IR 05000546/1982016
| ML20027B763 | |
| Person / Time | |
|---|---|
| Site: | Marble Hill |
| Issue date: | 09/13/1982 |
| From: | Danielson D, Key W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20027B762 | List: |
| References | |
| 50-546-82-16, 50-547-82-16, NUDOCS 8209300120 | |
| Download: ML20027B763 (7) | |
Text
.
.
DETAILS Persons Contacted Public Service of Indiana (PSI)
- W.
Petro,.Vice President Nuclear Services.
- L. Ramsett, QA Officer
- C. Beckham, QE Manager
- F. Carchedi, QE Superintendent (Mech)
E. Carmichael, Quality Engineer S. Schmalz, QC Supervisor-Cherne Contracting Corporation (CCC)
- A.' Sirard, Project Manager
- A. Dolgaard, QC Manager
- R.
Horine, QC Engineer
- C Rosin, QA Manager L. Jones, Principal Engineer D. Piippo, Welding Superintendent
- Denotes those attending the entrance and/or exit meeting.
Functional or Program Areas Examined 1.
Review of Implementing Procedures The inspector selected the following sections of the Cherne Quality Assurance Manual, Quality Control Procedures and Velding Procedures-for review of conformance to NRC, ASME Code, und AWS requirements.
a.
Quality Assurance Manual Review (1) Section 5.0, Revision 0, Training (2) Section 9.0, Revision 0, Document Control (3) Section 11.0, Revision 6, Material Control i
(4) Section 12.0, Ruvision 0, Process Control
.
'
(5) Section 13.0, Revision 5, Welding
,
(6) Section 14.0, Revision 0, Nondestructive Examination
.
I (7) Section 16.0, Revision 0, Calibration (8) Section 17.0, Revision 5, henconformance and Corrective
- .
Action i
i k
.
8209300120 820916
,
PDR ADOCK 05000546 G-PDR
. _..,. _...
.
. -
- - _ ~.
. -
..
.
.
.
b.
Implementing Procedures Review (1)
5.1, Revision 11, QC Personnel Qualification and Certifica-tion Program Manual.
(2)
9.1, Revision 4, Design Drawing and Document Control Procedure for Marble Hill Jobsite.
(3)
11.1, Revision 6, Receipt Inspection of CCC Procured Safety Related Items.
(4)
11.16, Revision 4, Issuance of Material.
(5)
12.3, Revision 5, Traveler Package Procedure.
(6)
12.5, Revision 5, General Requirements for Fabrication and Installation of Safety Related Components.
(7)
13.1, Revision 1, Welding Parameter Card.
(8)
13.2, Revision 7, General Welding Specification.
(9)
13.3, Revision 10, Identification, Storage and Handling of Weld Material.
(10) 13.9, Revision 7, General Weld Repair Procedure.
(11) 14.3, Revision 3, Visual Examination Procedure.
(12) 14.1.12.76, Revision 10, NDE Examination Personnel Qualifica-tion and Certification Program Manual.
(13) 14.2.12.76, Revision 6, Visual Dye Solvent Removal Liquid Penetrant Examination.
(14) 14.5.1.77, Revision 8, Magnetic Particle Examination.
(15) 14.6.1.77, Revision 5, Radiographic Examination of Welds.
(16) 17.1, Revision 4, The Reporting of Deficiencies to the Nuclear Regulatory Agency.
(17) 17.2, Revision 9, Processing of Nonconformance.
c.
Welding Procedure Preview (1) WPS-101BC21-2.25, Revision 2, Dated 3/8/82 PQR-16, 16A, 17, 17A GTAW (insert) SMAW, P-1 to P-1 Material (2) WPS-101B011-0.75, Revision 3, Dated 3/4/82 PQR-12 SMAW, P-1 to P-1 Material
. _ _ _.
_
-
_
.
.
-
-(3) WPS-101B021.0.750, Revision 2, Dated 7/16/79
'PQR-10 GTAW/SMAW, P-1 to P-1' Material i
(4)' WPS-108B0-21-1.728,' Revision 3, Dated 4/14/82 PQR-182 GTAW/SMAW, P-1 to P-8 Material-(5) WPS-105B021-0.864, Revision 0, Dated 10/15/80 PQR-150, 151, 152 GTAW, P-1 to P-5 Material
-
(6) WPS-808BC21-4.20(CT), Revision.1, Dated 3/9/82
PQR-85 GTAW/SMAW (insert), P-8 to'P-8 Material (7) WPS-808BC21-1.0(CT), Revision 7, Dated 3/9/82 PQR-82, Revision 2, 83, Revision 1 GTAW/SMAW, P-8 to P-8 Material-No items of noncompliance or deviations were identified.
f 2.
Weld Material Control The inspector examined the storage and control of welding materials at the Cherne warehouse and.at field station 2 in the au. ciliary building at elevation 383'0".
,
!
The following warehouse storage ovens were examined for calibration and content:
'
Oven No. 9704, E7018 Material, Cherne Code No. 1.2622
.
,
Oven No. 11401, E7018 Material, Cherne Code No. 1.129
.
L Oven No. 9706, E309 Material, Cherne Code No. 1.14/1.16
.
.
