- or u
ig nii ric Jt O 'u u
n g
5 u
I~
i_
Date Issue Due
.ResponsibIlity 4/03/04 Repair Blowdown Tank Leakage 4/30/04 Scott Manthei 4/04/04 I P2A Charging Pump Troubleshooting 4/30/04 Clay Hill 4/25/04 B RCP Motor Oil 5/10/04 Rick Repshas C...
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$i Scheduled clia Scheduled -lclal Date Time
'Date Time Date' -
Time-Date
-Time Cooldown <200° 4/03/04 2100 4103/04 2230 RCS Fill & Vent 4/23/04 1500 l
Head Lift 4/09/04 0900 4/21/04 1550 Heatup >200 0 4/25/04 0900 Refueled 4/14/04 0300 Reactor Critical 4/28/04 0800 RV Headset 4/1 8/04 1900 On-Line 4130/04 0100 7
P 01 N T B EA CH N UC L EAR P LA NT 05:55 Friday, ApriL 30. 2004 12 WEEK SURVEILLANCES -
MANAGEMENT REPORT WITH SCHEDULED DATE AND TECH SPEC DUE DATE SORTED BY SCHEDULED DUE DATE WE4920.PBNP.TRENDING/P90071.OPS.PROGRAMS(TSPECSUI)
SCHEDULED DUE DATE IS LESS THAN OR EQUAL T004/30/2004 UNITST WRK ORD EQUIP ID GRP FRO CALLUP DESCRIPTION LAST DUED SKED TSDUE 10%
25%
DEFER ACT PS1 40 0306530 CC-00779 MM SWl M-RELVLV REPLACE RELIEF VAL 05/07/2003 05/28/2004
.09/30/2003 05/06/2004.05/15/2004 128NS P90 74--0308970---D-----------M--------REL--LV-REPLACE--RELIEF--VAL--02/13/2004---06/14/2004----11/27/20---4-02/02/2006.---C P90 74 0308971 DA-03055B MM 8A1 M-RELVLV REPLACE RELIEF VAL 02/13/2004 06/14/2004 11/27/2004 02/02/2006.
COIAI POO 74 0308972 DA-03055D MM 8A1 M-RELVLV REPLACE RELIEF VAL 02/13/2004 06/14/2004 11/27/2004 02/02/2006.
COW~
P91 40 0214362 tCP-02.001 IC CWJ1 P9l1-RP AND SG ANALOG T 12/29/2003 03/22/2004 03/29/2004 03/31/2004 04/12/2004.05/03/2004 NO-PX P91 40 0214363 ICP-02.007 IC CWI Pal POWER RANGE NIS TE 12/30/2003 03/23/2004 03/30/2004 04/01/2004 04/13/2004.05/03/2004 NO-PX P91 40 0214364 ICP
........IC Ci P-1
RP
-AND -S --
ANALOG T-01/05/2004 03/24/2004-- 04/05/2004--04/02/2004-04/19/2004.--5/03/2004 P91 40 0214371 ICP-02 001 IC CWI P91-3 RP AND SG ANALOG T 01/07/2004 03/29/2004 04/07/2004 04/07/2004 04/219/2004.05/03/2004 NO-PX P91 40 9950082................IC.........-......LOGIC..TEST....TR.02/03/2004...03/30/2004..04/03/2004...04/0./2004..04/..3/2004.0/32 4NOP PS1 40 0214375 ICP-02.001 IC CUI P91-4 RP AND SG ANALOG T 01/07/2004 03/31/2004 04/07/2004 04/09/2004 04/21/2004.05/03/2004 NO-PX P91 76--0215117-------APR -
2-A-R----CALIBRATE A-TE
-10/01/2002 --
04/01/2004-05/01/2004--04/02/2004--05/25/2004-08/17/2004.-------
P9I 76 02151182 A-02.0 APRI 1M PA-R-CA LOIBRATEST-0 TE 102/01/020/200 2
3/
00 054/2004 04/02/2004 05/25/2004 08/17/2004.0513200 8EMP P91 76 021435122 A 02-001APR CM2 AR-R RPNDERF GEQANCYRLO 010/07/2002 04/01/2004 050/0404/08(2004 05/25/2004 08/23/2004.0513200 8EMP P91 76- 0215123---------APR 142-A--R-U E
R E
REL
-10/07/2002 --
04/01/2004-05/09/2004--04/08/2004--05/25/2004-08/23/2004.-------
P91 76 0215120 9-03 APR 1142 A-R-I CALIBRATE 19-03 TE 109/015/2002 04/01/2004 05/01/2004 03/020/2004 05/25/2004 08/04/2004.
128EM P9-1-76
-0301896 --
CV
-E----A----V-------V---2-A-ME-----ER 05/08/2001 04/01/2004 05/17/2004-05/07/2004--07/19/2004--02/04/2005.-------
P81 76 0301951 CV-025 EPT 1142 AS-R1 STC HCVALVBAEIA0E CL09/201/2002 04/01/2004 05/01/2004 03/22/2004 05/25/2004 08/06/2004.
128EM P91 77 0319532 CV 4 AEPT 1142 AS-R~
1ST-CHRECKUVALV CL 109/22/2002 04/01/2004 05/01/2004 03/24/2004 05/25/2004 08/08/2004.
128EM P91 7 0216170A5 1 FIR-BAR M142 E-R41 INSPECTR AND MAINT 10/04/2002 04/01/2004 05/07/2004 04/05/2004 05/25/2004 08/20/2004.
128EM4 P90 76- 0210963 G-0-1 EM
-G-l -
E-A2 2-YEAR--ELECTRICAL
-06/15/2002 04/01/2004 06/14/2004-06/05/2004 09/10/2004.
C-------l P90 76 0215148 B-03 EMR1142 A-RI MONIBRTOR 1
0 EMR ENC 09/17/2002 04/01/2004 04/06/2004 03/19/2004 05/25/2004 08/03/2004.
128EM P81 76 0201514 6-02 EMI 1142 PT E-VMNTO E
MERGENCYR 09/17/2002 04/01/2004 04/05/2004 03/19/2004 05/25/2004 08/03/2004.
128EN P91 76 0300803 IC-----P-1----NI
-AXIAL -OFFSET -CA --
11/08/2002-04/01/2004--05/20/2004-05/10/2004--05/25/2004--09/24/2004.------
P91 76 0300804 ICV-0029500 IC 12 PS1-01 NISPOWERK RANGLVE 1L09/21/2002 04/01/2004 05/21/2004 04/22/2004 05/25/2004 09/06/2004.
128EN P81 76 03008053 CV-020304A E IC 12 IST-01 INT-CERMDIT RANGE 109/10/2002 04/01/2004 05/05/2004 04/11/2004 05/25/2004 08/26/2004.
128EC P81 76 0300806--C I-02030B P IC 12 PS1-1 ISOURCHECRANGE NST 109/11/2002 04/01/2004 05/05/2004 04/128/2004 05/25/2004 08/27/2004.
128EC P91 76 0300807 ICP-020383 E IC 12 PST-01 REACTOR PROTECTIO 109/06/2002 04/01/2004 05/02/2004 04/07/2004 05/25/2004 08/22/2004.
12BEN P91 76 03001617 FICP-BARRI7 IC 12 P9M1-RNPESYTE AUTOMAITA 10/06/2002 04/01/2004 05/05/2004 04/07/2004 05/25/2004 08/22/2004.
128EM P91 76 03100812 GC-01 MI 1142 P9-A 2X TERI ELECRICANDT 106/05/2002 04/01/2004 05/08/2004 040/20 05/25/2004 08/210/2004.
C281C P81 76 03001813 IP02.019 IC 12 P-TARU OSAEGURD LOEGINCYT 109/05/2002 04/01/2004 05/04/2004 04/06/2004 05/25/2004 08/21/2004.
128EM P81 76 03008149 GC-002 20 M IC 2 B-L RPONDTO EMEGEANALGY 09/29/2002 04/01/2004 05/09/2004 03/319/2004 05/25/2004 08/15/2004.
128EM
P 0 1 N T B E A C If N U C L E A R P L A N T 05:55 Friday, April 30, 2004. 2 12 WEEK SURVEILLANCES - MANAGEMENT REPORT WITH SCHEDULED DATE AND TECH SPEC DUE DATE SORTED BY SCHEDULED DUE DATE WE4920.PBNP.TRENDING/PB0071.OPS.PROGRAMS(TSPECSUI)
SCHEDULED DUE DATE IS LESS THAN OR EQUAL T004/30/2004 UNITST WRK ORD EQUIP ID GRP FRO CALLUP DESCRIPTION LAST DUED SKED TSDUE 10%
25%
DEFER ACT P91 76 0300815 ICP-02.020 IC 1142 P91-RD RP AND SG ANALOG T 09/29/2002 04/01/2004 05/09/2004 03/31/2004 05/25/2004 08/15/2004.
1281C Pal 76 0300816 ICP-02.020 IC 1M2 PB1-WH RP AND SG ANALOG T 09/29/2002 04/01/2004 05/09/2004 03/31/2004 05/25/2004 08/15/2004.
1281C Pa1 76 0300817 ICP-02.020 IC 1M2 PB1-YL RP AND SG ANALOG T 09/29/2002 04/01/2004 05/10/2004 03/31/2004 05/25/2004 08/15/2004.
1281C PB1 76 0300818 ICP-02.020 IC 1142 P91-1 RP AND SG ANALOG T 10/14/2002 04/01/2004 05/17/2004 04/15/2004 05/25/2004 08/30/2004.
1281C PB1 76 0300819 ICP-02.020 IC 1142 PB1-2 RP AND SG ANALOG T 10/14/2002 04/01/2004 05/17/2004 04/15/2004 05/25/2004 08/30/2004.
1281C PBI 76 0300836 ICP-04.022 IC 1142 Pal CONTAINMENT SUMP L 09/19/2002 04/01/2004 05/10/2004 03/21/2004 05/25/2004 08/05/2004.
1281C PHI 76 0300840 ICP-04.028 IC 1142 PBI IOPS AND CROSSOVER 10/04/2002 04/01/20D4 05/01/2DD4 04/05/2004 05/25/2004 08/20/2004.
1281C P91 76 0300841 ICP-04.029 IC 1142 P91 ICP 4.29-1 RPI INS 09/22/2002 04/01/2004 04/27/2004 03/24/2004 05/25/2004 08/08/2004.
1281 C P91 76 0300842 ICP-04.029 IC 1142 P81-1 ICP 4.29-2 OR -3 R 10/15/2002 04/01/2004 05/17/2004 04/16/2004 05/25/2D04 08/31/2004.
1281C P81 76 0300843 ICP-04.029 IC 1142 P91 ROD INSERTION LIMI 10/08/2002 04/01/2004 04/30/2004 04/09/2004 05/25/2004 08/24/2004.
1281C P91 76 0300844 ICP-04.034 IC 1142 P91 CONTAINMENT HYDROG 09/29/2002 04/01/2004 05/01/2004 03/.31/2004 05/25/2004 08/15/2004.
1281C PR0 75 0208508 ICP-13.007 IC GOI G-O1 G-01 DIESEL INSTRU 06/14/2002 04/01/2004 06/14/2004 06/05/2004 09/09/2004.06/20/2004 COlAl P91 76 0300896 ICP-13.015 IC 1142 PB1 SV/AST RPS MATRIX 10/17/2002 04/01/2004 05/19/2004 04/18/2004 05/25/2004 09/02/2004.