The following holding ovens and welding materials were examined at field station 2:
.
Oven No. 11403, E7018 Material, Cherne Code No. 1.2623/1.2622
.
Oven No. 11408, E308 Material, Cherne Code No. 1.15/1.18
.
Oven No. 12267, E309 Material, Cherne Code No. 1.14/1.16
.
The inspector selected the following Cherne Welding Materials for
-
traceability to the receipt inspection report (RIR) and purchase order.
Cherne Code No. 1.15, Purchase Order No. M-16307
<
.
RIR No. 2.14 Mater 3 1 E'..c-16, Heat No. 90982, Lot No. 3169102 C!rIR No. 9076-3593
.
'
. _.. - _
_
_
., _. _ _, _, _. -, ~ _
__
..
.-- -..
.
-
-
.
.
Cherne Code No. 1.16, Purchase Order No. M-16307
.
RIR No. 2.15 Material E309-16, Heat No. 18575, Lot No. 2786125 CMTR No. 9076-4329 Cherne Code No. 1.45, Purchase Order No. M-17274
.
RIR No. 2.134 Material E7018, Heat No. 411E6091, Lot No. 03-3-K809D CMTR No. 2314 Cherne Code No. 1.14, Purchase Order No. M-16307
.
RIR No. 2.13
-
Material E308-16, Heat No. 376375, Lot No. 2289002 CMTR No. 9076-4133 No items of noncompliance or deviations were iden';ified.
3.
Personnel Training and Certifications The inspector examined the following Cherne inspector and welder certification records for conformance to the requirements of NRC, ASNT-TC-1A, ANSI-N45.2.6, and ASME Code Sections III and IX.
Wolder Qualification Records Name Symbol Process P. Schen11enberger DN SMAW J. R. Fee DU SMAW G. Vanes FP SMAW R. Wilson DY SMAW H. Elburg CF GTAW/SMAW Inspector Qualification Records Name Process RT MT PT VT C. Jergens Level III III III III D. Corbesia III III III III D. Lusch II II II II C. French II N. Prior II II II No items of noncompliance or deviations were identifi.d.
4.
Nonconformance Report Review The inspector selected the following Cherne nonconformance reports from the NCR log for examination of disposition and corrective actions.
i L
_
.
NCR No.
- File No'.
Disposition 5796 6.860'
Repair-Open 5638 6.862 Repair-Open 56371 6.856 Use-as-is-Open 4568 6.832 Transmitted to licensee for disposition-Open 4594.
6.815 Closed, July 26, 1982 Corrective actions are indicated on the NCR.
No items of noncompliance or deviations were. identified.
-5.
Observation of Work The inspector observed in-progress welding being performed on weld joints in the following systems.
In addition, related travelers and drawings were examined.
System-Fire Protection Control Process Sheet-7840-1FPC-630-08 Component 1, MK-NW-38-193X Component 2, MK-NV-38-194X Weld Material-E7013, Code No. 12622 Weld Procedure-101BR11-1.875, Revision 6 System-Essential Service Water Process Sheet-7840-1SXC005-01 Component 1, MH-02-07 Component 2, MH-02-25 Weld Material-E7018, Code No. 1.2622 Welding Procedure-101BR-11-1.875, Revision 6 System-Essential Service Water Process Sheet-7840-2SXC-051-03 Component 1, 2AB3-1MB (Proc. Pipe)
Component 2, ML-02-12 Weld Material-E7018,. Code 1.2622/1.2623 Weld Procedure-101BR-11-1.875, Revision 6 No items of noncompliance or deviations were identified.
6.
Document Control Review The inspector selected the following S&L drawings from the document index and compared the latest transmitted revision with the stick files in the document control center and the files at field station 2 in the auxiliary building.
6.
.
Drawing No.
, Revision No.
Sheet No.
M-518 H
M-518 K
M-518 C
'
M-518 B
M-519 J
M-548-G
M-549 D
No items of noncompliance or deviations were identified.
7.
-Equipment Calibration Review The inspector selected the following items from the Cherne QC Managers calibration log for examination of calibration taquirements in accordance with the Cherne calibration procedure.
Equipment Model No.
Description S/N CCC-No.
P-90 MT.P-90 Unit 781157 7900 DA-200 MT. Parker Contour Probe 5313 UV-1 Columba Voltmeter 794-4573 STD-2-250 Torque Wrench T-8 131D Nortec Flaw Dector 297 12385 472 0-600 PSI Dead Weight 15767 Tester 3D0-100 Standard 100 psig Gage 795253 During the inspectors examination of the QC Managers log it was noted that where there is more than one piece of equipment it is not listed on the QCM log nor are any of the items identified on the log by serial number or CCC number. However, serial numbers an/or CCC numbers are on the recall cards in the calibration tool room. This was discussed at the exit meeting. The inspector stated that all equipment in the system should be identified on the QCM log.
By either serial number or CCC number. The licensee and contractor have committed to-revise
-
the procedure to include this requirement. This is an open item (546/82-16-01; 547/82-16-01).
8.
Exit Meeting On August 26, 1582, the inspector met with licensee and Cherne personnel identified in the (Persons Contacted Section of the report). The inspector observation related to calibration were discussed along with the scope and findings of the inspection.
L