1281C P91 77 0215885 O-IT-OOOIA 0P6 1142 Or IT-OIA, HIGH HEAD 10/10/2002 04/01/2004 05/13/2004 04/11/2004 05/25/2004 08/26/2004.05/01/2004 1280P Pal 7 0215886 0-IT-0003A 0P6 1142 OT IT-03A, RHR PUMP A 09/28/2002 04/01/2004 04/30/2004 03/30/2004 05/25/2004 08/14/2004.
1280P P91 770215887 0-IT-00038 0P6 1142 OT IT-038, LOW HEAD S 10/11/2002 04/01/2004 03/29/2004 04/12/2004 05/25/2004 08/27/2004.
1280P P91 77 0215890 O-IT-00059 0P6 1142 OT IT-058, CONT SPRAY 10/07/2002 04/01/2004 05/10/2004 04/08/2004 05/25/2004 08/23/2004.05/01/2004 1280P (C
P31 77 0215891 0-IT-0008C 0P6 1142 Or IT-08C. TDAFP MINI 04/01/2004 05/11/2004 05/25/2004 08/16/2004.
1280P P91 770215892 O-IT-0090A 0P6 1142 CT IT-90A, UNIT 1 ATM 10/13/2002 04/01/2004 05/16/2004 04/14/2004 05/25/2004 08/29/2004.
1280P P91 77 0215895 0-IT-0230 0P6 1142 OT IT-230, Ul CLASS 1 10/14/2002 04/01/2004 05/17/2004 04/15/2004 05/25/2004 08/30/2004.
1280P P91l7 0215899 O-IT-0280A 0P6 1142 OT IT-280A, Ul 14S STO 09/18/2002 04/01/2004 05/06/2004 03/20/2004 05/25/2004 08/04/2004.
1280P P91 7...0215900 O-IT....29 142 T
A-P-DISC--10/12/2002 04/01/2004 05/11/2004--04/13/2004--05/25/2004--08/28/2004.-------
Pa1l7 0215901 O-IT-02909 0P6 1142 Or IT-29091, AFP-AFPC 10/14/2002 04/01/2004 05/16/2004 04/15/2004 05/25/2004 08/30/2004..1280P P91 70 0215902 0-IT-0290C 0P6 1142 OT IT-290C, COPLETE AP10/07/2002 04/01/2004 05/27/2004 04/08/2004 05/25/2004 08/23/2004.
1280P P91 77 0215906 0-tT-0290C 0P6 1142 Or IT-290C, UNIPLT1FE 10/04/2002 04/01/2004 05/05/2004 04/05/2004 05/25/2004 08/20/2004.
128NS Pa1 77 02159160 OIT-0330 C P6 1142 or IT-3300, UNIT 1 CON 10/04/2002 04/01/2004 05/105/2004 04/05/2004 05/25/2004 08/20/2004.
1280P P31 70 0215912 0-IT-O....
O 0P6
.1142.or.IT-..l....UI.SI T.ES.10/06/2002.
04/01/2004 05/08/2004.04/07/2004..05/25/2004..08/22/2004...1.80 P91 77 0215913 0-IT-U320B 0P6 1142 Or IT-3209, 1IC-3716AN 10/01/2002 04/01/2004 05/10/2004 04/02/2004 05/25/2004 08/17/2004.
1280P P -0215916 0-I-............1142.Or
.............. P..PR.G.09/30/2002...04/01/2004 05/03/2004 04/01/2004..05/25/2004..08/16/2004........
P91 77 0215919 O-IT-05321 0P6 1142 or IT-5320, UlCPN SUA 09/24/2002 04/01/2004 04/12/2004 03/26/2004 05/25/2004 08/103/2004.
1280P P91 77 0215922 0-IT-0330O P6 1142 Or IT-330, UNIT 1 PAS 109/29/2002 04/01/2004 05/10/2004 03/31/2004 05/25/2004 08/15/2004.
1280P P91 77 0215924 0-IT-05208 0P6 1142 or IT-5200, USl-REACTO 10/010/2002 04/01/2004 05/101/2004 04/11/2004 05/25/2004 08/26/2004.
1280P
P 0 I N T B E A C H N U C L. E A R P L A N T 05:55 Fridny, AprIt 30, 2004 3
12 WEEK SURVEILLANCES -
MANAGEMENT REPORT WITH SCHEDULED DATE AND TECH SPEC DUE DATE SORTED BY SCHEDULED DUE DATE WE4920.PBUP.TRENDING/PBOO?1.OPS.PROGRAMS(TSPECSUI)
SCHEDULED DUE DATE IS LESS THAN OR EQUAL T004/30/2004 UNITST WRK ORD EQUIP ID GRP FRO CALLUP DESCRIPTION LAST DUED SKED TSDUE 10%
25%
DEFER ACT P81 77 0215925 0-IT-0740 oP6 1142 OT IT-740, UNIT 1 MAI 10/08/2002 04/01/2004 05/09/2004 04/09/2004 05/25/2004 08/24/2004.
1280P P81 77 0215927 0-IT-0770 0P6 1HZ OT IT-770, Ul SPRAY S 10/07/2002 04/0112004 05/09/2004 04/08/2004 05/25/2004 08/23/2004.
1280P 81i 7,7 0_2,16,0,0,4 0TS 010.2 0P6 1142 OT TS-1O, UIC PERSOWN 10/12/2002 04/01/2004 05/14/2004 04/13/2004 05/25/2004 08/28/2004.
1280P P81 77 0216005 0-TS-030------------2-D-------------HI--H/LO--10/13/2002--04/01/2004 05/13/2004 04/14/2004--05/25/2004--08/29/2004.-------
PB1 70 0216006 0-TS-03. 0 P6 1142 OT TS-35, UNITG1/CONW 10/12/2002 04/01/2004 05/14/2004 04/13/2004 05/25/2004 08/28/2004.
1280P P8 701 00 -TS-039 0P6 1142 OT TS-39, UNIT 1 MSIV 10/16/2002 04/01/2004 05/19/2004 04/17/2004 05/25/2004 09/01/2004.
1280P Pal 7 0305079 PT-RCS-I EPI 1142 I-PT-RCS-1 RCS PRESSURE TEST 01/22/2003 04/01/2004 05/17/2004 07/24/2004 05/25/2004 12/08/2004.
128EN PB_1 7,6'0'2,14_13,7 RC-00434 MMV 3A2 M-R3 REMOVE AND SHIP VA 04/01/2004 04/09/2004 07/19/2004 12/30/2004.
128MM P140243R-00434-L MMV 1142 M-R HISTORY REVIEW AND 10/08/2002 04/01/2004 04/29/2004 04/09/2004 05/25/2004 08/24/2004.
128NS P170243 C00435-L MMV 1142 M-R HISTORY REVIEW AND 02/05/2002 04/01/2004 04/27/2004 08/08/2003 05/25/2004 12/23/2003.
128MM PS1 77 0301878 RE-00126 HP 1142 RMSCALAPR. IRE-12611RE-127/IR 09/28/2002 04/01/2004 04/29/2004 03/30/2004 05/25/2004 08/14/2004.
128RP P81.77.021863.RE.P..1..P...
1142..RE.PRI..
ARY.SYSTEM..
TES. 10/16/2002..04/01/2004...05/17/2004 04/17/2004 05/25/2004..09/01/2004.........
P81 77 0213864 RESP 4.1 PRE 1142 RE PINITALY CRSTECALT 10/16/2002 04/01/2004 05/18/2004 04/17/2004 05/25/2004 09/01/2004.
128EN P81 77 0213865 R SP 5.2 PRE 1142 RE REITESTS DURINGCAES 10/29/2002 04/01/2004 05/19/2004 04/30/2004 05/25/2004 09/014/2004.
128EN Pa1 77 0213851 RESP 6.2 PRE 1142 RE VERIFY RCS FLOW RA 02/11/2003 04/01/2004 05/22/2004 08/13/2004 05/25/2004 12/28/2004.
128EN P81 76 0214145 SNUBBERS MM 1142 M-R-3 INSPECT STEAM GENE 10/13/2002 04/01/2004 05/17/2004 04/14/2004 05/25/2004 08/29/2004.
128MM P81 ~77 04Z07_9_87 TS-AF-O01 0P6 1142 OT DOCUMENTATION OF A 04/01/2004 05/25/2004 08/14/2004.
P81 60 0301907 Ul-CONTAIN EPtI 112 CG-COREINS VISUAL/ULTRASONIC 10/02/2002 04/01/2004 04/18/2004 04/03/2004 05/25/2004 08/18/2004.
128NS P160310UlCONTAIN EPI 1142 CG-KEYINSP VISUAL INSPECTION 09/20/2002 04/01/2004 04/04/2004 03/22/2004 05/25/2004 08/06/2004.
128N5 P81-77 0301909 Ut-CON-TAIN EP 1--2--C--V-3GA
-CONT INSPECTION 10/04/2002 04/01/2004 04/30/2004 04/05/2004--
05/25/2004 08/20/2004.--1---N PB1 77 03019109 Ul-CONTAIN EPI 1142 14-ATG CN INSPECTICONTAINE 10/04/2002 04/01/2004 04/28/2004 04/05/2004 05/25/2004 08/20/2004.
128EN P81 76 03001963 ICONTAI0N IC 1142 P81 AUXSFEET NATER MFLO 109/27/2002 04/01/2004 04/28/2004 03129/2004 05/25/2004 08/13/2004.
128EC P81 76 03009721 ICP-02.01 IC 1142 P81-SA FIOWRS STANGE NRESSU 09/27/2002 04/01/2004 04/230/2004 03/29/2004 05/25/2004 08/13/2004.
1281C PS1 76 0300973 11CP-04.00 IC 1142 Pa1 RACTO VEESSEL FLEV 09/24/2002 04/01/2004 05/01/2004 03/26/2004 05/25/2004 08/10/2004.
1281C P81 76 0300974 1ICP-04.03 IC 1142 P81 AFIRSCHARGEN FLOW 10/07/2002 04/01/2004 04/29/2004 04/08/2004 05/25/2004 08/23/2004.
1281C P8,1 7_6
_0_30_0_976 ICP-04.02 IC 1142 P81 TURBINE VALVEL CLEV 109/06/2002 04/01/2004 05/04/2004 04/07/2004 05/25/2004 08/22/2004.
1281C P81 76 03015240 162P-A4 EM 1142 E-R 1As-29ARGND FLSOW 109/25/2002 04/01/2004 05/10/2004 03/27/2004 05/25/2004 08/11/2004.
128E14 Pa1 76 0215246 6IC/A4.l ICEM142 P-R CALBIBRAE VANDE TEST 10/03/2002 04/01/2004 05/04/2004 04/04/2004 05/25/2004 08/19/2004.
128E1C P81 71 0215247 62A0 EN 1142 E-R AlIBRATE9 AND TEST 109/01/2002 04/01/2004 05/10/2004 04/027/2004 05/25/2004 08/17/2004.
128EM4 Ps1 71001677 6 IA02 EM T142 E-R7 SEVENTH YEAR UV BU 04/01/2004 05/22/2004 12/30/2004 02/14/2006.
128NS
P 0 1 N T 8 E A C H N U C L E A R P L. A N T 05:55 Friday, April 30, 2004 4
12 WEEK SURVEILLANCES - MANAGEMENT REPORT WITH SCHEDULED DATE AND TECH SPEC DUE DATE SORTED BY SCHEDULED DUE DATE WE4920.PBNP..TRENDING/PB0071.OPS.PROGRAMS(TSPECSUI)
SCHEDULED DUE DATE IS LESS THAN OR EQUAL T004/30/2004 UNITST WRK ORD EQUIP ID GRP FRO CALLUP DESCRIPTION LAST DUED SKED TSDUE 10%
25%
DEFER ACT PSI 60 0308967 S1-008408 MN 6A1 M-RELVLV REPLACE RELIEF VAL 04/10/2004 10/01/2005.
11/12/2004 10/02/2005.10/01/2005 HOWA Pal 77 0215777 TS-PAM-001 OPI 4WI OT MISCELLANEOUS EQUI 03/13/2004 04/10/2004 05/15/2004 04/13/2004 04/13/2004 04/17/2004.
903A2 Pa1 77 0215811 TS-CONT-00 OPI 1142 OT CONT ISOL VALVE AN 03/12/2004 04/12/2004 04/30/2004 04/12/2004 04/15/2004 04/18/2004.
904B2 PB1 77 0215852 O-TS 003A 0P3 4W1 OT TS-3A, UNIT 1 TURB 03/20/2004 04/17/2004 05/19/2004 04/20/2004 04/20/2004 04/24/2004.
1280P Pal 77 0215802 O-TS 0 3 OP1 4W1 OT TS-33, UtC ACCIDEN 03/23/2004 04/20/2004 04/29/2004 04/23/2006 04/23/2004 04/27/2004.
1280P PS1 76 0300396 CHEM SAMPL CH ACCUM.UNIT UNIT 1 S1 ACCUMULA 04/22/2004 04/22/2004 04/25/2004 04/29/2004.
HOWA P81 40 995007 ICP....003--IC-----
P-81 RP-LOGIC--
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TR- 02/26/2004---04/22/2004 04/29/2004 04/26/2004--04/28/2004---05/06/2004.-------
P81 40 03500735 ICP 02.003 IC 8Wi P81-i SG LOGIC TEST -
TR 02/26/2004 04/22/2004 04/29/2004 04/26/2004 04/28/2004 05/06/2004.
128N5 PR0 76 0215479 0-IT-0011 0P2 CWI OT IT-il, P-12A/8 SPE 01/30/2004 04/23/2004 05/01/2004 04/30/2004 05/02/2004 05/14/2004.
B05Al Pa1 77 0215848 TS-CCU-001 0P3 1142 OT CC SYSTEM VALVE P0 03/25/2004 04/25/2004 04/29/2004 04/25/2004 04/28/2004 05/01/2004.
80681 P80 77 0300196 CHEM-SAMPL CR IWI BAST BORON BAST BORON TSR 3.5 04/23/2004 04/26/2004 04/26/2004 04/30/2004 04/26/2004 05/01/2004.
B0691 P81--77-0300402-----M-----L-C--i-i-RCS BORON RCS BORON SR-3.9.1 04/24/2004 04/26/2004--04/25/2004 05---/-200- 04/26/2004 05/02/2004.
90681 P82 77 0300482 CHEM-SAMPL CR IWI RCS BORON RCS BORON SR 3.9.1 04/22/2004 04/26/2004 04/26/2004 04/29/2004 04/26/2004 04/302/2004.
80691 P81..77.0300359..CHEM.SA L.CR i.I.RCS
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04/23/2004 04/26/2004 04/26/2004 04/30/2004 04/26/2004 05/301/2004.
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B0681 P82 77 0300551 CHEM-SAMPL CR 1WI RE-229 RCS CL ISOTPI 345204/22/2004 04/26/2004 04/26/2004 04/29/2004 04/26/2004 04/30/2004.
80681 P62 77 03005725 CHEM-SAMPL CH 1WI RSGBDO RSGBDO GAMM SCAN5. 04/23/2004 04/26/2004 04/26/2004 04/301/2004 04/26/2004 05/01/2004.
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80681 P....7..0300577.C....-.A.P CR
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80681 P82--77-0300590-C--EM-PL
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80681 P80 77 03005232 CMEM-SAMPL CR lWl SGOFP ORO SFPBO0GRON A
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1806P P81 77 99166940 IC-13005 IC2 CWl PBT COTAINIET 1YDCOGT 02/06/2004 04/30/2004 04/302/2004 05/07/2004 05/09/2004 05/218/2004.
106N1 Pal 77 0302155 0-TS-OSABaPi Wi CT TS-AFEGUARD AIRTEM 04/23/2004 04/30/2004 05/15/2004 04/30/2004 04/30/2004 05/01/2004.
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EM-84801 76 EM DR-N ML-N RPI AT HEAD RPI COL U
10 29APR04 29APR04 MRPI SYSTEM MULTI AND/OR NON-NUMBERED EQUIPMENT ORT3-N R-M RESISTANCEINDLUCTANCE t1200-2259 215213 - 128EM 1
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130 29APR04 04MAY04 I
IREACTOR COOLANTPU ORT3-N R-M MOTOR 14:00 23:59 0301756 - 128EM 1
EM-BMFPCL2 76 EM DR-Y ML-Y P-0288-M CONTINUE P2BB INPLACE 8
27 30APR04 03MAY04 T
EMSTEAM GENERATOR FEED PUMP MOTOR ORT3-N R-M CLEANING (ROTOR &
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4 01MAY04 01MAY04 JCONTAINMENT CONTROL ROD DRIVE SHROUD FAN MOTOR ORT3-N R-M (1B52-3AB-01) 09:00 12.59 0215223 - 128EM I
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4 01MAY04 01MAY04 QCONTAINMENT REACTOR CAVITY COOUNG FAN MOTOR ORT3-NR-M (1B52-318MW1B-31) 10:00 13:59 0215226 - 128EM 0
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5 30APR04 30APR04 P-38BAFPDISCHARGETO1HX-1B SGOPERATOR ORT3-N R-M LUBRICATION 00W00 04:59 0215146 - 128EM 0
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29 25APR04 30APR04 RREFUEUNG ORT3-N R-M SHUFFLE 08:00A 23:59 1280P 1
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Cell Phone Work Phone EQDuty Emergency Director Jim Schwietzer 7676 operations Coordinator Tom Staskal 6259 Engineening Coordinator Gary Sherwood 7630 RadiChem Coordinator Dan Gesch 6270 Dose/PAR Coordinator Carl Onesti 6170 EOF Manager Mike Holzman 7651 TSC Manager Bill Herrman 6213 Statlon Duty Chemistry DCS Engineering SEN On-call ASME On-call NDE On-call MSE Mech PMT MSE Elect PMT Maintenance Contact Maintenance Superviso on shift NOS Quality Control Operations Security Supply Chain Radiation Protection Reactor Engineering Regulatory Affairs Lisa Schofield 6043 Work Week Coordinator Rick Varga 6564 (O
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TEAM C 5118/2004 Position Name Home Phone Pager# lCell Phone I Work Phone ERO Duty Emergency Director Jim Schwietzer 7676 Operations Coordinator Tom Staskal 6259 Engineering Coordinator Gary Sherwood 7630 Rad/Chem Coordinator Dan Gesch 6270 Dose/PAR Coordinator Carl Onesti 6170 EOF Manager Mike Holzman 7651 TSC Manager Bill Herrman 6213 I
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TEAM C 5t22/2004 Position Name Home Phone Pager#
Cell Phone Work Phone ERO Duty Emergency Director Jim Schwietzer 7676 Operations Coordinator Tom Staskal 6259 Engineering Coordinator Gary Sherwood 7630 Rad/Chem Coordinator Dan Gesch 6270 Dose/PAR Coordinator Carl OnestU 6170 EOF Manager Mike Holzman 7651 TSC Manager Bill Herrman 6213 Station Duty Chemistry DCS Engineering SEN On-call ASME On-call NDE On-call MSE Mech PMT MSE Elect PMT Maintenance Contact Maintenance Supervisor on shift NOS Quality Control i
Operations Security Supply Chain.
Radiation Protection Reactor Engineering Regulatory Affairs Lisa Schofield 6043 Work Week Coordinatc Rick Varga L
6564 J:IShareDataICommonIDuty Roster\\Event Response Teams.xIs 19
TEkM C 5/23/2004 Position Name Home Phone Pager # Cell Phone Work Phone ERO Duty Emergency Director Jim Schwietzer 7676 Operations Coordinator Tom Staskal 6259 Engineering Coordinator Gary Sherwood
._,_7630 Rad/Chem Coordinator Dan Gesch 6270 Dose/PAR Coordinator Carl Onesti 6170 EOF Manager Mike Holzman
_7651 TSC Manager Bill Herrman 6213 I
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1 7_1 DCS Engineering SEN On-call ASME On-call NDE On-call MSE Mech PMT MSE Elect PMT Maintenance Contact Maintena ce Supervisor on shift NOS I
.___I__
Quality Control Operations Security Supply Chain Radiation Protection Reactor Engineering Regulatory Affairs Lisa Schofield 6043 Work Week Coordinato Rick Varga 6564 I
J:s:ShareData\\CommonlDuty RosterlEvent Response Teams.xis 20
POD Bullet List for PdM group 4/30/04
- Sludge in the RCP oil systems. Apparent drop out/ineffectiveness of additives in Chevron GST oil.
- Change of the IP-029-GOV, AFP governor oil to Mobil 1 (SPEED 2003-072) scheduled for 7:00 on 4/30/04.
- Wear debris from IP-0OlA, RCP, examined under microscope.
21
I PDM TECHNOLOGIES MONTHLY EQUIPMENT CONDITION REPORT I
F F
ID SUPPORT DOC.
PROBLEM DESCRIPTION ISTATUS I
I 2W-040A Main Turbine LO Vapor Extractor CAP 050552 WO 0209028 WO 0309381 Motor vibration levels at point of imminent failure. Fan declared DOS.
I t
9/30103 Motor vibration levels in excess of 3.0 in/sec after 8 months of stand-by service. WO Tag initiated to repair damaged motor and existing WO to balance fan.
2111/04 Work postponed due to parts availablity. No reschedule date.
5/8/03 Motor axial vibration increase of 25%
noted. Coupling misalignment/degradation present. WO to inspect and realign scheduled for 7/281031.
7/31/03 - Inspection completed. Coupling installation error Induced unbalance that is exciting a resonance. Pump returned to service at previous levels with CAP and WO issued to identify coupling problems.
8/29103 work scheduled for Z-5 work week (11105/03) 12/16(03 - work currently scheduled for A03 week.
1/21/04 Work not performed as scheduled due to maintenance resources.
2/18/04 Declared OOS due to apparent wipe in inboard motor bearing.
2/25/04 59 gm-in of residual unbalance found on coupling end of motor. Balancing reduced the residual unbalance to approximately 2 gm-in. Uncoupled run of motor SAT following balancing. Awaiting return to service and final PMT.
3/6/04 - PMT SAT following replacement of coupling and addition of coupling spacers.
Remove from list next month.
CAP 032707/
034456/053947 WO 0304979/ 0306786 Vibration identified coupling defect and excessive 1x vibration.
2004 MARCH STATUS REPORT.XLS TED YELLOW - PROBLEM OR TREND IDENTIFIED, CR AND WO INITIATED RED - FAILURE MODE IDENTIFIED. CR AND WO INITIA Page 1 of 5
ICONDITION ICHAMPS ID SUPPORT DOC.
PROBLEM DESCRIPTION STATUS I
I I
IW-040A Main Turbine LO Vapor Extractor CAP 053950 WO 0405914 Motor vibration levels at point of imminent failure. Fan declared OOS.
2/18/04 - Fan declared OOS for defective motor bearings 3/31/04 - Currently WO is status 10.
1 I
4 3/31103 - Oil analysis results received on 10/8/02 Indicate serious degradation Is possibly present on three of the six gearboxes on the unit 1 polar crane(1Z-013). The analysis results Indicate that there may have been a compatibility Issue with the synthetic Mobil SHC 220 and the previous mineral oil. System engineer has scheduled vendor review.
YELLOW IZ-013 Polar Crane CAP 029789 WO 0306551 Oil analysis identifies possible cross contamination.
3/31/03 - Oil indicates high level of Iron possibly due to operation with low oil level. WO in place to resample oil.
8/28/03 WO completed 8/21/03. Awaiting results.
11/6/03 Oil samples were in fact collected on 6112103. Those samples indicate that the problem is with contamination not machine degradation. Pump will be resampled in ZO8 work week.
02/23/04 Oil sample analysis shows that the outboard bearing is normal for this kind of service, but the high iron content of the inboard bearing is starting to show degredation.
Vibrations trending upward on inboard bearing, but not at alert levels yet. Submitted new work order and CAP to track the inboard bearing.
The outboard may be removed from the list.
2P-0113B CCW Pump CAP 054114 WO 0406032 Oil analysis indicates high levels of iron from inboard bearing.
YELLOW 2004 MARCH STATUS REPORT.XLS RED - FAILURE MODE IDENTIFIED, CR AND WO INITIATED YELLOW - PROBLEM OR TREND IDENTIFIED. CR AND WO INITIATED Page 2 of 5
CONDITION CHAMPS ID SUPPORT DOC.
PROBLEM DESCRIPTION STATUS 4/10103 - PMT for WO 0303760 identified lower motor bearing defect in newly refurbished motor. PMT failed.
OP-501-M 2/27104 Update - Defect is still present in motor Gas Turbine LO CAP 032134 Vibration identified lower motor bearing but does not appear to be degrading YELLOW Pump WO 0303760 bearing defect further. Vibration levels are constant.
5/19/03 Oil analysis indicates an increase in wear debris in the oil samples. WO initiated to change oil in the gearboxes scheduled 9/22103.
OZ-01 5 CAP 0329631033609 7/29103 Added main hoist to scope due to high YELLOW PAB Crane WO 0305393/0305976 Degradation noted In oil analysis.
water content.
6/17/03 Vibration indicates large increase in the rotor bar pass frequency with associated OW-068 increase In Ix frequency amplitude. Increased CONTAINENT testing frequency to weekly.
SPRAY PUMP 9/29103 Bearings and sheave replaced. PMT AREA COOLING CAP 033598 Vibration Identified rotor problems in was UNSAT with vib levels >.6 in/sec. Identified YELLOW FAN WO 0305967 the motor as eccentric pulley or bent motor shaft.
6117/2003 Oil analysis show jump in main hoist oil sample moisture content from 100 ppm to 200 ppm. Not an immediate concern, since acid number is still low. Source of water is probably absorbtlon from atmosphere, since there are no OZ-015 CAP 033609 High moisture content In oil analysis water or steam lines local to the main hoist.
YELLOW PAB Crane WO 0305976 sample.
WO initiated to change oil.
7131/03 - Vibration and oil indicate early degradation of pump bearings with an elevated iP-010B CAP 029611 Early Indication of bearing vane pass frequency. WO to change rotating YELLOW RHR Pump WO 0305857 degradation from vibration and oil assemble during U1R28.
2004 MARCH STATUS REPORT.XLS D
YELLOW - PROBLEM OR TREND IDENTIFIED. CR AND WO INIATED RED - FAILURE MODE IDENTIFIED, CR AND WO INITIATE Page 3 of 5
CONDITION CHAMPS ID SUPPORT DOC.
PROBLEM DESCRIPTION STATUS 7/29/03 High particle counts due to wear particles as well as advanced additive depletion. Recommended drain, flush, and change of oil to mitigate degradation until 0-K-004D rebuild is completed. 10/29/03 Oil change and G-04 Diesel Air resample complete. Oil condition moved up Start CAP 034113/ 034461 Oil analysis Indicates high particle from critical, and will last until the rebuild WO is YELLOW Compressor WO 0306503/ 0360779 counts.
performed.
IRDC-LOGIC Thermography found dead 9/1/03 Thermography identified cold RI resistor Power Cabinet CAP 049786 suppression circuit in the one in A37 supression circuit. Work order is to YELLOW IBD WO 0307357 thyristor phases.
repair condition at next outage.
Oil analysis results show that 0-K-004A compressor has high particle G-01 Diesel Air counts, high dissolved Iron content, Start CAP 051807 corrosive wear, and black and red 11/14103 -Oil changes scheduled until overhaul YELLOW Compressor WO 0310212 oxides.
can be performed.
OK-004C 9/30/03 Oil sampled for the first time in almost Diesel Starting CAP 050532 Extreme high particle counts and 2 years and badly in need of replacement.
YELLOW Air Compressor Tag 202177 iron content.
Overhaul also to be scheduled.
Oil analysis results show that 0-K-005A compressor has high particle G-01 Diesel Air counts, high dissolved Iron content, Start CAP 051807 corrosive wear, and black and red 11/14/03 -Oil changes scheduled until overhaul YELLOW Compressor WO 0310211 oxides.
can be performed.
OK-005C 9/30/03 Oil sampled for the first time in almost Diesel Starting CAP 050532 Extreme high particle counts and 2 years and badly in need of replacement.
YELLOW Air Compressor Tag 202179 iron content.
Overhaul also to be scheduled.
01/19/2004 -Workorder submitted for oil sample and filter dissection. Recommended OP-035B-E Oil analysis shows high particles, overhaul.
Diesel Fire CAP 052967 Iron, molybdenum, copper, 03/02/2004 Oil sample taken and filter changed YELLOW Pump Tag 203303 manganese.
out for dissection.
2004 MARCH STATUS REPORT.XLS RED - FAILURE MODE IDENTIFIED, CR AND WO INITIATED YELLOW - PROBLEM OR TREND IDENTIFIED. CR AND WO INITIATED Page 4 of 5
CONDITION CHAMPS ID SUPPORT DOC.
PROBLEM DESCRIPTION STATUS 02/23/04 - Item Identified via CAP and identifies G-01 need for MR 01-127 installation to correct Emergency CAP 054116 Vibration analysis shows binding in problem.
YELLOW Diesel Generator WO 9947398 gen. bearing fit.
3/6/04 -Axial movement in vari-drive noted by OPS. Vibration data indicates low level axial 1 P-002C CAP 054558 Visible axial movement of vari-drive impact related to movement. WO submitted to YELLOW Charging Pump WO 0406232 output shaft and gearbox input shaft correct issue per 12 week process.
OP-217B 3/8/04 - Routine vibration data indicated a step G-02 LO Circ CAP 054576 Coupling defect/distress noted in increase In coupling related vibration. WO YELLOW Pump WO 0406273 vibration signature issued to repair/replace coupling and align.
3/15/04 - OPS reported motor as being noisy.
OW-029 Vibration data collected indicated that the SSB Air CAP 054787 problem was belt related and not an issue with YELLOW Conditioner Fan WO 0406899 Motor reported as noisy by OPS the motor. WO initiated to correct belt problem.
3/26/04 - routine vibration data collection noted a step increase in gear related vibration on the speed increaser. WO was initiated to do visual inspection during U1R28 and add sheet has 1 P-028A been routed. Additional inspections will occur SGFP Speed CAP 055137 Increased gear related vibration on 1P-028B during U1 R28 and both unit 2 YELLOW Increaser WO 0407389 levels noted gearboxes will be inspected during U2R27 2004 MARCH STATUS REPORT.XLS RED -FAIWRE MODE IDENTIFIED. CR AND WO INITIATED YELLOW - PROBLEM OR TREND IDENTIFIED. CR AND WO INITIATED Page 5 of 5
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______A."_PN__Unit___ycle__9_Un__2_Cycle_2 FL-87 (75 Wo Status
All Excellence Plan Commitment Action Steps Due Within 30 Days tTrack Step Owner Start Date Due Date Assessment OP-10o-11 OP-10-01 1.3.D OP-10-011.4.C Improve Effectiveness of Self Assessments Perform an effectiveness review of site leadership observation programs.
CA028467 Purcell, J.
2115/2004 511512004 Purcell, J.
4/15/2003 511512004 Commitment Commitment Perform benchmarking effectiveness review. CA028465 OP-10-01 1.5.F Cevelop a process for site leadership review of completed self-assessments.
CA030635 Purcell, J.
1112/2004 511512004 Commitment Total ldt Items for Assessment t6usiness Procedures
- 3 OR-01-004 OR-01-004. 19 Individual Behavioral Excellence Begin review of department indicators at CA054880 Management Review Meetings.
Breene, T.
4/13/2004 51712004 Commitment Total
- ot Items for Business Procedures
- I Emergency Planning OP-09-004 OP-09-004.8 Upgrade Emergency Action Levels (EALs)
PORC approval of EAL upgrade changes.
CA052689 Schwartz. P.
4115/2004 512112004 Commitment Total of Items for Emergency Planning
- 1 Eng'ineering Design OP414-001 OP-14-001. 11 OP-14-00 1.12 Improve the Configuration Management Program Implement fleet standards for modification closeout (Objective 2).
Interim Effectiveness Review (EFR).
CA030747 EFR030748 Marean. J.
Holt, K.
512012004 Commitment 512012004 Commitment Total of Items for Engineering Design Engineerinig Design' Confliuratlon Mainagement (and Q-List Items)
OP-14.007 Updated Vendor Technical Information Program (VTIP)
OP-14-007.8 Review and address Issues identified In the CA055685 VT7P self-assessment and in CA000248, CA001634, and CA002968.
Total # of Items for Engineering Design Configuration Management land G-Ust Items)
Enginoeeing Processes
- 2 Holt, K.
411512004 512012004 Commitment
Corrective Actions Develop an effectiveness review plan and CA055859 schedule.
Peterson, L.
4115/2004 5/11/2004 Commitment Total l of Items for Engineering Processes Pidfirmance Assessment
- 1 OR-01-004 OR-0O1-004. 18 Individual Behavioral Excellence Begin Monthly grup/department/site roiups CA054879 with month of March.
Hennessy, F.
4/1/2004 4/29t2004 Commitment Printed:
4/2712004 2:31:17 PM Page 1 of 2 33
Point Beach CAP Activities Delay of Game Clock Friday, 04/30/ 2004 1 Day since last fumbled item (Last Reset: PME Plant Electrical Maintenance) 2 Day since last Unassigned item (Last reset: BS Business Supply Chain -)
aI.
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Committed to Nuclear Excellence v
,k i Plan of the Day Meeting 8:15 - 8:45 am Front Office Conference Room "Do the job right the first tine."
Plan of the Day Meeting Action Register Short Term Actions (<7 days)
Responsible Department Manager will provide weekly updates at POD Meeting on Monday, Wednesday, nnd Fridav.
Entry Date Action Description Due Date Owner 4/23104 Discuss with all groups the Confirmatory Action Letter 4/30/04 All Managers 4123104 Review degraded (caution) NRC performance 4/30/04 Jim Connolly indicators and establish single point of accountability, with recovery plans Long Term Actions (>7 days) cisible Department Manager will provide weekly updates at POD Meeting on Friday.
IEntry Date I
Action Description I
Due Date I
Ow~ynier~
Respoi Il I
4-
.1-
-
4-35